E84avbde 8400 Baseline D v5-5 en
E84avbde 8400 Baseline D v5-5 en
E84avbde 8400 Baseline D v5-5 en
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Overview of technical documentation for Inverter Drives 8400
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Drive commissioning
SW 8400 BaseLine D This documentation
Chapter "Commissioning"
Chapter "Diagnostics & error management"
Remote maintenance manual
Networking
KHB for the communication medium used
MA for the accessories
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3 Commissioning _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26
3.1 Safety instructions with regard to commissioning _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 26
3.2 Preparing the 8400 BaseLine for commissioning _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 27
3.3 Commissioning with integrated keypad _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28
3.3.1 Load Lenze setting _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 28
3.3.2 Parameterise drive/application _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 29
3.3.3 Save parameter settings safe against mains failure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 30
3.3.4 Enable controller and select speed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 31
3.4 Commissioning with the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 32
3.4.1 Preconditions for commissioning with the »Engineer« _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 32
3.4.2 Creating an »Engineer« project & going online _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 33
3.4.3 Parameterise drive/application _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 34
3.4.4 Save parameter settings safe against mains failure _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38
3.4.5 Enable controller and select speed _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 38
3.5 PC manual control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 40
3.5.1 Activating PC manual control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 40
3.5.2 Speed control _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 43
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4.2.7 Trouble _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 61
4.2.8 Fault _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 62
4.3 "Inhibit at power-on" auto-start option _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 63
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Index _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 254
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Danger!
The controller is a source of danger which may lead to death or severe injury of persons.
To protect yourself and others against these dangers, observe the safety instructions be-
fore switching on the controller.
Please read the safety instructions in the mounting instructions and the hardware ma-
nual of the 8400 BaseLine D controller. Both documents are supplied with the controller.
This documentation contains information on the parameterisation of the 8400 BaseLine D control-
ler using the integrated keypad and the L-force »Engineer«.
The information in this documentation is valid for the 8400 BaseLine D controller with the following
nameplate data:
Depending on the software version of the controller and the version of the installed »Engineer«
software, the screenshots in this documentation may differ from the representation in the »Engi-
neer«.
Tip!
Information and tools around the Lenze products can be found in the Download area on
http://www.Lenze.com
Version Description
5.5 01/2014 TD05 Error corrections & supplements and converted to new layout
5.4 04/2013 TD05 Error corrections & supplements, parameter reference V03.04.00
5.3 04/2011 TD05 Error corrections & supplements, parameter reference V03.03.00
5.2 09/2010 TD05 Restructuring of some chapters, error corrections & supplements
5.1 11/2009 TD06 Error corrections & supplements
5.0 04/2009 TD06 Error corrections & supplements
4.0 04/2009 TD06 Error corrections & supplements
3.0 02/2009 TD06 Error corrections & supplements
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This documentation uses the following conventions to distinguish between different types of infor-
mation:
Information that is only valid for or as from a certain software version of the controller are marked
accordingly in this documentation.
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Term Meaning
»Engineer« Lenze PC software which supports you in "engineering" (parameterisation, diag-
nostics and configuration) throughout the whole life cycle, i.e. from planning to
maintenance of the commissioned machine.
Application A technology application is a drive solution equipped with Lenze's experience
and know-how in which function and system blocks interconnected to a signal
flow are the basis for implementing typical drive tasks.
ASM Asynchronous motor
CINH Abbreviation: Controller inhibit (pulse inhibit)
Code Parameter used for controller parameterisation or monitoring. The term is usu-
ally called "index".
DC-injection braking DC injection braking is to brake and/or hold the motor. For this purpose, the
8400 BaseLine D creates a quasi DC field at the stator of the asynchronous ma-
chine. The energy to be dissipated is converted into heat in the rotor.
DCTRL Abbreviation: Drive control (device control)
Display code Parameter that displays the current state or value of an input/output of a sys-
tem block.
EPM Memory module on which all parametes of the drive system are saved non-vola-
tilely. These include the parameters of the controller and communication-rele-
vant parameters for the communication unit used.
Function block A function block can be compared with an integrated circuit that contains a cer-
tain control logic and delivers one or several values when being executed.
• Each function block has a unique identifier, e.g. "L_MPot_1" (motor potentio-
meter function)
Holding brake The holding brake serves to hold the rotor by means of a mechanical unit.
LA Abbreviation: Lenze Application block
• Example: "LA_NCtrl" – block for the "actuating drive speed" application.
Lenze setting This setting is the default factory setting of the device.
LP Abbreviation: Lenze Port block
• Example: "LP_Network_In" – port block for fieldbus communication.
LS Abbreviation: Lenze System block
• Example: "LS_DigitalInput" – system block for digital input signals.
MCTRL Abbreviation: Motor control
Port block Block for implementing the process data transfer via a fieldbus
QSP Quick stop ("Quick stop):
The motor control is decoupled from the setpoint selection and within a parame-
terisable deceleration time, the motor is brought to a standstill (nact = 0).
Service brake The service brake serves to shutdown rotary or translatory masses in motion in
a controlled manner. The energy to be dissipated in this process is converted into
heat in the form of friction energy. This process is a regular and recurring opera-
ting mode.
SLVC Motor control: Sensorless vector control ("SensorLess Vector Control")
SM Synchronous motor
Subcode If a code contains several parameters, the individual parameters are stored un-
der "subcodes".
This manual uses a slash "/" as a separator between code and subcode
(e.g. "C118/3").
The term is usually called "subindex".
System block In the application, system blocks provide interfaces to basic functions and to the
hardware of the controller (e.g. to the digital inputs).
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Term Meaning
USB diagnostic adapter The USB diagnostic adapter is used for the operation, parameterisation, and di-
agnostics of the controller. Data are exchanged between the PC (USB connec-
tion) and the controller (diagnostic interface on the front) via the diagnostic
adapter.
• Order designation: E94AZCUS
VFCplus Motor control: V/f characteristic control ("Voltage Frequency Control")
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The following signal words and symbols are used in this documentation to indicate dangers and im-
portant information:
Safety instructions
Layout of the safety instructions:
Application notes
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Being a component of a machine which includes a speed-variable drive system, the controller needs
to be adjusted to its drive task and the motor. The controller is adjusted by changing parameters
which are saved in the memory module.
Danger!
In general, changing a parameter causes an immediate response in the controller!
• This may lead to undesirable behaviour on the motor shaft if the controller has been
enabled!
• Setpoint sources, for instance, may switch over all of a sudden (e.g. when configuring
the signal source for the main setpoint).
Certain device commands or settings which may cause critical states of drive behaviour
constitute exceptions. Such parameter changes are only possible if the controller is inhi-
bited. Otherwise, a corresponding error message will be issued.
The parameters can optionally be accessed from the integrated keypad, or the L-force »Engineer«.
• The USB diagnostic adapter, for instance, can be used for the communication between the PC
(including the L-force »Engineer« software) and the controller, see illustration. The USB diag-
nostic adapter is the connection between the PC (free USB port) and the controller (diagnostic
interface).
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All parameters for controller parameterising or monitoring are saved as so-called "codes".
• The codes are numbered and designated by a "C" in front of the code, e.g. "C002" in the docu-
mentation and the keypad display.
• In addition, every code has a name and specific attributes:
• Access type (read, write)
• Data type
• Limit values
• Lenze setting (factory-set scaling)
• For the sake of clarity, some codes contain "subcodes" for saving parameters.
• This manual uses a slash "/" as a separator between code and subcode (e.g. "C115/1").
• In the keypad display, the subcodes are designated by a small "c", e.g. "c001".
• According to their functionality, the parameters are divided into three groups:
Tip!
The terms "code" and "subcode" generally correspond to the terms "index" and "subindex"
and "parameter" and "subparameter".
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Danger!
After power-off, wait at least three minutes before working on the controller. When re-
moving the memory module, ensure that the controller is deenergised.
If the memory module has been removed and the device is switched on, the connector
pins are live and thus dangerous since the protection against contact is missing.
All parameters of the drive system are saved non-volatilely in the memory module of the controller.
This includes the parameters of the controller and parameters relevant for communication.
The plug-in version is especially suited for
• restoring an application after replacing a device.
• duplicating identical drive tasks within the 8400 BaseLine frequency inverter series, e.g. by
using the optionally available EPM Programmer.
Note!
• When the device is switched on, all parameters are automatically loaded from the me-
mory module to the main memory of the controller.
• The 8400 BaseLine and 8400 motec controllers use the same (grey) memory module.
The memory module can be shifted between these controllers but the controller must
be reparameterised afterwards.
• The memory module is not compatible with the memory modules of the
8400 StateLine and 8400 HighLine controllers.
• If the memory module has been removed, the "PS01" error message appears.
When handling the memory module, a distinction is drawn between the following scenarios:
Delivery status
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During operation
Stop!
The memory module must not be plugged in or unplugged during operation.
Saving the parameters in the memory module safe against mains failure
Controller parameter changes via the »Engineer«, the integrated keypad, or a master control via
fieldbus communication will be lost after mains switching of the controller unless the settings have
been explicitly saved.
You have various opportunities to prevent a data loss by saving the parameter settings in the me-
mory module:
• Quick saving of all parameters at the push of a button ( 24)
• Automatic saving of parameter changes ( 50)
• Manual saving of parameter settings ( 50)
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Tip!
Detailed information on parameter set transfers using the »Engineer« can be found in the
»Engineer« online help.
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The controller front is provided with an integrated keypad. Use the keypad for quick and simple pa-
rameter setting and for displaying current actual values and device states via the respective display
parameters.
Note!
After switching on the controller, the internal keypad performs a quick self-test. All seg-
ments of the display flash. After the self-test, the keypad shows "rdy" for a short time
and then changes to the display of the setpoint speed of the motor. The keypad is now
ready for operation.
Important status information of the controller is displayed optically by LEDs. The positions of the co-
loured LEDs are marked on the housing by letters.
C 1
8888
A D
B E
F
ESC
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Control elements
8888
A D The meaning can be seen from the table below.
B E
F
Legend
The symbols used for indicating the LED states have the following meaning:
LED is flashing once approx. every 3 seconds (slow flash)
LED is permanently on
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Display Meaning
An01 constant Analog input 1: Current < 4 mA
bF blinking Identification error.
• Drive ID stored in EMP does not match the drive ID stored in the
controller.
br flashes during the hold time DC braking is executed.
of DC braking
CAL blinking Identification is executed.
The operation is not yet enabled.
CAL / Err alternatively blinking Identification is not ready to start.
• C088, C089 or C090 is 0.
CAL / Stop alternatively blinking Identification is ready to start.
CL constant Clamp: The current limit value selected in C022 has been reached.
dec constant Deceleration is temporarily suspended because of higher bus volta-
ge
dF01 ... dF10 constant Internal error
dH69 constant Adjustment data error
Err blinking A wrong password has been entered.
FCL constant The current limit value selected in C022 has been exceeded.
FSt constant "Flying restart" function is executed.
ID1 constant Motor data identification error
LU constant DC bus undervoltage
OC1 constant Power section - short circuit
OC12 constant I2xt brake resistor overload
OC2 constant Power section - earth fault
OC5 constant Ixt overload
OC6 constant I2xt motor overload
OC9 constant Ixt overload - shutdown limit
OH constant Heatsink overtemperature
OU constant DC bus overvoltage
PASS 0.5 seconds on Password protection is active
PS01 constant No memory module inserted
PS02 constant Parameter set is invalid
PS03 constant Parameter set device invalid
PS31 constant Incompatible or unknown HW components have been found.
Su02 constant One mains phase is missing
US01 / US02 constant User error 1 / user error 2
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ģĤ; (6& (6& (6&
MM %
2#55 ĥ
(6& Ħ % (6& (6&
ĥ
• Without active password protection, the "password" level will be skipped.
• The following applies when changing between the levels "Menu", "Code" and "Subcode":
The keypad records the last selection.
• For codes without subcodes, the "Subcode" level will be skipped.
Menu Info
-0- Access to the parameters of the user menu.
• The user menu of a device serves to create a selection of frequently used parameters to
be able to access and change these parameters quickly. User menu ( 23)
-1- Access to all drive parameters.
-2- Access to parameters for quick commissioning with terminal control.
-3- Access to parameters for quick commissioning with the integrated keypad.
-4- Access to motor control parameters.
-5- Access to diagnostic/display parameters.
Note!
When the password protection is activated and no password or a wrong password is en-
tered, only the parameters of the user menu can be accessed using the integrated key-
pad. All other menus/parameters require the correct password.
Password protection ( 24)
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The user menu (menu -0-) contains a selection of frequently used parameters to be able to access
and change these parameters quickly.
• The integrated keypad serves to change the preset parameter selection in C517: Enter the codes
the user menu is to contain into the subcodes c001 ...c020. When "0" is set, no entry is displayed
in the user menu.
• The »Engineer« serves to configure the user menu on the User menu tab of the controller. Here,
additional functions are available for loading and saving the parameter selection.
The user menu contains the following parameters:
Note!
If the password protection is activated and no password or a wrong password is entered,
only these parameters can be accessed with the integrated keypad.
Password protection ( 24)
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Keep the entry button pressed for 3 seconds to save all parameter settings safe against mains failu-
re.
8888
SAVE
A D
B E the display and you can continue your work.
F
ESC
3 sec
Related topics:
Save parameter settings ( 50)
The controller offers the option to protect the unauthorised access to the menu level by assigning a
password. The following sections describe how to create, change, or delete the password protection
and how to access the menu level via the password.
Step Info
1. Mains on After the mains has been switched on and the keypad self test has been completed,
"00" is displayed
2. ↵ After pressing the enter key:
Without password protection you have free access from here to all menus (and thus
all parameters).
3. Select menu -1- (all parameters).
4. ↵ Confirm selection.
5. Select code C094 ("password").
6. ↵ Confirm selection.
("00" is now blinking, i.e. entry is possible.)
7. Set the desired password ("01" ... "9999").
8. ↵ Accept password.
9. ↵ (3 seconds) Keep the entry button pressed for 3 seconds in order to save the parameter settings
safe against mains failure.
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Step Info
1. Mains on After the mains has been switched on and the keypad self test has been completed,
"00" is displayed
2. ↵ After pressing the enter key and with existing password protection:
"PASS" is displayed for a short time, then "0000".
3. Enter password.
4. ↵ Confirm entry.
5. Select menu -1- (all parameters).
6. ↵ Confirm selection.
7. Select code C094 ("password").
8. ↵ Confirm selection.
(The existing password is now blinking, i.e. a change is possible.)
9. Change password: Set new password ("01" ... "9999").
Deactivate password protection: Set "00".
10. ↵ Accept setting.
11. ↵ (3 seconds) Keep the entry button pressed for 3 seconds in order to save the parameter settings
safe against mains failure.
Step Info
1. Mains on After the mains has been switched on and the keypad self test has been completed,
"00" is displayed
2. ↵ After pressing the enter key and with existing password protection:
"PASS" is displayed for a short time, then "0000".
3. ↵ After direct confirmation of the value "0000":
or • Only the parameters of the user menu can be selected.
↵ When the wrong password has been entered and confirmed:
• "Err" is displayed for a short time, then only the parameters of the User menu can
be selected.
Step Info
1. Mains on After the mains has been switched on and the keypad self test has been completed,
"00" is displayed
2. ↵ After pressing the enter key and with existing password protection:
"PASS" is displayed for a short time, then "0000".
3. Enter password.
4. ↵ When the correct password has been confirmed:
You have free access from here to all menus (and thus all parameters).
