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FHWA-TFHRC Update On Development and Delivery

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AASHTO LRFD Design and

Construction Guide Specification for


Ultra-High Performance Concrete
FHWA-TFHRC Update on Development and Delivery

Ben Graybeal, Ph.D., P.E., Federal Highway Administration,


benjamin.graybeal@dot.gov, (202)493-3122

Rafic G. El Helou, Ph.D., NRC Associate at FHWA-TFHRC,


rafic.elhelou.ctr@dot.gov, (201)493-3482

AASHTO CBS T-10 Committee Meeting


June 26, 2018 – Burlington, Vermont
Objective
Develop a guide specification for the design and
construction of structural elements made with UHPC.

Address reinforced concrete and prestressed


concrete, as well as rehabilitation of existing structural
members with UHPC.

AASHTO LRFD Bridge Design Examples of Standalone AASHTO LRFD


Specifications Guide Specifications

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 2
Proposed Outline
Section 1: Introduction
Section 2: Material Specifications
Section 3: Design Specifications
Section 4: Construction Specifications
Section 5: Promising Applications

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 3
Proposed Outline
Section 1: Introduction
1.1 Scope
2.2 Definitions
2.3 Limitations
2.4 Design Philosophy
Section 2: Material Specifications
Section 3: Design Specifications
Section 4: Construction Specifications
Section 5: Promising Applications

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 4
Definition
• Cement-based composite with optimized gradation of
granular constituents
• Discontinuous pore structure that significantly reduces
permeability compared to conventional concrete
• Discrete steel fiber reinforcement

Portland Cement-Based Supplementary Materials Superplasticizers Fiber Reinforcement

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 5
Definition
What properties constitute a UHPC-class
material for the purpose of this Guide?

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 6
Definition
What properties constitute a UHPC-class
material for the purpose of this Guide?
• Compressive strength ≥ 21.7 ksi (150 MPa)
o ASTM C1856
• Post-cracking sustained tensile strength ≥ 0.70 ksi (5 MPa)
o Direct tension method by Graybeal and Baby, 2013

Direct Tension
Graybeal, B. A., and Baby, F. (2013). “Development of Direct Tension Test Method for Ultra-High-
Performance Fiber-Reinforced Concrete.” ACI Materials Journal, 110(2), 177–186.

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 7
Definition
What properties constitute a UHPC-class
material for the purpose of this Guide?
• Propose assessment methods to establish durability
performance classes
• Target values for UHPC-class products

Pore Solution Resistivity

Porosity Connectivity

?
Formation Factor Model
Chloride Penetration, Freeze-Thaw Resistance, Surface Resistivity,
ASTM C1856 ASTM C666 AASHTO TP95

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 8
Proposed Outline
Section 1: Introduction
Section 2: Material Specifications
2.1 Scope
2.2 Definitions
2.3 Notations
2.4 Testing Fresh Properties
2.5 Testing Mechanical Properties
2.6 Testing Durability Properties
Section 3: Design Specifications Testing Mechanical Properties

Section 4: Construction Specifications


Section 5: Promising Applications

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 9
Testing Mechanical Properties
Compression Strength
• ASTM C39 with modifications in ASTM C1856
Status Modulus of Elasticity and Poisson’s Ratio
• ASTM C469 with modifications in ASTM C1856
Creep in Compression
• ASTM C512 with modifications in ASTM C1856
Tension Behavior
• Graybeal and Baby, 2013

Graybeal, B. A., and Baby, F. (2013). “Development of Direct Tension Test Method for Ultra-High-
Performance Fiber-Reinforced Concrete.” ACI Materials Journal, 110(2), 177–186.

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 10
Direct Tension Testing
• Considering including test method in document
• Determines the cracking strength, crack localization strength,
and strain capacity of UHPC materials
• Used to assess tension behavior of five commercially available
UHPCs with typical values published in FHWA-HRT-18-036
• Collaboration ongoing with Iowa DOT pooled fund (1434) to
assess the method through round robin testing
2.0
1.8 Localization
stress/strain
1.6
𝒇
1.4𝒄𝒓
Axial Stress (ksi)

𝒇𝒄𝒓
1.2
1.0
0.8
First discrete crack
0.6
0.4 0.02% strain offset line
𝑬𝒄
0.2
0.0
0 0.002 0.004 0.006 0.008 0.01
Axial Strain (in/in)

