CBLM 6 Terminate & Connect Electrical Wiring & Electronic Circuits
CBLM 6 Terminate & Connect Electrical Wiring & Electronic Circuits
CBLM 6 Terminate & Connect Electrical Wiring & Electronic Circuits
Sector:
ELECTRONICS SECTOR
Qualification:
HOW
TO USE THIS COMPETENCY-BASED LEARNING MODULE
If you have questions, do not hesitate to ask your teacher for assistance.
Recognition of Prior Learning (RPL)
You may already have some basic knowledge and skills covered in this
module. If you can demonstrate competence to your teacher in a particular
skill, talk to him/her so you do not have to undergo the same training
again. If you have a qualification or Certificate of Competency from previous
trainings, show it to him/her. If the skills you acquired are consistent with
and relevant to this module, they become part of the evidence. You can
present these for RPL. If you are not sure about your competence skills,
discuss this with your teacher.
In this module, you will find the activities for you to complete and
relevant information sheets for each learning outcome. Each learning
outcome may have more than one learning activity.
PERFORMANCE CRITERIA
1. Materials are checked according to specification and tasks
2. Appropriate tools and equipment are selected according to tasks
requirements
3. Task is planned to ensure OH & S guidelines and procedures
followed.
4. Electrical wiring/electronic, circuits are correctly prepared for
connecting/termination in accordance with instructions and worksite
procedures.
5. Safety procedures in using tools are observed at all times and
appropriate personal protective equipment used
6. All works are undertaken safety in accordance with the workplace
and standard procedures.
7. Appropriate ranges of methods in termination/connection are used
according to specifications, manufacturer’s requirements and safety.
8. Correct sequence of operation is followed
9. Accessories are used and adjusted, if necessary
10.Confirmed that terminations/connections are undertaken
successfully in accordance with job specification.
11.Testing of all completed termination/connections of electric
wiring/electronic circuits is conducted for compliance with
specification and regulations using appropriate procedures and
equipment
12.Wiring and circuits are checked using specified testing procedures
Terminate & Date Developed:
Aces Tagum College, Inc.
Connect August 2019
Electrical Developed by; Issued by:
Wiring &
Page 5 of 39
Electronic
Circuits
13.Unplanned events or conditions are responded to in accordance with
established procedures.
TECHNICAL TERMS
Voltage ‐ The measure of the push on each electron which makes the
electron move. The term potential difference and voltage are
often used interchangeably to mean the “push”, thus, you may
see the term electromotive force (EMF) or just the word potential
to describe the electron push in certain instances.
Current ‐ The flow of electrons in the circuit.
Resistance ‐ The opposition to current flow.
Power ‐ The rate of doing work.
Resistor ‐ A device designed intentionally to have a definite amount of
resistance
Capacitor ‐ A device that stores electrical energy.
Termination - The point where a line, channel or circuit ends.
CONTENTS:
Reading skills required to interpret work instruction
Workplace standards and specifications
Procedures in obtaining and carrying out work instructions
Quality checking procedures
Fault identification and reporting
Safety and environmental aspects of production process
Carry out work in accordance with policies and procedures
ASSESSMENT CRITERIA:
CONDITIONS:
Students/trainees must be provided with the following:
Work instructions
Manuals (operation manual of the company/ manufacturer’s
Instruction/ service manual)
Company/ workplace standards and specifications
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Group discussion
ASSESSMENT METHODS:
Hands-on
Direct observation
Terminate & Date Developed:
Aces Tagum College, Inc.
Connect August 2019
Electrical Developed by; Issued by:
Wiring &
Page 8 of 39
Electronic
Circuits
Practical demonstration
LEARNING EXPERIENCES/ACTIVITIES
SPLICING TOOLS
Needle Nose pliers - Mainly used to hold small wire
and parts when your figures just can't do it. Get a
small set of needle-nose pliers with thin jaws for
working with small parts, and a larger set for bigger
jobs.
DRIVING OF TOOLS
Screwdrivers are hand tools specifically designed to insert and tighten,
or to loosen and remove screws. A screwdriver comprises a head or tip,
which engages with a screw, a mechanism to apply force by rotating the
tip, and some way to position and support the screwdriver, the tip of
which is shaped in to fit a particular type of screw.
Slotted Screwdriver is used to drive
or fasten negative slotted screws.
SOLDERING TOOLS
A soldering iron or soldering station is composed of a heated metal tip and
an insulated handle. For electrical work, wires are usually soldered to
printed circuit boards, bother wires, or small terminals. A low-power iron
(20-30 Watts) is suitable for this work.
Solder Station -
use to heat up
the metals that
Soldering Iron – is a tool for
you are going to
applying heat to melt solder in
join together
attaching two metal parts.
using solder.
1. Preparing the soldering iron or soldering station for soldering
2. Soldering technique
a. Hold the soldering iron like a pen, near the base of the handle.
b. Touch the soldering iron onto the joint to be soldered.
c. Apply a small amount of solder onto the joint.
d. Remove the solder, then the soldering iron, while keeping the joint in
still position.
e. Inspect the joint closely. It should look shiny and with a volcano shape.
Soldering gun - is a device for applying heat to
melt solder in attaching two metal parts. A
soldering gun is composed of a heated metal tip
and an insulated handle.