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3 Commissioning
The 8400 BaseLine D controller is commissioned in one of the following ways:
• Commissioning with integrated keypad
• If only a few parameters have to be adapted.
• For test/demonstration purposes.
• Commissioning with PC/»Engineer«
• The »Engineer« provides a comfortable access to all parameters of the 8400 BaseLine D con-
troller and hence full flexibility in the commissioning process.
Danger!
• For thermal reasons, continuous operation of self-ventilated motors at a low field fre-
quency and rated motor current is not permissible!
• If required, activate the Brake resistor monitoring (I2xt). ( 107)
• With regard to the V/f base frequency (C015), observe the following difference to the
controllers 8400 StateLine/HighLine/TopLine:
For the 8400 BaseLine, the reference voltage for the V/f base frequency is the rated
motor voltage (C090) according to motor nameplate (independent of the mains vol-
tage on the supply side).
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Danger!
Take all the necessary safety precautions before you carry out the following commissio-
ning steps and switch the device on!
Safety instructions with regard to commissioning ( 26)
When the green LED is blinking and the red LED is off, the controller is ready to start and you can
continue with commissioning as required:
Commissioning with integrated keypad ( 28)
or
Commissioning with the »Engineer« ( 32)
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Only a few parameters need to be adapted for the drive. Afterwards, the drive application can be im-
mediately controlled via the digital and analog inputs of the controller in the preset control mode
"Terminals 0".
Information on how to use the integrated keypad can be found in the chapter entitled
"Internal Keypad". ( 18)
Commissioning steps
In the following, commissioning of the controller using the integrated keypad is described step by
step. Please process the chapters consecutively and execute all steps carefully. This procedure will
help you to commission the controller quickly and as safe as possible:
Load Lenze setting
Parameterise drive/application ( 29)
Save parameter settings safe against mains failure ( 30)
Enable controller and select speed ( 31)
In order to achieve a defined device configuration, it is advisable to make sure that the device is in
its original delivery state. For this purpose, the "Load Lenze setting" device command is available.
Step Info
1. Mains on After the mains has been switched on and the keypad self test has been completed,
"00" is displayed
2. ↵ After pressing the enter key:
Without password protection you have free access from here to all menus (and thus
all parameters).
3. Select menu -2-.
• The menu -2- contains parameters for quick commissioning with terminal cont-
rol.
4. ↵ Confirm selection.
5. ↵ Confirm first code C002 ("device commands") of the menu -2-.
6. ↵ Confirm subcode c001 ("load Lenze setting").
7. Set value "01" (≡ "Start").
8. ↵ Accept parameter setting to execute the "Load Lenze setting" device command.
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The menu -2- of the integrated keypad contains all basic parameters to commission the drive/appli-
cation "actuating drive speed" quickly and easily for a terminal control. When you set these parame-
ters to suitable and sensible values, the controller can be operated properly.
C002/1 0: Off / ready Reset all parameters to the Lenze setting which are sa-
Load Lenze setting ved in the controller firmware.
C007 10: Terminals 0 Terminal assignment of the control modes ( 137)
Select control mode
C011 1500 rpm All speed setpoint selections are provided in % and al-
Reference speed ways refer to the reference speed set in C011.
The motor reference speed is given on the motor name-
plate.
C012 2.0 s The setpoint is led via a ramp function generator with li-
Acceleration time - main setpoint near characteristic. The ramp function generator con-
verts setpoint step-changes at the input into a ramp.
C013 2.0 s
L_NSet_1 ( 230)
Deceleration time - main setpoint
C015 50.0 Hz Adapting the V/f base frequency ( 84)
V/f base frequency
C016 0.0 % Adapting the Vmin boost ( 85)
Vmin boost
C022 47.00 A Optimising the Imax controller ( 86)
Current limit (in motor mode)
C087 1460 rpm Motor selection/Motor data ( 66)
Rated motor speed
C089 50 Hz
Rated motor frequency
C039/1 40.0 % A fixed setpoint for the setpoint generator can be acti-
Fixed setpoint 1 vated instead of the main setpoint via the digital inputs
DI1 and DI2.
C039/2 60.0 %
• The fixed setpoints are selected in [%] based on the
Fixed setpoint 2 reference speed (C011).
C039/3 80.0 % L_NSet_1 ( 230)
Fixed setpoint 3
C051 - rpm
Actual speed value
C054 - A
Current motor current
Highlighted in grey = display parameter
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If parameter settings are changed in the controller, those changes will be lost after mains switching
of the controller unless the settings have been saved explicitly.
8888
SAVE
A D
B E
F Tip!
In C141, an automatic saving can be activated.
ESC
Automatic saving of parameter changes ( 50)
3 sec
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Note!
If the controller is enabled at power-on and the auto-start option is activated in C142 "In-
hibit at power-on" (Lenze setting), the controller remains in the "ReadyToSwitchON" sta-
te.
For changing to the "SwitchedON" state, first deactivate the controller enable: Set termi-
nal X4/RFR to LOW level or open contact to terminal X4/12I.
Note!
Observe the actual speed value (display in C051) as well as the LED status display and
Display messages indicated in the integrated keypad.
Tip!
More control functions in the "Terminals 0" control mode:
• DI3: HIGH level ≡ request DC-injection braking
• DI4: HIGH level ≡ request change of direction of rotation
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Commissioning with the »Engineer« is suited for every drive task and in particular for drive tasks
with more demanding requirements/more comprehensive parameter setting.
In the following, commissioning of the controller is described step by step. Please process the chap-
ters consecutively and execute all steps carefully. This procedure will help you to commission the
controller quickly and as safe as possible:
Preconditions for commissioning with the »Engineer«
Creating an »Engineer« project & going online
Parameterise drive/application
Save parameter settings safe against mains failure
Enable controller and select speed
Tip!
How to obtain/update the L-force »Engineer« software:
• Download from the Internet:
The full version of the »Engineer StateLevel« is provided free of charge. Current software
can be found on the Internet in the "Services & Downloads" area under http://
www.Lenze.com.
• Requesting the CD
You can also request the L-force »Engineer« separately on CD free of charge at your Lenze
representative. See the "About Lenze" area on our homepage for e.g. the corresponding
German address.
________________________________________________________________
You can find detailed information on the general use of the »Engineer« in the online help
which you can call with [F1].
• In the "Working with projects" chapter, all options of the start-up wizard are described
to create a new »Engineer« project.
The following steps describe the standard procedure of creating a project using the Select
component from catalogue option. Here, you select the single components (controller, motor, etc.)
from selection lists.
1. Start the »Engineer«.
2. Create a new project by means of the Start-up wizard and the Select component from catalogue
option:
• In the Component dialog step, select the 8400 BaseLine D controller.
• Select the other components (motor/gearbox) to be added to the project in the Other
components dialog step.
3. Go online.
• After a successful connection to the controller, the following status is displayed in the Status
line:
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1. Go to the Motor control (C006) list field and select the required motor control.
Note!
In the Lenze setting, the V/f characteristic control (VFCplus) with linear characteristic is
set in C006 as motor control.
• The V/f characteristic control (VFCplus) is an motor control for standard frequency in-
verter applications based on a simple and robust control process which is suitable for
the operation of machines with linear or square-law load torque characteristic (e.g.
fans).
• The parameter settings have been set in advance in such a way that, if the drive con-
troller and 50 Hz asynchronous machine match each other in terms of performance,
the drive controller is immediately ready for operation without any further parameter
setting work and the motor works satisfactorily.
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V/f base frequency 50.0 Hz Adapting the V/f base frequency ( 84)
(C015)
Imax in motor mode 47.00 A Optimising the Imax controller ( 86)
(C022)
Vmin boost 0.0 % Adapting the Vmin boost ( 85)
(C016)
Tip!
Also check the other information on the nameplate against the motor data set in the drive
controller. You can find further information in the chapter entitled "Motor selection/Motor
data". ( 66)
Recommendations for the following application cases:
• If the controller and motor differ greatly from each other in terms of performance:Set
the Imax limit (in motor mode) in C022 to double the rated motor current.
• If a higher starting torque is required:
In idle state of the motor, set the Vmin boost in C016 in such a way that the rated motor
current flows at a field frequency of f = 3 Hz (display in C058).
• If a high torque is to be available at low speed and without a feedback:Select the "sen-
sorless vector control" (SLVC) in C006 as motor control.
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Parameterise application
On the right of the Application parameters tab, the parameters of the application are arranged:
1. Select the required control mode in the Control mode (C007) list field.
• The corresponding wiring diagram is displayed in a pop-up window if you click the button
right to the list field.
• For a detailed description, see chapter entitled "Terminal assignment of the control modes".
( 137)
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Accel. time - main setpoint 2.0 s The setpoint is led via a ramp function generator with li-
(C012) near characteristic. The ramp function generator con-
verts setpoint step-changes at the input into a ramp.
Decel. time - main setpoint 2.0 s
L_NSet_1 ( 230)
(C013)
Reference speed 1500 rpm All speed setpoint selections are provided in % and al-
(C011) ways refer to the reference speed set in C011.
The motor reference speed is given on the motor name-
plate.
Deceleration time - quick 5.0 s When "quick stop" is requested, the motor control is de-
stop coupled from the setpoint selection and within the de-
(C105) celeration time parameterised in C105, the motor is
brought to a standstill in (nact = 0).
Activate/Deactivate quick stop ( 51)
Fixed setpoint 1 40.0 % A fixed setpoint for the setpoint generator can be acti-
(C039/1) vated instead of the main setpoint via the digital inputs
DI1 and DI2.
Fixed setpoint 2 60.0 %
• The fixed setpoints are selected in [%] based on the
(C039/2) reference speed (C011).
Fixed setpoint 3 80.0 % L_NSet_1 ( 230)
(C039/3)
Tip!
• Via the Signal flow button, you get one dialog level lower to the signal flow of the appli-
cation with further parameterisation opportunities. See chapter entitled
"Parameterisation dialog". ( 123)
• The preconfigured I/O connection in the selected control mode can be changed via con-
figuration parameters. See chapter entitled "User-defined terminal assignment". ( 115)
________________________________________________________________
In order that parameter settings made in the device do not get lost by means of mains switching,
you must safe the parameter set explicitly safe against mains failure in the device.
Note!
If the controller is enabled at power-on and the auto-start option is activated in C142
(Lenze setting), the controller remains in the "ReadyToSwitchON" state (display in C137).
For changing to the "SwitchedON" state, first deactivate the controller enable: Set termi-
nal X4/RFR to LOW level or open contact to terminal X4/12I.
Note!
Observe the actual speed value (display in C051) as well as the LED status display and
Display messages indicated in the keypad.
Tip!
More control functions in the "Terminals 0" control mode:
• DI3: HIGH level ≡ request DC-injection braking
• DI4: HIGH level ≡ request change of direction of rotation
________________________________________________________________
Diagnostics options
When the »Engineer« is used, trouble during commissioning can be detected and eliminated conve-
niently. Proceed as follows:
• Check whether error messages appear in the »Engineer«.
• You can find a description of each possible message in the chapter entitled "Diagnostics &
error management". ( 142)
• Check the input terminals for their corresponding setpoints.
• The Terminal assignment tab displays the current input/output signals.
• Check the signal flow of the application.
• To do this, open the Application Parameters tab and click on the Signal flow button. The sig-
nal flow which is then shown enables a view of the setpoints being applied and their proces-
sing.
________________________________________________________________
This function extension is available as of version 03.03.00 and is supported by the »Engineer« as of
version 2.14!
For test and demonstration purposes, PC manual control can be used to manually control various
drive functions via the »Engineer« when an online connection has been established.
Diagnostic functions:
• Display of the actual speed value and motor current (in a temporal characteristic)
• Display of the current device state
• Display of the status determining error
• Display of the status of the digital/analog inputs (in preparation)
Stop!
PC manual control must be explicitly activated by the user.
If PC manual control is activated, the controller is inhibited via device command (C002/
16) first.
Note!
For activated PC manual control:
The online connection between the PC and the controller is monitored by the controller.
• If the online connection is interrupted for longer than 2 s, error response "Fault" is trig-
gered, i.e. the motor becomes torqueless and is coasting unless it already is at stand-
still.
PC manual control transmits all required control and setpoint signals to the motor inter-
face.
• The application is now decoupled from these interfaces, but will be processed as be-
fore and remains unchanged.
• It does not matter what type of motor control is set in C006.
________________________________________________________________
• Click the Cancel button to abort the action and close the dialog box.
4. To acknowledge the note and activate PC manual control:
Click the Connect PC manual control button.
• The controller is inhibited via device command (C002/16).
• The PC manual control operator dialog is displayed.
________________________________________________________________
Note!
PC manual control can be exited any time by clicking the Close button.
If you exit PC manual control or change to another tab, the controller is inhibited via de-
vice command (C002/16), i.e. the motor becomes torqueless and is coasting unless it al-
ready is at standstill.
________________________________________________________________
Via the Speed control tab, simply make the drive rotate in the "Speed follower" operating mode wi-
thout the need to set control parameters or feedback systems:
________________________________________________________________
Further functions:
• If the Set quick stop (QSP) button is clicked, the motor is braked to a standstill within the dece-
leration time parameterised in C105.
• Via the Deactivate quick stop (QSP) button, the quick stop can be deactivated.
• Via the << Left and Right >> buttons, the direction of rotation can be changed.
________________________________________________________________
Note!
The device states of the controller are based on the operating states of the CiA402 stan-
dard. Device states ( 54)
________________________________________________________________
________________________________________________________________
The following subchapters describe the device commands which are provided in the subcodes of
C002 and can be carried out using the keypad or, alternatively, the »Engineer« when an online con-
nection has been established.
The device commands serve to directly control the controller, to organise parameter sets, and to call
diagnostic services.
Regarding the execution of the device commands, a distinction is drawn between:
• Device commands which have an immediate effect on control (e.g. "Activate quick stop")
• After being called in C002/x, these device commands provide static status information ("On"
or "Off").
• Device commands with longer execution durations (several seconds)
• After being called in C002/x, these device commands provide the status information "Work
in progress".
• The execution of the device command has not finished successfully until the "Off / ready" sta-
tus information is provided in C002/x.
• In the event of an error, the "Action cancelled" status information is provided in C002/x . In
this case, further details can be obtained from the status of the device command executed
last which is displayed in C003.
Note!
• Before activating the device commands through a master control, please wait for the
"ready" message of the controller.
• The device will reject a write process to C002/x if the value is >1 and issue an error
message.
• In C003 displays the status of the device command executed last.
Detailed information on the various device commands can be found in the following
subchapters.
• Before you follow the instructions given therein, ensure that you have selected the
controller in the Project view.
________________________________________________________________
Symbol Function
Enable controller
Inhibit controller
Note!
Device commands that can be executed via the toolbar of the »Engineers« always affect
the element currently selected in the Project view including all subelements!
• If no controller, but e.g. a system module is selected in the Project view, the correspon-
ding device command will be activated in all lower-level controllers having an online
connection with the »Engineer«.
Before the desired action is carried out, a confirmation prompt appears first, asking whe-
ther the action is really to be carried out.
________________________________________________________________
The C002/1 = "1: On / start" device command resets the parameters to the Lenze setting which are
saved in the controller firmware.
• Can only be executed if the controller is inhibited; otherwise, the feedback C002/1 = "6: No ac-
cess - controller inhibit" will be returned".
• All parameter changes which have been carried out after the last time the parameter settings
were saved will be lost!
• This device command has an effect on the settings of the parameters of the operating system,
application and module.
The C002/2 = "1: On / start" device command reloads all parameters from the memory module to
the controller.
