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En-FAB Metering & Measurement 2016 Brochure

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The document discusses EN-FAB's equipment and involvement in major projects for metering and measurement of oil and gas. It also provides details about EN-FAB's manufacturing and operations facilities globally as well as the services it offers.

Some of the major projects discussed are the Caspian Pipeline Consortium Project in Russia and Kazakhstan, Los Ramones Phase I Pipeline in Mexico, and metering and measurement equipment supplied for projects in Colombia, Mexico, Tanzania, Bahrain, and Algeria.

EN-FAB has its main office and manufacturing facility in Houston, Texas. It also has operations in Bakersfield, California to serve the western US and Canada. Additionally, it has a large manufacturing plant in Muscat, Oman and offices in Dubai and Mexico.

EQUIPMENT OFFERINGS FOR

METERING & MEASUREMENT


OF OIL & GAS
EN-FAB’s equipment around the world

2
TABLE OF CONTENTS

Major Projects for Metering & Measurement


of Oil & Gas
Page 5

Equipment Offered for Metering & Measurement


of Oil & Gas
Page 25

About EN-FAB, Inc.


Page 39

3
In-house testing of equipment

4
MAJOR PROJECTS FOR
METERING & MEASUREMENT
OF OIL & GAS

 Caspian Pipeline Consortium Project, Russia and Kazakhstan

 Los Ramones Phase I Pipeline, Mexico

 Mariquita-Cali Gas Pipeline, Colombia

 Ultrasonic Gas Metering & Regulation Stations, PEMEX Gas y Petroquimica,


Mexico

 Metering and Measurement Equipment, Chihuahua Gas Pipeline, GSP GDI SICIM,
Mexico

 Metering and Measurement Equipment, Energia Mayakan project, Yucatan


Peninsula, Mexico

 Skid Mounted Natural Gas Filtration and Metering & Fuel Gas Distribution
Systems, Songo Songo Project, Tanzania, East Africa

 Natural Gas Treatment Plant, Midrex Technologies, Bahrain

 Gas Lift and Water Dilution Metering Skids for Oilfields, Algeria

5
Caspian Pipeline Consortium Project
Russia & Kazakhstan

EN-FAB, Inc. designed and fabricated thirteen complete metering and


measurement stations for crude oil pipeline between Russia and Kazakhstan for
Caspian Pipeline Consortium Project. Along with all the metering and
measurement equipment, EN-FAB also supplied Quality Analyzer Systems, Flow
Control Skids and Leak Detection Units. All the stations have state of the art
Control Systems with easy to use Human Machine Interface. The Graphical User
Interface provides operators easy access to all the data and enables him to
control it efficiently.

6
Metering Systems in Operation in Russia &
Kazakhstan

7
Los Ramones Phase I Gas Pipeline -
Mexico

Inauguration by Enrique Pena Nieto, President –Mexico, on


December 2, 2014. EN-FAB’s equipment appears behind the
President.

8
EN-FAB’s Scope for this project included design,
engineer, manufacture and commission of:

Frontera Station
 Phase 1
 Two-48” x 56” ANSI 600# Launcher & Receiver
 Four- 40” ID x 12’-10” ANSI 600# Cyclone Scrubber
 Four 66” ID x 12’-0” ANSI 600# Coalescer Filters
 One-2,250 MMSCFD Metering Station 48” Header by 4-30”
Ultrasonic meter
 One-Quality Control Package
 Phase 2
 Three-Fuel Gas Skids
 Three-Seal Gas Skids
 One-Micro Turbines Fuel Gas Skids

Los Ramones Station


 Phase 1
 One-48” x 56” ANSI 600# Launcher & Receiver
 Five 54” ID x 10’-0” ANSI 600# Coalescer Filters
 One-900 MMSCFD Metering Station 36” Header by 3-24”
Ultrasonic meter
 One-1100 MMSCFD Metering Station 42” Header by 3-24”
Ultrasonic meter
 Two-Quality Control Package
 Phase 2
 Four- 40” ID x 12’-10” ANSI 600# Cyclone Scrubber
 Three-Fuel Gas Skids
 Three-Seal Gas Skids
 One-Micro Turbines Fuel Gas Skids
 One-1500 MMSCFD Metering Station 42” Header by 3-24”
Ultrasonic meter
 One-Quality Control Package

Pictures on next 2 pages. 9


10
11
As it appeared on Page 79 of October 7, 1996 Issue.

