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Automatic Power Factor Controller Relay: Operating Instructions
Automatic Power Factor Controller Relay: Operating Instructions
Operating Instructions
DANGER
Hazardous voltage can cause death or serious injury.
Disconnect power before working on equipment.
CAUTION
Reliable functioning of the equipment is only ensured
with certified components.
Overvoltage category III
(Refer IEC 60947-1)
NOTICE
This product has been designed for environment A. Use of this product
7UG0571-1FT20
in environment B may cause unwanted electromagnetic disturbances in
7UG0572-1GT20 which case the user may require to take adequate mitigation measures.
Technical Data
AC Network 3Φ 4W / 3Φ 3W / 2Φ 2W/ 1Φ 2W
Alarm mode (relay output) Over voltage, Under voltage, Over Compensate, Under Compensate,
CT Polarity error, No Voltage, Step error, Over Temperature
CT Burden 20 mohms
SCPD for relay output (For Short circuit current 6A, gL, HRC fuse
of 1kA as per IEC 60947-5-1)
* 5A AC12 rating is for individual relay contact. If multiple relays are ON, relay AC12 rating will be limited to 1.2A @ 250V.
1
Terminal connections
Wiring Diagram
3 Phase - 4 Wire 1 Phase - 2 Wire
Control Supply
Control Supply
Where, Where,
T1 & T2 - Thermistor Input T1 & T2 - Thermistor Input
K1 K12 K1
K12
* *
* *
* *
* *
Control Supply
Control Supply
Where, Where,
T1 & T2 - Thermistor Input T1 & T2 - Thermistor Input
K1 K12 K1
K12
* *
* *
* *
* *
2
Front Panel description Test Mode
Front Panel Description Press ESC & for 3 Sec. to enter in Test Mode.
NOTE : Test mode checks all the relays present in product sequentially.
Key Description Parameter
Turn ON
Ke y Press DI manually when the DI CHECK page is displayed.
Description For 1P2WDI status
Ke y & returns to online page.
will be displayed
For 3 sec. to enter or exit
Press & OK
from the configurationmenu. Displays line to neutral voltage of 1st phase.
Configuration
Displays % THD of line to neutral voltage of 1st phase.
Press For increment There are 4 dedicated keys OK , ESC , , .
To move cursor right by
Use these 4 keys to enter Displays current of 1stmenu
into configuration phase./ change setting.
Press NOTE : The setting should be done by a professional after going through this
one digit each time after Displays % THD of current of 1st phase.
last digit of display cursor operating manual.
shift at 1st digit of display. Press (Number
Serial OK ) Description Online Page Mode Discription
key Displays power factor of 1st phase & frequency.
To save the setting and (1st time)
Press ESC ( ESC ) key for 10sec. AUTO / MANUAL / DEFAULT MODE:
Press OK move on to next page Displays active power
to display 8 digit serial number of 1st
Press OKphase.
( OK ) key for 3sec. to
Press nd
( OK rd) change online page mode.
Press ESC To go back at
key 2 & 3 line of display.Displays reactive power of 1st phase.
(2nd time)
Displays apparent power of 1st phase.
Press ( OK ) NOTE : On occurrence of any new fault condition backlight turns Orange & on pressing
key Displays power factor of 1st phase & frequency. ESC key all trip parameters will be displayed for 3sec each.
(1st time)
Displays active power of 1st phase. CT Error
Press ( OK )
key Displays reactive power of 1st phase.
If current connection is reversed, meter will show in which phase connection
(2nd time) is reversed. If more than one phase reverse, it will display combination of
Displays apparent power of 1st phase.
both.1 - 1st phase, 2 - 2nd phase, 3 - 3rd phase
NOTE : *Temperature will beDisplays active
displayed whenenergy
overoftemp
1st phase.
setting is ‘ON’.
Press ( OK ) Displays apparent energy of 1st phase.
key
Displays reactive energy of 1st phase.
3
(3rd time)
Displays temperature.*
Configuration Menu
Main
Leve l Sub Menu
Menu
Password Change New Network CT PT Phase
Password Password Selection Secondary CT Primary Secondary PT Primary Compensation
Trip Time Release Voltage Voltage Setting Compensation Compensation Step Error
No No No No
ord Yes
No sw t
Pas rrec
Technical Password (PW2)
+
No
Co
Yes
PRESS
Temperature Yes
Range Setting
Reset kVArh Reset kVAh Reset kWh
1st
page
of
Level 2
Fan Setting
NOTE : Level 3 will be prompted only when mode is set to manual in Level 1. *
Not applicable for 7UG0571-1FT20
**13 & 14th relay will be used for control switching only when customer selects 14 relay in config. else for FAN & ALM respectively.