• Can only be executed if the controller is inhibited; otherwise, the feedback C002/2 = "6: No ac-
cess - controller inhibit" will be returned.
• All parameter changes which have been carried out after the last time the parameter settings
were saved will be lost!
• This device command has an effect on the settings of the parameters of the operating system,
application and module.
Note!
When the device is switched on, all parameters are automatically loaded from the me-
mory module to the main memory of the controller.
How to reload the starting parameter settings from the memory module:
1. If the controller is enabled, it must be inhibited, e.g. by executing the "Enable/Inhibit cont-
roller" device command (C002/16 = "0: Off / ready").
2. Execute the "Load Lenze setting" device command:C002/2 = "1: On / start"
The load process may take a couple of seconds. After the device command has been called
in C002/2 a dynamic status information ("Work in progress" W "Off / ready") is returned.
________________________________________________________________
If parameter settings are changed in the controller, those changes will be lost after mains switching
of the controller unless the settings have been saved explicitly.
You have various opportunities to prevent a data loss by saving the parameter settings in the me-
mory module:
• Quick saving of all parameters at the push of a button ( 24)
• Automatic saving of parameter changes
• Manual saving of parameter settings
Note!
How to prevent a data loss:
• Do not switch off the supply voltage during the saving process.
• Only unplug the memory module if the device is switched off.
Stop!
Activating this function is not permissible if parameters are changed very frequently
(e.g. in case of cyclic writing of parameters via a bus system).
The maximum service life of the memory module amounts to one million writing cycles.
Make sure that this value will not be reached.
When you set the selection "1: Active" in C141/1, the automatic saving function is activated and
every parameter change is automatically saved in the memory module.
The C002/12 = "1: device command activates the automatic import of parameters from the memo-
ry module after the error message "PS04: Par.set incompatible".
________________________________________________________________
The C002/16 = "1: : On / start" device command enables the controller, provided that no other sour-
ce of a controller inhibit is active.
The C002/16 = "0: Off / ready" device command serves to inhibit the controller, i.e. the power out-
put stages in the controller are inhibited and the speed/current controller of the motor control is re-
set.zurückgesetzt.
• The motor becomes torqueless and coasts down.
• When the controller is inhibited, the status output bCInhActive of the LS_DriveInterface system
block is set to TRUE.
• When the controller inhibit request is reset, the drive synchronises to the actual speed. For this
purpose,
• If the flying restart circuit is activated in C990, the flying restart function parameterised in
C991 is used for the synchronisation to the rotary or standing drive. Flying restart function
( 95)
Tip!
• The controller can also be enabled or inhibited via the and toolbar icons.
• C158 provides a bit coded representation of all active sources/triggers of a controller in-
hibit.
The C002/17 = ""1: On / start" device command activates the quick stop function, i.e. the motor con-
trol is separated from the setpoint selection, and within the deceleration time parameterised in
C105 the motor is brought to a standstill (nact = 0).
Tip!
C159 provides a bit coded representation of all active sources/triggers of a quick stop.
________________________________________________________________
The C002/19 = "1: On / start" device command acknowledges an existing error message if the error
cause has been eliminated and thus the error is not pending anymore.
• After resetting the current error, further errors may be pending which must be reset as well.
• The last 8 errors are displayed in C168.
Tip!
An error message can also be acknowledged by activating the Reset error button in the
Diagnostics tab.
In the Lenze setting, switching RFR also causes an error acknowledgement (see configura-
tion parameter C701/2).
Detailed information on error messages can be found in the chapter entitled "Diagnostics
& error management". ( 142)
The C002/21 = "1: On / start" device command deletes all logbook entries.
Tip!
Click the Logbook button in the Diagnostics tab to display the logbook in the »Engineer«.
In the Logbook dialog box, it is also possible to delete all logbook entries by clicking the
Delete button.
Detailed information on the logbook can be found in the chapter entitled "Diagnostics &
error management". ( 142)
________________________________________________________________
The C002/23 = "1: On / start" device command performs automatic identification of the motor pa-
rameters.
• The device command is only executed when the drive controller is in the "SwitchedON" state.
• In order to identify the motor parameters, the controller must be enabled after this device com-
mand.
• After that it changes to the "MotorIdent" device state.
• After the execution of the identification, it changes back to the "SwitchedON" device state.
Tip!
Detailed information on automatic identification of motor parameters can be found in the
"Automatic motor data identification" subchapter on motor control (MCTRL). ( 71)
________________________________________________________________
Power on
Init
1
0 0
SafeTorqueOff Fault
10 8
ReadyTo
MotorIdent
SwitchOn
2
3
Operation
SwitchedOn
Enabled
4
5
1
Trouble Warning
7
• The arrows between the device states mark the points where the possible device states begin
and end.
• The digits stand for the state ID (see table below).
________________________________________________________________
• The change from one state to another is done in a 1 ms cycle. If, at the same time, several state
change requests exist, the state with the higher priority is processed first (see the following ta-
ble).
• In C137 displays the current device state.
• In C150 (status word) provides a bit coded representation of the current device state via bits
8 ... 11 (see table below).
[4-1] Device states, priorities, and meaning of the status bits in the status word
________________________________________________________________
4.2.1 Init
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
Note!
If the initialisation is completed, it changes automatically to the "ReadyToSwitchON" de-
vice state.
________________________________________________________________
4.2.2 MotorIdent
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF MotorIdent 0 0 1 0
Stop!
During motor parameter identification, the controller does not respond to setpoint
changes or control processes, (e.g. speed setpoints, quick stop, torque limitations).
After the motor parameter identification is completed, the state changes back to "SwitchedON".
Tip!
Detailed information on motor parameter identification can be found in the "Automatic
motor data identification" subchapter on motor control. ( 71)
4.2.3 SafeTorqueOff
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF SafeTorqueOff 1 0 1 0
Detailed and important information on the integrated safety system can be found in the
hardware manual!
________________________________________________________________
4.2.4 ReadyToSwitchON
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF ReadyToSwitchON 0 0 1 1
Danger!
If the "Inhibit at power-on" auto-start option has been deactivated in C142, the "Ready-
ToSwitchOn" state directly switches to the "SwitchedON" state.
"Inhibit at power-on" auto-start option ( 63)
________________________________________________________________
4.2.5 SwitchedON
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF SwitchedON 0 1 0 0
Tip!
C158 provides a bit coded representation of all active sources/triggers of a controller inhi-
bit.
Depending on certain conditions, a state change takes place based on the "SwitchedOn" device sta-
te:
________________________________________________________________
4.2.6 OperationEnabled
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF OperationEnabled 0 1 0 1
________________________________________________________________
4.2.7 Trouble
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF Trouble 0 1 1 1
Note!
The "Trouble" device state is automatically abandoned if the error cause has been remo-
ved.
If in C142 the "Inhibit at trouble" auto-start option is activated, an explicit deactivation
of the controller inhibit is required for leaving the state.
Depending on certain conditions a state change takes place based on the "Trouble" device state.
Related topics:
Basics on error handling in the controller ( 142)
Error messages of the operating system ( 153)
________________________________________________________________
4.2.8 Fault
LED DRIVE READY LED DRIVE ERROR Display in C137 Display in status word 1 (C150)
Bit 11 Bit 10 Bit 9 Bit 8
OFF Fault 1 0 0 0
Note!
If an undervoltage in the DC bus of the drive controller occurs (error message "LU"), the
device changes to the "Trouble" state.
An additional error of higher priority leads the device into the "Fault" state.
According to the Device state machine, the device changes to the "ReadyToSwitchON"
state after acknowledging the error although the undervoltage is still available!
If in C142 the "Inhibit at fault" auto-start option is activated, an explicit deactivation of
the controller inhibit is required for leaving the state.
Related topics:
Basics on error handling in the controller ( 142)
Error messages of the operating system ( 153)
________________________________________________________________
In the Lenze setting in C142 the auto-start option "Inhibit at power-on" is activated. This setting
prevents a change to the "SwitchedON"state if the controller is already enabled at mains power-up.
Danger!
When the auto-start option "Inhibit at power-on" is deactivated, the motor can directly
start after power-on if the controller is enabled!
The following three cases describe the controller behaviour as a function of controller enable and
set auto-start option. Here, we assume that no fault and trouble exist in the controller after power-
on.
________________________________________________________________
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________________________________________________________________
Topics:
Motor selection/Motor data
Selecting the control mode
Defining current and speed limits
V/f characteristic control (VFCplus)
Sensorless vector control (SLVC)
Parameterisable additional functions
Braking operation/braking energy management
Monitoring
________________________________________________________________
The motor data term comprises all parameters that only depend on the motor and that only charac-
terise the electrical behaviour of the machine. The motor data are independent of the application in
which the controller and the motor are used.
Proceed as follows to open the dialog for parameterising the motor data:
1. »Engineer« Go to the Project view and select the 8400 BaseLine D controller.
2. Go to Workspace and change to the Application parameters tab.
3. Go to the Overview dialog level and click the following button:
• Via the from Motor Catalogue button, the motor catalogue can be opened to select another mo-
tor. Selecting a motor from the motor catalogue in the »Engineer« ( 69)
• Via the From drive... button, the motor data set in the controller can be copied to the »Engineer«
when an online connection has been established.
________________________________________________________________
Note!
Sensorless vector control in particular requires the motor data parameters to be set. The
motor data comprise the data of the motor nameplate and the data of the motor equi-
valent circuit.
If the motor has been selected via the motor catalogue of the »Engineer« or the motor
data have been adapted offline using the »Engineer«, all motor data must then be co-
pied to the controller and saved power-failure-proof to the memory module (device
command: C002/11) when an online connection has been established.
Motor data
In the parameterisation dialog, the data of the motor nameplate for the selected motor are display-
ed under "Motor data".
Parameter Info
C081 Rated motor power
C087 Rated motor speed
C088 Rated motor current
C089 Rated motor frequency
C090 Rated motor voltage
C091 Motor cos ϕ
Actual values
When an online connection to the controller has been established, the following actual values are
displayed in the parameterisation dialog under "Actual values":
Parameter Info
C051 Actual speed value
C052 Motor voltage
C053 DC-bus voltage
C054 Motor current
C066 Thermal motor load (I2xt)
Highlighted in grey = display parameter
________________________________________________________________
Tip!
For a better concentricity factor, we recommend to perform motor parameter identificati-
on of the third party manufacturer's motor first. The motor parameters can be manually
adapted afterwards.
Improving the concentricity factor includes
• the adjustment of the inverter error characteristic to the drive system and
• the knowledge of the motor cable resistance.
Both factors are determined in the course of motor parameter identification.
Automatic motor data identification ( 71)
Parameter Info
C084 Motor stator resistance
C085 Motor stator leakage inductance
C092 Motor magnetising inductance
C015 VFCplus: V/f base frequency
C021 Slip compensation
________________________________________________________________
If a checkmark is set in the Motor control field in the "Other components" dialog when the controller
is inserted into the project, the motor for the controller can be selected from the motor catalogue in
another dialog:
• Alternatively, the motor can be inserted into the project at a later time via the Insert a
component command.
• Go to the Application parameters tab in the Overview Motor data dialog level and click the
From motor catalogue... button to also reach the motor catalogue for the selection of another
motor.
________________________________________________________________
Tip!
If a third party manufacturer's motor is used, select a Lenze motor from the motor cata-
logue first which is similar in terms of current, voltage and speed rating. Adapt the prese-
lected motor data exactly to the real motor afterwards.
________________________________________________________________
Via the "Identify motor parameters" device command " (C002/23), the inverter characteristic, the in-
fluences of the motor cable, and the motor parameters listed in the table below can be identified
automatically:
Parameter Info
C015 V/f base frequency
C016 Vmin boost
C021 Slip compensation
C084 Motor stator resistance
C085 Motor stator leakage inductance
C092 Motor magnetising inductance
C095 Motor magnetising current
Danger!
During motor parameter identification, the motor is energised via the outputs U, V and
W of the controller!
Observe the corresponding safety instructions!
Stop!
If motor parameter identification is aborted, unstable drive behaviour may be the result!
Note!
• We strongly recommend motor parameter identification before the initial commis-
sioning of the sensorless vector control (SLVC).
• The motor parameter identification must be carried out when the motor is cold!
• The load machine may remain connected. Holding brakes, if present, may remain in
the braking position.
• With an idling motor, a small angular offset may occur at the motor shaft.
• The amplitude of the rated motor current (C088) is injected to identify the stator re-
sistance. If the rated motor current amounts to less than 60 % of the rated inverter
current, at least 60 % of the rated inverter current will be injected to ensure sufficient
motor parameter identification accuracy.
________________________________________________________________
Preconditions
The motor parameters listed in the table below are excluded from automatic identification and
must therefore be adapted to the used motor before motor parameter identification is carried out
(see motor nameplate).
Parameter Info
C081 Rated motor power
C087 Rated motor speed
C088 Rated motor current
C089 Rated motor frequency
C090 Rated motor voltage
C091 Motor cos ϕ
Note!
Motor parameter identification may be aborted if a special motor (e.g. mid-frequency
motor) is used or if there is a large deviation between inverter and motor power.
Another cause for the abort of the motor parameter identification could be the implau-
sibility of the entered nameplate data, e.g. the entry P = 0 kW for the motor power.
________________________________________________________________
________________________________________________________________
The 8400 BaseLine D controller supports various modes for motor control (open loop or closed loop).
• V/f characteristic control (VFCplus) with linear characteristic is preset.
• The control mode can be selected in the »Engineer« on the Application parameter tab via the
Motor control (C006) list field:
• A click on the Motor control... button leads you to the parameterisation dialog of the selected
motor control. (The button is labelled according to the selected motor control.)
Tip!
In order to make the selection of the motor control easier, we provide a selection help with
recommendations and alternatives for standard applications in the subchapter entitled
"Selection help". ( 76)
The following section briefly describe the control modes. A reference to more details can be found
at the end of each section.
________________________________________________________________
M M
1 0 1 0
MN MN
-nN nN n -nN nN n
-MN -MN
2 3 2 3
9300vec092 9300vec095
Operation in motor mode (CW rotation) Operation in generator mode (CCW rotation)
Operation in motor mode (CCW rotation) Operation in generator mode (CW rotation)
Tip!
If a high torque without feedback is to be provided at small speeds, we recommend the
"Sensorless vector control" motor control mode.
________________________________________________________________
To ease the selection of the motor control mode, the two following tables contain recommendati-
ons and alternatives to standard applications.
________________________________________________________________
Tip!
For reasons of achievable resolution and the accuracy involved, the reference speed should
be geared to the speed range required for the respective application.
Lenze recommendation: Reference speed (C011) = 1500 ... 3000 rpm
Irrespective of the selected motor control, there are more limitation options:
________________________________________________________________
Note!
Highly dynamic applications
(that have e.g. too short acceleration/deceleration times or excessively changing loads)
The overcurrent disconnection may respond (fault message OC1), if the setting of the
maximum current in motor mode in C022 approximately corresponds to the maximum
permissible value of the respective inverter.
Remedies:
• Increase of the acceleration and deceleration ramp times
• Reduction of the maximum current in motor mode (C022)
• Reduction of the maximum current in generator mode (C023)
• Adaptation of the indirect peak current limitation (procedure depends on the selected
motor control mode, see below)
• Reduction of the reset time of the current limiting controller (C074/1)
________________________________________________________________
In case of the V/f characteristic control (VFCplus), the motor voltage of the inverter is determined by
means of a linear or quadratic characteristic depending on the field frequency or motor speed to be
generated. The voltage follows a preselected characteristic.
Stop!