FHWA-HRT-18-036: Properties and Behavior of UHPC-Class Materials


FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 11
Proposed Outline
Section 1: Introduction
Section 2: Material Specifications
Section 3: Design Specifications
3.1 Scope
3.2 Definitions
3.3 Limitations
3.4 Notation
3.5 Material Models
3.6 Limit States and Design Methodologies
3.7 Design for Flexure and Axial Force Effects
3.8 Design for Shear and Torsion
3.9 Prestressing
3.10 Reinforcement
3.11 Durability
Section 4: Construction Specifications
Section 5: Promising Applications
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 13
Tension Behavior
2.0

1.8

1.6

1.4
Axial Stress (ksi)

1.2

1.0

0.8
Conventional
0.6 Concrete (f 'c = 6 ksi)

0.4

0.2

0.0
0 0.002 0.004 0.006 0.008 0.01
Axial Strain (in/in)
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 14
Tension Behavior
2.0

1.8

1.6
𝒇𝒄𝒓
1.4
Axial Stress (ksi)

𝒇𝒄𝒓
1.2

1.0
First discrete crack
0.8
0.02% strain offset line
0.6

0.4

0.2 𝑬𝒄
0.0
0 0.002 0.004 0.006 0.008 0.01
Axial Strain (in/in)
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 15
Tension Behavior
2.0
Ultimate/Localization
1.8 stress/strain
𝒇𝒕𝒖
1.6
𝒇𝒄𝒓
1.4
Axial Stress (ksi)

𝒇𝒄𝒓
1.2

1.0
First discrete crack Localization
0.8 stress/strain
0.02% strain offset line
0.6

0.4

0.2 𝑬𝒄
0.0
𝜺𝒕𝒖 𝜺𝒕𝒖
0 0.002 0.004 0.006 0.008 0.01
Axial Strain (in/in)
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 16
Proposed Tension Models
2.0

1.8 Strain Hardening UHPC Localization stress/strain


𝒇𝒕𝒖
1.6
𝒇𝒄𝒓
1.4
Axial Stress (ksi)

𝒇𝒄𝒓
1.2
UHPC with pseudo-stress plateau
1.0

0.8

0.6

0.4
𝑬𝒄
0.2

0.0
𝜺𝒕𝒖 𝜺𝒕𝒖
0 0.002 0.004 0.006 0.008 0.01
Axial Strain (in/in)
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 17
Proposed Tension Models
𝑐 𝑐

𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀


• Direct tension test method by Graybeal and
T3 Baby, 2013 T4
𝑓𝑡𝑢
T1 T2 • 𝛾𝑓First
𝑡𝑢 cracking stress, 𝑓𝑐𝑟
𝑓 0.02 % offset method on stress-strain curve
𝛾𝑓𝑐𝑟
𝑐𝑟 𝛾𝑓𝑐𝑟
• Cracking strain limit, 𝛾𝜀𝑐𝑟
𝑓𝑐𝑟
𝛾𝜀𝑐𝑟 = 𝛾
𝑐
𝑐 𝑐
𝑐 • Localization stress, 𝑓𝑡𝑢 , and strain 𝜀𝑡𝑢
𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 2.0
𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀
𝑡𝑢 𝜀 𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 Localization
1.8
stress/strain
1.6
T3 T4 𝒇
1.4𝒄𝒓
Axial Stress (ksi)

𝛾𝑓𝑡𝑢 𝒇𝒄𝒓
1.2
1.0
𝛾𝑓𝑐𝑟
0.8
First discrete crack
0.6
0.4 0.02% strain offset line
𝑬𝒄
𝑐 0.2
0.0
0 0.002 0.004 0.006 0.008 0.01
𝑡𝑢 𝜀 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 Axial Strain (in/in)

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 18
Compression Behavior
25

20
Axial Stress (ksi)

15

10

0
0 0.001 0.002 0.003 0.004 0.005 0.006
Axial Strain (in/in)

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 19
Proposed Compression Model
25
𝒇𝒄 ′

𝜶𝒇
20𝒄 ′
Axial Stress (ksi)

15

10

0 ′
0 0.001 0.002 𝜺𝒄𝒆 0.003𝜺𝒄 = 𝜺 𝒄𝒖
0.004 0.005 0.006
Axial Strain (in/in)

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 20
Proposed Compression Model
𝑐