After entering into PW2, all levels can be accessed.
Press ESC Key for 1 sec. to change the level. Different level can be selected by pressing increment & decrement Key.
NOTE : Appearance of shaded menus dependent on selection of other parameters.
4
Level 1
Parameter Display Range Default Value Condition Parameter Display Range Default Value Condition
1000 (PW1) ; Level 3 accessible
Password PASS WORD 0000 – 9998 2000 (PW2) only when control
Control Mode CNTL MODE Auto / Manual Auto
mode is manual
Change
Password CHNG PSWD YES / NO NO Switching Auto / Linear /
Program SWNG PROG Auto
Rotational
New
Password NEW PSWD 0000 – 9998 0 Target
TRGT PF 0.800 to -0.800 1.000
Power Factor
Level –
Indication LEVL LEVL 1 Step time STEP TIME 1 S to 999 S 5S
Network 3P4W / 3P3W / Discharge Time
Selection NETW SELN 1P2W / 2P2W 3P4W
(Reconnection DSHG TIME 1 S to 9999 S 180 S
CT Secondary CT SEC 1A / 5A 5A time)
Total Harmonic Distortion THDI ERR ON / OFF OFF 5min 2.5min Disconnect All steps
THD I Range THDI RNGE 20 - 100% 50%
Over Compensate OVER COMP ON / OFF ON 5min 1min
Under Compensate UNDR COMP ON / OFF ON 5min 1min
Step Error STEP ERR ON / OFF ON NA NA
Step Error Setting STEP ERR.S 20 to 80% 20 All capacitor banks are blocked
Fan Setting FAN SET ON / OFF OFF Prompted only if over TEMP is off
For resetting energy parameters user will be prompted the password. This password will be value which will be greater than the technical password by 1. # Response time is 3-5 sec.
Leve l 3
Name of Parameter Nomenclature Range Default Value Condition Name of Parameter Nomenclature Range Default Value Condition
* * 13 & 14th relay will be used for control switching only when customer selects 14 relay in config. else for FAN & ALM respectively. * Not applicable for 7UG0571-1FT20
Fan Settings NOTE :
Setting Description • A.INT will be update to 'NO' automatically in configure after auto initialization completion.
• Reauto - Initialization will be done by only changing A.INT - Yes in configure manually.
None Fan output permanently off. • If DI is high controller work in manual mode & if Low return to 'Auto' mode.
Fan output permanently on. • Recommended that number of relays not to be changed during normal operation If done so,
Fixed On
restart the unit.
Fan output will turn on when the • Recommended to restart the unit if Switching program (SWP) is changed during normal operation
Temperature ON/OFF (Setting range = 0oC - 100oC) temperature exceed user set value. for proper functionality in accordance with the chosen control mode.
5
Modbus Register Addresses List
Readable parameters: [For Measuring: Length (Register) : 2; Data structure : Float, For Error: Length (Register) : 1; Data structure: Integer]
He x He x He x {142 + [(Harmonic no-2) x 2] + 60 x
Address Address Parameter Address Address Parameter Address Address Parameter
Constant Parameter }
30000 0x00 Voltage V1N 30046 0x2E Total kVAr 30090- 0x5A - For Example,
Bank1 - Bank 12/14* Value To find the 14th Harmonic address of
30116 0x74
30002 0x02 Voltage V2N 30048 0x30 PF1 Voltage V31 following formula can be used:
Total Harmonic Distortion(THD)
30004 0x04 Voltage V3N 30050 0x32 PF2 Formula with the parameter :
30124 0x7C THD of Voltage V1N {142 + [(Harmonic no-2) x 2] + 60 x C P}
30006 0x06 Average Voltage LN 30052 0x34 PF3
30126 0x7E THD of Voltage V2N Eg. {142 + [(14-2) x 2 ] + 60 x 5} = 466
30008 0x08 Voltage V12 30054 0x36 Average PF th
So, Check the 14 Harmonic of Voltage V31
30128 0x80 THD of Voltage V3N
30010 0x0A Voltage V23 30056 0x38 Frequency at 466 address.
