Manual For SP1 7890-0166 and G3445B Opt 524
Manual For SP1 7890-0166 and G3445B Opt 524
Manual For SP1 7890-0166 and G3445B Opt 524
FLOW
Valve System
INJECTION VALVE COMPARTMENT
Date :
Order No :
S/N :
Item :
DETECTOR
OVEN LEFT SIDE
SOURCE PORT BLOCK 2 BLOCK 1
4/802/869 1/805/869
Col 5 Col 2
Back Aux
Ch 2 7 6 5 7 6 5
Side
8 4 8 4
PCM C OUT
9 3 9 3
Ch 1 SAMPLE
10
1
2 SAMPLE 10
1
2
IN
Back Inl Col 1
LOOP Back
TCD
(220)
Front Inl
Front
TCD
(220)
Col 4 Col 3
Front Aux 4 4
3 3
Ch 2 5 5
6 2 6
PCM A 1 1
2
Ch 1
3/702/868 2/702/868
Options SP1 options Remarks
2x220,2x309,2x503,2x702,754,802,805, 7890-0166
2x868,2x869
Fig. 1
The columns used in this analyzer are as follows. All are 1/8 inch nickel tubing.
C5-C1,CO2,CO,N2 O2 C 6+
Note that the sample is injected onto the short Sebaconitrile column.
C5-C2,CO2,CO,C1 N2 O2 C6+
C6 and heavier compounds come out early in the chromatogram as one peak.
3. Transfer of light compounds to the Mole Sieve column. Heavier compounds distribute along
the first two columns
4. Start transfer hydrogen sulfide and ethane / ethylene into the HayeSep Q column. Light
compounds move further down into the MolSieve column.
5. Trapping of the light compounds in the MolSieve column. Hydrogen sulfide and C2
hydrocarbons elute form the Sebaconitrile columns into the HayeSep Q column.
6. Trapping of the ethane / ethylene compounds and hydrogen sulfide in the HayeSep Q
column.
Start eluting carbon dioxide and hydrocarbons heavier than C2 into the TCD
7. Continue eluting hydrocarbons from propane to pentanes from the Sebaconitrile columns into
the TCD.
C2 C2= H2S CO C1 N2 O2 C5
8. Start eluting hydrogen sulfide and ethane / ethylene from the HayeSep Q column into the
TCD.
C2 C2= CO C1 N2 O2 H 2S
9. Finish eluting ethane from the HayeSep Q column into the TCD.
CO C1 N2 O2 C2
10. Release and elution of the light compounds from the MolSieve column into the TCD.
N2
CO C1 O2
11. End of the elution of light compounds from the MolSieve column and of the chromatography.
CO
If this is the only factory tested method, then the checkout method set up for the instrument will be
stored in “Method # 9” GC memory position”. Load the GC method pressing [LOAD] [METHOD] [9]
in the GC keyboard or enter the parameters by means of the GC keyboard. Allow the system to
stabilize. If an Agilent ChemStation is being used – bring it up and establish communication with the
GC. Do not resolve the “default” method loaded by ChemStation the first time. Instead “get” the GC
configuration using the “Instrument Configuration” option under the “Instrument” menu. Double click
in the “Agilent 7890A” module in the right side of the screen under “Selected Modules”. The tab
labeled “Connection” has a “Get GC Configuration” button that must be pressed. Close the “GC
Configuration” screen. Following this, go to the “Instrument” menu again and select “Upload method
from Agilent 7890A“ menu option or if the ChemStation is rev. C.01.02 or higher, then go to "Edit
Agilent 7890A Parameters" under the "Instrument" menu view and press the button labeled “Upload
from Instrument” at the bottom of the screen. Verify that the parameters coincide with the ones listed
in this manual or supplied documentation.
Load the method 78900166.M supplied on the CD-ROM disk. Resolve the method if necessary and
save it into the computer’s hard drive.
NOTE: Some conditions might not appear exactly as described here, specially the valve timing due
to column variability between the original design and your current instrument. Check the “Procedure
for a New Setup” section in case of doubt.