Mariquita-Cali
Gas Pipeline -
Colombia

12
As it appeared on Page 79 of October 7, 1996 Issue.

13
As it appeared on Page 79 of October 7, 1996 Issue.

14
Mariquita-Cali Gas Pipeline - Colombia

In mid-July, 1995 Fluor Daniel Williams Brothers of Houston, Texas awarded En-
Fab, Inc. a contract to engineer and fabricate ancillary equipment required for a
340 km, 20" pipeline project for Colombia, the Mariquita to Cali gas pipeline.
Through an aligned relationship to review and approve all design issues, Fluor
Daniel Williams Brothers and En-Fab managed to meet a demanding execution
schedule. All one hundred and eight (108) skids were completed within a short
eight (8) months delivery schedule.

The project consisted of the following pieces of equipment:


20" Pipeline Gas Inlet Station at Mariquita
20" Main Line Launchers and Receivers
Main Line Block Stations
Lateral Launcher Stations 2" thru 8“
City Gate Stations 0.5 MMSCFD to 77 MMSCFD of natural gas
Solar Panels to power the remote stations SCADA equipment
Remote Transmission Units used to collect and send information
Indirect Fired Gas Heaters
Electric Heaters
Filter Separators
Odorizer Stations

15
Pemex Project - Mexico

16
Chihuahua Gas Pipeline - Mexico

En-Fab, Inc supplied all the metering and measurement equipment to


GSP GDI SICIM Pipelines project in Chihuahua, Mexico. This natural
gas pipeline is designed for a flow rate of 91.0 million m3/day. En-Fab
Inc. provided metering and measurement equipment with gas
chromatograph, indirect fired heaters, pressure reduction system and
control panels for controlling and monitoring. En-Fab, Inc. also
provided start-up and commissioning services for all its equipment.

17
Yucatan Peninsula Gas Pipeline -
Mexico
En-Fab, Inc supplied all the metering and measurement equipment to Energia
Mayakan project in Yucatan Peninsula of Mexico. This natural gas pipeline is
approximately 410 miles long with an initial capacity of 7.4 million m3/day. En-Fab
Inc. provided metering and measurement equipment with gas chromatograph,
direct fired heaters, pressure reduction system and control panels for controlling
and monitoring for five stations. Four of them are currently in operation. En-Fab,
Inc also provided start-up and commissioning services for all its equipment.

18
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Pemex Project - Mexico
En-Fab, Inc. recently designed, engineered, manufactured, installed and
commissioned two (2) Ultrasonic Metering and regulation stations. These
units were for Pemex Gas Y Petroquimica located near Monterrey, Mexico.
The meters are 20” and 16” Ultrasonic meters with a flowing capacity of 233
MMSCFD at 900 psig and 144 MMSCFD at 900 psig respectively. These
stations are operated unattended via a local control panel with flow
computer and PLC connected to the pipeline DCS through Ethernet.

20
Songo Songo Project -
Tanzania, East Africa
En-Fab, Inc. recently completed and shipped several equipment packages for
Songo Songo project in Tanzania, East Africa. En-Fab along with Larsen and
Toubro, designed, engineered and manufactured Skid Mounted natural Gas
Filtration and Metering Systems for handling 45 MMSCFD and 3.5 MMSCFD of
Natural gas. These systems consisted of Indirect Fired Heater with heat duty of
1.95 MMBTU/Hr, five electric heaters, two pressure regulating stations capable of
handling 45 MMSCFD and 3.5 MMSCFD of natural gas and skid mounted Fuel
Gas Distribution systems. Several control systems were required for this project
and were designed and manufactured using Flow Computers, PLC and touch
screen PC with easy to use Human Machine Interface for controlling and
monitoring the heaters, metering systems and fuel gas distribution systems.