• The following must be observed when operating drives with quadratic V/f characteri-
stic:
• Please always check whether the corresponding drive is suitable for operation with
a quadratic V/f characteristic!
• If your pump drive or fan drive is not suitable for operation with a quadratic V/f
characteristic, you must use either use the V/f characteristic control function with
a linear V/f characteristic or the sensorless vector control (SLVC).
• For adjustment, observe the thermal performance of the connected asynchronous
motor at low output frequencies.
• Usually, standard asynchronous motors with insulation class B can be operated for
a short time with their rated current in the frequency range 0 Hz ≤ f ≤ 25 Hz.
• Contact the motor manufacturer to get the exact setting values for the max. per-
missible motor current of self-ventilated motors in the lower speed range.
• If you select the quadratic V/f characteristic, we recommend to set a lower Vmin.
• The nameplate data of the motor (at least rated speed and rated frequency) must be
entered if, instead of a standard motor, an asynchronous motor is used with the fol-
lowing values:
• rated frequency ≠ 50 Hz (star) or
• rated frequency ≠ 87 Hz (delta) or
• number of pole pairs ≠ 2
Note!
When the auto DCB threshold is set (C019) > 0 rpm, there is no torque at the motor shaft
in the lower speed range!
Automatic DC-injection braking (Auto-DCB) ( 98)
Proceed as follows to open the dialog for parameterising the motor control:
1. »Engineer« Go to the Project view and select the 8400 BaseLine D controller.
2. Go to Workspace and change to the Application parameters tab.
3. Select the motor control from the Overview dialog level in the Motor control list field:
• "6: VFCplus: V/f linear" for linear characteristic or
• "8: VFCplus: V/f quadr" for square-law characteristic
4. Click the Motor control V/f button to change to the Overview Motor control V/f dialog
box.
________________________________________________________________
5.4
5
V/f characteristic control (VFCplus)
Motor control (MCTRL)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
________________________________________________________________
The "Initial commissioning steps" listed in the table below are sufficient for a simple characteristic
control.
• Detailed information on the individual steps can be found in the following subchapters.
Tip!
Information on the optimisation of the control mode and the adaptation to the real appli-
cation is provided in the "Optimise control behaviour" chapter. ( 83)
Parameterisable additional functions are described correspondingly in the
"Parameterisable additional functions" chapter. ( 93)
Uout Uout
100 % 100 %
Umin Umin
0 0
0 1 n 0 1 n
nN nN
The V/f characteristic shape is defined by selecting the corresponding motor control mode in C006:
• "6: VFCplus: V/f linear" for linear characteristic
• "8: VFCplus: V/f quadr" for square-law characteristic
________________________________________________________________
________________________________________________________________
The V/f characteristic control (VFCplus) is generally ready for operation. It can be adapted subse-
quently by adapting the characteristic and/or the drive behaviour.
Adapting characteristic
For the linear and quadratic characteristic, it is also possible to match its curve to different load pro-
files or motors by adapting the V/f base frequency (C015) and the Vmin-boost (C016) .
Adapting the V/f base frequency ( 84)
Adapting the Vmin boost ( 85)
________________________________________________________________
Note!
87-Hz operation
4-pole asynchronous motors which are designed for a rated frequency of f = 50 Hz in star
connection can be operated in delta connection when being constantly excited up to f =
87 Hz.
• Advantages:
• Higher speed-setting range
• 73% higher power output in case of standard motors
• Motor current and motor power increase by the factor 3 .
• The field weakening range starts above 87 Hz.
• Generally, this process can also be used with motors which have different numbers of
pole pairs. In case of 2-pole asynchronous motors, the mechanical limit speed must be
maintained.
________________________________________________________________
Note!
The Vminboost has an effect on output frequencies below the V/f base frequency (C015).
The general linear and quadratic V/f characteristics are shown in the illustrations below. The illust-
rations show the impacts of the parameters used to adapt the characteristic shape.
V rmot V rmot
(100 %) (100 %)
1/N/PE AC 180 V 1/N/PE AC 180 V
3/PE AC 100 V 3/PE AC 100 V
3/PE AC 320 V 3/PE AC 320 V
C00016 C00016
C00016
2
C00015 C00015 f [Hz] C00015 f [Hz]
2
[5-3] Representation of the linear V/f characteristic (on the left) and quadratic V/f characteristic (on the right)
Note!
Vmin boost is automatically calculated by the motor parameter identification using the
data specified on the motor nameplate so that a no-load current of approx. 0.8 Irated
motor results at the slip frequency of the machine.
________________________________________________________________
Note!
• The accuracy of the torque limitation is limited because the actual torque (C056/2) is
only calculated from the slip speed measured indirectly via the motor current. For this
purpose, the correct entry of the motor data is required. Motor selection/Motor
data ( 66)
• To avoid instabilities during operation with active slip compensation, the torque limit
values are internally processed as absolute values.
• If slip compensation is deactivated (C021 = 0) indirect torque limitation is executed
(differential signal between apparent motor current and nTorqueMotLimit_a or
nTorqueGenLimit_a). Above the no-load current of the motor, the accuracy of the in-
direct torque limitation is limited.
________________________________________________________________
________________________________________________________________
Sensorless vector control (SLVC) is based on a better motor current control according to the Lenze
FTC process.
Stop!
• The connected motor must not be more than two power classes smaller than the mo-
tor assigned to the controller.
• Operation of the sensorless vector control (SLVC) is only permissible for one single dri-
ve!
• Operation of the sensorless vector control (SLVC) is not permissible for hoists!
• The Lenze setting permits the operation of a power-adapted motor. Optimal operati-
on is only possible if either:
• the motor is selected via the Lenze motor catalogue
• the motor nameplate data are entered and motor parameter identification is car-
ried out afterwards
- or -
• the nameplate data and equivalent circuit data of the motor (motor leakage induc-
tance and mutual motor inductance, slip compensation and motor stator resis-
tance) are entered manually.
• When you enter the motor nameplate data, take into account the phase connection
implemented for the motor (star or delta connection). Only enter the data applying to
the selected connection type.
• In this context, also observe the instructions in the chapter entitled "Adapting the
V/f base frequency" relating to V/f characteristic control. ( 84)
Note!
Optimal operation of the sensorless vector control (SLVC) can be achieved from a mini-
mum speed of approx. 0.5-fold slip speed. At lower speed values below the 0.5-fold slip
speed, the maximum torque is reduced.
The maximum field frequency with this motor control mode is 650 Hz.
In comparison to the V/f characteristic control without feedback, the following can be achieved by
means of sensorless vector control SLVC:
• A higher maximum torque throughout the entire speed range
• A higher speed accuracy
• A higher concentricity factor
• A higher level of efficiency
• The limitation of the maximum torque in motor and generator mode for speed-actuated opera-
tion
________________________________________________________________
Proceed as follows to open the dialog for parameterising the motor control:
1. »Engineer« Go to the Project view and select the 8400 BaseLine D controller.
2. Go to Workspace and change to the Application parameters tab.
3. Select the motor control "4: SLVC: Vector control" from the Overview dialog level in the
Motor control (C006) list field.
4. Click the Motor control vector button to change to the Overview Motor control vector di-
alog box.
• This dialog level lists shows all relevant parameters in a parameter list.
Parameter Info
C006 Selection of the motor control
"4: SLVC: Vector control"
C011 Reference speed
C018 Switching frequency
C021 Slip compensation
C022 Imax in motor mode
C023 Imax in generator mode
C050 Speed setpoint
C057 Maximum torque
C058 Output frequency
C081 Rated motor power
C084 Motor stator resistance
C085 Motor stator leakage inductance
C087 Rated motor speed
C088 Rated motor current
C089 Rated motor frequency
C090 Rated motor voltage
C091 Motor cosine phi
C092 Motor magnetising inductance
C095 Motor magnetising current
C097 Rated motor torque
C105 Deceleration time - quick stop
C909/1 Max. pos. speed
C909/2 Max. neg. speed
C910/1 Max. pos. output frequency
C910/2 Max. neg. output frequency
Highlighted in grey = display parameter
A speed setpoint is selected and the drive system is operated in a speed-controlled manner.
________________________________________________________________
Note!
To avoid instabilities during operation, the torque limit values are internally processed
as absolute values.
________________________________________________________________
The following "Initial commissioning steps" must be performed to commission the sensorless vector
control:
Tip!
We recommend to use the flying restart function for connecting/synchronising the inverter
to an already rotating drive system.Flying restart function ( 95)
Parameterisable additional functions are described correspondingly in the
"Parameterisable additional functions" chapter. ( 93)
________________________________________________________________
+15 %
92
C00
0
-15 %
0,37 22 90 PN [kW]
________________________________________________________________
The switching frequency of the inverter that can be selected in C018 influences the smooth running
performance and the noise generation in the connected motor as well as the power losses in the
controller.
The lower the switching frequency the higher the concentricity factor, the smaller the losses, and
the higher the noise generation.
Stop!
If operated at a switching frequency of 16 kHz, the output current of the controller must
not exceed the current limit values specified in the technical data!
Defining current and speed limits ( 77)
Note!
• Operate mid-frequency motors only at a switching frequency of 8 kHz or 16 kHz
(var./drive-opt.).
• If operated at a switching frequency of 16 kHz, the Ixt evaluation (C064) is considered
including the required derating to 67 % of the rated device current at switching fre-
quencies of 2.4 and 8 kHz.
6 4 kHz constant/drive-optimised
7 8 kHz constant/drive-optimised
8 16 kHz constant/drive-optimised
21 8 kHz var./drive-opt./4 kHz min
22 16 kHz var./drive-opt./4 kHz min
23 16 kHz var./drive-opt./8 kHz min
Tip!
The Lenze setting C018 = 2 (8 kHz var./drive-opt.) is the optimal value for standard applica-
tions.
________________________________________________________________
1
Maximum output frequency ≤ --- Switching frequency
8
• At a switching frequency of 4 kHz, for instance, 500 Hz for the maximum output frequency
should not be exceeded.
Carry out further measures:
• If required, deactivate the switching frequency changeover by the heatsink temperature via
C144.
• If required, ensure that the changeover threshold of the controller output current to the next
switching frequency below will not be exceeded. If required, select a constant switching fre-
quency in C018.
________________________________________________________________
The flying restart circuit uses a simple model of an asynchronous motor which requires knowledge
of the motor stator resistance RS and the rated motor current.
Note!
• For a correct functioning of the flying restart circuit, we recommend to perform a pa-
rameter identification first. Automatic motor data identification ( 71)
• The flying restart function works safely and reliably for drives with great centrifugal
masses.
• Do not use the flying restart function if several motors with different centrifugal mas-
ses are connected to a controller.
• After the controller is enabled, the motor can start for a short time or reverse when
machines with low friction and low mass inertia are used.
• The flying restart function serves to identify max. field frequencies up to ±200 Hz.
• When power-adapted standard asynchronous motors are used (rated motor power
approximately corresponds to the rated inverter power), a motor parameter identifi-
cation is not required.
Tip!
In association with the flying restart function, we recommend to read the information pro-
vided in this documentation on the following topic:
Automatic DC-injection braking (Auto-DCB) ( 98)
General information
This function serves to activate a mode which is used to "catch" a coasting motor during operation
without speed feedback. This means that the synchronicity between controller and motor is to be
adjusted in such a way that a jerk-free transition to the rotating machines is achieved in the instant
of connection.
The drive controller determines the synchronicity by identifying the synchronous field frequency.
Duration
The "catching" process is completed after approx. 1 ... 2 seconds. The duration is influenced by the
starting value. If the field frequency is not known, we recommend the preset starting value of 10 Hz.
________________________________________________________________
________________________________________________________________
Danger!
Holding braking is not possible when this braking mode is used!
DC-injection braking allows the drive to be quickly braked to a standstill without the need to use an
external brake resistor.
• The braking current is set in C036.
• The maximum braking torque to be generated by the DC braking current is approx. 20 ... 30 %
of the rated motor torque. It is lower than that for braking in generator mode with an external
brake resistor.
• Automatic DC-injection braking (Auto-DCB) improves the starting performance of the motor
when operated without speed feedback.
Tip!
DC-injection braking has the advantage that it is possible to influence the braking time by
changing the motor current or the braking torque..
Method
DC-injection braking can be carried out in two ways with different types of activation:
Manual DC-injection braking (DCB) ( 98)
Automatic DC-injection braking (Auto-DCB) ( 98)
________________________________________________________________
Tip!
• In the preset "Terminals 0" control mode, DC-injection braking can be manually activa-
ted via the digital input DI3.
• In the preset "Terminals 11" control mode, DC-injection braking can be manually activa-
ted via the digital input DI2.
Function
For understanding the auto-DCB function, it is necessary to distinguish between three different ty-
pes of operation:
A. The drive has been enabled and, in the course of operation, the speed setpoint falls below the
Auto-DCB threshold.
• In case of operation without speed feedback, a braking current (C036) is injected. After the
auto-DCB hold time (C106) has expired, the motor is deenergised via the auto-DCB function,
i.e. a controller inhibit (CINH) is set.
B. When the controller is enabled, the drive is at standstill (n = 0).
If the enabled drive is to start, the speed setpoint passed via the acceleration ramp must exceed
the auto-DCB threshold (C019). Below this threshold, the motor will not be energised.
C. When the controller is enabled, the motor (still) rotates at a speed which is above the auto DCB
threshold. If the speed setpoint reached via the acceleration ramp exceeds the auto DCB thres-
hold C019), the motor will be energised and the drive will be "caught". Flying restart function
( 95)
________________________________________________________________
2
C00036
C0107
Speed setpoint
Actual speed value of the motor
Output current of the controller
Pulse inhibit
DC-injection braking is active
[5-4] Example 1: Signal characteristic for automatic DC-injection braking of a drive without speed feedback
________________________________________________________________
Under load, the speed of an asynchronous machine decreases. This load-dependent speed drop is
called slip. The slip can partly be compensated for by the setting in C021.
• The setting of C021 can be done automatically in the course of motor parameter identification.
Automatic motor data identification ( 71)
• The setting must be made manually if the motor parameter identification cannot be called up.
Tip!
The following guide value applies to a correctly set slip compensation:
• Deviation from the rated motor speed ≤ 1% for the speed range of 10 % ... 100 % of the
rated motor speed and loads ≤ rated motor torque.
• Greater deviations are possible in the field weakening range.
• C021 is set too high, the drive may get unstable.
.
• Negative slip (C021 < 0) with V/f characteristic control results in "smoother" drive beha-
viour at heavy load impulses or applications requiring a significant speed drop under
load.
100 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
5 Motor control (MCTRL)
5.6 Parameterisable additional functions
________________________________________________________________
Mechanical oscillations are undesirable effects in every process and they may have an adverse effect
on the single system components and/or the production output.
Mechanical oscillations in the form of speed oscillations are suppressed by the oscillation damping
function.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 101
5 Motor control (MCTRL)
5.7 Braking operation/braking energy management
________________________________________________________________
When electric motors are braked, the kinetic energy of the drive train is fed back into the DC circuit
regeneratively. This energy leads to an increase in the DC bus voltage. In order to avoid overvoltage
in the DC bus, several different strategies can be used:
• Use of an external brake resistor
• Use of an external brake module
(only for inverters with single phase supply)
• Coupling of the inverters in a DC-bus connection
(only for inverters with three-phase supply)
• Recovery of regenerative energy with a regenerative module
(only for inverters with three-phase supply)
Stop!
If the connected brake resistor is smaller than required, the brake chopper can be de-
stroyed!
• For rated data see hardware manual.
• Appropriate protective measures are provided in the "Avoiding thermal overload of
the brake resistor" subchapter. ( 103)
Note!