30130 0x82 THD of Voltage V12
30012 0x0C Voltage V31 30058 0x3A kWh
30132 0x84 THD of Voltage V23 Read Coil Status
30014 0x0E Average Voltage LL 30060 0x3C kVAh Hex
30134 0x86 THD of Voltage V31 Address Address Parameter
30016 0x10 Current I1 30062 0x3E kVArh
30136 0x88 THD of Current I1 00000- 0x00-
30018 0x12 Current I2 30064 0x40 Temperature Relay1 - Relay 12/14*
8/12/14*
30138 0x8A THD of Current I2 00013 0x0D
30020 0x14 Current I3 30066 0x42 No Voltage Error
30140 0x8C THD of Current I3
30022 0x16 Average Current 30067 0x43 Under Voltage Error Force Single Coil:
30684 0x2AC Serial number in HEX
30024 0x18 kW1 30068 0x44 Over Voltage Error Hex
Formula to find address of individual Harmonic Address Address Parameter
30026 0x1A kW2 30069 0x45 THD I Error Meaning 00000- 0x00-
Constant Parameter Relay1 - Relay 12/14*
8/12/14*
Temperature Error 00013 0x0D
30028 0x1C kW3 30070 0x46
0 Voltage V1N
30030 0x1E kVA1 30071 0x47 Over compensate Error
1 Voltage V2N
30032 0x20 kVA2 30072 0x48 Under compensate Error Voltage V3N
2
30034 0x22 kVA3 30073 0x49 CT Error 3 Voltage V12
30036 0x24 kVAr1 Note : For Error 0 :No Error ; 1 :Error Present 4 Voltage V23
30038 0x26 kVAr2 30074 0x4A- 5 Voltage V31
Relay1-Relay12/14* Status
-30087 0x57
30040 0x28 kVAr3 6 Current I1
30088 0x58 Digital Input Status
30042 0x2A Total kW 7 Current I2
Note: For Status 0:OFF;1:ON
30044 0x2C Total kVA 8 Current I3
Readable / writable parameters:
He x Length Dat a He x Length Data
Address Parameter Range (Register) Structure Address Parameter Range (Register) Structure
Address Address
40000 0x00 Password-1 Min value:0 Max value : 9998 1 Integer 40018 0x12 Nominal Voltage(V) 50 50 - 440 1 Integer
Value Meaning Threshold
40019 0x13 Voltage (%) 0 0 - 100 1 Integer
40001 0x01 N/W selection 0 3P4W 1 Integer
40020 0x14 Auto Initialization 0 : NO ; 1 : YES 1 Integer
1 3P3W 1 Integer
40021 0x15 Relay Count 1 12 / 14*
8/12/14* 1 Integer
2 1P2W 1 Integer
40022 0x16 Control Mode 0 - MANUAL ; 1 - AUTO 1 Integer
3 2P2W 1 Integer
40023 0x17 Switching Program 0 - Auto ; 1 - Rotation ; 2 - Linear 1 Integer
Min value Max value
Target Power Signed
CT Secondary (A) 1 Integer 40024 0x18 Factor (PF) 800 -800 1 Integer
40002 0x02 5 1
CT primary (A) 40025 0x19 Step time (Sec.) 1 1-999 1 Integer
40003 0x03 5 5 - 9999 1 Integer
(CT Secondary=5) Discharge
40026 0x1A 1 1-9999 1 Integer
CT primary (A) Time(Sec.)