21
Natural Gas Treatment Plants for Steel
Mills – Bahrain
This natural gas processing plant was designed and fabricated by EN-FAB, Inc.,
Houston, Texas USA for Midrex Technologies, Inc. for a steel plant in Bahrain,
Middle East. It consists of the following:

• Gas Filtration Skid


• Gas Metering Skid
• Gas Heating Skid
• Pressure Reducing Skid
• Start-Up Gas Skid

Natural gas from the receiving station will go to three users – Direct Reduction
Plant, Melt Shop and Rolling Mill. Gas Filtration Skid is used to clean the gas and
prepare it to be used by turbine compressors and/or other equipment. The major
components of the system are Vertical Filter Coalescer, Water Bath Heater, Gas
Metering Station and Pressure Reduction Station.

22
Gas Lift and Water Dilution
Measurement Skids - Algeria

Over a six year period, EN-FAB, Inc. designed, manufactured and


commissioned over 127 gas lift and water dilution metering skids for the
oilfields in Algeria. These metering skids are used for measuring gas and
water at the locations in the country which have no electrical power. The
skids are designed with solar panels (24 VDC) to power the flow computer
and the flow control valve. The skid flow control can be set at a fixed rate
or remotely controlled using additional equipment.

23
24
EQUIPMENT OFFERED
FOR
METERING & MEASUREMENT
OF OIL & GAS
EN-FAB, Inc. designs and manufactures the following equipment for Metering
& Measurement of Oil & Gas:

• Liquid Metering Station


• LACT Units
• Meter Provers
• Gas Measurement Stations
• City Gate Stations
• Pressure Regulating / Reducing Skid
• Quality Analyzer System
• Gas Deaerators
• Leak Detection Unit
• Strainers
• Control Systems & Panels

25
Crude Oil Measurement Station in Azerbaijan

26
Liquid Metering System
Under Flow Test. This
unit has a quality control
fast loop system with
automatic sampler,
densitometer, BS&W
monitor, etc.

This completely
automated
Liquid Metering
System was
designed and
fabricated for
Chevron
Nigeria. The
control system
was also
designed to
control an
existing system
that was already
operational in
the field.

27
745 m3/hr Liquid Metering System under fabrication in
Houston, Texas

Crude Oil Measurement System with Control System under


testing at EN-FAB’s facilities.

28
250,000 BPD Crude Oil Metering System
Malaysia

Product liquid metering system in operation in


Houston, Texas. 29
LACT Units

This liquid custody


transfer system is in
operation in South
America. This LACT
unit consists of
metering, automatic
proving and BS & W
monitoring with
automatic reject
system.

LACT Unit under fabrication

Wet Oil LACT Unit for offshore application.


30
Meter Provers

31
Gas Measurement skid using (3) 20” diameter 600# Senior Orifice
Fittings. This skid is used for the measurement of natural gas in an
LNG Plant in Trinidad, West Indies.

Gas Measurement skid prior to shipment to Mexico.

32
Natural Gas Measurement skid prior to shipment to Mexico.

33
City Gate Station in operation in Colombia.

34
Pressure
Regulating /
Reducing
Station

Gas Measurement and Regulation


stations being readied for shipment.

35
Quality Analyzer Package

36
Control Systems

37
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ABOUT EN-FAB, Inc.