𝜀 𝜀𝑐 𝜀𝑐𝑢 𝜀 • Compressive strength, 𝑓𝑐′ , with = 0.85


ASTM C39 with modifications listed in ASTM C1856

C4 • Modulus of Elasticity, 𝑐
ASTM C469 with modifications listed in ASTM C1856
𝑓𝑐′ Or

𝑐 = 1,460 𝑓𝑐′ (ksi)

𝜀 𝜀𝑐 𝜀𝑐𝑢 𝜀 Compressive Strength (MPa)


0 50 100 150 200
12,000 80
U-A
U-B 70
10,000 U-C
21
Elastic Modulus (ksi)

Elastic Modulus (GPa)


U-D 60
8,000 U-E
Figure XX (Graybeal 2007) 50
6,000 Figure XX
Properties and Behavior 40
of UHPC-Class Materials 30
4,000
FHWA-HRT-18-036
20
2,000
10
0 0
0 5 10 15 20 25 30
Compressive Strength (ksi)

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 21
Proposed Compression Model
𝑐

𝜀 𝜀𝑐 𝜀𝑐𝑢 𝜀 • Compressive strength, 𝑓 ′ , with = 0.85


𝑐
ASTM C39 with modifications listed in ASTM C1856
C4 • Modulus of Elasticity, 𝑐
ASTM C469 with modifications listed in ASTM C1856
𝑓𝑐′
Or

𝑐 = 1,460 𝑓𝑐′ (ksi)


𝑐 • Elastic strain limit, 𝜀𝑐 = 𝑓𝑐′ / 𝑐

𝜀 𝜀𝑐 𝜀𝑐𝑢 𝜀 • Ultimate compression strain, 𝜀𝑐𝑢 = 0.0035

Axial Strain at Peak Compressive Stress 0.006


0.0047
0.005 0.0042 22
0.0040
0.004 0.0033 0.0034
Properties and Behavior
0.003
of UHPC-Class Materials
FHWA-HRT-18-036
0.002

0.001

0
U-A U-B U-C U-D U-E

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 22
Flexural Analysis
• The simplified proposed models in compression and tension are
adopted.
• The strain conditions are based on strain compatibility and
equilibrium of forces.

UHPC Cross Section Strain Compatibility Stress Diagram

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 23
Flexural Behavior
𝜺𝒄 𝑬𝒄 𝜺𝒄 Compression Model
𝜺′𝒔 𝒇′𝒔
Extreme
compression strain
𝑓𝑐′

𝜺𝒔 < 𝜺𝒔𝒚 𝒇𝒔
𝜸𝜺𝒄𝒓 𝑐
𝜸𝒇𝒄𝒓
𝑴
𝜀𝑐′ 𝜀𝑐𝑢 𝜀

Tension Model
Extreme
tension strain

𝛾𝑓𝑐𝑟
𝑴𝒄𝒓

𝝋𝒄𝒓 𝝋 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 24
Flexural Behavior
𝜺𝒄 𝑬𝒄 𝜺𝒄 Compression Model
𝜺′𝒔 𝒇′𝒔
Extreme
compression strain
𝑓𝑐′

𝜸𝜺𝒄𝒓 𝜸𝒇𝒄𝒓
𝜺𝒔 = 𝜺𝒔𝒚 𝒇𝒔𝒚
𝜺𝒕 𝜸𝒇𝒄𝒓 𝑐
𝑴
𝜀𝑐′ 𝜀𝑐𝑢 𝜀

𝑴𝒚 Tension Model
Extreme
tension strain

𝛾𝑓𝑐𝑟
𝑴𝒄𝒓

𝝋𝒄𝒓 𝝋𝒚 𝝋 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 25
Flexural Behavior
𝜺𝒄 𝑬𝒄 𝜺𝒄 Compression Model
𝜺′𝒔 𝒇′𝒔
Extreme
compression strain
𝑓𝑐′
𝜸𝜺𝒄𝒓 𝜸𝒇𝒄𝒓

𝜺𝒔 > 𝜺𝒔𝒚 𝒇𝒔𝒚


𝜺𝒕𝒖 𝑐
𝜸𝒇𝒄𝒓
𝑴
𝜀𝑐′ 𝜀𝑐𝑢 𝜀
𝑴𝑳
𝑴𝒚 Tension Model
Extreme
tension strain

𝛾𝑓𝑐𝑟
𝑴𝒄𝒓

𝝋𝒄𝒓 𝝋𝒚 𝝋𝑳 𝝋 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 26
Flexural Behavior
𝜺𝒄𝒖 𝜶𝒇′𝒄 Compression Model
𝒇′𝒔