• We recommend to use the brake chopper (brake transistor) which is integrated into
the controller for the braking operation, regardless of the selected motor control.
• For a DC-bus connection with other devices, we recommend to connect the regenera-
tive power supply module to terminals +UG and –UG.
• If none of these measures is taken, e.g. the overvoltage deactivation ("OU") may re-
spond in case of low deceleration times during regenerative operation. Error
messages of the operating system ( 153)
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5 Motor control (MCTRL)
5.7 Braking operation/braking energy management
________________________________________________________________
The voltage threshold for braking operation is set via the mains voltage (C173) and the reduced bra-
ke chopper threshold (C174. When this "brake chopper threshold" is exceeded in the DC bus, the en-
ergy is dissipated in the DC bus via the brake resistor and the DC-bus voltage is reduced.
• The brake chopper threshold is preset as follows so that it is higher than the specified mains
(C173):
• This brake chopper threshold can be reduced by 0 ... 150 V via C174.
Stop!
The brake chopper threshold resulting from C173 and C174 must not exceed the statio-
nary DC-bus voltage!
Example:
• A 400 V device has a maximum mains voltage of 420 V AC.
• Maximum stationary DC-bus voltage: 420 V AC * 1.414 = 594 V DC
• C173 has been set with the selection "0" for 400 V AC mains.
• This means that C174 can be set to a maximum of 131 V DC (725 V DC - 594 V DC).
• Parameterisation of an error response in C574 and evaluation of the parameterised error mes-
sage within the application or within the machine control system.
• See chapter entitled "Brake resistor monitoring (I2xt)". ( 107)
• External interconnection using the thermal contact on the brake resistor (e.g. supply interrupti-
on via the mains contactor and activation of the mechanical brakes).
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 103
5 Motor control (MCTRL)
5.8 Monitoring
________________________________________________________________
5.8 Monitoring
Many monitoring functions that are integrated into the controller can detect errors and thus protect
the device/motor from damage or overload.
• Detailed information on the individual monitoring functions can be found in the following sub-
chapters.
Parameterisable responses
If a monitoring function trips, the response set via the corresponding parameter is carried out. The
following responses can be selected:
• "No response": Response/monitoring is deactivated.
• "Fault": Change of the operating status by a pulse inhibit of the power output stage.
• "Warning": Operating status of the controller remains unchanged. Only a message is entered
into the logbook of the controller.
Related topics:
Device states ( 54)
Diagnostics & error management ( 142)
Basics on error handling in the controller ( 142)
Error messages of the operating system ( 153)
In C064/1...3 displays the device utilisation (ixt) in [%] in different time intervals:
Parameter Info
C064/1 Device utilisation (Ixt)
• Maximum value of the pulse utilisation (C064/2)
and permanent utilisation (C064/3).
C064/2 Device utilisation (Ixt) 15s
• Pulse utilisation over the last 15 seconds (only for loads >160 %).
C064/3 Device utilisation (Ixt) 3 min
• Permanent utilisation over the last 3 minutes.
Highlighted in grey = display parameter
104 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
5 Motor control (MCTRL)
5.8 Monitoring
________________________________________________________________
The Inverter Drives 8400 are provided with a simple, sensorless, thermal I2xt motor monitoring of
self-ventilated standard motors which is based on a mathematical model.
• In C066 displays the calculated motor load in [%]..
• If the motor load reaches the switch-off threshold set in C120:
• The error response set in C606 will be carried out (Lenze setting: "Warning").
• The "OC6: I2xt motor overload" error message will be entered into the logbook.
• A setting of C606 = "0: No Reaction" deactivates the monitoring.
Stop!
The I2xt motor monitoring does not present full motor protection! As the motor utilisa-
tion calculated in the thermal motor model is lost after mains switching, for instance the
following operating states cannot be measured correctly:
• Restarting (after mains switching) of a motor that is already very hot.
• Change of the cooling conditions (e.g. cooling air flow interrupted or too warm).
A full motor protection requires additional measures as e.g. the evaluation of tempera-
ture sensors that are located directly in the winding or the use of thermal contacts.
Note!
From version 03.04.00, the thermal motor load displayed in C066 can be pre-initialised
when the device is connected to the mains, optionally using a fixed value or the value
used last at the time when the device was switched off. The desired initialisation is se-
lected in C122. In the Lenze setting of C122, the behaviour remains unchanged (no initi-
alisation).
• If you reduce C120 starting from the calculated value, the motor utilisation meter will already
be counted up before the rated overload threshold is reached.
• If you reduce C120 starting from the calculated value, the motor utilisation meter will already
be counted up before the rated overload threshold is reached.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 105
5 Motor control (MCTRL)
5.8 Monitoring
________________________________________________________________
240
180
120
60
0
0 0.5 1.0 1.5 2.0 C00054
Ir
f: Output frequency
t: Release time
Irated: Rated controller current at a switching frequency of f = 8 kHz
Ir : Rated motor current (see nameplate of motor)
C054: Apparent motor current
C120: Motor overload threshold
Example:
C120 = Ir /Irated x 100 %
C054 = 150 % rated motor current
• After approx. 60 seconds, C066 has reached the final value100 % at output frequencies
f > 40 Hz.
• The controller outputs the "OC6: I2xt overload motor" error message and triggers the response
set in C606 (default setting: "Warning").
Tip!
• If forced ventilated motors are used, a premature response of the overload threshold can
be avoided by deactivating this function if necessary (C606 = "0: No Reaction").
• The current limits set in C022 and C023 influence the I2xt calculation only in an indirect
way. However, the operation of the motor at maximum possible load can be averted.
Defining current and speed limits ( 77)
106 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
5 Motor control (MCTRL)
5.8 Monitoring
________________________________________________________________
Due to the converted braking power, the brake resistor is thermally stressed and can even be ther-
mally destroyed by excessive braking power.
The monitoring of the I2xt utilisation of the controller serves to protect the brake resistor. It acts in
proportion to the converted braking power.
Danger!
In the Lenze setting ((C574 = "0: No Reaction") the response of the monitoring function
does not stop the braking operation!
In particular for applications such as hoists or applications with a DC-bus connection, it
must be checked if a stopping of the braking operation due to the setting of C574 = "1:
Fault" is permissible.
Stop!
Implement appropriate protective measures against thermal overload of the brake resis-
tor!
Examples:
• Parameterisation of an error response in C574 and evaluation of the parameterised
error message within the application or within the machine control system.
• Interruption of the mains supply by means of the temperature contact at the brake re-
sistor and a simultaneous activation of the mechanical brake.
Related topics:
Braking operation/braking energy management ( 102)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 107
5 Motor control (MCTRL)
5.8 Monitoring
________________________________________________________________
Stop!
Under load, the mains input of a three-phase controller can be destroyed if the device is
only supplied by two phases (e.g. if a mains phase fails).
The drive controller has a simple mains-phase failure detection function with which a mains phase
failure can be detected under load.
• In the case of power-adapted machines, approx. 50 % of the rated motor power must be excee-
ded so that a main-phase failure can be detected.
• If the mains phase failure monitoring is tripped:
• The error response set in C565 will be carried out (Lenze setting: "Warning").
• The "Su02: Mains voltage switched-off" error message is entered into the logbook.
108 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
________________________________________________________________
6 I/O terminals
This chapter provides information on the function, possible parameter settings, and technical data
of the input/output terminals of the controller.
In the »Engineer«, the digital and analog input and output terminals are parameterised on the
Terminal assignment tab. To do this, go to the Control terminals list field and select the terminals
that you wish to parameterise:
Note!
The input and output terminals of the controlelr are already functionally assigned in the
default setting ("Lenze setting"). The preconfigured assignment depends on the control
mode selected in C007.
Terminal assignment of the control modes ( 137)
Tip!
How you can alter the preconfigured assignment of the input and output terminals is de-
scribed in the chapter entitled "User-defined terminal assignment". ( 115)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 109
6 I/O terminals
6.1 Digital terminals
________________________________________________________________
Note!
Initialisation behaviour:
• After mains switching up to the start of the application
• the digital output remains set to FALSE.
• the switching contact of the relay (NO/COM) remains open.
Exception handling:
• In the event of a critical exception in the application (e.g. reset), the digital output is
set to FALSE.
Switching cycle diagnostics of the relay:
• A reference for evaluating the wear limit can be obtained via the number of switching
cycles of the relay displayed in C177/2.
110 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
6.1 Digital terminals
________________________________________________________________
Button Function
Indicates the polarity of the input is HIGH active.
The polarity can be changed from HIGH active to LOW active by clicking on this button.
Open the parameterising dialog for assigning application inputs to the digital input.
Changing the terminal assignment with the »Engineer« ( 117)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 111
6 I/O terminals
6.2 Analog terminals
________________________________________________________________
The controller is provided with an analog input for detecting a voltage signal. The voltage signal can
be e.g. an analog speed setpoint selection or the signal of an external sensor (temperature, pressure,
etc.).
• Possible voltage ranges:
• 0 ... +10 V (Lenze setting)
• 0 ... +5 V
• 1 ... +5 V
• An external 250-Ω load resistor and a respective parameter setting allow to implement a cur-
rent loop:
• 0 ... 20 mA, without open-circuit monitoring
• 4 ... 20 mA, with open-circuit monitoring
Note!
To avoid undefined states, free input terminals of the controller must be assigned as
well, e.g. by applying 0 V to the terminal.
Button Function
Parameterising analog input ( 113)
Open the parameterising dialog for assigning application inputs to the analog input.
Changing the terminal assignment with the »Engineer« ( 117)
112 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
6.2 Analog terminals
________________________________________________________________
By clicking on the Terminal assignment tab, you reach the parameterising dialog for the analog
input:
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 113
6 I/O terminals
6.2 Analog terminals
________________________________________________________________
n
100 % = C00011
C00010
0V 10 V
[6-1] Relation between the selected setpoint and minimum and maximum output speed
114 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
6.3 User-defined terminal assignment
________________________________________________________________
In order to individually adapt the preconfigured assignment of the input/output terminals to your
application, you can choose one of the following procedures:
A. In the »Engineer«:
• Change the terminal assignment on the Terminal assignment tab.
• Change the signal assignment on the Application Parameters tab, on the dialog level
Overview Signal flow.
B. In the »Engineer« or with the keypad:
• Change the parameters for signal configuration in the parameters list.
Note!
If you change the preconfigured assignment of the input/output terminals, the terminal
assignment will be a user-defined one. In C007, control mode "0: Interconnection chan-
ged" will be shown.
Tip!
First set a suitable Lenze configuration by selecting a corresponding control mode in C007.
We recommend using the »Engineer« for the implementation of comprehensive user-defi-
ned drive solutions.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 115
6 I/O terminals
6.3 User-defined terminal assignment
________________________________________________________________
The I/O configuration of the input and output signals is carried out according to the source/desti-
nation principle:
• A connection always has a direction and therefore always has a source and a target.
• The input signals of the application are logically linked via configuration parameters to the out-
put signals of system blocks which represent the device input terminals.
• The inputs of system blocks that represent the device output terminals are logically to output
signals of the application via configuration parameters.
The following graphic illustrates the source/destination principle:
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116 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
6.3 User-defined terminal assignment
________________________________________________________________
The »Engineer« serves to easily change the preconfigured terminal assignment via corresponding
dialogs. The following task serves to describe the respective procedure.
Task: Based on the preset control mode "Terminals 0", the digital input DI2 is used for activating the
quick stop instead of selecting the fixed setpoint 2/3. For this purpose, the digital input DI2 must
not be linked to the bJogSpeed2 input but to the bSetQuickstop input of the application.
2. Click the button for the DI2 terminal in order to open the dialog box Assignment Terminal
--> Function block.
• In the list field, all block inputs that are currently logically linked to digital input DI2 are mar-
ked with a checkmark:
3. Remove checkmark for the connection LA_NCtrl: bJogSpeed2 in order to cancel the existing lo-
gical link.
4. Set checkmark for connection LA_NCtrl: bSetQuickstop in order to logically link this application
input to digital input DI2.
5. Click the OK button to clise the dialog box again.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 117
6 I/O terminals
6.3 User-defined terminal assignment
________________________________________________________________
The preconfigured terminal assignment can be reconfigured via a bus system, with the keypad or
with the »Engineer« by means of configuration parameters.
• Each configuration parameter represents a signal input of a function block, a system block or an
application block.
• Each configuration parameter contains a selection list with output signals of the same type of
data.
• Logical linking is thus carried out by selecting the output signal for the corresponding signal in-
put.
In the following example, digital output 1 (LS_DigitalOutput.bOut1 input) is logically linked to the
status signal "Drive ready" (LA_nCtrl_bDriveReady output signal):
Tip!
An overview of all configuration parameters and their Lenze setting in the different control
modes is provided in the chapter "Pre-assignment of the drive application". ( 134)
118 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
6.3 User-defined terminal assignment
________________________________________________________________
Example
Task: Based on the preset control mode "Terminals 0", the digital input DI2 is used for activating the
quick stop instead of selecting the fixed setpoint 2/3. For this purpose, the digital input DI2 must
not be linked to the bJogSpeed2 input but to the bSetQuickstop input of the application.
Procedure:
1. Change the setting of the configuration parameter LA_NCtrl: bSetQuickstop (C701/3) which re-
presents the logical link of the bSetQuickstop application input: "0: Not connected" "12:
DigIn_bIn2"
2. Change the setting of the configuration parameter LA_NCtrl: bJogSpeed2 (C701/7) which rep-
resents the logical link of the bJogSpeed2 application input: "12: DigIn_bIn2" "0: Not connec-
ted"
/$B1&WUO
& E6HW4XLFNVWRS
QRWFRQQHFWHG
/6B'LJLWDO,QSXW 'LJ,QBE,Q
Tip!
The example shows, for each input of the application, the associated configuration para-
meter (C700/x or C701/x) is only allowed to contain one source that you enter.
Related topics:
Pre-assignment of the drive application ( 134)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 119
6 I/O terminals
6.4 Electrical data
________________________________________________________________
X4 GND
A1U
AR RB = 250 W
12I
RFR
DI1
DI2
DI3
DI4 X101 NO
24E
DO1 COM
120 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
6 I/O terminals
6.4 Electrical data
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 121
7 Drive application
________________________________________________________________
7 Drive application
The "actuating drive speed" application provided in the 8400 BaseLine D controller is a drive soluti-
on equipped with Lenze's experience and know-how in which function and system blocks intercon-
nected to a signal flow clearly show the basis for implementing typical drive tasks.
The application serves to solve speed-controlled drive tasks, e.g. conveyor drives (interconnected),
extruders, test benches, vibrators, travelling drives, presses, machining tools, dosing systems.
Input/output interface
The application features an input interface for the connection of the signal sources (e.g. main set-
point) as well as an output interface for the control of output terminals and output ports.
Parameter
The setting/parameterisation of internal functions, the selection of setpoints and the display of ac-
tual values is executed via parameters. A re-configuration of the interfaces is also possible via the
corresponding configuration parameters.
Related topics:
Introduction: Parameterising the controller ( 13)
Commissioning with integrated keypad ( 28)
Commissioning with the »Engineer« ( 32)
122 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.1 Parameterisation dialog
________________________________________________________________
Go to the Application parameter tab to change the most important settings for the application in
the top dialog level Overview :
Control mode 10: Terminals 0 Various control modes can be selected for the applicati-
(C007) on. The selection of the control mode determines the
way the application is controlled, e.g. via terminals or
via a fieldbus.