BORING TOOLS
Portable Electric Drill is used for boring hole(s)
in plastic or metal chassis with the used of drill
bits having sizes from 1/6” to approximately
1/4”.
Caution:
High torque requires a lot of force to keep
the tool from twisting. Before using a drill, be
sure to tighten the chuck jaw and secure the drill
bit properly. The materials to be bored and the
drill bit must be at 90 degrees angle to achieve
efficient boring operation.
SELF-CHECK 6.1_1
A. State whether the following is equipment or a hand tool.
______________ 1. Desoldering Tool
______________ 2. Soldering Pencil
______________ 3. Multi-Volts Power Supply
______________ 4. Long Nose Pliers
______________ 5. Portable Electric Handrill
B. Write true if the statement is correct and false if otherwise:
______________ 1. A flat screwdriver is used in driving or fastening
positive slotted screw.
______________ 2. Soldering Pencil is used to join two or more metal
conductors with the support of soldering lead
melted around it.
______________ 3. Side Cutter Pliers is used for cutting or trimming of
connecting wires or terminal leads in the circuit
board.
______________ 4. A multi-tester is used in boring holes in the plastics
chassis.
Terminate & Date Developed:
Aces Tagum College, Inc.
Connect August 2019
Electrical Developed by; Issued by:
Wiring &
Page 15 of 39
Electronic
Circuits
______________ 5. A long nose pliers is used for holding, bending and
sketching the lead of electronics component or
connecting wire.
A
1. Tool
2. Tool
3. Equipment
4. Tool
5. Tool
B
1. True
2. Tue
3. True
4. False
5. True
From the given hand tools pick out 5 and demonstrate how each functions.
1. wire or cable
2. Open circuit
3. Series Circuit
4. Parallel circuit
5. Power source
6. Switch
7. Fuse
8. Wire or cable
9. Load
10. Battery
CONTENTS:
Provide necessary safety procedures in using tools and appropriate
protective equipment in the worksite.
Tasks given are based to standards procedures in accordance with the
safety requirements.
Identifying appropriate methods in terminating connection are
according to prescribed standards.
Using proper sequence of operation
Jobs performance must be in accordance with the standard
procedures.
Reading skills required to interpret work instruction
Communication skills
ASSESSMENT CRITERIA:
Terminate & Date Developed:
Aces Tagum College, Inc.
Connect August 2019
Electrical Developed by; Issued by:
Wiring &
Page 25 of 39
Electronic
Circuits
1. Safety procedures in using tools are observed at all times and
appropriate personal protective equipment used
2. All works are undertaken safety in accordance with the workplace and
standard procedures.
3. Appropriate ranges of methods in termination/connection are used
according to specifications, manufacturer’s requirements and safety.
4. Correct sequence of operation is followed
5. Accessories are used and adjusted, if necessary
6. Confirmed that terminations/connections are undertaken
successfully in accordance with job specification.
CONDITIONS:
Students/trainees must be provided with the following:
Materials
Cables
Soldering lead
Wires
Tools and equipment
Pliers
Cutters
Screw drivers
Soldering gun
Multi-tester
Personal protective equipment
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
Terminate & Date Developed:
Aces Tagum College, Inc.
Connect August 2019
Electrical Developed by; Issued by:
Wiring &
Page 26 of 39
Electronic
Circuits
Group discussion
ASSESSMENT METHODS:
Hands-on
Direct observation
Practical demonstration
LEARNING EXPERIENCES/ACTIVITIES
Learning Outcome 2 : Terminate/Connect electrical wiring/electronic
circuit
Learning activities Special instructions
Read information sheet 6.2_1 After reading the information sheet,
Terminate/Connect electrical you must be able to perform job
wiring/electronic circuit sheet 6.2_1
Electrical Connections
Splicing
FIXTURE JOINT.
SOLDERING PROCESS
Cleanliness is essential for efficient, effective soldering. Solder will not
adhere to dirty, greasy, or oxidized surfaces. Heated metals tend to oxidize
rapidly. This is the reason the oxides, scale, and dirt must be removed by
chemical or mechanical means. Grease or oil films can be removed with a
suitable solvent. Connections to be soldered should be cleaned just prior to
the actual soldering operation.
Items to be soldered should normally be "tinned" before making a
mechanical connection. Tinning is the coating of the material to be soldered
with a light coat of solder. When the surface has been properly cleaned, a
thin, even coating of flux should be placed over the surface to be tinned.
This will prevent oxidation while the part is being heated to soldering
temperature. Rosin-core solder is usually preferred in electrical work.
However, a separate rosin flux may be used instead. Separate rosin flux is
frequently used when wires in cable fabrication are tinned.
Workmanship Scorecard
Criteria: 5 4 3 2 1
1.Steps were followed in correct sequence
2.Safety precautions in using tools and equipment were
followed
Where: 5 - Excellent
4 – Very Satisfactory
3 – Satisfactory
2 – Fair
1 - Poor
B. Provided with the necessary materials, tools, diagram, and equipment,
terminate electrical wiring and test its functionality.
ASSESSMENT CRITERIA:
METHODOLOGIES:
Lecture-demonstration
Self-paced instruction
ASSESSMENT METHODS:
Hands-on
Direct observation
Practical demonstration
Review your knowledge and skills in using the multitester for measuring
voltage, current, and resistance. Also review the used of hand tools and
soldering techniques.