𝜺𝒕𝒖 𝜸𝒇𝒄𝒓 𝑓𝑐′ Extreme


compression
strain

𝜺𝒔 > 𝜺𝒔𝒚 𝒇𝒔𝒚


𝜺𝒕 𝑐
𝑴
𝜀𝑐′ 𝜀𝑐𝑢 𝜀
𝑴𝑳
𝑴𝒚 Tension Model
𝑴𝑼
Extreme tension
strain

𝛾𝑓𝑐𝑟
𝑴𝒄𝒓

𝝋𝒄𝒓 𝝋𝒚 𝝋𝑳 𝝋𝑼 𝝋 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 27
Proposed Shear Model Concept

Direct Tension Test Shear Test of UHPC AASHTO Type II Girder


2.0
1.8
1.6
𝒇
1.4𝒄𝒓
Axial Stress (ksi)

Vn  VUHPC  Vs
Axial Stress

𝒇𝒄𝒓
1.2
1.0
dv
VUHPC   ftcr cot   bw d v
0.8
First discrete crack
0.6
0.02% strain offset line
0.4 𝑬𝒄
0.2 bw
0.0
0 0.002 Axial
0.004 Stress
0.006 0.008 0.01
Axial Strain (in/in)
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 28
Prestressing
Stress Limits
• Established in terms of compressive strength and cracking
stress
• Ensures section is uncracked at service limit state
• Reduced need for bonded auxiliary reinforcement to control
cracking at transfer

Creep and Shrinkage/Prestress Loss


• Creep and Shrinkage models based on commercially
available UHPCs
• Calculate time-dependent losses

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 29
Proposed Outline
Section 1: Introduction
Section 2: Material Specifications
Section 3: Design Specifications
Section 4: Construction Specifications
4.1 Scope
4.2 Definitions
4.3 Limitations
4.4 Production Control
4.5 Execution
Flow Test Placement Method
Section 5: Promising Applications

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 30
Proposed Outline
Section 1: Introduction
Section 2: Material Specifications
Section 3: Design Specifications
Section 4: Construction Specifications
Section 5: Promising Applications

Lighter Bridges/Longer Spans


3'-3" Simplified Connections
4'-1" 4'-1"

31
6"

8" 6" 10'


8'-6" 8'-6" 300’ Girder

3'-3" 3'-9"
3'-3" Cap-to-Column Precast Deck Panels
FIB 102 FIB 102 - 6" Web FIB 120 - 6" Web
0.7" Strands 0.7" Strands 0.7" Strands

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 31
Ongoing Related Research Activities at
FHWA-TFHRC
• UHPC direct tension testing
• Flexural and shear behavior validation of
proposed models
• Evaluation of existing creep and shrinkage
models for UHPC-class materials
• Assessment of durability methods and
establishing target values for UHPC-class
materials
• Structural design recommendations for 200 to
300 ft span pretensioned girders
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 32
Parallel Activities
PCI Bridge Committee’s UHPC Subcommittee
• Info gathering and Girder Design Exercise
Iowa DOT Pooled Fund (1434)
• Complimentary effort lending perspective and
insight to the FHWA-TFHRC guide development
• Round Robin test on proposed direct tension
method
NCHRP 18-18: Deck Bulb Tees w/ UHPC
• Refining DBT solutions while using UHPC connections

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 33
2nd International Interactive Symposium on UHPC

• June 3-5, 2019 in Albany, New York!


