Q4X Stainless Steel Laser Sensor: Instruction Manual

Q4X Stainless Steel Laser Sensor
Instruction Manual
Original Instructions
181483 Rev. K
19 September 2019
© Banner Engineering Corp. All rights reserved
181483
Contents
1 Product Description ........................................................................................................................................................4
1.1 Models ............................................................................................................................................................................................ 4
1.2 Overview ......................................................................................................................................................................................... 5
1.3 Features .......................................................................................................................................................................................... 5
1.3.1 Display and Indicators ..............................................................................................................................................................5
1.3.2 Buttons .................................................................................................................................................................................... 5
1.4 Laser Description and Safety Information ...................................................................................................................................... 6
2 Installation ....................................................................................................................................................................... 7
2.1 Install the Safety Label ....................................................................................................................................................................7
2.2 Sensor Orientation .......................................................................................................................................................................... 7
2.3 Mount the Device ............................................................................................................................................................................8
2.4 Wiring Diagram—Threaded Barrel Models ..................................................................................................................................... 8
2.5 Wiring Diagram—Flush Mount Models ............................................................................................................................................ 8
2.6 Cleaning and Maintenance ............................................................................................................................................................. 8
3 Sensor Programming ......................................................................................................................................................9
3.1 Light Operate/Dark Operate ........................................................................................................................................................... 9
3.2 Setup Mode .................................................................................................................................................................................... 9
3.2.1 TEACH Mode ........................................................................................................................................................................ 11
3.2.2 Adaptive Tracking and .......................................................................................................................................................... 11
3.2.3 Response Speed ................................................................................................................................................................... 12
3.2.4 Gain and Sensitivity ...............................................................................................................................................................12
3.2.5 Output Timing Delays ............................................................................................................................................................12
3.2.6 Delay Timers ..........................................................................................................................................................................13
3.2.7 Zero Reference Location .......................................................................................................................................................13
3.2.8 Shift the Zero Reference Location after a TEACH ................................................................................................................ 13
3.2.9 Input Wire Function ............................................................................................................................................................... 14
3.2.10 Display View ........................................................................................................................................................................ 14
3.2.11 Exit Setup Mode ..................................................................................................................................................................15
3.2.12 Reset to Factory Defaults ....................................................................................................................................................15
3.3 Manual Adjustments ..................................................................................................................................................................... 15
3.4 Remote Input ................................................................................................................................................................................. 16
3.4.1 Select the TEACH Mode Using the Remote Input ................................................................................................................ 16
3.4.2 Reset to Factory Defaults Using the Remote Input ...............................................................................................................17
3.5 Locking and Unlocking the Sensor Buttons .................................................................................................................................. 17
3.6 TEACH Procedures .......................................................................................................................................................................18
3.6.1 Two-Point Static Background Suppression ..........................................................................................................................18
3.6.2 Dynamic Background Suppression ........................................................................................................................................20
3.6.3 One-Point Window (Foreground Suppression) ..................................................................................................................... 21
3.6.4 One-Point Background Suppression .................................................................................................................................... 23
3.6.5 Dual (Intensity + Distance) .....................................................................................................................................................24
3.7 Sync Master/Slave ........................................................................................................................................................................ 26
4 Specifications ............................................................................................................................................................... 27
4.1 Dimensions ................................................................................................................................................................................... 29
4.2 Performance Curves—Threaded Barrel Models ...........................................................................................................................30
4.3 Performance Curves—Flush Mount Models .................................................................................................................................31
5 Additional Information .................................................................................................................................................. 32
5.1 Dual (Intensity + Distance) Mode ................................................................................................................................................... 32
5.2 Dual Mode Reference Surface Considerations ............................................................................................................................. 32
5.3 Dual Mode Considerations for Clear and Transparent Object Detection ..................................................................................... 33
5.4 Adaptive Tracking ......................................................................................................................................................................... 34
5.4.1 ON ......................................................................................................................................................................................... 34
5.4.2 OFF ........................................................................................................................................................................................34
5.4.3 HS ..........................................................................................................................................................................................35
5.5 Abbreviations ................................................................................................................................................................................ 35
6 Troubleshooting ............................................................................................................................................................37
7 Accessories ................................................................................................................................................................... 38
7.1 Cordsets—Threaded Barrel Models ............................................................................................................................................. 38
7.2 Cordsets—Flush Mount Models ................................................................................................................................................... 38
7.3 Sensor Status Indicators .............................................................................................................................................................. 39
7.4 Brackets ........................................................................................................................................................................................40
7.5 Aperture Kits—Threaded Barrel Models .......................................................................................................................................41
7.6 Reference Targets .........................................................................................................................................................................41
8 Product Support ........................................................................................................................................................... 42
8.1 Contact Us .....................................................................................................................................................................................42

8.2 Banner Engineering Corp. Limited Warranty ................................................................................................................................ 42
1 Product Description
Class 1 laser CMOS sensor with a discrete (PNP or NPN) output. Patent pending.
• The ultimate problem solver: reduce sensor inventory with a reliable, durable sensor
that solves the most challenging applications
• Solves difficult distance‐based applications regardless of target surface reflectivity,
including black foam on black plastic, black rubber in front of metal, transparent
objects, multicolor packaging, and targets of all colors
• Reliable sensing up to 500 mm (11.81 in) for threaded barrel models or up to 310
mm (12.2 in) for flush mount models, depending on model
• Best in class excess gain
• Angled four‐digit display with submillimeter resolution is easily viewed from multiple
vantage points
• Display provides clear user feedback for easy setup, and bright output indicator
Figure 1. Flush Mount (Left) and provides high visibility of sensor operation
Threaded Barrel (Right) Models
• Intuitive setup using three tactile buttons conveniently located below the display
• Durable and robust construction resists mechanical impact, over tightening, and
extreme vibration
• FDA grade stainless steel and plastics, ECOLAB® certified chemically‐resistant
materials, and laser marked sensor information withstands aggressive cleaning
procedures
• Superior resistance to ambient light interference prevents nuisance output trips
under changing lighting conditions
• Temperature-compensated design ensures reliable detection during changing
temperature conditions
For illustration purposes, the threaded barrel model Q4X images are used throughout this document.
WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury
or death. This device does not include the self-checking redundant circuitry necessary to allow its use in
personnel safety applications. A sensor failure or malfunction can cause either an energized or de-
energized sensor output condition.
1.1 Models
Model Sensing Range Output Connection1
25 mm to 500 mm (0.98 in
Q4XTBLAF500-Q8 Bipolar: 1 NPN; 1 PNP
to 19.68 in)
25 mm to 300 mm (0.98 in Integral 5-pin M12/Euro-style

Q4XTBLAF300-Q8 Bipolar: 1 NPN; 1 PNP
to 11.81 in) male quick disconnect
25 mm to 100 mm (0.98 in
Q4XTBLAF100‐Q8 Bipolar: 1 NPN; 1 PNP
to 3.94 in)
35 mm to 310 mm (1.38 in
Q4XFNLAF310-Q8 NPN
to 12.20 in) Integral 4-pin M12/Euro-style
35 mm to 310 mm (1.38 in male quick disconnect
Q4XFPLAF310-Q8 PNP
to 12.20 in)
35 mm to 110 mm (1.38 in
Q4XFNLAF110-Q8 NPN
to 4.33 in) Integral 4-pin M12/Euro-style
35 mm to 110 mm (1.38 in male quick disconnect
Q4XFPLAF110-Q8 PNP
to 4.33 in)
1 QD models require a mating cordset.
4 www.bannerengineering.com - Tel: + 1 888 373 6767

1.2 Overview
The Q4X Sensor is a Class 1 laser CMOS sensor with a bipolar output. The normal sensor state is Run mode. From Run
mode, the switch point value and LO/DO selection can be changed and the selected TEACH method can be performed.
The secondary sensor state is Setup mode. From Setup mode, the TEACH mode can be selected, all standard operating
parameters can be adjusted, and a factory reset can be done.
1.3 Features
1
2
1. Output Indicator (Amber)

2. Display
3
3. Buttons
Figure 2. Sensor Features
1.3.1 Display and Indicators

The display is a 4-digit, 7-segment LED. The main screen is the Run mode screen.
For 2-pt, BGS, FGS, and DYN TEACH modes, the display shows the current distance to the target in millimeters. For dual
TEACH mode, the display shows the percentage matched to the taught reference surface. A display value of
indicates the sensor has not been taught.
1 2
1. Stability Indicator (STB—Green)
2. Active TEACH Indicators
• DYN—Dynamic (Amber)
• FGS—Foreground Suppression (Amber)
• BGS—Background Suppression (Amber)
Figure 3. Display in Run Mode
Output Indicator Active TEACH Indicators (DYN, FGS, and BGS)