39
Who is EN-FAB, Inc.?
 Established in 1980

 Formerly part of Daniel Industries

 Turnkey Systems Provider - Engineering, Fabrication, Packaging,


Commissioning

 Privately held corporation in 1995 through management buy-out

 Only ownership changed, everything else remained the same

 Recognized leader in the design and fabrication of surface equipment for oil
and gas industry

Assurance to Our
Customers
 Professionalism

 Dedication

 Dependable equipment and services

 Cost effective equipment and services

 High quality equipment which is precision


built to fit given specifications

Value EN-FAB, Inc. Brings


• Turnkey Systems provider

• Small company, hence flexible to customer’s needs

• An average of 20 years of EN-FAB experience per personnel that


allows for flawless execution and equipment delivery

• Manufacturing facility in Muscat, Sultanate of Oman to cater to


Middle Eastern markets

40
EN-FAB Advantages
Design & Engineering
35 Engineers on staff
15 Bachelor of Science (B.S.)
10 Master (M.S.) in Engineering
2 Registered Professional Engineers (P.E.)
1 Doctorate

Manufacturing
Two manufacturing facilities – one in Houston, Texas USA and one in Muscat, Oman
Personnel work in close contact with engineering and quality assurance staff
Superior quality equipment fabricated in accordance with manufacturing standards
Manufacturing process is culmination of years of industry experience, innovation and
dedication to safety and efficiency

Delivery
Unique material control system including scheduling, expediting and rigid incoming
inspection
Computer aided shop scheduling for manpower and facilities ensure on-schedule
shipments

Quality Assurance
ISO 9001:2008 Certified
ASME Section VIII, Div. I and Div. II, Section I and PP, the National Board
ISO 14001:2004 and OHSAS 18001:2007

After Sales Service


Qualified engineers and field technicians provide installation supervision, training, start-
up, commissioning, and technical assistance for all of our equipment
Operation and Maintenance Services
Staff remains available to our customers for any technical inquiries after the equipment
is in operation

41
42
Project Organization

The successful execution of any project is dependent upon organizing individuals


into an effective team. This requires selecting the proper mix of talents and
expertise and establishing a functional relationship that promotes the coordination
necessary to ensure project team efficiency.

The EN-FAB, Inc. Project Team

Organized to meet specific project and client requirements

Headed by Project Manager, who has full responsibility for execution of the
project

Project Engineer is responsible for the technical review of the project

Lead Engineer is responsible for providing technical design review and


assistance with analysis for his respective area of the project

Detailed engineering drafting is coordinated by the Drafting Coordinator

Project Controls Coordinator provides planning, scheduling and progress


monitoring for the project

Procurement Coordinator reports directly to the Project Manager, and is


responsible for overseeing purchasing, expediting and inspecting activities

43
ISO Certificates

44
ASME Certificates

45
National Board of Boiler &
Pressure Vessel Certificates

46
Equipment Offerings of EN-FAB, Inc.

Over 36 years of being in business successfully, combined


with our in-house expertise and innovation has positioned EN-
FAB, Inc. to be able to offer a diversified line of equipment to
the Oil & Gas Industry. EN-FAB’s equipment can be found in
many projects worldwide.

47
Early Production Facility - Kuwait
Kuwait Oil Company (KOC) contracted with EN-FAB, Inc. for the design and
construction of an Early Production Facility. The gathering center is designated
as GC-17 and is located in North Kuwait. EN-FAB had a Technical Service
Agreement with Kuwait Oil Company (KOC) for the design engineering and
supply of equipment and materials for the entire facility.

The gathering center GC-17 project included:


• Oil and gas separation / processing plant including all necessary facilities to
produce stabilized crude, gas and water.
• Crude oil storage facilities of 1,000 barrel capacity for the two (2) desalter
trains.
• All required support and ancillary system.

48
Lukoil, Komineft Project - Russia
The facility of Khariyaga Primary Oil Treatment system in Komi Republic
of Russia is designed to handle sixty eight thousand barrels per day of
produced fluid from existing production wells. The project consisted of
first stage two phase separators, heaters, scrubbers, chemical injection
package, desalters, surge vessels, desanding hydrocyclone, deoiling
hydrocyclone, produced water degasser, demulsifier, flares, etc. The
facility is monitored and controlled by Control system consisting of
redundant Modicon PLCs and redundant Wonderware HMI for failsafe
operation. All the components of the control system are connected via
Ethernet.

