Thorplas Bearings: Engineering Manual
Thorplas Bearings: Engineering Manual
Thorplas Bearings: Engineering Manual
ENGINEERING MANUAL
EQ. SPACED
BEARING
ØA + (2*C
A
PROJECTED AREA
I.D TH
. LENG
R3
R7
HYDRAULIC
RAM
BEARING I.D.
METAL CAP
25 mm THORPLAS
BEARING
25° LEAD-IN
CHAMBER
CHAMFER AT
LEADING EDGE OF
THE HOUSING
A
SYMBOLS AND UNITS
Units APPROXIMATE COMPARISON OF
VARIOUS HARDNESS SCALES
Metric Imperial
Ct = Thermal Expansion Allowance mm inches
Cs = Absorption Allowance mm inches
d = Shaft Diameter mm inches
Eo = Modulus of Elasticity MPa psi
I.D. = Inside Diameter of Bearing mm inches
O.D. = Outside Diameter of Bearing mm inches
L = Length of Bearing mm inches
N = Shaft Speed R.P.M. R.P.M.
P = Pressure MPa psi
Machine Shop Ambient Temperature
Ta = °C °F
(Nominally 21°C (70°F))
To = Operating Temperature °C °F
W.T. = Wall Thickness of Bearing mm inches
α = Coefficient of Thermal Expansion °C °F
µ = Coefficient of Friction - -
V = Velocity m/sec. ft./min.
𝛄 = Poisson’s Ratio
COMPRESSIVE YOUNG’S
MODULUS OF ELASTICITY (EO)
Material Eo (MPa) Eo (psi)
Thordon SXL 440 64,000
UHMWPE 480 70,000
Thordon XL 490 71,000
Thordon HPSXL 650 94,250
Laminated Phenolic 2,500 362,594
Nylon 2,750 400,000
ThorPlas Family 3,280 476,000
White Metal 33,500 4,860,000
Steel 206,900 30,000,000
Figure 1: Compressive Young’s Modulus
BEARING
PROJECTED AREA
I.D TH
. LENG
15
14
13
12
WALL THICKNESS (mm)
11
10
Metric
0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400 450 500
SHAFT O.D. (mm)
.65
.60
.55
.50
WALL THICKNESS (inches)
.45
.40
Imperial
.35
.30
.25
.20
.15
.10
.05
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
SHAFT O.D. (inches)
Low Up to 300 psi (0 to 2 MPa) Housing I.D. x 0.0020 + 0.05 mm Housing I.D. x 0.0020 + 0.002”
Medium 300 to 1,500 psi (2 to 10 MPa) Housing I.D. x 0.0034 + 0.05 mm Housing I.D. x 0.0034 + 0.002”
High 1,500 to 4,300 psi (10 to 45 MPa) Housing I.D. x 0.0045 + 0.05 mm Housing I.D. x 0.0045 + 0.002”
0.7
MINIMUM RUNNING CLEARANCE (mm)
0.6
FULL ROTATION
0.5
0.4
0.2
0.1
0.025
MINIMUM RUNNING CLEARANCE (inches)
0.020
FULL ROTATION
0.015
0.005
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
SHAFT OR SLEEVE DIAMETER (inches)
Figure 10b: Typical Minimum Running Clearance for ThorPlas (Imperial)
0.006
WATER ABSORPTION FACTOR (W.A.F.)
0.005
0.004
0.003
0.002
0.001
D - Washer Tolerances
METRIC (mm) IMPERIAL (inches)
Bearing Dimension Tolerance Bearing Dimension Tolerance
+0.00 +0.000
OD OD
-1.00 -0.040
+1.00 +0.040
ID ID
-0.00 -0.000
Thickness +/-0.50 Thickness +/-0.020
Figure 12: Machining Tolerances
A
BEARING O.D.
25°
R3
BEARING LENGTH
R7
General Information
Thordon Distributor:
Customer: ThorPlas-Blue Engineering Manual
Project Reference:
Calculated By:
Checked By: Metric Calculations
Comments:
Drawing Number:
MRP Number:
Data Sheet
-= ATTENTION =-
Method of axial retention must be considered.
Designed at 21 °C Machined at 21 °C
Machined Bearing Outside Diameter: 175.88 175.88 mm +0.05, -0.05
Machined Bearing Inside Diameter: 151.14 151.14 mm (For reference only)
Calculated Machined Bearing Length: 99.79 99.79 mm +0.00, -0.25
Bearing Wall Thickness: 12.37 12.37 mm +0.00, -0.05
Input Data
Dimension Scale: Metric (mm)
Temperature Scale: Celsius
Maximum Operating Temperature: 35 °C
Minimum Operating Temperature: -2 °C
Machine Shop Ambient Temperature: 21 °C
Load on Bearing: 0 kg
Shaft RPM: 0
General Information
Thordon Distributor:
Customer: ThorPlas-Blue Engineering Manual
Project Reference:
Calculated By:
Checked By: Imperial Calculations
Comments:
Drawing Number:
MRP Number:
Data Sheet
-= ATTENTION =-
Method of axial retention must be considered.
Input Data
Dimension Scale: Imperial (in)
Temperature Scale: Fahrenheit
Maximum Operating Temperature: 95 °F
Minimum Operating Temperature: 28 °F
Machine Shop Ambient Temperature: 70 °F
Load on Bearing: 0 lb
Shaft RPM: 0
Step 2a.
Set the part in the chuck jaws as shown below. These
figures show a piece with sizes of 76.2mm O.D. x 25mm
I.D. (3” x 1”) squared in the chuck using a three-jaw
configuration. Use light to moderate clamping forces. Do
not over clamp as this can cause stresses in the material
resulting in cracking.
Step 4.
Machine the bearing O.D. using the appropriate tool.
e) Machining Tolerances
Machining Tolerances found in Section 4(g) on page 16.
HYDRAULIC
RAM
METAL CAP
25 mm THORPLAS
BEARING
25° LEAD-IN
2) 75% of bearing length inside the housing.
CHAMBER
CHAMFER AT
LEADING EDGE OF
THE HOUSING
Mechanical Retention
When deemed necessary, radial pins or other mechanical
means (consult Thordon Bearings) may be used to prevent
the bearing from rotating in the housing.
Distribution
With Thordon bearings specified all around the world, an extensive distribution network has been established in over
100 countries. Inventories of common bearing sizes are stocked by local Thordon Distributors and are backed up by
large regional and head office Thordon stocks.
Application Engineering
Thordon Bearing’s engineers work closely with customers to provide innovative bearing system designs that meet or
exceed the technical requirements of the application.
Manufacturing
Thordon’s modern polymer processing facility is staffed with experienced and dedicated employees. Bearings up to
2.2 m (86”) in diameter have been supplied and bearings up to 1.5 m (60”) O.D. can be machined in-house.
Quality
Thordon Bearings Inc. is a Canadian company manufacturing to ISO 9001 Quality System requirements.
With over 40 years experience in polymer bearing design, application engineering and manufacturing,
Thordon marine and industrial bearings are recognized worldwide for both quality and performance.