• On—Outputs conducting (closed) • DYN, FGS, and BGS all off—Two-point TEACH
• Off—Outputs not conducting (open) mode selected (default)
• DYN on—Dynamic TEACH mode selected
Stability Indicator (STB)
• FGS on—Foreground suppression TEACH mode
• On—Stable signal within the specified sensing range selected
• Flashing—Marginal signal, the target is outside the • BGS on—Background suppression TEACH mode
limits of the specified sensing range, or a multiple selected
peak condition exists
• DYN, FGS, and BGS all on—Dual TEACH mode
• Off—No target detected within the specified sensing selected
range
1.3.2 Buttons
Use the sensor buttons (SELECT)(TEACH), (+)(DISP), and (-)(MODE) to program the sensor.
www.bannerengineering.com - Tel: + 1 888 373 6767 5

(SELECT)(TEACH) (+)(DISP)
• Press to select menu items in Setup mode • Press to navigate the sensor menu in Setup mode
• Press and hold for longer than 2 seconds to start the • Press to change setting values; press and hold to
currently selected TEACH mode (the default is two- increase numeric values
point TEACH) • Press and hold for longer than 2 seconds to switch
between light operate (LO) and dark operate (DO)
(-)(MODE)
• Press to navigate the sensor menu in Setup mode Note: When navigating the menu, the
• Press to change setting values; press and hold to menu items loop.
decrease numeric values
• Press and hold for longer than 2 seconds to enter
Setup mode
1.4 Laser Description and Safety Information

CAUTION: Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure. Do not attempt to disassemble this sensor for
repair. A defective unit must be returned to the manufacturer.
Class 1 Lasers
Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation, including the use of optical
instruments for intrabeam viewing.
Laser wavelength: 655 nm Output: < 0.20 mW Pulse Duration: 7 µs to 2 ms

2 Installation
2.1 Install the Safety Label
The safety label must be installed on Q4X sensors that are used in the
COMPLIES WITH IEC 60825-1:2007

United States.
LASER PRODUCT
CLASS 1
Note: Position the label on the cable in a location that
has minimal chemical exposure.
COMPLIES WITH 21 CFR 1040.10 AND 1040.11
EXCEPT FOR DEVIATIONS PURSUANT TO
LASER NOTICE No. 50, DATED JUNE 24, 2007. CLASS 1
BANNER ENGINEERING CORP.
LASER PRODUCT
1. Remove the protective cover from the adhesive on the label.

9714 10TH AVENUE NORTH
MINNEAPOLIS, MN 55441 COMPLIES WITH IEC 60825-1:2007
2. Wrap the label around the Q4X cable, as shown.

Figure 4. Safety Label Installation
3. Press the two halves of the label together.
2.2 Sensor Orientation

Optimize detection reliability and minimum object separation performance with correct sensor-to-target orientation. To
ensure reliable detection, orient the sensor as shown in relation to the target to be detected.
Figure 5. Optimal Orientation of Target to Sensor
See the following figures for examples of correct and incorrect sensor-to-target orientation as certain placements may pose
problems for sensing some targets. The Q4X can be used in the less preferred orientation and provide reliable detection
performance; refer to the Performance Curves for the minimum object separation distance required for each case.
Correct Incorrect Correct Incorrect Correct Incorrect

Figure 6. Orientation by a wall Figure 7. Orientation for a turning object Figure 8. Orientation for a height difference
(Optimal) Reflective
Horizontal Vertical Surface
Orientation Orientation (optional)
Figure 9. Orientation for a color or luster
difference Figure 10. Orientation for highly reflective target2
2 Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application, but a 15° tilt is often sufficient.

2.3 Mount the Device

1. If a bracket is needed, mount the device onto the bracket.
2. Mount the device (or the device and the bracket) to the machine or equipment at the desired location. Do not tighten
the mounting screws at this time.
3. Check the device alignment.
4. Tighten the mounting screws to secure the device (or the device and the bracket) in the aligned position.
2.4 Wiring Diagram—Threaded Barrel Models
1 1
+
10-30V dc
2
3
– 4
2 3 5
Load
4
Load Key
5 Remote 1 = Brown
Teach 2 = White
3 = Blue
4 = Black
Note: Open lead wires must be connected to a terminal block. 5 = Gray
Note: The input wire function is user-selectable. The default for the input wire function is off (disabled).
2.5 Wiring Diagram—Flush Mount Models

NPN Models PNP Models
1
2
4
10–30 V dc 3
10-30V dc
Load
Key
Load Input Wire
1 = Brown
2 = White
Input Wire
3 = Blue
4 = Black
Note: Open lead wires must be connected to a terminal block.
Note: The input wire function is user-selectable. The default for the input wire function is off (disabled).
2.6 Cleaning and Maintenance

Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust, water, oil, etc.
may create stray light that may degrade the peak performance of the sensor. Blow the window clear using filtered,
compressed air, then clean as necessary using only water and a lint-free cloth.

3 Sensor Programming
Program the sensor using the buttons on the sensor or the remote input (limited programming options).
In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or
accidental programming changes. See Locking and Unlocking the Sensor Buttons (p. 17) for more information.
3.1 Light Operate/Dark Operate

The default output configuration is light operate. To switch between light operate and dark operate, use the following
instructions:
1. Press and hold LO/DO for longer than 2 seconds. The current selection displays.
2. Press LO/DO again. The new selection flashes slowly.
3. Press SELECT to change the output configuration and return to Run mode.
Note: If neither SELECT nor LO/DO are pressed after step 2, the new selection flashes slowly for a
few seconds, then flashes quickly and the sensor automatically changes the output configuration
and returns to Run mode.
3.2 Setup Mode

Access Setup mode and the sensor menu from Run mode by pressing and holding MODE for longer than 2 seconds. Use
and to navigate through the menu. Press SELECT to select a menu option and access the submenus. Use and
to navigate through the submenus. Press SELECT to select a submenu option and return to the top menu, or press and
hold SELECT for longer than 2 seconds to select a submenu option and return immediately to Run mode.
To exit Setup mode and return to Run mode, navigate to and press SELECT.

Top Menu Sub Menus
Teach Process Selection

Two-point static BGS ( default setting)
Dynamic BGS
One-point Window (FGS)
One-point BGS
Dual, intensity + distance
Adaptive Tracking Algorithm *
High-Speed Adaptive Tracking ON
Adaptive Tracking ON
Adaptive Tracking OFF
Response Speed Adaptive Tracking menu is available when Teach Process is set to Dual Mode
Set Response Speed to 1.5 ms

Set Response Speed to 3 ms
Gain and Sensitivity** (1. Default response speed for 500 mm bipolar model)
High excess gain mode
Standard excess gain with increased noise immunity
Gain menu is available when Response Speed is set to 10, 25 or 50 ms
Output Timing Delays
Off: no delays enabled
Enable on and/or off delay (set value in Delay Timer menu)
1 Shot, fixed output pulse duration
LO = On pulse when a target is detected inside of the switch point(s)
Delay Timer DO = On pulse when a target is detected outside of the switch point(s)
Available when ms to sec range, set Delay Timer value (seconds have decimal)
selected
Available when when is selected,1 to 9 ms is range available when Response Speed is
selected set to 1.5 or 3 ms
Select Zero Reference Location †

Near: set zero displayed value to end of 18 mm barrel
Far: set zero displayed value to maximum detection range
†
Select Zero Reference menu is not available when in Dual Mode
Shift Zero Reference after Teach ‡
On: move the zero point after each teach
Off: zero point is either at end of barrel or
maximum detection range
‡
Input Wire Function Shift Zero Reference menu is not available when in Dual Mode
Off: remote teach input is not active
Set: Remote Teach input
Laser off when pulled low
Laser on when pulled low
Master
Slave
Display Read
Display on
Display on, inverted
Display off (enters sleep mode after 60 seconds)
Display off, inverted (enters sleep mode after 60 seconds)
Exit Setup
End: select to exit setup
Reset to Factory Defaults

No: do not reset to factory defaults
Yes: reset to factory defaults
Figure 11. Sensor Menu Map—Channel 1

