WS-200YDA Manual
WS-200YDA Manual
WS-200YDA Manual
Model
USER’S MANUAL
Warning: please read the user’s manual carefully before using the machine.
HORIZONTAL CYLINDRICAL PRESSURE STEAM STERILIZER
General
Saturated pressure steam is used to sterilize article, for it will liberate a great amount of heat when
condensing. To make the articles (need to be sterilized) hot and wet for a certain time, most resistant
bacterial spores will be killed, and then sterilization aim is reached. The method is reliable, economical,
and easy to be controlled, so it has been used for more than one hundred years.
This unit is ideal equipment for clinics, scientific research institutes and other organizations to
sterilize surgical instruments, fabric glassed, culture media etc.
Features
Capacity: (φ0.515m×1m)
Max.work pressure: 0.22MPa
Max.work temperature: 134℃±1℃
Temp.range: 110~134℃
Timer range: 1~60min
Heat evenness: ≤±2℃
Power consumption: 9KW/380V • 50Hz.
interlock device for safety:
the steam can’t go through to chamber when the door haven’t close, and the pilot off to
inform. You can processing dry operat.
when the pressure inner over 0.027Mpa, the door be lock and not be open.
if you mistake open the door in the course of start, the jacket valve auto off and open the
chamber valve.
if you not choose the sterile time and start the machine, buzzer sound.
lack water the pilot on, heating and sterile pilot off, the buzzer sound and auto release
steam.
overload and leakage protection, when leakage or over current occur, it auto cut off the
power.
temperature controller not work and the inner pressure over 0.165 Mpa, the safety
valve auto start open.
Dimension: 1400×670×1650mm
Trans Dimension: 1560×820×1850 mm
Weight: Net 260(kg) / Gross 350 (kg)
Specifications
The main body is composed of a chamber and steam-jacket with closed double jacket. The
chamber wall will be pre-heated as steam enters and fills the jacket up. A main valve is connected
between the chamber and the jacket, which is turned to “sterilize” position and admit steam from
jacket to chamber to make articles moist and heated. The above-mentioned method ensures
requirements for pre-heating, sterilizing, drying and following operations.
The vaporizer, gauge in front above easy watch, the thermometer on the side, all the pilots
and display in front lower part control box for easy operating. (fig.1)
1
POWER
30
20 40
10 50
0 60
min
ENT STOP
TIMER TEMP.CONTROL
Fig1
each letter mark for the role:
pilot display
power------- power start, pilot on.
close door--- pilot on.
start-------pilot on
water in----auto fill the water,the pilot on to high level the pilot off.
heating-----pilot on to sterile temperature the pilot off.
sterilizing-----pilot on to sterilize end the pilot off.
lack of water----after heating water lack the pilot on, press emergency stop
button or turn off dealing the error, restart the machine the pilot off.
power switch
turn on the breaker, the machine enter the state of standby.
the knob for setting auto program select.
sterilizing temperature ( range 115℃~134℃)
sterilizing time (range 1~60min.)
key start
press key start, the auto program sterilizing or dry begin, repeat press useless.
key emergency stop
press the key emergency stop recovered to connect power, vaporizer, and
electric valve open all and release, pilot start, heat, sterilize off, repeat press
useless.
2
The jacket is coated with a cover, in which insulated liner of glass fabric is filled,
for the sake of saving energy, as well as preventing ambient temperature from
rising excessively
The door opening mechanism adopts a dial of radial-bar with self-lock and two
grade inter-lock safety devices, first move safety closing handle when you close
the door, the angle 45°with the radial-bar connection center, the radial-bar enter
the close position complete, then turn the handle again, the dial go in axle
direction, the center dial be locked by pin.when the inner pressure over 0.027Mpa,
the interlock auto enter to prevent mistake operation, until the inner pressure
lower than 0.027Mpa, interlock device turn back but the dial keep lock by pin,
the handle can be rotate counter clockwise,the center dial back out in axle way,
the seal became useless, the spare steam be release to zero, that is release the
pressure first then open the door,until the handle returned to outer can you move
closing handle and returned radial-bar to open the door.