• The preconfigured assignment of the input/output
terminals and ports in the respective control mode is
described in the chapter entitled "Terminal
assignment of the control modes". ( 137)
• Detailed information on the individual configuration
of the input/output terminals can be found in the de-
scription of the I/O terminals in the subchapter
"User-defined terminal assignment". ( 115)
L_PCTRL_1: Operating mode 0: Off A process controller (PID controller) is connected
(C242) downstream of the setpoint generator.
• In the Lenze setting, the process controller is deacti-
vated.
• The activation is executed by selecting the operating
mode in C242.
• For a detailed functional description see
FB L_PCTRL_1. ( 233)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 123
7 Drive application
7.1 Parameterisation dialog
________________________________________________________________
Tip!
When you click the Signal flow button, you will get one dialog level down to the signal flow
of the application.
124 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.1 Parameterisation dialog
________________________________________________________________
When you go to the Application parameters tab to the top dialog level Overview and click the Signal
flow button, you will get one dialog level down to the signal flow of the application (here displayed
with the preset control mode "Terminals 0"):
All input and output interfaces of the application are described in the chapter entitled
"Interface description". ( 128)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 125
7 Drive application
7.1 Parameterisation dialog
________________________________________________________________
Display parameter
Parameter Info
nIn_a Input value of motor potentiometer
(C830/11)
126 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.1 Parameterisation dialog
________________________________________________________________
Parameter Info
nInflu_a Limitation of the influencing factor in percent
(C830/9)
Related topics:
Analog terminals ( 112)
Parameterising analog input ( 113)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 127
7 Drive application
7.2 Interface description
________________________________________________________________
Tip!
You can change the preconfigured assignment of the respective input via the configuration
parameters given in the first column.
User-defined terminal assignment ( 115)
Inputs
MN
-nN nN n
-MN
TorqueMotLim
TorqueGenLim
Device control
bCInh Enable/Inhibit controller
BOOL
C701/1 FALSE Enable controller: The controller switches to the "OperationEnabled"
device state, if no other source of a controller inhibit is active.
• C158 provides a bit coded representation of all active sources/
triggers of a controller inhibit..
TRUE Inhibit controller (controller inhibit): The controller switches to the
"SwitchedON" device state.
bFailReset Reset of error message
BOOL In the Lenze setting this input is connected to the digital input controller enable so
C701/2
that a possibly existing error message is reset together with the controller enable (if
the cause for the fault is eliminated).
TRUE The current fault is reset, if the cause for the fault is eliminated.
• If the fault still exists, the error status remains unchanged.
128 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.2 Interface description
________________________________________________________________
Note!
Holding braking is not possible when this braking mode is used!
FALSE Deactivate DC-injection braking.
TRUE Activate DC-injection braking, i.e. the drive is brought to a standstill
by means of DC-injection braking.
• The braking effect stops when the rotor is at standstill.
• After the hold time (C107) has expired, the controller sets the pul-
se inhibit (CINH).
Fail-safe selection of the direction of rotation in connection with quick stop
• In control mode "Terminals 16", both inputs are connected to the digital terminals DI3 and DI4.
• For a detailed functional description see FB L_RLQ.
bRLQCw Activate clockwise rotation (fail-safe)
BOOL
C701/17 FALSE Quick stop
TRUE Clockwise rotation
bRLQCcw Activate counter-clockwise rotation (fail-safe)
BOOL
C701/18 FALSE Quick stop
TRUE Counter-clockwise rotation
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 129
7 Drive application
7.2 Interface description
________________________________________________________________
Setpoint generator
• For a detailed functional description see FB L_NSet.
bSetSpeedCcw Change of direction of rotation
BOOL • For instance if a motor or gearbox is fixed laterally reversed to a machine part, but
C701/5
the setpoint selection should still be executed for the positive direction of rotati-
on.
FALSE Clockwise rotation (Cw)
TRUE Counter-clockwise rotation (Ccw)
bJogSpeed1 Selection inputs for fixed changeover setpoints (JOG setpoints) for the main setpoint
bJogSpeed2 • A fixed setpoint for the setpoint generator can be activated instead of the main
BOOL setpoint via these selection inputs.
C701/6
C701/7
• The two selection inputs are binary coded, therefore you can select three fixed
setpoints.
• In the case of binary coded selection "0" (all inputs = FALSE or not assigned), main
setpoint nMainSetValue_a is active.
• The fixed setpoints are selected in C039/1...3 in [%] based on the reference speed
(C011).
• For a detailed functional description see FB L_NSet.
bRFG_0 Ramp function generator: Lead the main setpoint integrator to "0" within the cur-
BOOL rent Ti times
C701/12
• For a detailed functional description see FB L_NSet.
TRUE The current value of the main setpoint integrator is led to "0" within
the Ti time set.
Motor potentiometer
Alternatively to the input signal nMainSetValue_a, the main setpoint can also be generated by a motor potentiome-
ter function.
• In the Lenze setting, the motor potentiometer function is deactivated.
• Activation is possible via C806 or via the bMPotEnable input.
• The behaviour of the motor potentiometer during switch-on of the drive system can be selected in C805.
• For a detailed functional description see FB L_MPot.
bMPotUp Increasing the speed setpoint
BOOL
C701/8 TRUE Approach the upper speed value set in C800 with the acceleration
time set in C802.
bMPotDown Decreasing the speed setpoint
BOOL
C701/9 TRUE Approach the lower speed limit value set in C801 with the decelera-
tion time set in C803.
bMPotInAct Activating the inactive function
BOOL
C701/10 TRUE The speed setpoint behaves according to the inactive function set in
C804.
• In the Lenze setting, the speed setpoint is maintained.
bMPotEnable Activating the motor potentiometer function
BOOL • This input and C806 are OR'd.
C701/11
TRUE The motor potentiometer function is active; the speed setpoint can
be changed via the bMPotUp and bMPotDown control inputs.
130 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.2 Interface description
________________________________________________________________
Process controller
• In the Lenze setting, the process controller is deactivated.
• The activation is executed by selecting the operating mode in C242.
• For a detailed functional description see FB L_PCTRL.
bPIDEnableInfluenceRamp Activate ramp for influencing factor
BOOL
C701/15 FALSE Influencing factor of the PID controller is ramped down to "0".
TRUE Influencing factor of the PID controller is ramped up to the value
nPIDInfluence_a.
bPIDOff Switch off I-component of the process controller
BOOL • In conjunction with the operating mode set in C242 (Lenze setting: "Off").
C701/16
TRUE I-component of the process controller is switched off.
nPIDVpAdapt_a Adaptation of the gain Vp set in C222 in percent
INT • Scaling: 16384 ≡ 100 %
C700/6
• Internal limitation to ±199.9 %
• Changes can be done online.
nPIDActValue_a Speed or actual sensor value (actual process value)
INT • Scaling: 16384 ≡ 100 %
C700/7
• Internal limitation to ±199.9 %
nPIDInfluence_a Limitation of the influencing factor in percent
INT • The influence factor of the PID controller can be limited to a certain value (-
C700/8
199.9% ... +199.9%) via nPIDInfluence_a.
• Scaling: 16384 ≡ 100 %
• Internal limitation to ±199.9 %
nPIDSetValue_a Sensor setpoint or process setpoint for operating mode 2
INT • Scaling: 16384 ≡ 100 %
C700/9
• Internal limitation to ±199.9 %
Outputs
Identifier Value/meaning
Data type
Device control
wDeviceStateWord Status word of the controller (based on DSP-402)
WORD • Display parameter: C150
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7 Drive application
7.2 Interface description
________________________________________________________________
Identifier Value/meaning
Data type
bSpeedActEqSet TRUE Actual speed value has reached the setpoint within one hysteresis
BOOL band
bNactCompare TRUE During open-loop operation:
BOOL Speed setpoint < comparison value (C024)
During closed-loop operation:
Actual speed value < comparison value (C024)
bImaxActive TRUE The current setpoint is limited internally
BOOL (the controller operates at the maximum current limit)
Motor control
bHeatSinkWarning TRUE Heatsink overtemperature detected
BOOL
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7 Drive application
7.3 Setting parameters (short overview)
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 133
7.4 Pre-assignment of the drive application
134
________________________________________________________________
7.3
7
7.4.1 Input connections
________________________________________________________________
7.3
7
Configuration pa- Identifier Control mode
rameters
10 (terminals 0) 12 (Terminal 2) 14 (terminals 11) 16 (terminals 16) 20 (keypad) 21 (PC)
________________________________________________________________
7.3
7
LA_NCtrl
LS_AnalogInput
LS_DriveInterface
wDeviceStateWord wDeviceStateWord
wDeviceAuxStateWord wDeviceAuxStateWord
bCInh bCInh bReady bDriveReady
C701/1
bFailReset bFailReset bFail bDriveFail
C701/2
LS_Keypad bSetError1 bSetError1 bSafeTorqueOff bSafeTorqueOff
C701/13
C727/1 bSetQuickstop bSetError2 bSetError2 bSafetyIsActive bSafetyIsActive
C701/14
C727/2 bSetDCBrake bStatus_Bit0 bStatus_Bit0 bCInhIsActive bCInhActive
C621/7
C727/3 bSetSpeedCcw bImaxActive bStatus_Bit2 bStatus_Bit2 bCwCcw bSpeedCcw
C621/8
C727/4 bJogSpeed1 bSpeedSetReached bStatus_Bit3 bStatus_Bit3 bActSpeedEqZero bActSpeedEqZero
C621/9
C727/5 bJogSpeed2 bSpeedActEqSet bStatus_Bit4 bStatus_Bit4 bQSPIsActive bQSPIsActive
C621/10 C621/6
C728/1 nTorqueMotLimit_a bNActCompare bStatus_Bit5 bStatus_Bit5 bNActCompare bNActCompare
C621/11
USER-LED
C728/2 nTorqueGenLimit_a
C728/3 nMainSetValue_a
bSpeedCcw
bDriveReady
C621/12
bStatus_Bit14
bStatus_Bit15
bStatus_Bit14 bImaxActive bImaxActive
bSpeedSetReached
C
C621/13 bStatus_Bit15 bSpeedSetReached
8888
bSpeedActEqSet
bSpeedActEqSet
wDetermFailNoLow wDetermFailNoLow A D
wDetermFailNoHigh wDetermFailNoHigh B E
F
[7-1] Interconnection of the internal interfaces in the Lenze setting (control mode "terminals 0")
7.5 Terminal assignment of the control modes
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
________________________________________________________________
7.3
7
The following table shows which functions are assigned to the digital terminals in the different control modes.
Abbreviations used:
JOG Selection of the fixed setpoints 1 ... 3 in C039/1...3
DCB Manual DC-injection braking
Cw/Ccw CW/CCW rotation
QSP Quick stop
MPotUp Motor potentiometer: Increase speed
MPotDown Motor potentiometer: Decrease speed
Cw/QSP Fail-safe selection of the direction of rotation in connection with quick stop
Ccw/QSP
Related topics:
User-defined terminal assignment ( 115)
Pre-assignment of the drive application ( 134)
137
7 Drive application
7.3 Setting parameters (short overview)
________________________________________________________________
7.5.1 Terminals 0
X4
GND
Speed setpoint A1U
AR
12I
Enable controller / reset error message RFR
Selection of fixed setpoint 1/3 DI1
Selection of fixed setpoint 2/3 DI2
Manual DC-injection braking (DCB) DI3
Direction of rotation CCw DI4
+
External supply 24 V DC 24E
DO1 DriveReady
X101
NO
COM
DriveFail
7.5.2 Terminals 2
X4
GND
Speed setpoint A1U
AR
12I
Enable controller / reset error message RFR
Selection of fixed setpoint 1/3 DI1
Selection of fixed setpoint 2/3 DI2
Quick stop DI3
Direction of rotation CCw DI4
+
External supply 24 V DC 24E
DO1 DriveReady
X101
NO
COM
DriveFail
138 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.3 Setting parameters (short overview)
________________________________________________________________
7.5.3 Terminals 11
X4
GND
Speed setpoint A1U
AR
12I
Enable controller / reset error message RFR
Direction of rotation CCw DI1
Manual DC-injection braking (DCB) DI2
increase speed DI3
Motor potentiometer
decrease speed DI4
+
External supply 24 V DC 24E
DO1 DriveReady
X101
NO
COM
DriveFail
7.5.4 Terminals 16
X4
GND
Speed setpoint A1U
AR
12I
Enable controller / reset error message RFR
Selection of fixed setpoint 1/3 DI1
Selection of fixed setpoint 2/3 DI2
Cw rotation - quick stop DI3
CCw rotation - quick stop DI4
+
External supply 24 V DC 24E
DO1 DriveReady
X101
NO
COM
DriveFail
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 139
7 Drive application
7.3 Setting parameters (short overview)
________________________________________________________________
7.5.5 Keypad
X4
GND
A1U
AR
12I
Enable controller / reset error message RFR
DI1
DI2
DI3
DI4
+
External supply 24 V DC 24E
DO1 DriveReady
X101
NO
COM
DriveFail
-3- ESC
C007 ESC
0020
_ ` _ ` _ `
140 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
7 Drive application
7.3 Setting parameters (short overview)
________________________________________________________________
7.5.6 PC
X4
GND
A1U
AR
12I
Enable controller / reset error message RFR
DI1
DI2
DI3
DI4
+
External supply 24 V DC 24E
DO1 DriveReady
X101
NO
COM
DriveFail
In this control mode, the control is executed via "free" parameters. The connection to inputs/out-
puts of the application takes place via the following system blocks:
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 141
8 Diagnostics & error management
8.1 Basics on error handling in the controller
________________________________________________________________
Tip!
For many device errors, the error type and hence the response of the controller to the error
can be parameterised. Setting the error response ( 150)
142 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
8 Diagnostics & error management
8.2 Drive diagnostics with the »Engineer«
________________________________________________________________
Information on the drive diagnostics with the integrated keypad can be found in the
chapter "Introduction" in the subchapter "Internal Keypad":
LED status display ( 19)
Display messages ( 20)
When an online connection to the controller has been established, the connected controller can be
diagnosed and relevant actual controller states can be displayed in a clearly arranged visualisation
using the »Engineer« :
Button Function
Display all active sources of a controller inhibit.
Display all active sources of a quick stop.
Resetting an error Acknowledge fault message (if the error cause has been eliminated).
Logbook... Display the Logbook of the controller. ( 146)
Monitoring... Configure the Monitoring. ( 148)
Device state... Display the internal state machine including the current device state.
Drive control... Display the bit assignment of the following control-related words:
• Cause of controller inhibit (C158)
• Cause of quick stop QSP (C159)
• Status word (C150)
• Extended status word (C155)
Device information... Display identification data, e.g. information on firmware version.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 143
8 Diagnostics & error management
8.2 Drive diagnostics with the »Engineer«
________________________________________________________________
2. Click the icon or execute the OnlineGo online command to establish an online con-
nection to the controller.
3. Select the Diagnostics tab.
• With an online connection, the Diagnostics tab displays current status information
about the controller.
Related topics:
Device control (DCTRL) ( 45)
Device states ( 54)
144 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
8 Diagnostics & error management
8.3 Drive diagnostics via bus system
________________________________________________________________
The following display parameters contain actual values, states, and error messages.
• These parameters are listed in the »Engineer« parameter list in the Diagnostics category.
• A detailed description of these parameters can be found in the chapter "Parameter reference"
( 164).