49
Steam Generators in Operation in an
Oilfield in the Sultanate of Oman

Once Through Heat Recovery Steam


Generators for an Oilfield in
Sultanate of Oman

50
Build, Own, Operate & Maintain
Steam Injection Facility -
Mexico

EN-FAB, Inc. provided Pemex a complete turn-key package on a Build, Own


& Operate (B.O.O) basis for an enhanced oil recovery project operation in
Mexico. EN-FAB delivers on contractual basis a volume of steam to the
Pemex wells 24 hours a day / 7 days a week.
EN-FAB the project was to inject steam into 8 wells at 5 different well sites,
based upon a rotation dictated by Pemex. The crude at these sites ranges
from API 12 to API 16 gravity. Five of the wells were put into production with
pump jack lifts and were producing between 89 - 111 BBLS per day of crude.
After an average of 30 days of vapor injection into each of the five wells, the
wells are now free flowing between 850 – 1500 BBLS of crude per day.

51
Customer List

ABB Lummus Equilon


AGAR Corporation ESSO Colombia Ltd.
AGIP Petroleum Exxon
AIOC F.W. Oil
Algonquin Gas Fanpetco
Alyeska Pipeline Fluor Daniel
AMEC Engineering Freeport McMoran Oil & Gas Co.
Amerada Hess Gasoducto GasAndes SA
Aminoil, USA Groupement Berkine
Amoco Chemical Gulf Oil Exploration Production Co.
ARAMCO Services Gupco
Arco Oil & Gas Hocol
Astra Evangelista ICA Fluor
Atlantic LNG International System, Inc.
Babcock Eagleton Internorth Corp.
Bariven Corporation ITOCHU
Bechtel J Ray McDermott
BMH Eagleton Jacobs Engineering
BP Colombia John Brown E&C Inc.
Bridas Sapic Kaldair
British Petroleum Khalda Petroleum
Brown & Root KREBS Petroleum
Brown & Root/SADAF Kuwait Oil Company
Care Offshore, SA Labrador Energy, Inc.
Caspian Pipeline Consortium Lancaster Steel
Cenex Pipeline Co. Lanex
Chevron Larsen & Toubro
China National Machinery Import & Export Lone Star Gas Co.
CNG Transmission Louisiana Gas and Oil Service, Inc.
Columbia Gulf M.B. Petroleum Co.
CONOCO M.W. Kellogg
Corporacion Estatal Matoil
Cousa-Coest Maxus Energy
Duke Energy McDermott
Eagleton Engineering McMoran Offshore
Ecopetrol Mexpetrol S.A.
Engicon Michigan Wisconsin Co (ANR Pipeline)
ENNPI Midrex Technologies
ENRON Corporation Mississippi Hub
Equateur Natural Gas Co. of America