With program function, it’ll auto release the air and condense to balance the
temperature in chamber.
With the device to stabilizing the steam pressure in the course of heating, the range
0.05~0.15Mpa, related temperature 115~134℃,
With timer device, the range 1~60min. the knob on the panel of the control box.
With high water level device, you push the key start, the pilot water in on, the
water auto enters to the high level of the tank (about 26L)and heating right way,
meanwhile the pilot off.
if you mistake open the door in the course of start, the jacket valve auto off and open the
chamber valve. with mechanic interlock pressure ≥0.027MPa
if you not choose the sterile time and start the machine, buzzer sound.
with lower level protection device, when lack water the pilot on,auto cut off lug
the power, heating and sterile pilot off, the buzzer sound and auto release
steam. Fig2
overload and leakage protection, when leakage or over current occur, it auto
cut off the power.the pilot off on panel.
An ordinary lift safety valve connected to the jacket is installed at the top of
the sterilizer. It cannot open to release overpressure steam until the steam in jacket overpasses
set pressure of safety valve. When steam pressure falls to the normal value, it automatically
3
closes. The set pressure for safety valve is 0.165 MPa~0.17 MPa (See Fig2)
manual emergency switch valve
when the unit suddenly break the power and you need take the objects be sterilize
urgent, you can manually turn on the bulb valve on the rear release the pressure,
until the gauge back to zero you can take the objects.
manual maintenance switch valve
When you need clean the vaporizer, you can open the manual valve at the bottom
and release the dirty water.
magnetic valve function:
water-in valve: press key start, it auto fill the water to high level then turn off.
condensation valve: power connect and press key start auto release,heating and
temperature ≤108℃ auto turn on, ≥108℃ auto turn off, press emergency key
release valve: power connect and press key start auto release, after the auto water in
to high level then turn off. Sterilize end, press emergency key auto release on.
sterilize valve: power connect and press key start auto air-in, after the auto water in
to high level,the door haven’t closed turn off, otherwise turn on.sterilize end press
emergency key auto release on.
Installation
for installation. More floor space around the sterilizer is set aside for operating
and repairing. The Min. Installation size for single door 200 × 93 × 182cm, for
double doors 200×93×182cm.(see fig.3)
Connect inlet with tap water supply and outlet with drain pipelines so as to make
daily operation simpler.
The unit has been fully inspected before leaving the factory, but after installation
by users, training should be performed according to manual instructions. In case
that anything abnormal occurs, it should be resolved until the unit is in operation.
4
safety valve
magnet valve sterilizer
5
Fig3
door
vaporize
电源
POWER
10 50
0 60
min
启动 紧停全排
时间 ENT STOP 温度控制器
TIMER TEMP.CONTROL
temperature sensor
high,low level
magnet valve water-in
Operation
Operation procedures:
manual operation
connection water----- trun on the water source
connection the power-----pilot display
Pile --------The articles (to sterilize) should be well packed and separated certain
distance from each other in chamber, so as to leave free passage for steam.
Dressing package cannot be close to chamber door, otherwise condense drops
along door into dressing and prolongs drying time. In general dressing package
should be no more than 20×20×10cm, otherwise the period of sterilizing time
would be prolonged .If sterilize solution, pour it into a rigid heat-resistant flask,
do not exceed 3/4 containment of the flask. Stuff mouth with cotton and gauze,
and bind it with yarn. Be sure not to use a non-perforated rubber stopper or cork,
or the flask will be broken. Put the flask onto a larger enamelware or metal tray, in
case the explosion of the bottle occurs, the liquid won't flow away to pollute and
damage the inside of the sterilizer.
Close the door, turn the safety handle clockwise to the center position, to make
radial arms into the door ring, then turn the octagonal hand wheel clockwise along
axis, till the door is steam-tight (Avoid over-tightening or it will shorten the life of
the door gasket). Then the door close indicator lights. Solenoid valve is closed so
that steam pipelines admit the steam into chamber. For the double-doors unit, till
both the front and the back doors are all closed, then the door close indicator
lights.