3.2.1 TEACH Mode

Use this menu to select the TEACH mode. The default is two-point TEACH.
• —Two-point static background suppression
• —Dynamic background suppression
• —One-point window (foreground suppression)
• —One-point background suppression
• —Dual (intensity + distance) window
After the TEACH mode is selected, from Run mode, press and hold TEACH for longer than 2 seconds to start the TEACH
mode and program the sensor. See TEACH Procedures (p. 18) for additional information and remote input TEACH
instructions.
3.2.2 Adaptive Tracking and

In adaptive tracking mode, the laser intensity changes to compensate for a loss in excess gain - normally caused by a dirty
lens.
When operating in dual mode, the Adaptive Tracking Algorithm adjusts the switching thresholds (distance and intensity)
around a taught reference surface. Adaptive tracking adjusts for small variations in the reference surface to maintain a
consistent 100P (100%) on the display and to ensure reliable detection. The Adaptive Tracking menu is only available when
Teach Ch1 is set to Dual Mode
Adjustment of the thresholds only occurs when the reference surface is visible to the senor (that is, no target is present).
The Adaptive Tracking Algorithm can reduce or eliminate the need to periodically re-teach the sensor as environmental
conditions change around the sensor.
Enable or disable the Adaptive Tracking Algorithm from the sensor menu. The appropriate speed depends on the
application. This menu is available only if dual (intensity + distance) mode is selected. For Channel 2, the output must be set
to light operate or dark operate.
Note: The number that follows trc on the display indicates which channel is selected.
• —High-Speed Adaptive Tracking On

• —Adaptive Tracking On
• —Adaptive Tracking Off (default)
OFF disables the Adaptive Tracking Algorithm—Prevents the sensor from adjusting the thresholds around the taught
reference surface while the sensor is in dual mode. The sensor will not adapt to or learn any target. Environmental changes
may cause the displayed value to deviate from 100P (100%) over time. A periodic re-teach of the reference surface may be
required to restore the displayed value to 100P if this is important to the application.
There are some cases in which disabling adaptive tracking is useful. For example, disable adaptive tracking if the target
passes very slowly through the sensing beam, if the target might stop while partially blocking the beam, and if the
environmental conditions are stable.
ON enables the Adaptive Tracking Algorithm at the standard speed—Recommended for many applications detecting low
contrast targets. Standard adaptive tracking adjusts the thresholds around slowly changing background and environmental
conditions. It adjusts the sensor for stable detection when the environment changes due to gradual dust accumulation,
machine vibration, or ambient temperature changes which influence the signal from the reference surface. Standard
adaptive tracking will not easily adapt to or learn slow moving, low contrast targets (for example, clear targets entering and
exiting the beam over approximately 2 seconds).
HS enables the Adaptive Tracking Algorithm at high speed—Optional adaptive tracking setting used with dual mode. Use
high speed adaptive tracking when the signal from the reference surface changes quickly due to unstable environmental
conditions and high contrast and high-speed targets are being detected. High speed adaptive tracking adjusts the sensor
for stable detection in challenging environmental conditions such as dust accumulation, machine vibration, ambient
temperature changes, or a non-stable reference surface (for example, a running belt or web which influences the signal from
the reference surface). For example, if the signal from the reference surface changes by 10% due to environmental effects,
high speed adaptive tracking adjusts the displayed value back to 100P (100%) over 2 to 3 seconds.
High speed adaptive tracking addresses certain applications where the reference surface is not stable, but the sensor must
detect high speed and high contrast targets reliably. With high speed adaptive tracking there is the potential for the sensor
to adapt the thresholds to slow moving or low contrast targets, leading to missed detection events. If the detection events
are generating small signal changes of similar magnitude to the background changes, detection problems are likely.
Stabilize the reference surface to avoid this problem.

3.2.3 Response Speed

Use this menu to select the response speed. The default is 10 milliseconds. For 500 mm threaded barrel models, the default
is 50 milliseconds.
• —1.5 milliseconds
• —3 milliseconds
Table 1: Tradeoffs
Response Speed Response Speed in Repeatability Ambient Light Excess Gain
Sync Mode Rejection
1.5 ms 3 ms 500 µs Disabled
3 ms 6 ms 500 µs Enabled
10 ms 20 ms 2 ms Enabled See Table 9 (p. 27)
25 ms 50 ms 5 ms Enabled
50 ms 100 ms 10 ms Enabled
3.2.4 Gain and Sensitivity

Use this menu to set the excess gain mode. This menu is only available when a 10, 25, or 50 millisecond response speed is
selected. It is not available for 1.5 or 3 millisecond response speeds.
• —High excess gain mode
• —Standard excess gain mode with increased noise immunity
3.2.5 Output Timing Delays

Use this menu to select the output timing delay to be set. On and off delay timers can be used together. The default is no
delay.
• —No delay
• —Delay—enables the selection of on and off delay timers
• —One-shot—enables a one-shot, fixed output pulse duration
ON
Output
OFF
OFF Delay D D
ON Delay D D
1-Shot D D
Time (D = 1ms - 90.0s)

Figure 12. Output Timing Delays
When one of the timing delay options is chosen, the sensor returns to the Setup menu and additional options become
available to set the parameter(s):

• —On delay
• —Off delay
• —One-shot delay timer
Note: For the one-shot delay timer:

• LO = On pulse when a target is detected inside of the switch point(s)
• DO = On pulse when a target is detected outside of the switch point(s)
3.2.6 Delay Timers

Use these menus to set the delay timers. These menus are available only if an output timing delay is selected.
For and , the default is 0.
For , the default is 10 milliseconds for 10, 25, and 50 millisecond response speeds and 1 millisecond for 1.5 and 3
milliseconds response speeds.
Use and to scroll through the values. Values greater than 10 increase or decrease by increments of 10. Millisecond
values do not include the decimal point; seconds values include the decimal point.
• 1 to 9 ms (when is selected, the 1 to 9 ms range is available for 1.5 and 3 ms response times)
• 10 to 90 ms
• 100 to 900 ms
• 1.0 to 90.0 s
3.2.7 Zero Reference Location

Use this menu to select the zero reference location. Changing the zero reference location only affects the readout on the
display and does not affect the output. The default is , 0 = the front of the sensor. This menu is not available in dual
(intensity + distance) mode.
• —0 = the front of the sensor; the measurement increases further from the sensor
• —0 = maximum range; the measurement increases closer to the sensor
3.2.8 Shift the Zero Reference Location after a TEACH

Use this menu to select whether the sensor shifts the zero reference location based on the last TEACH process. The default
is , 0 = the front of the sensor or the maximum range. This menu is not available in dual (intensity + distance) mode.
• —Shift the zero reference location to one of the taught positions with each TEACH
• —0 = the front of the sensor or the maximum range, depending on the setting
This figure illustrates three examples of how changes to the zero and shift settings affect what distance readout is shown on
the display when in 2-pt TEACH mode. Changes to the zero setting affect the direction in which the distance increases.

0 Display Reference 0 Display Reference
Zero = Near
100 100
=
Shift = Off
50 mm
200 200
=
(Default Setting)
300 300
mm mm
300 300
Zero = Far
200 200
=
Shift = Off 50 mm
= 100 100
0 0
Display Reference Display Reference
mm mm
200 200
Zero = Far
100 100
=
Shift = On 50 mm
0 0
=
Display Reference Display Reference
-100 -100
mm mm
Figure 13. Example Zero and Shift settings
3.2.9 Input Wire Function

Use this menu to select the input wire function. The default is off, ignore all remote input pulses.
• —Ignore all remote input pulses
• —Remote TEACH input
• —Laser off when pulled low
• —Laser on when pulled low
• —Master sync line output for two-sensor cross-talk avoidance
• —Slave sync line input for two-sensor cross-talk avoidance
To configure sensors for master-slave operation, see Sync Master/Slave (p. 26).
3.2.10 Display View

Use this menu to select the display view. The default is right-reading.
• —Right-reading

• —Inverted
• —Right-reading and the display enters sleep mode after 60 seconds
• —Inverted and the display enters sleep mode after 60 seconds
When the sensor is in sleep mode, the display wakes with the first button press.
3.2.11 Exit Setup Mode

Navigate to and press SELECT to exit Setup mode and return to Run mode.
3.2.12 Reset to Factory Defaults

Use this menu to restore the sensor to the factory default settings.
Select to return to the sensor menu without restoring the defaults. Select to apply the factory defaults and
return to Run mode.
Factory Default Settings

Setting Factory Default
Delay Timers ( ) —No delay
Display View ( ) —Right-reading, no sleep mode
Gain and Sensitivity ( ) —High excess gain mode
Input Wire Function ( ) —Ignore all remote input pulses

If the sensor was reset using the remote input, the sensor
remains in mode to allow use of the remote input.
LO/DO LO—Light Operate
Response Speed ( ) —10 ms for 100/110 and 300/310 models
—50 ms for 500 models
Shift the Zero Reference Location after a TEACH ( ) —0 = the front of the sensor
TEACH Mode ( ) —Two-point TEACH
Zero Reference Location ( ) —Measurement increases further from sensor
3.3 Manual Adjustments

Manually adjust the sensor switch point using the and buttons.
1. From Run mode, press either or one time. The current switch point value flashes slowly.
2. Press to move the switch point up or to move the switch point down. After 1 second of inactivity, the new
switch point value flashes rapidly, the new setting is accepted, and the sensor returns to Run mode.
Note: When FGS mode is selected (FGS indicator is on), manual adjustment moves both sides of the
symmetrical threshold window simultaneously, expanding and collapsing the window size. Manual
adjustment does not move the center point of the window.

