1 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR

BELT”(MODIFICATION)
___________________________________________________________________________

PROJECT REPORT
ON
“STEPPER MOTOR CONTROL WITH SELECTED STEPS
FOR CONVEYOR BELT (MODIFICATION).”

________________________________________________________________________
GEC DAHOD
2 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

GUJARA TECHNOLOGICAL UNIVERSITY

GOVERNMENT ENGINEERING COLLEGE DAHOD
GUJARAT
EMAIL – gec-dahod-dte@gujarat.gov.in

MECHANICAL ENGINEERING DEPARTMENT

2020-2021

________________________________________________________________________
GEC DAHOD
3 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

PREPARED BY-
KRISHNAJEET DHIRENDRA GAMIT.....200180119526
SHIVAM MAHESHBHAI GADARIYA....200180119562
RAVIKUMAR KISHANBHAI NINAMA..200180119533
JAYMEEN RAJESHBHAI PATEL...........200180119558
ANURAG RAMBAHADUR PANDEY.....200180119544

MECHANICAL ENGINEERING DEPARTMENT

ACADEMIC YEAR 2020-2021

GUIDE BY- PROF. M.B.BARIYA

________________________________________________________________________
GEC DAHOD
4 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
ABSTRACT

PROJECT – STEPPER MOTOR CONTROL WITH SELECTED

STEPS FOR CONVEYOR BELT (MODIFIED).

A PROJECT IS BASED ON MECHANICAL DEPARTMENT PROJECTS.

IT'S USEFUL FOR INDUSTRIES, MALLS, COAL PLANTS,
PACKAGING INDUSTRIES, MATERIAL HANDLING, INDUSTRIES,
PRODUCTION PLANT ETC. IN OUR PROJECT WE TRY TO SOLVE
SOME PROBLEMS WE SEEN OR SUGGEST BY THE USER LIKE (1)
MULTI TYPES OF CONVEYOR ATTACHED (2) POSITION OF
CONVEYOR HORIZONTALLY, VERTICALLY AND INCLINED (3)
CONTROL SPEED AS PER REQUIREMENT (4) ROTATING
DIRECTION CLOCKWISE AND ANTI-CLOCKWISE (5) LENGTH OF
CONVEYOR BELT WE CHANGE.

________________________________________________________________________
GEC DAHOD
5 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

INTRODUCTION

STEPPER MOTOR CONTROL WITH SELECTED

STEPS FOR CONVEYOR BELT –
▪ The idea of this project is to build a miniature
replica of an industrial process.
▪ The paper presents variable speed belt conveyor
system where the reference speed is changed in
order to achieve improved energy efficiency of
operation.
▪ The recorded measurements show that belt
tension varies within the same limits as under
constant speed operation.
▪ These results introduce a new insight of the
present state of the art in variable speed
conveyor drives.
▪ The system is realized with remote control from
the control center on an open pit mine.

________________________________________________________________________
GEC DAHOD
6 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

NEED OF STEPPER MOTOR CONTROL

WITH SELECTED STEPS FOR
CONVEYOR BELT

• Heavy weight material transfer from one place to

another place.

• Controlling speed to rotating/rotation conveyor belt

from minimum to maximum.

• Less material waste due to the controlling speed.

• Clockwise and Anticlockwise movements done for

working.

• Position to fixed the machine is Horizontally

Vertically and Inclined (as we required to transfer
materials)

________________________________________________________________________
GEC DAHOD
7 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

COMPONENTS AND IT’S APPLICATION .

1. STEPPER MOTOR

DESCRIPTION
• Step angle:-1.8 degree.
• Configuration:- 4wire Stepper motor.
• Holding Torque:- 10.2 kick bipolar.
• Rated voltage :- 3.3VDC.
• Phase current:- 2Amp.
• Resistance/phase:- 1.65E.
• Inductance/phase:- 2.2mh.
• Rotor Inertia:- 275 gcm².
• Length (L):- 51mm
• Weight:- 650 grams
________________________________________________________________________
GEC DAHOD
8 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

CONVEYOR BELT

DESCRIPTION

• LENGTH:- 10METER
• WIDTH:- 32CM
• COLOUR:- BLACK
• MATERIAL:- NYLON

We used length , width, colour, material as per

our requirements.
________________________________________________________________________
GEC DAHOD
9 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

HOLLOWSHAFT.