=====================================================================
Agilent 7890A
=====================================================================
Oven
Equilibration Time 1 min
Max Temperature 150 degrees C
Slow Fan Disabled
Oven Program On
60 °C for 41 min
Run Time 41 min
Column #1
Agilent RGA column set
150 °C: Packed
In: PCM A-1 He
Out: Front Detector TCD
Flow Program On
28 mL/min for 0 min
Run Time 41 min
Column #2
Agilent G3591-82012 4 ft. MolSieve 13X
150 °C: Packed
In: PCM C-1 N2
Out: Back Detector TCD
Flow Program On
28 mL/min for 0 min
Run Time 41 min
Valve 1
Other Off
Valve 2
Other Off
Valve 3
Other Off
Valve 4
Other Off
PCM A-2 N2
***Excluded from Affecting GC's Readiness State***
Pressure Program Off
32.225 psi for 0 min
Run Time 41 min
PCM C-2 N2
***Excluded from Affecting GC's Readiness State***
Pressure Program Off
10 psi for 0 min
Run Time 41 min
Valve Box
Heater On 100 °C
Signals
Signal #1: Front Signal Save On
10 Hz
Signal #2: Back Signal Save On
10 Hz
Run Time Events
Time (min) Event Position Setpoint
0.01 Valve Valve 2 On
0.01 Valve Valve 3 On
0.04 Valve Valve 4 On
0.05 Valve Valve 1 On
0.60 Valve Valve 4 Off
2.00 Valve Valve 1 Off
5.05 Valve Valve 3 Off
6.05 Valve Valve 2 Off
7.05 Valve Valve 3 On
This procedure will have to be carried out on a new GC or if new columns are installed or the
present columns are re-conditioned. If new columns are being installed, or present columns need to
be conditioned, condition columns as indicated in the Appendix A
2. Monitor the head pressure of the columns by looking at the ‘Actual’ pressure for the main
channel of the Pneumatics Control Module or PCM A-1 (or the corresponding flow supply for the
permanent gases and hydrocarbons channel). When this is steady, note the value.
4. Adjust the needle valve associated with Valve 3 to give the same head-pressure noted in step 2
+/- 0.5 psi. The system may take some time to react to changes, be patient.
5. When this has been done, turn Valve 2 ON by using the GC keyboard.
6. Adjust the needle valve associated with Valve 2 to give the same head-pressure noted in step 2
+/- 0.5 psi. The system may take some time to react to changes, be patient.
3. Save the method as 78900166.M. Flush the sample loop with the gas mixture. Start the method.
As soon as the hydrogen peak has eluted, note the time and manually turn Valve 4 OFF by
means of the GC keyboard. Stop the run. The chromatogram should be similar to Fig. 2 below.
5. Add the following to the run time table. Note that Valve 1 should turn ON after valve 4 to prevent
helium from diffusing into the sample loop of V4 and influencing the hydrogen analysis. Valve 2
and Valve 3 remain in ON position as in step 2 for this part of the procedure.
6. Flush the sample loop with the gas mixture and start the method. The chromatogram that you
get should be similar to that in Fig. 3 shown below.
7. When the run has finished, integrate the runs and make a note of the area of the trans-2-butene
peak and the area of the n-pentane peak.
8. An Excel spreadsheet will help in the task of setting up the valve 1 backflush timing. If Excel is
not available, make up a table shown in Fig. 4 below. The ratio column is the value of the trans-
2-butene peak area divided by the n-pentane peak area. The %Change column is the (change in
ratio/previous ratio) x 100 or ((previous ratio - current ratio)/previous ratio) x 100. Note: this
%Change calculation is valid upon the second run on this experiment.
9. Repeat the above run with Valve1 OFF time changing from 1.80 to 2.20 in 0.1 minute
increments. Note the areas of the trans-2-butene peak and the n-pentane peak for each new run
as you go.
10. Fill out the cells in the Excel spreadsheet you created. You only need to add the areas for the
trans-2-butene peak and the n-pentane peak.
11. When all of the data has been entered, note in the last column (%Change) the first cell from the
top where the number is less than 1%. Note the switch time. In the example below this would be
2.0 minutes. This means that the change of n-pentane peak area is no longer affected by the
backflush time of the valve (this is, is not being backflushed itself), but only by small area
changes found on both peaks run over run. Therefore, the whole n-pentane peak is clearing the
pre-column into the analytical column and into the detector.