Note: When dual mode is selected (DYN, FGS, and BGS indicators are on), after the TEACH process is
completed, use the manual adjustment to adjust the sensitivity of the thresholds around the taught
reference point. The taught reference point is a combination of the measured distance and returned
signal intensity from the reference target. Manual adjustment does not move the taught reference point,
but pressing increases the sensitivity, and pressing decreases the sensitivity. When re-
positioning the sensor or changing the reference target, re-teach the sensor.
3.4 Remote Input

Use the remote input to program the sensor remotely. The remote input provides limited programming options and is Active
Low. For Active Low, connect the gray input wire to ground (0 V dc), with a remote switch connected between the wire and
ground. Pulse the remote input according to the diagram and the instructions provided in this manual.
The length of the individual programming pulses is equal to the value T: 0.04 seconds ≤ T ≤ 0.8 seconds.
Exit remote programming modes by setting the remote input Low for longer than 2 seconds.
Remote Input Wire Function = Set

Input Pulse Timing (T)
Gray wire is remote teach input
0.04 seconds < T < 0.8 seconds
Timing between Pulse groups > 1 second
1x Starts selected Teach (same function as pressing Teach Button for > 2 sec)
1x Second pulse completes Teach (Two-point, Dynamic Teach and Dual Mode only)
2x Teach Selection
1x Two-point static background suppression
2x Dynamic background suppression
3x One-point window (foreground suppression)
4x One-point background suppression
5x Dual, intensity + distance
4x Button Lock
1x Button Unlock (uloc)
2x Button Lock (loc)
3x Operator Lock (OLoc)
8x Reset to Factory Defaults (maintain remote input = SET)
Figure 14. Remote Input Map
3.4.1 Select the TEACH Mode Using the Remote Input

1. Access the TEACH selection.
Action Result
T T
Double-pulse the remote input. displays.
T
2. Select the desired TEACH mode.

Action Result
Pulses TEACH Mode

T Two-point static background
1
suppression
T T
2 Dynamic background suppression
T
T T T The selected TEACH method displays for a

One-point window (foreground
3 few seconds and the sensor returns to Run
T T suppression)
mode.
T T T T
One-point background
4
T T T suppression
T T T T T
5 Dual (intensity + distance)
T T T T
3.4.2 Reset to Factory Defaults Using the Remote Input

T T T T T T T T
Eight-pulse the remote input to apply the factory defaults and return to Run mode. T T T T T T T
Note: The input wire function remains at remote teach input ( ).
3.5 Locking and Unlocking the Sensor Buttons

Use the lock and unlock feature to prevent unauthorized or accidental programming changes. Three settings are available:
• —The sensor is unlocked and all settings can be modified (default).
• — The sensor is locked and no changes can be made.
• —The switch point value can be changed by teaching or manual adjustment, but no sensor settings can be
changed through the menu.
When in mode, displays when the (SELECT)(TEACH) button is pressed. The switch point displays when (+)
(DISP) or (-)(MODE) are pressed, but displays if the buttons are pressed and held.
When in mode, displays when (+)(DISP) or (-)(MODE) are pressed and held. To access the manual adjust
options, briefly press and release (+)(DISP) or (-)(MODE). To enter TEACH mode, press the (SELECT)(TEACH) button and
hold for longer than 2 seconds.
Button Instructions
To enter mode, hold and press four times. To enter mode, hold and press seven times.
Holding and pressing four times unlocks the sensor from either lock mode and the sensor displays .
Remote Input Instructions

1. Access the remote input.
Action Result
T T T T The sensor is ready to have the button state
Four-pulse the remote input.
T T T defined and displays.

2. Lock or unlock the sensor buttons.

Action Result
T displays and the sensor returns to

Single-pulse the remote input to unlock the sensor.
Run mode.
T T
Double-pulse the remote input to lock the sensor. displays and the sensor returns to
T Run mode.
T T T
Triple-pulse the remote input to apply the operator displays and the sensor returns to
lock to the sensor T T Run mode
3.6 TEACH Procedures

Use the following procedures to teach the sensor.
To cancel a TEACH procedure, press TEACH for longer than 2 seconds, or hold the remote input Low for longer than 2
seconds. momentarily displays when a TEACH procedure is canceled.
3.6.1 Two-Point Static Background Suppression

Two-point TEACH sets a single switch point. The sensor sets the switch point between two taught target distances, relative
to the shifted origin location.
2 3 5
Press and Hold Press again Press again
> 2s
Switch
Point
Value
1
4
Figure 15. Two-Point Static Background Suppression (Light Operate shown)
Note: The sensor must be set to = to use the following instructions.
Note: To program the sensor using remote input, remote input must be enabled ( = ).
1. Present the target.

Method Action Result
Push Button Present the first target. The sensor-to-target distance must be within The target's measurement value
Remote Input the sensor's range. displays.
2. Start the TEACH mode.

and flash alternately

Push Button Press and hold TEACH for longer than 2 seconds. on the display. The DYN, FGS, and
BGS indicators flash.

Remote Input No action required. N/A
3. Teach the sensor.

Push Button Press TEACH to teach the target. The sensor is taught the first target.
, , and the current
T distance measurement flash
Remote Input Single-pulse the remote input.
alternately on the display. The DYN,
FGS, and BGS indicators flash.

Push Button
, , and the distance
Present the second target. The sensor-to-target distance must be measurement flash alternately on the
Remote Input within the sensor's range. display. The DYN, FGS, and BGS
indicators flash.

Push Button Press TEACH to teach the target.

The new switch point flashes rapidly
T and the sensor returns to Run mode.
Table 2: Expected TEACH Behavior for Two-Point Static Background Suppression

See Figure 21 (p. 30) for the minimum object separation.
Condition TEACH Result Display

Two valid distances that are greater Sets a switch point between the two taught The switch point distance flashes
than or equal to the horizontal distances. on the display.
minimum object separation
Two valid distances that are less Sets a switch point in front of the furthest and the switch point
than the horizontal minimum object taught distance by the horizontal minimum distance flash alternately on the
separation object separation. display.
One valid distance with one invalid Sets a switch point between the one taught and the switch point
TEACH point distance and the maximum range. distance flash alternately on the
display.
Two invalid TEACH points Sets a switch point at the following location: and the switch point
distance flash alternately on the
Model Switch Point
display.
100 mm threaded barrel models 99
110 mm flush mount models 109

3.6.2 Dynamic Background Suppression

Dynamic TEACH sets a single switch point during machine run conditions. Dynamic TEACH is recommended for
applications where a machine or process may not be stopped for teaching. The sensor takes multiple samples and the
switch point is set between the minimum and the maximum sampled distances.
2 3 5
Press and Hold Press to start Press to stop
> 2s sampling sampling
Switch
Point
Value
Figure 16. Dynamic Background Suppression
Note: The sensor must be set to = to use the following instructions. The DYN indicator is
amber to indicate Dynamic TEACH mode.

Push Button Present the first target. The sensor-to-target distance must be within The target's measurement value
Remote Input the sensor's range. displays.


Push Button Press and hold TEACH for longer than 2 seconds. on the display. The DYN indicator
flashes.

Push Button Press TEACH to teach the target. The sensor begins sampling target
distance information and and
T
Remote Input Single-pulse the remote input. flash alternately on the
display. The DYN indicator flashes.
4. Present the targets.

Push Button The sensor continues to sample

target distance information and
Present additional targets. The sensor-to-target distance must be
within the sensor's range. and flash alternately
Remote Input
on the display. The DYN indicator
flashes.