DESCRIPTION
• DIAMETER (D¹)=40MM
• DIAMETER (D²)=60MM
• LENGTH (L)=350MM
• MATERIAL ALLOY STEEL

________________________________________________________________________
GEC DAHOD
10 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

BEARING (HOUSING BEARING)

• BEARING HOUSING BEARING

• MATERIAL:- STAINLESS STEEL
• COLOR:- SILVER
• FINISHING:- POLISHED
• THICKNESS (MILLIMETRE):- 20MM
• BORE SIZE:- 10MM
• HOLLOW SECTION:- CIRCULAR

________________________________________________________________________
GEC DAHOD
11 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

BATTERY

5.BATTERY
• Charge Capacity( C ) : 4200
• 2200mah. Old battery capacity
• Rated Voltage: 11.1V
• Exact weight: 150 - 160 Grams
• LxHxW : 100*20*30mm Approx
• High energy density - potential for yet
higher capacities.

________________________________________________________________________
GEC DAHOD
12 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

• Does not need prolonged priming when

new. One regular charge is all
that's needed.
• Relatively low self-discharge - self-
discharge is less than half that of
nickel-based batteries.

• Maintenance - no periodic discharge

is needed; there is no memory.
• Specialty cells can provide very high
current to applications such as
power tools.

________________________________________________________________________
GEC DAHOD
13 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

6.TB6560 STEPPER MOTOR DRIVE

Drive Technical specifications &

features:

• Operating voltage :DC 10V-35V.

• Very easy to use, no instructions, all
of use are marked on the board.
• With large heat sink to ensure good
heat dissipation.
________________________________________________________________________
GEC DAHOD
14 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

• Input signal high-speed opto-coupler

isolation, guarantee not losing steps.
• Working voltage: DC 10V-
35V.Recommend Switching Power
Supply DC24V.
• 6N137 high-speed Opto-Coupler , to
ensure a high speed without step out.

________________________________________________________________________
GEC DAHOD
15 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

CURCUIT DIGRAM FOR STEPPER

MOTOR CONNECTION

________________________________________________________________________
GEC DAHOD
16 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
ADVANTAGE

▪ By this machine the speed can increase

and decrease for supply material.
▪ Low maintenance costs and easy to
maintenance machines.
▪ Working on electricity and battery.

▪ Heavyweight supply and low weight

supply both possible.
▪ Using this in industries, malls, coal
mines, etc.. Where supply of materials
can done.

________________________________________________________________________
GEC DAHOD
17 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
▪ WORKING DIGRAMS.

HORIZONTALLY AND VERTICALLY

________________________________________________________________________
GEC DAHOD
18 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

BOTH DIRECTION MATERIAL TRANSFER.

...

________________________________________________________________________
GEC DAHOD
19 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
CANVAS

▪ IDEATION CANVAS
▪ EMPATHIZING CANVAS
▪ AEIOU CANVAS
▪ PRODUCTS DEVELOPMENT CANVAS
▪ MIND MAPPING CANVAS

________________________________________________________________________
GEC DAHOD
20 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
▪ IDEATION CANVAS.

________________________________________________________________________
GEC DAHOD
21 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
▪ EMPATHIZIN CANVAS.

________________________________________________________________________
GEC DAHOD
22 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

AEIOU CANVAS.

________________________________________________________________________
GEC DAHOD
23 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

PRODUCT DEVELOPMENT CANVAS

________________________________________________________________________
GEC DAHOD
24 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

MIND MAPPING CANVAS

________________________________________________________________________
GEC DAHOD
25 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

CALCULATION REFERENCES.

www.alaakhamis.org › readingPDF
Motor Sizing Calculations - Dr. Alaa Khamis

________________________________________________________________________
GEC DAHOD
26 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

REFERENCES.

▪ YouTube
▪ Google
▪ Mechanical innovation and project
▪ Electrical circuits

________________________________________________________________________
GEC DAHOD
27 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________

LNM Canvas.

________________________________________________________________________
GEC DAHOD
28 “STEPPER MOTOR CONTROL WITH SELECTED STEPS FOR CONVEYOR
BELT”(MODIFICATION)
___________________________________________________________________________
Stepper angle calculate formula

Step angle = 360 ÷ (2 * 2 * 50) =

1.8 degrees

Belt materials
There are five main materials that conveyor
belts are made out of: thermoplastics,
metal, rubber, fabric and leather. Plastics
include polyester, polyvinyl chloride, silicone
and polyethylene. The metals are stainless
and carbon steel, and the fabric
materials are canvas or cotton.

________________________________________________________________________
GEC DAHOD