Parameter Display
C051 MCTRL: Actual speed value
C052 Motor voltage
C053 DC-bus voltage
C054 Motor current
C056/1 Torque setpoint
C056/2 Actual torque
C058 Output frequency
C059 Appl.: Reference frequency C11
C061 Heatsink temperature
C064/1 Device utilisation (Ixt)
C064/2 Device utilisation (Ixt) 15s
C064/3 Device utilisation (Ixt) 3 min
C137 Device state
C150 Status word
C155 Status word 2
C158 Cause of controller inhibit
C159 Cause of quick stop QSP
C165/1 Current error
C166/1 Error type, current
C166/2 Error subject area, current
C166/3 Error ID, current
C168/1...8 Error ID, history 1 ... 8
C169/1...8 Time of error, history 1 ... 8
C170/1...8 Error counter, history 1 ... 8
C177/1 Switching cycles mains switching
C177/2 Switching cycles output relay
C178 Time the controller was enabled (elapsed-hour meter)
C179 Power-up time (power-on time meter)
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8 Diagnostics & error management
8.4 Logbook
________________________________________________________________
8.4 Logbook
The integrated logbook function of the controller chronologically logs important events within the
system. The logbook is intended to support you in troubleshooting and controller diagnostics.
Information saved
For each event, the following information is saved in the logbook:
• Type of response to the event (e.g. "Warning")
• Subject area that activated the event (e. g. "motor management/encoder").
• Event
• Value of power-on time meter
Memory depth
Maximum number of logbook entries: 8
Q
Note!
In the event of a supply voltage failure, the logbook is saved and reloaded automatically
when the controller is switched on. This ensures that the error history of the device does
not get lost. For this reason it is very important to act with caution when deleting the log-
book entries.
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8 Diagnostics & error management
8.4 Logbook
________________________________________________________________
We recommend to read out logbook entries with the »Engineer«, since the »Engineer« shows the
entries clearly arranged and enables them to be exported into a log file. Alternatively, the corres-
ponding parameters can be read out using the keypad or via the fieldbus.
2. Click the icon or execute the OnlineGo online command to establish an online con-
nection to the controller.
3. Select the Diagnostics tab from the Workspace.
4. Click Logbook.
• The Logbook dialog box with logbook entries is displayed.
• Click Delete to delete an entry from the logbook.
• Click Export to export the entries from the logbook into a *.log file.Exporting logbook
entries to a file ( 147)
5. Click the Close button to close the Logbook dialog box again.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 147
8 Diagnostics & error management
8.5 Monitoring
________________________________________________________________
8.5 Monitoring
The controller is provided with various monitoring functions which protect the drive against imper-
missible operating conditions.
• If a monitoring function responds,
• an entry will be made into the Logbook of the controller,
• the response (Trouble, Fault, etc.) set for this monitoring function will be triggered,
• the status of the internal device control changes according to the selected response, control-
ler inhibit is set, and the front "DRIVE ERROR" LED D ("DRIVE ERROR") goes on:
Response Entry in the Display in Pulse inhibit Controller in- Acknow- LED D
logbook C168 hibit ledgement "DRIVE ERROR"
required
None OFF
Fault
Trouble
(after 0.5 s)
WarningLocked
Related topics:
LED status display ( 19)
Device states ( 54)
Device overload monitoring (Ixt) ( 104)
Motor load monitoring (I2xt) ( 105)
Brake resistor monitoring (I2xt) ( 107)
Mains phase failure monitoring ( 108)
148 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
8 Diagnostics & error management
8.5 Monitoring
________________________________________________________________
Related topics:
Setting the error response ( 150)
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8 Diagnostics & error management
8.5 Monitoring
________________________________________________________________
When a monitoring function responds, the response set for this monitoring function (Trouble, Fault,
etc.) will be triggered.
• For many monitoring functions the response can be individually parameterised via parameters.
Tip!
The table in chapter "Short overview (A-Z)" contains the error messages for which the re-
sponse can be set . ( 156)
Warning thresholds
Some of the monitoring functions are activated if a defined warning threshold has been exceeded.
• The corresponding preset threshold values can be changed via the following parameters:
150 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
8 Diagnostics & error management
8.6 Maloperation of the drive
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 151
8 Diagnostics & error management
8.6 Maloperation of the drive
________________________________________________________________
152 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
This chapter describes all error messages of the controller operating system and possible causes &
remedies.
Tip!
Each error message is also saved in the logbook in chronological order. Logbook ( 146)
If an error occurs in the controller, the internal fault memory saves a 32-bit value which contains the
following information:
Reserved
0 1 2 3 Error type
Bit 31 30 29 26 25 16 15 0
Error subject area
Error ID
[8-1] Structure of the error number
For the sake of legibiltiy, the error number in the logbook is displayed with the following syntax:
[Error type].[Error subject area no.].[Error ID]
The error type gives information about the behaviour/response of the controller to the error. The er-
ror type for some device errors can also be parameterised.
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Bit 31 30 29 26 25 16 15 0
The error subject area indicates the internal "function unit" of the controller in which the error has
occurred:
8.7.1.3 Error ID
Bit 31 30 29 26 25 16 15 0
16-bit value (0 ... 65535) for error identification within the error subject area.
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
00000100011110110000000000001101
An error message with the response "Fault", "Trouble", or "Warning locked" must be explicitly reset
(acknowledged) after the cause of the error has been eliminated.
To reset (acknowledge) a pending error message, execute the device command C002/
19 = "1" .
Tip!
With an online connection to the controller, use the Diagnostics tab of the »Engineer« and
click Error message reset to reset a pending error message.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 155
8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
The table below contains all error messages of the controller operating system in alphabetical order.
Note!
For the sake of legibility, the Logbook and C165 display the error number with the follo-
wing syntax:
[Error type].[Error subject area no.].[.].[Error ID]
In this documentation, "xx", a wildcard, stands for the error type since it is configurable
for many error messages.
Tip!
If you click the cross-reference in the first column, "Error number", you get to the detailed
description of the respective error message in the subsequent "Cause & possible remedies"
chapter. ( 157)
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
This chapter contains all error messages of the controller operating system in numerical order of the
error numbers. The list provides detailed information on the response to the error message as well
as information on the cause & possible remedies.
Note!
For the sake of legibility, the Logbook and C165 display the error number with the follo-
wing syntax:
[Error type].[Error subject area no.].[.].[Error ID]
In this documentation, "xx", a wildcard, stands for the error type since it is configurable
for many error messages.
Tip!
A list of all error messages of the controller operating system in alphabetical order can be
found in the previous chapter "Short overview (A-Z)" ( 156).
Cause Remedy
One mains phase of a three-phase supply has failed. Check mains connection (terminal X100).
Cause Remedy
The heatsink temperature is higher than the fixed limit • Check control cabinet temperature.
temperature (90 ° C). • Clean filter.
Maybe the ambient temperature of the controller is too • Clean controller.
high or the fan or its ventilation slots are dirty. • If required, clean or replace the fan.
• Provide for sufficient cooling of the device.
Cause Remedy
The Ixt overload check has tripped. • Check and, if required, correct dimensioning of the
• Operating threshold = 100 % Ixt (adjustable in C123) device and the motor load with regard to technical
Possible causes: data.
• Wrong dimensioning of the device with regard to its • Reduce motor load cycles (observe load cycles accor-
motor load. ding to documentation).
• Load cycles are not complied with.
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Cause Remedy
The Ixt overload check has tripped. • Check and, if required, correct dimensioning of the
• Operating threshold = 110 % Ixt (fixed) device and the motor load with regard to technical
Possible causes: data.
• Wrong dimensioning of the device with regard to its • Reduce motor load cycles (observe load cycles accor-
motor load. ding to documentation).
• Load cycles are not complied with.
Cause Remedy
The device has detected an overvoltage in the DC bus. To • Reduce load in generator mode.
protect the device hardware, the inverter control is swit- • Use a brake resistor.
ched off. • Use a regenerative power supply unit.
• Depending on the configuration of the auto-start lock • Establish a DC-bus connection.
function, C142 serves to set that, if this error has been
tripped, the controller only starts after the controller
inhibit is switched.
• If this error message remains active longer than the
time set in C601 a "Fault" is tripped.
Cause Remedy
The device has detected a DC bus undervoltage. The in- • Switch on mains supply or ensure sufficient supply via
verter control is switched off because the drive proper- DC bus.
ties of the motor control cannot be provided anymore • Adjust setting in C142 if required.
due to the DC bus undervoltage.
• Depending on the configuration of the auto-start lock
function, C142 serves to set that, if this error has been
tripped, the controller only starts after the controller
inhibit is switched.
Cause Remedy
The device has recognised a short circuit of the motor • Check motor connections and the corresponding plug
phases. To protect the device electronics, the inverter connector on the device.
control is switched off. • Only use permissible combinations of device power
• Mostly, incorrectly executed motor connections are and motor power.
the cause. • Do not set the dynamics of the current limitation con-
• If the device is inappropriately dimensioned with re- troller too high.
gard to the motor load and the current limitation in
the controller (Imax controller) is set incorrectly, this
error message may also occur.
Motor control: Defining current limits
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Cause Remedy
The device has recognised an earth fault at one of the • Check motor connections and the corresponding plug
motor phases. To protect the device electronics, the in- connector on the device.
verter control is switched off. • Use motor filters, cable lengths, and cable types re-
• Mostly, incorrectly executed motor connections are commended by Lenze.
the cause.
• If motor filter, motor cable length, and cable type
(shielding capacity) are dimensioned incorrectly, this
error message may occur due to leakage currents to
PE.
Cause Remedy
The device has detected an error during the motor data • Check the motor connections and the corresponding
identification. plug connector on the device and, if necessary, the
Possible causes: motor terminal box.
• Interrupted motor cable. • Correct start parameters for the motor parameter
• Switched-off power section during the identification. identification (motor nameplate data).
• Implausible start parameter settings. • Stable power supply of the device.
Cause Remedy
Too frequent and too long braking processes. Check drive dimensioning.
Cause Remedy
Cause Remedy
Open-circuit monitoring for analog input has tripped. • Check wiring of the analog X4/A1U input terminal for
• Only if the analog input has been configured as a cur- open circuit.
rent loop of 4 ... 20 (C034/1 = 2). • Check connection of the external 250-Ω load resistor
between the terminals A1U and GND.
• Check minimum current values of the signal sources.
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Cause Remedy
Memory module is either not available or not snapped • If a memory module has been provided: Plug the me-
into place correctly. mory module into the slot of the standard device in-
tended for this purpose.
• If a memory module has been provided: Check if the
memory module has been plugged-in correctly.
Cause Remedy
The parameter set saved to the memory module is inva- Ensure voltage supply during the storage process and
lid because it has not been saved completely. that the module remains plugged into the slot.
• This can be due to voltage failure or caused by remo-
ving the memory module while saving the parameter
set.
Cause Remedy
The parameter set in the device is invalid. Consultation with Lenze required.
Cause Remedy
The parameter set saved to the memory module is in- When the memory modules are exchanged, observe the
compatible to the standard device. downward compatibility:
• An incompatibility of the parameter set is caused e.g. • OK: BaseLine V2.0 to BaseLine V3.0
when the memory module of an 8400 StateLine is • Not OK: StateLine Vx.x to BaseLine Vx.x
plugged into an 8400 BaseLine or the parameter set in • Not OK: BaseLine V3.0 to BaseLine < V3.0
the memory module has a higher version than expec-
ted by the standard device.
Cause Remedy
Incompatible or unknown HW components have been • Check which HW components are faulty (C203/x: Pro-
found. duct type code).
• Check temperature range of the device at the start.
• Check whether a software update at Lenze is possible.
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Cause Remedy
Cause Remedy
Cause Remedy
Cause Remedy
Cause Remedy
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8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Cause Remedy
Cause Remedy
Cause Remedy
Cause Remedy
Cause Remedy
162 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
8 Diagnostics & error management
8.7 Error messages of the operating system
________________________________________________________________
Cause Remedy
Cause Remedy
User error 1 has been tripped via the bSetError1 input of User-defined.
the LS_SetError_1 system block.
Cause Remedy
User error 2 has been tripped via the bSetError2 input of User-defined.
the LS_SetError_1 system block.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 163
9 Parameter reference
________________________________________________________________
9 Parameter reference
This chapter describes all parameters which can be used for parameterising and monitoring the
controller.
Parameters which are only available in the controller from a certain software version onwards are
marked with a corresponding note in the parameter description ("from version xx.xx.xx").
The parameter descriptions are based on the software version V03.04.00
Tip!
For quick reference of a parameter with a certain name, simply use the index of the online
documentation. The index always contains the corresponding code in parentheses after
the name.
General information on parameter setting can be found in the chapter entitled
"Introduction: Parameterising the controller". ( 13)
For general information on how to read and change parameters, please see the online do-
cumentation for the »Engineer«.
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9 Parameter reference
9.1 Structure of the parameter descriptions
________________________________________________________________
Each parameter is described in the Parameter list in the form of a table which consists of the follo-
wing three areas:
Table header
The table header contains the following general information:
• Parameter number (Cxxxxx)
• Parameter name (display text in the »Engineer» and keypad)
• Data type
• Parameter index in decimal and hexadecimal notation for access via a fieldbus (e.g. CAN system
bus).
Tip!
The parameter index is calculated as follows:
• Index [dec] = 24575 - code
• Index [hex] = 0x5FFF - code
Example for code C00005:
• Index [dec] = 24575 - 5 = 24570
• Index [hex] = 0x5FFF - 0x{5} = 0x5FFA
Table contents
The table contains further general explanations & notes on the parameter and the possible settings,
which are represented in different ways depending on the parameter type:
• Parameters with read-only access
• Parameters with write access
Table footer
The table footer contains the Parameter attributes.
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9 Parameter reference
9.1 Structure of the parameter descriptions
________________________________________________________________
Parameters for which the "write access" attribute has not been set, can only be read. They cannot be
changed by the user.
Description structure
Description
Display range (min. value | unit | max. value)
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
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9 Parameter reference
9.1 Structure of the parameter descriptions
________________________________________________________________
Only parameters with a check mark () in front of the "write access" attribute can be changed by
the user. The Lenze setting for these parameters is printed in bold.
• The settings can either be selected from a selection list or the values can be entered directly.
• Values outside the valid setting range are represented in red in the »Engineer«.
Description structure
Description
Setting range (min. value | unit | max. value) Lenze setting
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
Description structure
Description
Selection list (Lenze setting printed in bold)
1
2
3
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
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9 Parameter reference
9.1 Structure of the parameter descriptions
________________________________________________________________
Description structure
Description
Value is bit-coded:
Bit 0
...
Bit 31
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
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9 Parameter reference
9.1 Structure of the parameter descriptions
________________________________________________________________
Description structure
Description
Setting range (min. value | unit | max. value)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 169
9 Parameter reference
9.1 Structure of the parameter descriptions
________________________________________________________________
Attribute Meaning
Read access Read access to parameter possible.
Write access Write access to parameter possible.
• Please also observe the following attributes:
CINH Parameter value can only be changed when the controller is inhibi-
ted.
PLC STOP Parameter value can only be changed when the application is stop-
ped.
No transfer Parameter is not transferred to controller when the command Download parameter set is
executed.
COM Communication-relevant parameter
• This parameter is relevant for parameter data transfer via the (CAN) system bus.
MOT Motor control parameters
Scaling factor
The "scaling factor" is important for parameter access via a bus system.
Example 1: The value "654" of the parameter C00028/1 (AIN1: input voltage) read via a bus system
must be divided by the corresponding scaling factor "100" to obtain the actual display value
"6.54 V".
Example 2: In order to set the parameter C00012 (acceleration time main setpoint) to the value
"123.45 %" via a bus system, the integer value "12345" must be transferred, i.e. the value to be set
must be multiplied by the corresponding scaling factor "100".