Push Button Press TEACH to stop teaching the sensor.

Table 3: Expected TEACH Behavior for Dynamic Background Suppression


Two valid distances that are greater Sets a switch point between the two taught The switch point distance flashes
than or equal to the horizontal distances. on the display.
minimum object separation
Two valid distances that are less Sets a switch point in front of the furthest and the switch point
than the horizontal minimum object taught distance by the horizontal minimum distance flash alternately on the
separation object separation. display.
One valid distance with one invalid Sets a switch point between the one taught and the switch point
TEACH point distance and the maximum range. distance flash alternately on the
display.
Two invalid TEACH points Sets a switch point at the following location: and the switch point
Model Switch Point
display.
3.6.3 One-Point Window (Foreground Suppression)

One-point window sets a window (two switch points) centered around the taught target distance. Loss of signal is treated
as a detection in One-Point Window mode. The size of the taught window is the vertical minimum object separation. See
Figure 21 (p. 30).
Manually adjust the window size from Run mode using and .
2 3
Press and Hold Press again
> 2s
Switch
Point
Value A
1
Switch
Point
Value -A
Figure 17. One-Point Window (Foreground Suppression)

In order to reliably detect changes from the taught background, if multiple laser reflections are returning to the sensor, the
output status is treated as though the target is outside of the taught window. The display alternates between and
the measured distance. Realign the laser to avoid light reflecting off of multiple targets if this extra level of verification is not
desired.
Note: The sensor must be set to = to use the following instructions. The FGS indicator is
amber to indicate One-Point Window (Foreground Suppression) mode.

Push Button Present the target. The sensor-to-target distance must be within the The target's measurement value
Remote Input sensor's range. displays.

Light Operate

on the display. The FGS indicator
flashes.
Push Button Press and hold TEACH for longer than 2 seconds.
Dark Operate

on the display. The FGS indicator
flashes.


The ± window size flashes rapidly and
T the sensor returns to Run mode.
Table 4: Expected TEACH Behavior for One-Point Window (Foreground Suppression)

One valid distance Sets a window (two switch points) centered The ± window size flashes on the
around the taught distance. The ± window size display.
is the vertical minimum object separation. The
two switch points always stay within the
specified sensing range.


One invalid TEACH Point Sets a window (two switch points) centered and the window center
around the following location: point distance flash alternately on
the display.
Model Window Center
Point
The window size is:

Model Window Size
100 mm threaded barrel and 110 ±12.5 mm

mm flush mount models
300 mm threaded barrel and 310 ± 25 mm

mm flush mount models
500 mm threaded barrel models ± 25 mm
3.6.4 One-Point Background Suppression

One-point background suppression sets a single switch point in front of the taught target distance. Objects beyond the
taught switch point are ignored. The switch point is set in front of the taught target distance by the vertical minimum object
separation. See Figure 21 (p. 30).
2 3
> 2s
Switch
Point
Value A
Figure 18. One-Point Background Suppression
Note: The sensor must be set to = to use the following instructions. The BGS indicator is
amber to indicate Background Suppression mode.

Present the target. The sensor-to-target distance must be within the The target's measurement value
Push Button
sensor's range. displays.

Remote Input

Light Operate

on the display. The BGS indicator
flashes.
Push Button Press and hold TEACH for longer than 2 seconds.
Dark Operate

on the display. The BGS indicator
flashes.


Table 5: Expected TEACH Behavior for One-Point Background Suppression


One valid TEACH point Sets a switch point in front of the taught The switch point distance flashes
distance by the vertical minimum object on the display.
separation.
One invalid TEACH point Sets a switch point at the following location: and the switch point
Model Switch Point
display.
3.6.5 Dual (Intensity + Distance)

Dual (intensity + distance) TEACH records the distance and amount of light received from the reference surface. The output
switches when an object passing between the sensor and the reference surface changes the perceived distance or amount
of returned light. For more information on dual TEACH mode, see Dual (Intensity + Distance) Mode (p. 32).
Note: To use the following instructions, set the sensor to = . The DYN, FGS, and BGS
indicators are amber.

2 3
> 2s
Increased
Height
and/or
Intensity
Reference
Surface
1
Decreased
Height
and/or
Intensity
Push Button The target's match percentage

Present the reference target.
Remote Input displays
Light Operate: and

flash on the display. The DYN, FGS,
and BGS indicators flash.
Push Button Press and hold the TEACH button for more than 2 seconds.
Dark Operate: and
flash on the display. The DYN, FGS,
and BGS indicators flash.
Push Button Press the TEACH button.

The switching threshold flashes
T rapidly and the sensor returns to Run
Remote Input Single-pulse the remote input. mode.
Table 6: Expected TEACH Behavior for Dual (Intensity + Distance) Mode

One valid reference surface is taught Sets a dual (intensity + distance) The switching threshold flashes on the
within sensing range window centered around the taught display.
reference surface. The ± window size is
the previously used switching
threshold, or 75% by default.
One reference surface is taught outside Sets a dual (intensity + distance) flashes on the display.
the sensing range window centered around the taught
reference surface that is outside the
sensing range. The sensing conditions
may not be as reliable.


One invalid TEACH Point No reference surface is taught, the flashes on the display.
output will change when any object is
detected.
3.7 Sync Master/Slave

Two Q4X sensors may be used together in a single sensing application. To eliminate crosstalk between the two sensors,
configure one sensor to be the master and one to be the slave. In this mode, the sensors alternate taking measurements
and the response speed doubles.
Important: The master sensor and the slave sensor must be programmed for the same Response Speed
and Gain and Sensitivity settings. The master sensor and slave sensor must share a common power
source.
1. Configure the first sensor as the master; navigate: > .

2. Configure the second sensor as the slave; navigate: > .
3. Connect the gray (input) wires of the two sensors together.

4 Specifications
Sensing Beam Response Speed
Visible red Class 1 laser, 655 nm User selectable:
Supply Voltage (Vcc) • —1.5 milliseconds
10 to 30 V dc
Power and Current Consumption, exclusive of load
< 675 mW • —10 milliseconds
Sensing Range—Threaded Barrel Models • —25 milliseconds

500 mm models: 25 mm to 500 mm (0.98 in to 19.69 in) • —50 milliseconds
300 mm models: 25 mm to 300 mm (0.98 in to 11.81 in)
100 mm models: 25 mm to 100 mm (0.98 in to 3.94 in) Excess Gain—Threaded Barrel Models
Sensing Range—Flush Mount Models Table 9: Excess Gain ( Excess Gain3)
310 mm models: 35 mm to 310 mm (1.38 in to 12.20 in)
110 mm models: 35 mm to 110 mm (1.38 in to 4.33 in) Response Excess Gain—90% White Card
Speed (ms)
Output Configuration at 25 mm at 100 mm at 300 mm at 500 mm
Threaded Barrel Models: Bipolar (1 PNP and 1 NPN) output
Flush Mount Models: PNP or NPN output, depending on model 1.5 200 100 20 7
Output Rating 3 200 100 20 7

100 mA total maximum (protected against continuous overload and
10 1000 500 100 36 (18)
short circuit)
Off-state leakage current: < 5 µA at 30 V dc (500) (250) (50)
PNP On-state saturation voltage: < 1.5 V dc at 100 mA load
NPN On-state saturation voltage: < 1.0 V dc at 100 mA load 25 2500 1250 250 90 (36)
(1000) (500) (100)
Discrete Output Distance Repeatability
Table 7: Discrete Output Repeatability—300/310 mm and 500 mm Models 50 5000 2500 500 180 (90)
(2500) (1250) (250)
Distance (mm) Repeatability
Threaded Barrel Models Flush Mount Models
25 to 50 mm 35 to 60 mm ± 0.5 mm Excess Gain—Flush Mount Models

50 to maximum range 60 to 310 mm ± 1% of range Table 10: Excess Gain ( Excess Gain4)
Response Speed Excess Gain—90% White Card

(ms)
Table 8: Discrete Output Repeatability—100/110 mm Models at 35 mm at 110 mm at 310 mm
Distance (mm) Repeatability 1.5 200 100 20
Threaded Barrel Models Flush Mount Models 3 200 100 20
25 to 100 mm 35 to 110 mm +/-0.2 mm 10 1000 500 100

(500) (250) (50)
25 2500 1250 250

Remote Input (1000) (500) (100)
Allowable Input Voltage Range: 0 to Vcc
50 5000 2500 500
Active Low (internal weak pullup—sinking current): Low State < 2.0 V at
1 mA max. (2500) (1250) (250)
Supply Protection Circuitry