52
Nobel Oil Company Shell Western E&P
Occidental de Colombia Sohio Petroleum
Occidental Oman Solar Turbines
Occidental Petroleum Co. Sonatrach Anadarko
Omimex Sepctra Energy
Oryx Suez Oil Company
Oxy of Oman Superior Oil Company
Pacific Gas and Electric Co. Techint
PanEnergy Corporation Tecpetrol
Parsons Engineering Tennessee Gas Pipeline Co.
PDVSA (Venezuela) Termodorado
Pecten Termotecnica
Pemex (Mexico) Texaco, Inc.
Pennzoil Texas Eastern Transmission Co.
Petrobras (Brazil) Texas International Petroleum Co.
Petrobras Colombia Texas Oil & Gas Corp.
PetroEcuador Texas Petroleum Co.
Petrojet Texas Pipeline Co.
Petrolera Ecuatoriana Tosco Refining Co.
Petroleum Development Co. Oman (PDO) Total Austral S.A.
Petromarine Toyo Engineering
Petronas-Carigali Transco Pipeline corporation
Petrozuata - Venezuela Transgas De Occidente
Phillips Petroleum Trinidad-Tesoro Petroleum Co.
Plains All American Pipeline Trintoc Service Ltd.
Premier Consolidated Oilfields, Ltd. Turkish Petroleum
Promigas Udmurtneft
Propak Systems LTD Union Pacific Resources
Qarum Oil Co. Universal Ensco
Quest Pipeline Veco Engineering
Roch S.A. Warren Petroleum Company
Rohm & Hass Texas Inc. West Gemsa Petroleum Co.
Samedan Oil Corp. Willbros Engineering.
Santa Fe Energy Williams Brothers Engineering
Schlumberger Worley Parsons - Arabian Industries
Shell Offshore, Inc. Worley Parsons MEG
Shell Oil Company Y.P.F.B.
Shell Pipeline Company YPF S.A. Argentina

53
OPERATIONS &
MANUFACTURING
FACILITIES

54
Main Office - USA

EN-FAB, Inc.’s main office and manufacturing facility is located at:

EN-FAB, Inc.
3905 Jensen Drive
Houston, TX 77026

Phone: 713-225-4913
Fax: 713-224-7937

Contact:
Ms. Sheran LaCaze
sales@en-fabinc.com

www.en-fabinc.com

West Coast - USA

EN-FAB, Inc. provides technical support and services to Western USA and Canada
through its Bakersfield operation.

EN-FAB, Inc.
11000 Brimhall Rd., Suite # E-53
Bakersfield, CA 93312

Phone: 661-472-5553

Contact:
Mr. Dane Anderson
danderson@en-fabinc.com

55
Middle East

To provide easy accessibility to Middle Eastern markets, EN-FAB, Inc. operates in


Oman through a large manufacturing plant located in Muscat, Oman. This facility
has been in business for the past thirty years. It started as a structural steel
manufacturing facility, owned and operated by Shanfari Group. EN-FAB’s
association with this facility began in 2005. This facility is a fully integrated plant,
with the same certifications as EN-FAB, Inc. in Houston, and carries all ASME
stamps. This sizable facility has a production capacity of 25,000 man hours per
month.

EN-FAB, Inc. has full responsibility for the operation of this facility.

The quality standards of this facility are the same as those of EN-FAB, Inc. –
Houston.

Oman Metal Industries & Cont. Co. LLC (OMI)


Plot No. 900, Road No. 9
Rusayl Industrial Estate
P.O. Box 23
Postal Code 124, Rusayl, Sultanate of Oman

Phone: 968-24446132
Fax: 968-24446179

Contact:
Mr. Abdullah Al Salmi
sales-omi@shanfari.com

www.en-fabinc.com

56
Dubai

EN-FAB International DWC-LLC


DWC Business Center – Smart Desk
Dubai Aviation City – Logistics City
PO Box: 390667 Dubai
United Arab Emirates

Contact:
Ms. Sheran LaCaze
sales@en-fabinc.com

Mexico

EN-FAB operates in Mexico through a wholly owned subsidiary company.

EN-FAB Mexico S de RL de CV
Puerto de Oporto 64 X-302
Gal. Aragon
Mexico D.F. 07950

Phone/Fax: 52-55-1-114-9760

Contact:
Mr. Alejandro Trujano
atrujano@en-fabinc.com

www.en-fabinc.com

57
WE DESIGN, ENGINEER, MANUFACTURE,
INSTALL, COMMISSION, SERVICE, TRAIN AND OPERATE.

EN-FAB, Inc. is a world


leader in the design,
manufacture, and 3905 Jensen Drive
installation of surface Houston, Texas 77026 USA
equipment for the Oil and Phone: +1-713-225-4913
Gas industry. Email: sales@en-fabinc.com
www.en-fabinc.com

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