Comprehensive Analyses and Comparison of 1 KW Isolated DC-DC Converters For Bidirectional EV Charging Systems
Comprehensive Analyses and Comparison of 1 KW Isolated DC-DC Converters For Bidirectional EV Charging Systems
Comprehensive Analyses and Comparison of 1 KW Isolated DC-DC Converters For Bidirectional EV Charging Systems
fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2016.2630927, IEEE
Transactions on Transportation Electrification
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Transactions on Transportation Electrification
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Transactions on Transportation Electrification
(a) (b)
Fig. 4. Equivalent circuits of (a) the FBCLLC and (b) the HBCLLC converters
in charging mode.
, = | ( )| = | |= ∙ (2)
where,
(a) (b)
= +1− (3)
⋅
Fig. 6. Equivalent circuits of (a) the FBCLLC and (b) the HBCLLC converters
in discharging mode.
= +1+ + −( +1+ ) ⋅ − (4)
⋅ ⋅ ⋅
which means = and = , and ℎ is set to be 4.
ℎ= , = , = , = In discharging mode, the equivalent circuits of the FBCLLC
(5) converter and the HBCLLC converter are shown in Fig. 6(a)
/ and (b), respectively.
= , =
For FBCLLC circuit, the parameters will be derived as:
and are the resonant frequency and operating = (8/ ) = /
,
frequency, respectively. is the normalized frequency, and (8)
= = /
is the quality factor. The First Harmonic Approximation (FHA)
is applied to calculate the equivalent load. For FBCLLC circuit, Similarly, for HBCLLC circuit, they are derived as follows:
the equivalent load, inductance, and capacitance can be
, = (2/ ) = / = +
calculated as:
= + = = (9)
, = (8 / ) = = / (6) = /
Similarly, for HBCLLC circuit, they are derived as follows: The gain of the converter in discharging mode is derived as
= (2 / ) = = + follows:
,
(7)
= + = / = / , = ∙ (10)
Fig. 5 shows the gain curves versus normalized frequency at
different loads. The gain increases, but the slope of the curve where,
decreases with a lower . To simplify the design, for both = +1− (11)
FBCLLC and HBCLLC converters, and are set to be 1, ⋅
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Transactions on Transportation Electrification
= +1+ + −( +1+ ) ⋅ −
⋅ ⋅ ⋅
(12)
ℎ = , = , = , =
(13)
/
= , =
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2016.2630927, IEEE
Transactions on Transportation Electrification
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Transactions on Transportation Electrification
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Transactions on Transportation Electrification
TABLE III
THE COMPARISON OF THE CONVERTERS
FBCLLC HBCLLC FBDAB HBDAB
Soft-switching Partial Partial
Full load Full load
Region load load
Phase- Phase-
Control Modulation Frequency Frequency
shift shift
(a) (b) Design Complexity High High Low Low
Fig. 13. Experimental waveforms of (a) the FBCLLC circuit and (b) the
HBCLLC circuit at = 800 W, = 300 V, and = 200 kHz.
0.96 0.96
0.94 0.94
0.92 0.92
Number of Switches
0 0
Fig. 17. Comparison for (a) Highest G2V efficiency, (b) Highest V2G
efficiency, (c) Number of switches, (d) Peak current of switch, (d) Approximate
cost of each converter, and (f) Power density.
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Transactions on Transportation Electrification
bridge structure of the resonant converters is that the two capacitances of the HBCLLC converter are much smaller than
capacitors in each leg can automatically reduce flux imbalance those of the HBDAB converter, since they are also used as
for the transformer. resonant capacitors. Therefore, in this comparison, the size and
weight of the HBCLLC circuit is less than those of the other
B. Soft-switching Region
circuits, which means the power density of the HBCLLC circuit
From the analysis in Section II, the soft-switching region of is the highest. Furthermore, the SiC MOSFETs and their gate
the CLLC circuits are much wider than that of the DAB circuits drivers cost the most in the converters, and reducing number of
especially at light load conditions. With an appropriate design, switches will reduce the cost of the converters. Therefore, the
both FBCLLC and HBCLLC converters can achieve full soft- half-bridge converters cost less than the full-bridge converters.
switching in the entire load range. However, for DAB
converters, Fig. 10 and Fig. 15 show that the converters lose VI. CONCLUSIONS
ZVS at light load conditions. Therefore, it is difficult to
maintain soft-switching of all the switches for wide load range. This manuscript provides a comprehensive analysis of and
Furthermore, for CLLC circuits, lighter loads provide wider comparison among the FBCLLC, HBCLLC, FBDAB, and
soft-switching regions, whereas for DAB circuits, it is opposite. HBDAB converters for EV battery charging applications. A
new general gain expression of the HBCLLC converter is
C. Design and Control Complexity derived in this manuscript. The practicability and performance
According to the analysis in Section II, if the CLLC circuits of the four DC-DC converters for bidirectional EV charging
operate closed to their resonant frequencies, the gains will be systems are discussed. The converters are designed with 1 kW
about 1/ , independent of the loads. Therefore, if the operating power rating. All the converters can achieve high efficiency and
frequency can be adjusted at the vicinity of the resonant bidirectional power flow. The topologies, operating principles
frequency, both FBCLLC and HBCLLC circuits are perfect for and design methodologies of the converters are discussed, and
constant output voltage, variable load conditions. However, the the performances of the converters are compared. Although the
gains of the CLLC circuits are non-linear with the loads. current stress on the HBCLLC converter is relatively high, the
Furthermore, depending on the value of Q and particularly at power density of the HBCLLC converter is the highest and the
small Q values, the required operating frequency range will be cost is relatively low. Soft-switching can be achieved in full
very large. Hence, in the case of a wide output voltage range, load range for HBCLLC converter, and in addition, if the input
the value of Q should be carefully chosen to limit the operating voltage could be adjustable, the HBCLLC converter can be
frequency range. operated at the resonant frequency which is with highest
In the case of the DAB circuits, the gains are proportional to efficiency. Therefore, for bidirectional, wide load EV charging
the loads, and almost linearly related to the phase-shift when systems, the CLLC converters are slightly better than DAB
≤ 0.45. Therefore, comparing the DAB converters to the converters. Considering the efficiency, size and cost, the
CLLC converters, the design and control complexity for the HBCLLC converter will be the most suitable choice at 1kW.
DAB converters is less.
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This article has been accepted for publication in a future issue of this journal, but has not been fully edited. Content may change prior to final publication. Citation information: DOI 10.1109/TTE.2016.2630927, IEEE
Transactions on Transportation Electrification
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from the ECE Department at UMD, 2010 Ralph R. Teetor
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