Protected against reverse polarity and transient overvoltages
Beam Spot Size—300/310 mm and 500 mm Models Beam Spot Size—100/110 mm Models
Table 11: Beam Spot Size—300/310 mm and 500 mm Models Table 12: Beam Spot Size—100/110 mm Models
Distance (mm) Size (Horizontal × Distance (mm) Size (Horizontal ×

Vertical) Vertical)
Threaded Barrel Models Flush Mount Models Threaded Barrel Models Flush Mount Models
25 35 2.6 mm × 1.0 mm 25 35 2.4 mm × 1.0 mm
150 160 2.3 mm × 0.9 mm 50 60 2.2 mm × 0.9 mm
300 310 2.0 mm × 0.8 mm 100 110 1.8 mm × 0.7 mm
500 - 1.9 mm × 1.0 mm
3
• excess gain available in 10 ms, 25 ms, and 50 ms response speeds only
• excess gain provides increased noise immunity

4
• excess gain available in 10 ms, 25 ms, and 50 ms response speeds only
• excess gain provides increased noise immunity

Delay at Power Up Temperature Effect

< 750 ms 0.05 mm/°C at <125 mm (threaded barrel models)/< 135 mm (flush
mount models)
Maximum Torque 0.35 mm/°C at 300 mm (threaded barrel models)/< 310 mm (flush
Side mounting: 1 N·m (9 in·lbs) mount models)
Nose mounting: 20 N·m (177 in·lbs) 1 mm/°C at 500 mm (threaded barrel models)
Ambient Light Immunity Chemical Compatibility
> 5,000 lux at 300 mm Compatible with commonly used acidic or caustic cleaning and
> 2,000 lux at 500 mm disinfecting chemicals used in equipment cleaning and sanitation.
ECOLAB® certified.
Connector Compatible with typical cutting fluids and lubricating fluids used in
Threaded Barrel Models: Integral 5-pin M12/Euro-style male quick machining centers
disconnect
Flush Mount Models: Integral 4-pin M12/Euro-style male quick Application Note
disconnect For optimum performance, allow 10 minutes for the sensor to warm up
Construction
Housing: 316 L stainless steel
Lens cover: PMMA acrylic
Lightpipe and display window: polysulfone
Environmental Rating Operating Conditions

IEC IP67 per IEC60529 –10 °C to +50 °C (+14 °F to +122 °F)
IEC IP68 per IEC60529 35% to 95% relative humidity
IP69K per DIN 40050-9 per DIN40050-9
Storage Temperature
Vibration –25 °C to +75 °C (–13 °F to +167 °F)
MIL-STD-202G, Method 201A (Vibration: 10 Hz to 60 Hz, 0.06 inch (1.52
mm) double amplitude, 2 hours each along X, Y and Z axes), with
device operating
Shock
MIL-STD-202G, Method 213B, Condition I (100G 6x along X, Y and Z
axes, 18 shocks), with device operating
Required Overcurrent Protection Certifications
WARNING: Electrical connections must be

made by qualified personnel in accordance
with local and national electrical codes and Industrial Class 2 power
regulations. Control
Equipment
UL Environmental Rating: Type 1
3TJJ
Overcurrent protection is required to be provided by end product
application per the supplied table.
Overcurrent protection may be provided with external fusing or via chemical compatibility certified
Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced. ECOLAB is a registered trademark of Ecolab USA Inc. All rights reserved.
For additional product support, go to www.bannerengineering.com.
Supply Wiring (AWG) Required Overcurrent Protection (Amps)
20 5.0
22 3.0
24 2.0
26 1.0
28 0.8
30 0.5

4.1 Dimensions
All measurements are listed in millimeters [inches], unless noted otherwise.
Figure 19. Threaded Barrel Models
Figure 20. Flush Mount Models

4.2 Performance Curves—Threaded Barrel Models

Minimum Separation Distance Between Target and Background for: Uniform and Non-Uniform Targets
100 mm Models
Minimum Separation Target to Background (mm)
3.5
Matte targets with a non-uniform Threaded Barrel Models
3.0 reflectivity: 6% to 90%
Target Background
2.5
Dimension Y
2.0
X
1.5 Matte targets with uniform
reflectivity: 6% to 90% Y
1.0
0.5
Switch Point
0 Distance
0 25 50 75 100 125
Distance to Target (mm)

Dimension X
300 mm Models
22
20 Matte targets with a non-uniform
reflectivity: 6% to 90%
18
16
14
Dimension Y
12
10
8
6 Matte targets with uniform
4
2
0
0 25 50 75 100 125 150 175 200 225 250 275 300 325

Dimension X
500 mm Models

40
Dimension Y
30
20
Matte targets with uniform
10
0
0 100 200 300 400 500
25
Dimension X
Figure 21. Minimum Object Separation Distance (90% to 6% reflectance)

4.3 Performance Curves—Flush Mount Models

Minimum Separation Distance Between Target and Background for: Uniform and Non-Uniform Targets
110 mm Models
3.5
Flush Mount Models
Matte targets with a non-uniform
3.0 reflectivity: 6% to 90%
Target Background
2.5
Dimension Y
2.0
X
1.5 Matte targets with uniform
Y
1.0
0.5
Switch Point
0
Distance
0 25 35 50 75 100 110 125

Dimension X
310 mm Models
22
18
16
14
Dimension Y
12
10
8
6 Matte targets with uniform
4
2
0
0 25 50 75 100 125 150 175 200 225 250 275 300 325
35 310
Dimension X
Figure 22. Minimum Object Separation Distance (90% to 6% reflectance)

5 Additional Information
5.1 Dual (Intensity + Distance) Mode
In background suppression (DYN, 1-pt, 2-pt) and foreground suppression (FGS) TEACH modes, the Q4X sensor compares
changes in the measured distance between the sensor and target to control the output state. Dual TEACH mode, dual
intensity + distance window, expands the applications the Q4X can solve by combining distance-based detection with light
intensity thresholds. In dual TEACH mode, the user teaches the Q4X a fixed reference surface, and the sensor compares
intensity and distance readings against the reference surface it was taught. After teaching the reference target, the
displayed value is calibrated to 100P, or a 100% match. When an object enters the sensor’s field of view, the degree of
consistency with the reference surface becomes lower and causes a change in sensor output.
In dual mode, you can detect when the target is present at the right distance and when it returns the right amount of light.
This is useful in error-proofing applications where you need to know not only that the part is present (distance), but also that
it is the correct part (intensity).
In dual mode, the Q4X requires a reference surface (far left). Once taught, the distance and intensity of the reference surface
are recorded and used as a baseline. A user-adjustable switching threshold is set, and changes in distance and/or intensity
outside the switching threshold creates a sensor output change. The example in Figure 23 (p. 32) uses a 90% (90P) match
condition with a 10% change in intensity and/or distance from the reference surface required to change the output state.
The default-switching threshold is a 75% match to the reference condition (75P); this sets the threshold 25% from the
distance and intensity of the reference surface. A transparent object can be detected either by a change in intensity,
distance, or by a double peak reflection (far right). When a double peak reflection is detected, the display alternates
between and the percent match.
Reference Condition Change in Intensity Change in Distance Change in Distance and Intensity Reduced Intensity and/or Second Peak
100% matched distance + Intensity after Dual teach Output switches with intensity change Output switches with distance change Output switches with intensity and distance change Output switches with intensity and/or second peak (Clear Object Detection)
120 120 120 120 120
110 110 110 110 110
(% of taught reference)
100 100 100 100 100
90 90 90 90 90
80 80 80 80 80
Intensity
Intensity
Intensity
Intensity
Intensity
70 10% Switching 70 70 70 70
60 Threshold 60 60 60 60
50 50 50 50 50
40 40 40 40 40
30 30 30 30 30
20 20 20 20 20
10 10 10 10 10
0 0 0 0 0
0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 150 175 200 225 250 275 300 0 25 50 75 100 125 150 175 200 225 250 275 300
Distance (mm) Distance (mm) Distance (mm) Distance (mm) Distance (mm)
Figure 23. Dual Mode Example
The Q4X sensor can be taught non-ideal reference surfaces, such as surfaces outside of the sensor’s range, very dark
surfaces, or even empty space. These situations may enable applications requiring a long range detection but are subject to
typical diffuse mode detection challenges.
5.2 Dual Mode Reference Surface Considerations

Optimize reliable detection by applying these principals when selecting your reference surface, positioning your sensor
relative to the reference surface, and presenting your target. The robust detection capabilities of the Q4X allows successful
detection even under non-ideal conditions in many cases. Typical reference surfaces are metal machine frames, conveyor
side rails, or mounted plastic targets. Contact Banner Engineering if you require assistance setting up a stable reference
surface in your application.
1. Select a reference surface with these characteristics where possible:
• Matte or diffuse surface finish
• Fixed surface with no vibration
• Dry surface with no build-up of oil, water, or dust
2. Position the reference surface between 50 mm and the maximum sensing range for threaded barrel models or
between 60 mm and the maximum sensing range for flush mount models.
3. Position the target to be detected as close to the sensor as possible, and as far away from the reference surface as
possible.
4. Angle the sensing beam relative to the target and relative to the reference surface 10 degrees or more.