12. Enter this time as the V1 OFF time in the events table of the method.
-Time B = this is the start tick mark time for the ethylene/ethane peak – 0.2 minutes
-Time C = this is the start tick mark time for the CO2 peak – 0.2 minutes.
Valve 2 ON Time C
-Time D = this is the stop tick mark time for the n-pentane peak + 0.5 minutes
Verify that the following entries are still present in the run time table
15. Save the method. Flush the sample loop with the gas mixture and start the method. The
chromatogram that you get should be similar to that in Fig. 6 shown below.
IMPORTANT: When the run has finished, manually turn Valve 3 OFF and allow the peaks to
elute from the MolSieve column as they were captured in the previous run and never released
16. Based in the resulting chromatogram from the previous step, define the following additional
events:
-Time E = this is the stop tick mark time for the Ethane peak + 0.5 minutes
17. Save the method once more. Flush the sample loop with the gas mixture again and start the
method. The chromatogram that you get should be similar to that in Fig. 7 shown below (for both
channels).
It is possible to present the chromatographic results merged into one window by superposing the
signals. With the latest ChemStation revisions and GC firmware is also possible to switch detector
signals after the elution of the hydrogen peak in the back TCD to the rest of the components of the
sample in the front TCD. Zeroing the signals and freezing the values between the signal switch
further contributes positively to the overall aspect of the chromatographic result.
Fig. 8
The tailing observed in the H2S peak is most likely due to the highly polar nature of this compound
and its strong tendency to reversibly interact with various materials, including stationary phases of
the analytical columns.
Calibration
Connect up a calibration gas to the GC, purge the sample loop with the calibration gas and allow the
pressure in the loop to come down to atmospheric pressure before starting the run. At the end of the
run, calibrate the GC.
As stated above, it is not recommended to have flow through the sample loop when injecting the
sample into the GC. You will need a way to control the sample gas. One way is to use an external
solenoid valve controlled by the GC. The pressure of the sample to the valve should be in the 5 to
10 psi range (35 to 70 Kilopascals). The valve should be an ON/OFF type of valve. If you wish to
control this directly from the GC it should operate at 24 Volts DC and with a power rating of no more
than 1.8 watts.
White Black
7890 GC
Sample in 24 V Solenoid
at 5-10 psi valve 1.8 W
The 7890 has the possibility to control 8 valves. Four of these, Valve 1 to Valve 4 are ‘internal’
valves and are used to control the valves installed on top of your instrument. The other 4 valve
controls are available at the rear of the GC through the EVENT socket. Valve 5 and Valve 6 are 24
Volt outputs (1.8 watts). Valve 7 and Valve 8 are contact closures. As shown on the diagram, the
solenoid valve would be controlled by the Valve 6 command.
To start the GC automatically, one Valve MUST be defined as a “Gas Sampling valve”. See
appendix B for information on how to configure valves.
The picture below shows a screen shot of the valve configuration screen where:
A macro is supplied that will do this automatically. On the 7890 you must have ChemStation Rev
B.03.02 or higher. Copy the macro file valve6.mac from the CD disk into the CORE directory of the
chemstation (usually c:\chem32\core). To get this macro to run automatically from the chemstation,
go into the ‘Method and Run Control’ view and click the ‘Method’ menu item and then the resulting
‘Run Time Checklist’ menu. The following will appear.
The GC, with the Agilent Chemstation, can be run in four different modes. These are (a) single
analysis, (b) a batch run, (c) continuous analysis and (d) timed analysis. All modes assume that you
have set up a valve to control the sample loading and a valve is configured as a Gas Sampling
Valve.
Single Run
From the chemstation just click the ‘Run method’ item in the ‘Run Control’ menu of the ‘Method and
Run Control’ screen.
Batch Run
This would be used for running a set number of runs one after the other. You will need to set up a
simple sequence. First, set up the sequence table which is accessed from the Sequence Menu in
the Method and Run Control screen.