Preset Sterilizing Time:
The customer can preset the required sterilizing time (see form 1) according to following table. Turn
the timer knob on the time line you wanted clockwise. When it reached the preset temperature, the
pilot of time light, the timer start to count automatically.
Reference table to sterilization time and temperature ( form I)
Objects Required heat Steam Pressure Relative steam
preservation time Mpa Temperature ℃
(min)
Rubber goods 15 0.1 – 0.11 121
Surgical dressings 15 - 20 0.1 – 0.22 121– 134
Utensils 8 0.1 – 0.22 121– 134
Instruments 10 0.1 – 0.22 121– 134
Solution in flasks 20 - 40 0.1 – 0.145 121– 126
Fig4
6
setting fulfill---- press key SET. Pilot door,start, water-in on. Auto water-in to
high level and the pilot off, and heating pilot on, this time you press start the
buzzer sound to inform you setting temperature and time.
Press key start----- sterilizing begin.
End---- buzzer sound, when the inner gauge show zero, open the door the buzzer
stop.
At the end of the sterilization period, in case of rapid decrease in pressure of
chamber, solution or culture media in flasks would boil over or be spoiled.
Therefore, turn the main valve knob to “slow exhaust” position to release the
steam in the chamber slowly. Also cut off steam supply, let pressure and
temperature in chamber drop naturally. Another way is provided to turn pressure
adjustment switch to “close ”position till chamber pressure gauge is reduced to
“0”. Wait a few minutes after main valve is turned to “slow exhaust”, door can be
opened.
By reaching the rating pressure, the sterilizing lamp will be on, and the timer wou
ld start to count down. After counting to the zero, the buzzer would go off to remi
nd the end of the sterilizing. The unit would automatically exhaust the air, and pa
y attention that don’t open the door till the needle of the pressure gauge point to z
ero. Open the door a little for about 5~10 cm, and the objects can be fetched in 20
~30 mins.( the power could be shut off when the door is open)
7
Notice
Do not sterilize different articles at the same time, such as dressing and solution or the
same article but has different sterilization requirements
Check the water level indicator before using the unit, see whether it has sufficient
water in tank, if not, add more water when the water level below water line, adding
water must in no pressure state.
if alarm pilot for the water level on, it’ll auto exhaust the steam, press
emergency key or turn off the power then restart the power,the adding water
going on, this time the pilot off, then press key start to going on the heating.
If you want adding water in the standby,press emergency key, the machine
recover to the state of connect power, vaporize & magnet valve open to release,
pilot start,heating and sterilize off, press repeat useless. Thus it auto adding the
water and going on heating.
The handle of safety valve draw up 1-2times per week,make it smoothly.
Electric connector should tighten often to prevent loose and overheat.
Keep the sterilizer clean and dry, particularly if not used for a certain period of time,
please clean up for the purpose of no rust. And lubricate the active parts regularly.
The unit should be operated in normal conditions, as well as periodically checked and
maintained by professional personnel.
Operating regulations should be set up beside the unit, for the convenience of reference
and conformance.
Protective earth should be provide to ensure safety.
In the course of sterilizing, if the safety gauge release,means the jacket pressure over
the working pressure, you should inspect the pressure controller gauge and safety
valve.
Maintenance
Gasket:
The door gasket of rubber should be replaced timely, if steam leakage occurs.
Pressure gauge:
If pressure gauge pointer doesn’t return to “0” or reading isn’t accurate, repairs
should be made and then see if it up to standard pressure gauge. If not, replace it with new
one.
Thermometer:
There are one thermometer, equipped in condenser outlet at the bottom of chamber,
for test the temperature between condensate and chamber ,If temperature difference of
them is large and the mercurial thermometer is in good order, the dial one should be
repaired and checked.
Pressure controller:
It is equipped with temperature pressure controller preset: 0.05MPa,~0.15Mpa,
after be using for a period and large difference please replace.
8
(form 2)
Breakdown Possible cause Removes method