5.3 Dual Mode Considerations for Clear and Transparent

Object Detection
The Q4X is able to detect the very small changes caused by transparent and clear objects. A transparent object can be
detected either by a change in intensity, distance, or by a double-peak reflection.
The Q4X sensor can be taught non-ideal reference surfaces, such as surfaces outside of the sensor range or very dark
surfaces. Teaching non-ideal reference surfaces may enable applications other than transparent or clear object detection,
but best results for transparent or clear object detection require a stable reference surface.
The display shows the match percentage to the taught reference point. The user adjustable switch point defines the
sensitivity and the output switches when the match percentage to the reference point crosses the switch point. Your
specific application may require fine tuning of the switch point, but these values are the recommended starting values:
Switch point (%) Typical Applications
75 (default) Default, recommended for PET bottles and Trays
88 Recommended for thin films
50 Recommended for tinted brown, tinted green, or water-filled containers
Move as close
Reference Surface as possible
Separate as far as possible

It can also be
tilted left or right
10° or more
Tilt the beam

axis downward
e
distanc
ensing
e max imum s
Up to th
Figure 24. Example mounting considerations

PROBLEM: SOLUTION:
The object is close to the reference surface Move the target closer to the sensor
PROBLEM: SOLUTION:
The sensor is far from the object Move the sensor closer to the target
Figure 25. Common problems and solutions for detecting clear objects
5.4 Adaptive Tracking

When operating in dual mode, or when the sensor is a clear object detection (COD) model, the Adaptive Tracking Algorithm
adjusts the switching thresholds (distance and intensity) around a taught reference surface. Adaptive tracking adjusts for
small variations in the reference surface to maintain a consistent 100P (100%) on the display and to ensure reliable
detection. Adjustment of the thresholds only occurs when the reference surface is visible to the senor (that is, no target is
present). The Adaptive Tracking Algorithm can reduce or eliminate the need to periodically re-teach the sensor as
environmental conditions change around the sensor.
Enable or disable the Adaptive Tracking Algorithm from the sensor menu. Note that the menu is available when the
TEACH process is set to dual mode. On enables adaptive tacking at the standard speed and is the default selection. OFF
disables adaptive tracking. HS is high speed adaptive tracking. The appropriate speed depends on the application.
5.4.1 ON
ON enables the Adaptive Tracking Algorithm at the standard speed.
ON is the default setting while the sensor is in dual mode. It is recommended for the majority of applications detecting low
contrast targets. Standard adaptive tracking adjusts the thresholds around slowly changing background and environmental
conditions. It adjusts the sensor for stable detection when the environment changes due to gradual dust accumulation,
machine vibration, or ambient temperature changes which influence the signal from the reference surface. Standard
adaptive tracking will not easily adapt to or learn slow moving, low contrast targets (for example, clear targets entering and
exiting the beam over approximately 2 seconds).
For example, if the signal from the reference surface changes by 10% due to environmental effects, the standard Adaptive
Tracking Algorithm adjusts the displayed value back to 100P (100%) over 8 to 9 seconds.
5.4.2 OFF
OFF disables the Adaptive Tracking Algorithm.
OFF prevents the sensor from adjusting the thresholds around the taught reference surface while the sensor is in dual
mode. The sensor will not adapt to or learn any target. Environmental changes may cause the displayed value to deviate
from 100P (100%) over time. A periodic re-teach of the reference surface may be required to restore the displayed value to
100P if this is important to the application.

There are some cases in which disabling adaptive tracking is useful. For example, disable adaptive tracking if the target
passes very slowly through the sensing beam, if the target might stop while partially blocking the beam, and if the
environmental conditions are stable.
5.4.3 HS
HS enables the Adaptive Tracking Algorithm at high speed.
HS is an optional adaptive tracking setting used with dual mode. Use high speed adaptive tracking when the signal from the
reference surface changes quickly due to unstable environmental conditions and high contrast and high speed targets are
being detected. High speed adaptive tracking adjusts the sensor for stable detection in challenging environmental
conditions such as dust accumulation, machine vibration, ambient temperature changes, or a non-stable reference surface
(for example, a running belt or web which influences the signal from the reference surface).
For example, if the signal from the reference surface changes by 10% due to environmental effects, high speed adaptive
tracking adjusts the displayed value back to 100P (100%) over 2 to 3 seconds.
High speed adaptive tracking addresses certain applications where the reference surface is not stable, but the sensor must
detect high speed and high contrast targets reliably. With high speed adaptive tracking there is the potential for the sensor
to adapt the thresholds to slow moving or low contrast targets, leading to missed detection events. If the detection events
are generating small signal changes of similar magnitude to the background changes, detection problems are likely.
Stabilize the reference surface to avoid this problem.
5.5 Abbreviations
The following table describes the abbreviations used on the sensor display and in this manual.
Abbreviation Description
No valid signal in range
The sensor has not been taught
One-shot
First
Multiple light reflections
Second
Two-point TEACH (static background suppression)
One-point background suppression
Button
Cancel
Display read
Output timing delay
Delay
Delay timer for one-shot
Dynamic background suppression
End—exit the sensor menu
Far zero reference location—the maximum range is 0 and the measurement increase as the target
moves closer to the sensor
One-point window (foreground suppression)

Abbreviation Description
Full range
Excess gain
High excess gain mode
Input wire function
Lock/locked
Laser off
Master
Near zero reference location—the end of the barrel is 0 and the measurement increase as the target
moves further away from the sensor
Object
Off delay timer
On delay timer
Reset to factory defaults
Input wire = remote teach function
Shift the Zero Reference Location after a TEACH
Slave
Response speed
Standard excess gain mode
Start
Stop
TEACH process selection
Unlock/unlocked
Saturated signal (too much light)
Zero—select the zero reference location

6 Troubleshooting
Table 13: Error Codes
Error Code Description Resolution
No valid signal in range Reposition the sensor or the target
The signal is saturated (too much light) Reposition the sensor or the target to
increase the detection distance, or
increase the angle of incidence
between the sensor and the target
EEPROM fault Contact Banner Engineering to resolve
Laser fault Contact Banner Engineering to resolve
Output short-circuited Check the wiring for an electrical short

circuit and to ensure that the wiring is
correct
System fault Contact Banner Engineering to resolve

7 Accessories
7.1 Cordsets—Threaded Barrel Models
All measurements are listed in millimeters, unless noted otherwise.
5-Pin Threaded M12/Euro-Style Cordsets—Single Ended
Model Length Style Dimensions Pinout (Female)
MQDC1-501.5 0.50 m (1.5 ft)

44 Typ.
MQDC1-506 1.83 m (6 ft)
Straight
MQDC1-515 4.57 m (15 ft)
M12 x 1
ø 14.5 2
MQDC1-530 9.14 m (30 ft) 1
3
MQDC1-506RA 1.83 m (6 ft) 4 5
MQDC1-515RA 4.57 m (15 ft) 32 Typ.
[1.26"] 1 = Brown
2 = White
30 Typ. 3 = Blue
Right-Angle [1.18"] 4 = Black
5 = Gray
MQDC1-530RA 9.14 m (30 ft)
M12 x 1
ø 14.5 [0.57"]
5-Pin Threaded M12/Euro-Style Cordsets—Washdown Stainless Steel

Cable: PVC jacket and over-mold, EPDM o-ring, 316L coupling nut
Environmental Rating: IP69K per DIN 40050-9
5-Pin Threaded M12/Euro-Style Washdown Stainless Steel Cordsets—Double Ended
MQDC-WDSS-0506 1.83 m (6 ft)

2
1
MQDC-WDSS-0515 4.57 m (15 ft)
3
4 5
Ø15.5 mm
Straight
Ø4.8 mm
1 = Brown
MQDC-WDSS-0530 9.14 m (30 ft) 2 = White
43.5 mm
3 = Blue
4 = Black
5 = Gray
7.2 Cordsets—Flush Mount Models