When this has been done, load up the Sequence Parameters screen as shown below which is also
accessed from the Sequence Menu. To make it easier to find your files it is suggested that you click
the Prefix/Counter radio button and enter a Prefix for your files and set the counter. You may also
set up a sub directory in which your files are stored.
To start the sequence, click the ‘Run Sequence’ item in the ‘Run Control’ menu.
Please note that if you have finished a sequence and wish to repeat it, the old data files will
be over written. Either change the subdirectory, the prefix or the starting position for the
counter.
Timed Analysis
This when you want to automatically make a run every hour, for example.
Set to Prefix/Counter
Now start up the Chemstation Scheduler which you can access form the ‘View’ menu in the ‘method
and Run Control’ screen.
Make sure that you have set the scheduler to your instrument. Enter the date and time that you wish
to start a run. For the command enter ‘runmethod’. For the ‘Mode’ enter ‘DoDaily’. Set the next entry
to be one hour later, for example. If you wish to run every hour, you will need 24 entries in the table.
The system will run as follows. If we take the first entry in the table above, the GC will inject the
sample at 15.00 hours on 9th March 2008. When it has finished, it will automatically add an entry
into the table for 15.00 on the 10th March 2008. This happens when you choose ‘DoDaily’ as the
mode.
When you have finished adding your entries, save by clicking the ‘disk’ icon and then minimize the
scheduler. The scheduler must be running for the entries to be executed.
The scheduler table can only hold 200 lines. If you are automatically adding lines, this can soon fill
up. You will need to go into the scheduler and remove any lines that have been executed. These will
be the lines that are ‘grayed’ out.
This column should be removed from the GC and installed into a similar GC oven which does not
have valves installed on the top and does not have any other columns installed in the oven.
If a second GC oven is not available, remove all other columns from the oven, remove the valve box
top so that the valves are exposed to atmospheric temperature and turn off the heat to the zones
that heat the valves.
HayeSep Q
You will also need to remove the other columns, but this can be conditioned in this GC. If the GC
has a packed inlet, connect one end of the column to the packed inlet and allow the other end to
hang free. If the GC does not have a packed inlet, remove the Sebaconitrile columns and connect
the HayeSep Q column to the line going to port 6 of Valve 1 or “Column 2 In” connection. Make sure
the Valve 1 remains in OFF position over the length of the conditioning process.
Sebaconitrile columns
These columns can be conditioned in the oven with the other columns installed. However, ensure
that Valve 2 and Valve 3 are on the ON position.
This column should be removed from the GC and installed into a similar GC oven which does not
have valves installed on the top and does not have any other columns installed in the oven.
If a second GC oven is not available, remove all other columns from the oven, remove the valve box
top so that the valves are exposed to atmospheric temperature and turn off the heat to the zones
that heat the valves.
Gas Sampling
Switching
Other
MultiPosition
Not Installed.
Multiposition.
Used to configure a valve as a stream selection valve. Only ONE valve on the GC may be
configured as a multiposition valve.
Not Installed
Other
Used to define something that is not actually a valve. For example the valve control could be used
to switch a relay which controls some other piece of equipment. This still acts as a valve control for
all intents and purposes.
Switching
Used to control a valve. Valve can be controlled from the run table or from the keyboard. Turning
the valve on has no effect on the GC status (see Gas Sampling). Valve will NOT turn to its original
position at the end of the run. To do this you will need a Run Table entry.
If you have a valve hardware configured as a gas sampling valve but configured in the 7890 as a
switching valve, you cannot start the run remotely from the GC ChemStation.
Gas Sampling
Now this is where the confusion starts. If a valve is configured as a Gas Sampling valve, the
following will happen.
The GC can be started remotely from the GC ChemStation providing the injection source has
been set to "GC Valve".
An automatic sequence can be set up.
The valve will return to the OFF position at the end of the run.
The 7890 has eight valve control functions. It is rare that all are used up. Normally valves 1 to 4 are
used to actually control valves on the GC. This leaves valve controls 5 to 8 free. So configure all of
the valves in your valve system as switching valves and configure one of the unused positions as a
Gas Sampling Valve. This will give the following advantages.