(CT Secondary=1) 1 1 - 9999
Control
40027 0x1B 55 55 - 100 1 Integer
Sensitivity(%)
40004 0x04 PT Secondary (V) 100 500 1 Integer
40028 0x1C No Voltage 0 : OFF ; 1 : ON 1 Integer
40005 0x05 PT primary (V) 100 500000 2 Integer
40029 0x1D Over Voltage 0 : OFF ; 1 : ON 1 Integer
40007 0x07 Slave id 1 255 1 Integer
Set Over
Value Meaning 40030 0x1E 50 - 277V (L-N); 85 - 480V (L-L) 1 Integer
Voltage(V)
40008 0x08 Baud rate (bps) 0x0000 300 1 Integer 40031 0x1F Under Voltage 0 : OFF ; 1 : ON 1 Integer
0x0001 600 Set Under
40032 0x20 50 - 240V (L-N); 85 - 415V (L-L) 1 Integer
Voltage(V)
0x0002 1200
40033 0x21 THDI 0 : OFF ; 1 : ON 1 Integer
0x0003 2400 Integer
40034 0x22 THDI Range(%) 20 20 - 100 1
0x0004 4800 Over
40035 0x23 Compensation 0 : OFF ; 1 : ON 1 Integer
0x0005 9600
Under
0x0006 19200 40036 0x24 Compensation 0 : OFF ; 1 : ON 1 Integer
40009 0x09 Parity 0x0000 None 1 Integer 40037 0x25 Step Error 0 : OFF ; 1 : ON 1 Integer
0x0001 Odd 40038 0x26 Set Step Error(%) 20 20 - 80 1 Integer
0x0002 Even 40039 0x27 CT Polarity error 0 : OFF ; 1 : ON 1 Integer
40010 0x0A Stop bit 0x0000 1 1 Integer 40040 0x28 Over Temperature 0 : OFF ; 1 : ON 1 Integer
0x0001 2 Set Over
Integer
40041 0x29 Temperature (0C) 0 0 - 100 1
40011 0x0B Backlight OFF(Sec.) 0 7200 1 Integer
40042 0x2A Fan Settings 0 : OFF ; 1 : ON 1 Integer
40012 0x0C Factory Default 1 Set to factory setting range 1 Integer
Hysteresis
40013 0x0D Reset kWh 1 Reset Total Active Energy 1 Integer 40043 0x2B 1 1 - 10 1 Integer
Voltage (%)
40014 0x0E Reset kVAh 1 Reset Total Apparent Energy 1 Integer 40044 0x2C Hysteresis PF(%) 1 1-5 1 Integer
40015 0x0F Reset kVArh 1 Reset Total Reactive Energy 1 Integer 40045 - 0x2D-
Relay1-Relay14 0:OFF;1:ON 1 Integer
40058 0X3A
Min value Max value
40059 0x3B Trip time setting 0 : OFF ; 1 : ON 1 Integer
40016 0x10 Password-2 0 9998 1 Integer
Low Current 0
Phase 40060 0x3C 0-50 1 Integer
Integer setting(%)
40017 0x11 Compensation (0) 0-0, 1-90, 2-120, 3-210, 4-240, 5-330 1
* 13 & 14th relay will be used for control switching only when customer selects 14 relay in config. else for FAN & ALM respectively.
6
User Guide
a) Manual switching (MANL) : 1) When this switching program is selected, the capacitor steps are controlled manually by the user.
2) DI : When user selects manual switching through Auto / Manual switch on the panel, then all the relays that are 'ON' through APFC are turned 'OFF' and
then user can manually turn every capacitor bank through push button available on panel for respective banks. In this case APFC has no more control and
it switches off all bank that it was earlier controlling.
b) Rotational switching (ROTN) : This switching program is based on rotational first-in-first-out sequence. This option will automatically switch in and out
the capacitors according to the targeted power factor, sensitivity setting and the re-connection time setting.
c) Automatic switching (AUTO) : This automatic switching program uses intelligent switching sequence. The step switching sequence is not fixed and the
program automatically selects the most appropriate steps to switch in or out in order to achieve shortest reaction time with minimum number of steps.
d) Linear switching (LINR) : In this switching sequence it works in last in first out mode. This option will automatically switch in and out the capacitors
according to the targeted power factor, sensitivity setting and the re-connection time setting.
136.5
Side
144
138
Front bezel
view
144 50 138
5
Security Information: In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement
– and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens products and solutions constitute one element
of such a concept. For more information about industrial security, please visit http://www.siemens.com/industrialsecurity.
Disposal
Siemens product are environment friendly, which predominantly PLASTICS: Segregate as per material type for recycling through
consist of recyclable materials. authorised dealer. Because of the long lifetime of Siemens
For disposals we recommend disassembling and separation into products the disposal guidelines may be replaced by other national
following materials: regulations when taking the product out of service.
METALS: Segregate into Ferrous & Non Ferrous types for recycling The local customer care service is available at any time to answer
through authorised dealer. disposal-related questions
Customer Care Toll free no. 1800 209 0987 Email: ics.india@siemens.com Order No. A5E40846135A/AB