4-Pin Threaded M12/Euro-Style Cordsets—Single Ended
MQDC-406 1.83 m (6 ft)

44 Typ.
MQDC-415 4.57 m (15 ft)
Straight
MQDC-430 9.14 m (30 ft)
M12 x 1 2
ø 14.5 1
MQDC-450 15.2 m (50 ft)
3
4
MQDC-406RA 1.83 m (6 ft)
32 Typ.
[1.26"]
MQDC-415RA 4.57 m (15 ft)
1 = Brown
MQDC-430RA 9.14 m (30 ft) 30 Typ. 2 = White
Right-Angle [1.18"]
3 = Blue
4 = Black
MQDC-450RA 15.2 m (50 ft) M12 x 1
ø 14.5 [0.57"]
4-Pin Threaded M12/Euro-Style Cordsets—Washdown Stainless Steel

Cable: PVC cable, stainless steel coupling nut, EPDM o-ring
Environmental Rating: IP69K per DIN 40050-9
4-Pin Threaded M12/Euro-Style Cordsets—Washdown, Stainless Steel, Single Ended
MQDC-WDSS-0406 1.83 m (6 ft)
MQDC-WDSS-0415 4.57 m (15 ft) 2

1
3
4
Ø15.5 mm
Straight
Ø4.8 mm
MQDC-WDSS-0430 9.14 m (30 ft) 1 = Brown
43.5 mm
2 = White
3 = Blue
4 = Black
7.3 Sensor Status Indicators

S15L Series In-Line Sensor Status Indicator
Input
Model LED Color Dimensions Female Male Wiring
Type
S15LGYPQ PNP 57.8

[2.27] 1 = Brown, 10 V dc to 30 V
Power ON = dc
27.9 2 1
Green [1.1] 1 2 2 = White
3 4
S15LGYNQ NPN Input Active = 15.0 4 3 3 = Blue, dc common
Yellow [0.59]
4 = Black, Sensor Input

7.4 Brackets
All measurements are listed in millimeters, unless noted
otherwise. SMB18FA..
66
• Swivel bracket with tilt and
SMBQ4X.. pan movement for precision
40
• Swivel bracket with tilt adjustment
and pan movement for • Easy sensor mounting to B
precision adjustment 43
extruded rail T-slots 69
• Easy sensor mounting to • Metric and inch size bolts A
extruded rail T-slots B available
• Metric and inch size A • 18 mm sensor mounting
bolts available hole
• Side mounting of some
sensors with the 3 mm Hole size: B=ø 18.1
screws included with the
sensor Model Bolt Thread (A)
B = 7 × M3 × 0.5 SMB18FA 3/8 - 16 × 2 in
Model Bolt Thread (A) SMB18FAM10 M10 - 1.5 × 50
SMBQ4XFA 3/8 - 16 × 2¼ in SMB18FAM12 n/a; no bolt included. Mounts

directly to 12 mm (½ in) rods
SMBQ4XFAM10 M10 - 1.5 × 50
SMBQ4XFAM12 n/a; no bolt included. Mounts

directly to 12 mm (½ in) rods
SMB18A SMBAMS18P
• Right-angle mounting 30 • Flat SMBAMS series
bracket with a curved bracket with 18 mm hole C
slot for versatile C 41 • Articulation slots for 90+°
orientation rotation 78
A B
• 12-ga. stainless steel • 12-ga. (2.6 mm) cold- A
• 18 mm sensor mounting rolled steel
hole 46
• Clearance for M4 (#8) B
hardware
45
Hole center spacing: A to B = 24.2

Hole size: A = ø 4.6, B = 17.0 × 4.6, C = ø 18.5 Hole center spacing: A = 26.0, A to B = 13.0
Hole size: A = 26.8 × 7.0, B = ø 6.5, C = ø 19.0
SMBAMS18RA
• Right-angle SMBAMS
series bracket with 18
mm hole 40
• Articulation slots for 90+° C
rotation 48
• 12-ga. (2.6 mm) cold-
rolled steel A
45
B
Hole center spacing: A = 26.0, A to B = 13.0

Hole size: A = 26.8 × 7.0, B = ø 6.5, C = ø 19.0

7.5 Aperture Kits—Threaded Barrel Models

APG18S
Kit with glass lens to protect plastic sensor lens O-ring

from chemical environments and weld splatter Lens
damage. Housing
Ø 22.4 mm
Used with S18, M18, T18, TM18, and Q4X
12.7 mm
Additional Information
• Borosilicate glass window protects the PMMA window from weld splatter and chemicals
• Adds 4.8 mm to the length of the threaded barrel
• Reduces excess gain by 30%; increase the response time to restore excess gain
7.6 Reference Targets

BRT-Q4X-60X18 BRT-Q4X-60X50 60
• Reference target for clear object
60 • Reference target for clear object
detection or dual mode detection or dual mode 6
applications 18 applications
• FDA grade acetal material • FDA grade acetal material
6
2x 50
ø4.5
2x
ø4.6

8 Product Support
8.1 Contact Us
Banner Engineering Corp. headquarters is located at:
9714 Tenth Avenue North
Minneapolis, MN 55441, USA
Phone: + 1 888 373 6767
For worldwide locations and local representatives, visit www.bannerengineering.com.
8.2 Banner Engineering Corp. Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will
repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This
warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING
OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE
LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR
SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR
WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product
previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection
applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval
by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product
specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most
recent version of any documentation, refer to: www.bannerengineering.com.
For patent information, see www.bannerengineering.com/patents.

Q4X Stainless Steel Laser Sensor: Instruction Manual

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Q4X Stainless Steel Laser Sensor

8.1 Contact Us .....................................................................................................................................................................................42

WARNING: Not To Be Used for Personnel Protection

25 mm to 300 mm (0.98 in Integral 5-pin M12/Euro-style

1 QD models require a mating cordset.

4 www.bannerengineering.com - Tel: + 1 888 373 6767

1. Output Indicator (Amber)

Figure 2. Sensor Features

1.3.1 Display and Indicators

Output Indicator Active TEACH Indicators (DYN, FGS, and BGS)

www.bannerengineering.com - Tel: + 1 888 373 6767 5

1.4 Laser Description and Safety Information

Laser wavelength: 655 nm Output: < 0.20 mW Pulse Duration: 7 µs to 2 ms

6 www.bannerengineering.com - Tel: + 1 888 373 6767

COMPLIES WITH IEC 60825-1:2007

1. Remove the protective cover from the adhesive on the label.

2. Wrap the label around the Q4X cable, as shown.

2.2 Sensor Orientation

Figure 5. Optimal Orientation of Target to Sensor

Correct Incorrect Correct Incorrect Correct Incorrect

www.bannerengineering.com - Tel: + 1 888 373 6767 7

2.3 Mount the Device

2.4 Wiring Diagram—Threaded Barrel Models

2.5 Wiring Diagram—Flush Mount Models

Note: Open lead wires must be connected to a terminal block.

2.6 Cleaning and Maintenance

8 www.bannerengineering.com - Tel: + 1 888 373 6767

3.1 Light Operate/Dark Operate

3.2 Setup Mode

www.bannerengineering.com - Tel: + 1 888 373 6767 9

Top Menu Sub Menus

Teach Process Selection

Set Response Speed to 1.5 ms

Select Zero Reference Location †

Reset to Factory Defaults

Figure 11. Sensor Menu Map—Channel 1

3.2.1 TEACH Mode

3.2.2 Adaptive Tracking and

• —High-Speed Adaptive Tracking On

www.bannerengineering.com - Tel: + 1 888 373 6767 11

3.2.3 Response Speed

3.2.4 Gain and Sensitivity

3.2.5 Output Timing Delays

Time (D = 1ms - 90.0s)

12 www.bannerengineering.com - Tel: + 1 888 373 6767

• —One-shot delay timer

Note: For the one-shot delay timer:

3.2.6 Delay Timers

For and , the default is 0.

3.2.7 Zero Reference Location

3.2.8 Shift the Zero Reference Location after a TEACH

www.bannerengineering.com - Tel: + 1 888 373 6767 13

0 Display Reference 0 Display Reference

Figure 13. Example Zero and Shift settings

3.2.9 Input Wire Function

3.2.10 Display View

14 www.bannerengineering.com - Tel: + 1 888 373 6767

3.2.11 Exit Setup Mode

3.2.12 Reset to Factory Defaults