• Goal:
o Share knowledge
o Facilitate collaboration
o Advance the use of UHPC
• Interactive Expert Discussions
• Paper Presentations
• Student Competition
• Design Awards
• Hands-On Site Visits and Peer Exchange

34
AASHTO LRFD Design and
Construction Guide Specification for
Ultra-High Performance Concrete
FHWA-TFHRC Update on Development and Delivery

Ben Graybeal, Ph.D., P.E., Federal Highway Administration,


benjamin.graybeal@dot.gov, (202)493-3122

Rafic G. El Helou, Ph.D., NRC Associate at FHWA-TFHRC,


rafic.elhelou.ctr@dot.gov, (201)493-3482

AASHTO CBS T-10 Committee Meeting


June 26, 2018 – Burlington, Vermont
Additional Slides
Proposed Tension Model
𝑐 𝑐

𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀


• Direct tension test method by Graybeal and
T3 Baby, 2013 T4
𝑓𝑡𝑢
T1 T2 • 𝛾𝑓First
𝑡𝑢 cracking stress, 𝑓𝑐𝑟
𝑓 0.02 % offset method on stress-strain curve
𝛾𝑓𝑐𝑟
𝑐𝑟 𝛾𝑓𝑐𝑟
• Cracking strain limit, 𝛾𝜀𝑐𝑟
𝑓𝑐𝑟
𝛾𝜀𝑐𝑟 = 𝛾
𝑐
𝑐 𝑐
𝑐 • Localization stress, 𝑓𝑡𝑢 , and strain 𝜀𝑡𝑢
Obtain maximum attained stress during the test,
𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 𝛾𝜀𝑐𝑟
𝑓𝑡𝑚𝑎𝑥 and 𝜀
𝜀𝑡𝑢its corresponding strain.
𝑡𝑢 𝜀 𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 2.0
Maximum tension
1.8 stress
𝒇𝒕𝒎𝒂𝒙
T3 T4 1.6
𝛾𝑓𝑡𝑢 𝒇𝒕𝒎𝒂𝒙
1.4
Axial Stress (ksi)

1.2
𝛾𝑓𝑐𝑟 1.0
0.8
0.6
𝑐 0.4
0.2
0.0
𝑡𝑢 𝜀 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 0 0.002 0.004 0.006 0.008 0.01
Axial Strain (in/in)
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 37
Proposed Tension Model
𝑐 𝑐

𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀


• Direct tension test method by Graybeal and
T3 Baby, 2013 T4
𝑓𝑡𝑢
T1 T2 • 𝛾𝑓First
𝑡𝑢 cracking stress, 𝑓𝑐𝑟
𝑓 0.02 % offset method on stress-strain curve
𝛾𝑓𝑐𝑟
𝑐𝑟 𝛾𝑓𝑐𝑟
• Cracking strain limit, 𝛾𝜀𝑐𝑟
𝑓𝑐𝑟
𝛾𝜀𝑐𝑟 = 𝛾
𝑐
𝑐 𝑐
𝑐 • Localization stress, 𝑓𝑡𝑢 , and strain 𝜀𝑡𝑢
Obtain maximum attained stress during the test,
𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀 𝛾𝜀𝑐𝑟
𝑓𝑡𝑚𝑎𝑥 and 𝜀
𝜀𝑡𝑢its corresponding strain.
𝑡𝑢 𝜀 𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀
If 𝑓𝑐𝑟 ≤ 𝑓𝑡𝑚𝑎𝑥 ≤ 1.2𝑓𝑐𝑟 ,
T3 UHPC with pseudo stress plateau
T4
𝛾𝑓𝑡𝑢 Obtain localization strain, 𝜀𝑡𝑢 , right before
softening when the stress falls below 𝑓𝑐𝑟
without recovery.
𝛾𝑓𝑐𝑟
If 𝑓𝑡𝑚𝑎𝑥 ≥ 1.2𝑓𝑐𝑟 ,
Strain Hardening UHPC,
𝑐 set 𝑓𝑡𝑢 = 𝑓𝑡𝑚𝑎𝑥
Obtain localization strain, 𝜀𝑡𝑢 , at 𝑓𝑡𝑚𝑎𝑥 .
𝑡𝑢 𝜀 𝛾𝜀𝑐𝑟 𝜀𝑡𝑢 𝜀
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 38
UHPC Girder with Cast-in-Place O.C. Deck
F.I.B.-102, O.C. Girder F.I.B.-102, UHPC Girder

4'-1" 4'-1" 4'-1" 4'-1" 4'-1"

Convention
al concrete
UHPC

8" 8" 8" 8" 6" 6"


8'-6" 8'-6" 8'-6" 8'-6" 8'-6" 8'-6"

3'-3" 3'-3" 3'-3" 3'-3" 3'-3"


(66) 0.6 in. 102
diameter (66) 0.6 in. diameter FIB 102 FIB
- 6" 1
FIB FIB 102 FIB 102 FIB 102
strands0.6"
at bottom
0.6"flange
Strands Strands strands at bottom
0.7"
0.7" Strands Strandsflange 0.7
0.7" Stran
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 39
Maximum Possible Bridge Span
4'-1" 4'-1"

F.I.B.-102, Ordinary Concrete Girder


(66) 0.6 in. diameter strands at bottom flange Convention
al concrete
200 ft 8" 8" 6"
8'-6" 8'-6" 8'-6"
UHPC
F.I.B.-102, UHPC Girder with O.C. Deck
(66) 0.6 in. diameter strands at bottom flange

0 ft 205 ft
3'-3" 3'-3"
FIB 102 FIB 102 FIB 1
0.6" Strands 0.7" Strands 0.7

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 40
UHPC Girder with Cast-in-Place O.C. Deck
F.I.B.-102, O.C. Girder Modified F.I.B.-102, UHPC

4'-1" 4'-1" 4'-1" 4'-1" 4'-1" 4'-1"

Convention
al concrete

8" 8" 8" 8" 6" 6" 10'


8'-6" 8'-6" 8'-6" 8'-6" 8'-6"

3'-3" 3'-3" 3'-3" 3'-3" 3'-3" 3'-3"


(66) 0.6 in. diameter (74)
FIB0.7102
in.- diameter
6" Web FIB 102 - 6"
FIB 102 FIB 102 FIB 102 FIB 102
strands0.6"
at bottom flange
Strands 0.7" Strands strands0.7" Strandsflange
0.7" Strandsat bottom 0.7" Stran
0.6" Strands
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 41
Maximum Possible Bridge Span
4'-1" 4'-1" 4'-1"

F.I.B.-102, Ordinary Concrete Girder


(66) 0.6 in. diameter strands at bottom flange Convention
al concrete
8"
200 ft 8" 6" 10'
8'-6" 8'-6" 8'-6"
UHPC
F.I.B.-102, UHPC Girder with O.C. Deck
(66) 0.6 in. diameter strands at bottom flange

205 ft
3'-3" 3'-3" 3'-3"
FIB 102 FIB 102 FIB 102 - 6" Web F
F.I.B.-102 with 6” web, UHPC Girder with O.C. Deck
0.6" Strands 0.7" Strands 0.7" Strands
(74) 0.7 in. diameter strands at bottom flange

0 ft 257 ft

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 42
Maximum Possible Bridge Span
4'-1" 4'-1" 4'-1"

F.I.B.-102, Ordinary Concrete Girder


(66) 0.6 in. diameter strands at bottom flange Convention
al concrete
8"
200 ft 8" 6" 10'
8'-6" 8'-6" 8'-6"
UHPC
F.I.B.-102, UHPC Girder with O.C. Deck
(66) 0.6 in. diameter strands at bottom flange

205 ft
3'-3" 3'-3" 3'-3"
FIB 102 FIB 102 FIB 102 - 6" Web F
F.I.B.-102 with 6” web, UHPC Girder with O.C. Deck
0.6" Strands 0.7" Strands 0.7" Strands
(74) 0.7 in. diameter strands at bottom flange

257 ft

UHPC Girder with O.C. Deck?

0 ft 300 ft

FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 43
300 ft Girder Composite UHPC Girder with
regular Concrete Deck

3'-3"

Convention
al concrete

6"

10'
UHPC

Extreme
tension
strain

3'-9"
(92) 0.7 in. diameter strands at
FIB 120 -flange
bottom 6" Web
0.7" Strands
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 44
300 ft Girder Composite UHPC Girder with
regular Concrete Deck
 Crack Localization of UHPC at extreme tension fiber
0.0016 3.97 𝑘𝑠𝑖
3'-3" 0.0013 3.70 𝑘𝑠𝑖
0.0023 16.5 𝑘𝑠𝑖

Convention 4′ 4′′
al concrete

6"

10'
UHPC −1.00 𝑘𝑠𝑖

Extreme
tension
strain
−1.00 𝑘𝑠𝑖
3'-9" −0.004
(92) 0.7 in. diameter strands at Strain Diagram Concrete Stress Diagram
FIB 120 -flange
bottom 6" Web
0.7" Strands
FHWA-TFHRC (Graybeal and El-Helou) AASHTO CBS T-10 Meeting June 26, 2018 45

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