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9 Parameter reference
9.2 Parameter list
________________________________________________________________
This chapter lists all parameters of the operating system in numerically ascending order.
Note!
The parameter descriptions are based on the software version V03.04.00.
C00002
Note:
• Before switching off the supply voltage after carrying out a device command, check whether the device com-
mand has been carried out successfully via the status display under C00003!
• Before activating the device commands through a master control, please wait for the "ready" message of the
controller.
• The device will reject a write process to C00002/x if the value is >1 and issue an error message.
Drive control (DCTRL): Device commands
Selection list
0 Off / ready
1 On / start
2 Work in progress
4 Action cancelled
5 No access
6 No access controller inhibit
Subcodes Lenze setting Info
C00002/1 0: Off / ready Load Lenze setting
• All parameters are reset to the Lenze setting.
• Only possible when the controller is inhibited.
C00002/2 0: Off / ready Load parameter set 1
• Load parameter set 1 from the memory module.
C00002/3 0: Off / ready Reserved
C00002/4 0: Off / ready Reserved
C00002/5 0: Off / ready Reserved
C00002/6 0: Off / ready Reserved
C00002/7 0: Off / ready Save parameter set 1
• Saving parameter set 1 in the memory module safe
against mains failure.
C00002/8 0: Off / ready Reserved
C00002/9 0: Off / ready Reserved
C00002/10 0: Off / ready Reserved
C00002/11 0: Off / ready Save all parameter sets
• All parameter sets are saved in the memory module
with mains failure protection.
C00002/12 0: Off / ready Import EPM data
• Setting "1: On / start" activates the automatic import
of parameters of the memory module after the error
message "PS04".
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9 Parameter reference
9.2 Parameter list
________________________________________________________________
172 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00003
________________________________________________________________
C00003
Note:
Before switching off the supply voltage after carrying out a device command, check whether the device command
has been carried out successfully via the status display!
Drive control (DCTRL): Device commands
Selection list (read only) Info
0 Successful Device command has been carried out successfully.
1 Command unknown Device command is implausible or not known in the sys-
tem.
2 No access Access for requested device command is not approved.
3 Time-out Device command could not be processed in the defined
time (time-out).
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00006
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9 Parameter reference
9.2 Parameter list | C00007
________________________________________________________________
C00007
C00010
As of version 03.00.00
Lower limit for analog input
Analog terminals
Setting range (min. value | unit | max. value)
0.0 % 100.0
Subcodes Lenze setting Info
C00010/1 0.0 % Min. analog setpoint
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
174 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00011
________________________________________________________________
C00011
Note:
This is not a maximum limitation!
All values in percent in the controller may be in the range of 0 ... 199.99 %.
Setting range (min. value | unit | max. value) Lenze setting
50 rpm 9999 1500 rpm
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00012
FB L_NSet_1: Acceleration time of the ramp generator for the main speed setpoint
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 2.0 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
C00013
FB L_NSet_1: Deceleration time of the ramp generator for the main speed setpoint
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 2.0 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
C00015
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9 Parameter reference
9.2 Parameter list | C00016
________________________________________________________________
C00016
Boost of the V/f voltage characteristic within the range of low speed or frequency values for the (VFCplus) V/f cha-
racteristic control.
• This may increase the starting torque.
• After the motor to be used has been selected from the motor catalogue, the suitable value can be entered auto-
matically. An automatic detection via the motor parameter identification is possible as well.
Motor control (MCTRL): Setting Vmin boost
Setting range (min. value | unit | max. value) Lenze setting
0.0 % 100.0 0.0 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00018
Selection of the pulse width modulated switching frequency transferred from the inverter to the motor
• When a variable switching frequency is selected, the switching frequency may change as a function of the load
and rotational frequency.
Selection of the switching frequency
Selection list (Lenze setting printed in bold)
1 4 kHz var./drive-optimised
2 8 kHz var./drive-optimised
3 16 kHz var./drive-optimised
5 2 kHz constant/drive-optimised
6 4 kHz constant/drive-optimised
7 8 kHz constant/drive-optimised
8 16 kHz constant/drive-optimised
21 8 kHz var/4 kHz min.
22 16 kHz var/4 kHz min.
23 16 kHz var/8 kHz min
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00019
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9 Parameter reference
9.2 Parameter list | C00021
________________________________________________________________
C00021
Slip compensation for V/f characteristic control (VFCplus) and sensorless vector control (SLVC)
• An increase of the slip compensation causes a greater frequency and voltage increase when the machine is loa-
ded.
• After the motor to be used has been selected from the motor catalogue, the suitable value can be entered auto-
matically. An automatic detection via the motor parameter identification is possible as well.
Motor control (MCTRL): Optimising the operational performance by slip compensation
Setting range (min. value | unit | max. value) Lenze setting
-50.00 % 50.00 0.00 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00022
C00023
C00024
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9 Parameter reference
9.2 Parameter list | C00026
________________________________________________________________
C00026
C00027
C00028
C00029
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9 Parameter reference
9.2 Parameter list | C00033
________________________________________________________________
C00033
C00034
C00036
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9 Parameter reference
9.2 Parameter list | C00039
________________________________________________________________
C00039
FB L_NSet_1: Fixed speed setpoints (JOG values) for the setpoint generator
Setting range (min. value | unit | max. value)
-199.9 % 199.9
Subcodes Lenze setting Info
C00039/1 40.0 % Fixed setpoint 1
C00039/2 60.0 % Fixed setpoint 2
C00039/3 80.0 % Fixed setpoint 3
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00050
Display of the speed setpoint at the speed setpoint input of the motor control
Display range (min. value | unit | max. value)
-9999 rpm 9999
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00051
Note:
The displayed value only corresponds to the real actual speed value of the motor shaft if an encoder is connected to
the motor and the evaluation of the feedback signal has been set correctly ("Closed loop" operation).
In case of operation without speed feedback, the signal is calculated from the motor control and thus may not cor-
respond to the real actual speed.
Display range (min. value | unit | max. value)
-9999 rpm 9999
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00052
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9 Parameter reference
9.2 Parameter list | C00053
________________________________________________________________
C00053
C00054
C00056
C00057
C00058
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9 Parameter reference
9.2 Parameter list | C00059
________________________________________________________________
C00059
Display of the field frequency which corresponds to the reference speed set in C00011.
Display range (min. value | unit | max. value)
0.0 Hz 999.9
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00061
C00064
C00066
Display of the thermal motor load being detected sensorless via a motor model
• If the value displayed here exceeds the threshold set in C00120, the fault message "OC6: Thermal motor overload
(I2xt)" is output and the fault response set in C00606 is executed (default setting: "Warning").
Display range (min. value | unit | max. value)
0 % 200
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
182 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00073
________________________________________________________________
C00073
C00074
C00081
This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor
catalogue, the suitable value can be entered automatically.
Note:
It is mandatory to give the rated motor power for the sensorless vector control (SLVC).
Setting range (min. value | unit | max. value) Lenze setting
0.00 kW 99.00 11.00 kW
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00084
After the motor to be used has been selected from the motor catalogue, the suitable value can be entered automati-
cally. An automatic detection via the motor parameter identification is possible as well.
Setting range (min. value | unit | max. value) Lenze setting
0 mohm 200000 330 mohm
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00085
After the motor to be used has been selected from the motor catalogue, the suitable value can be entered automati-
cally. An automatic detection via the motor parameter identification is possible as well.
Setting range (min. value | unit | max. value) Lenze setting
0.00 mH 650.00 0.00 mH
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
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9 Parameter reference
9.2 Parameter list | C00087
________________________________________________________________
C00087
This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor
catalogue, the suitable value can be entered automatically.
Note:
It is mandatory to give the rated motor speed for the sensorless vector control (SLVC).
Setting range (min. value | unit | max. value) Lenze setting
50 rpm 9999 1460 rpm
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00088
This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor
catalogue, the suitable value can be entered automatically.
Setting range (min. value | unit | max. value) Lenze setting
0.00 A 99.00 21.00 A
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00089
This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor
catalogue, the suitable value can be entered automatically.
Note:
It is mandatory to give the rated motor frequency for the sensorless vector control (SLVC).
Setting range (min. value | unit | max. value) Lenze setting
10 Hz 1000 50 Hz
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00090
This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor
catalogue, the suitable value can be entered automatically.
Setting range (min. value | unit | max. value) Lenze setting
0 V 1000 400 V
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
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9 Parameter reference
9.2 Parameter list | C00091
________________________________________________________________
C00091
This value can be obtained from the motor nameplate. After the motor to be used has been selected from the motor
catalogue, the suitable value can be entered automatically.
Setting range (min. value | unit | max. value) Lenze setting
0.40 1.00 0.85
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00092
After the motor to be used has been selected from the motor catalogue, the suitable value can be entered automati-
cally. An automatic detection via the motor parameter identification is possible as well.
Setting range (min. value | unit | max. value) Lenze setting
0.0 mH 6500.0 0.0 mH
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 10
C00093
C00094
The controller provides the opportunity to protect the menu level from unauthorised access by assigning a pass-
word.
Password protection
Setting range (min. value | unit | max. value) Lenze setting
0 9999 0
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00095
As of version 03.00.00
After the motor to be used has been selected from the motor catalogue, the suitable value can be entered automati-
cally. An automatic detection via the motor parameter identification is possible as well.
Display range (min. value | unit | max. value)
0.00 A 99.00
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
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9 Parameter reference
9.2 Parameter list | C00097
________________________________________________________________
C00097
C00098
Display of the rated inverter current which is defined by the integrated power section.
Display range (min. value | unit | max. value)
0.0 A 999.0
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 10
C00099
C00100
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9 Parameter reference
9.2 Parameter list | C00105
________________________________________________________________
C00105
The set deceleration time determines the ramp slope at quick stop
• When the output frequency falls below the threshold set in C00019, the DC injection brake DCB is activated.
Note:
The S-ramp time set in C00182 is also active with quick stop!
In order to reach the required deceleration time for quick stop, set the time accordingly lower in this parameter.
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 5.0 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
C00106
C00107
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9 Parameter reference
9.2 Parameter list | C00114
________________________________________________________________
C00114
C00118
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9 Parameter reference
9.2 Parameter list | C00120
________________________________________________________________
C00120
Operating threshold for the error message "OC6: Motor overload (I²xt)"
• The response for reaching the threshold can be selected in C00606.
• The current thermal motor load is displayed in C00066.
Motor overload monitoring (I2xt)
Setting range (min. value | unit | max. value) Lenze setting
0 % 250 100 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00122
C00123
Operating threshold for the error message "OC5: Device overload (Ixt)"
• The response for reaching the threshold can be selected in C00604.
• The current device utilisation is displayed in C00064.
Setting range (min. value | unit | max. value) Lenze setting
0 % 100 100 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00134
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9 Parameter reference
9.2 Parameter list | C00137
________________________________________________________________
C00137
C00141
As of version 03.00.00
Selection list
0 Inactive
1 Active
Subcodes Lenze setting Info
C00141/1 0: Inactive Always save parameters
• When this function is activated, every parameter
change is saved in the memory module. A manual sa-
ving of parameter sets is not required anymore.
Note:
Activating this function is not permissible if parameters
are changed very frequently (e.g. in case of cyclic writing
of parameters via a bus system).
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
190 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00142
________________________________________________________________
C00142
Starting performance of the controller after mains connection and reset of "Trouble" or "Fault".
"Inhibit at power-on" auto-start option
Setting range (min. hex value | max. hex value) Lenze setting
0x00 0xFF 0x01 (decimal: 1)
Value is bit-coded: ( = bit set)
Bit 0 Inhibit at mains ON
Bit 1 Inhibit at trouble
Bit 2 Inhibit at fault
Bit 3 Reserved
Bit 4 Reserved
Bit 5 Reserved
Bit 6 Reserved
Bit 7 Reserved
Read access Write access CINH PLC STOP No transfer COM MOT
C00144
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 191
9 Parameter reference
9.2 Parameter list | C00150
________________________________________________________________
C00150
192 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00155
________________________________________________________________
C00155
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 193
9 Parameter reference
9.2 Parameter list | C00158
________________________________________________________________
C00158
194 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00159
________________________________________________________________
C00159
C00165
Display of the error numbers divided into sectors in the case of an error
Subcodes Info
C00165/1 Current error
Read access Write access CINH PLC STOP No transfer COM MOT
C00166
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 195
9 Parameter reference
9.2 Parameter list | C00167
________________________________________________________________
C00167
This code is for device-internal use only and must not be written to by the user!
C00168
C00169
C00170
C00171
This code is for device-internal use only and must not be written to by the user!
196 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00173
________________________________________________________________
C00173
C00174
The threshold from which on the brake chopper is controlled is reduced by the voltage value set here.
Setting range (min. value | unit | max. value) Lenze setting
0 V 150 0 V
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00177
C00178
C00179
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 197
9 Parameter reference
9.2 Parameter list | C00182
________________________________________________________________
C00182
FB L_NSet_1: PT1 S-ramp time for the main setpoint ramp function generator
• Only effective with activated ramp smoothing (C00134 = "1").
Setting range (min. value | unit | max. value) Lenze setting
0.01 s 50.00 20.00 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00200
C00201
C00203
As of version 03.00.00
Display of the single device component types
Subcodes Info
C00203/1 Reserved
C00203/2 Reserved
C00203/3 Reserved
C00203/4 Type: I/O micro
C00203/5 Type: Memory module
C00203/6 Type: Safety module
C00203/7 Reserved
C00203/8 Type: Complete device
C00203/9 Reserved
Read access Write access CINH PLC STOP No transfer COM MOT
C00222
As of version 03.00.00
FB L_PCTRL_1: Gain factor Vp for the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
0.1 500.0 1.0
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 10
198 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00223
________________________________________________________________
C00223
As of version 03.00.00
FB L_PCTRL_1: Reset time Tn for the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
20 ms 6000 400 ms
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00224
As of version 03.00.00
FB L_PCTRL_1: Derivative-action coefficient Kd for the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
0.0 5.0 0.0
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 10
C00225
As of version 03.00.00
FB L_PCTRL_1: Maximum output value of the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
-199.9 % 199.9 199.9 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00226
As of version 03.00.00
FB L_PCTRL_1: Minimum output value of the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
-199.9 % 199.9 -199.9 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00227
As of version 03.00.00
FB L_PCTRL_1: Acceleration time for the output value of the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 0.1 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 199
9 Parameter reference
9.2 Parameter list | C00228
________________________________________________________________
C00228
As of version 03.00.00
FB L_PCTRL_1: Deceleration time for the output value of the PID process controller
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 0.1 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
C00231
As of version 03.00.00
FB L_PCTRL_1: Operating range for the PID process controller
Setting range (min. value | unit | max. value)
0.0 % 199.9
Subcodes Lenze setting Info
C00231/1 199.9 % L_PCTRL_1: Pos. maximum
C00231/2 0.0 % L_PCTRL_1: Pos. minimum
C00231/3 0.0 % L_PCTRL_1: Neg. minimum
C00231/4 199.9 % L_PCTRL_1: Neg. maximum
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00234
Oscillation damping
Setting range (min. value | unit | max. value) Lenze setting
0 % 250 5 %
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
C00235
This code is for device-internal use only and must not be written to by the user!
C00236
This code is for device-internal use only and must not be written to by the user!
200 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00242
________________________________________________________________
C00242
As of version 03.00.00
FB L_PCTRL_1: Selection of the operating mode
• Depending on the selection, the blue switches in the displayed signal flow are set accordingly in the Engineer on
the Application parameter tab in the Overview Signal flow Process controller dialog level.
Selection list (Lenze setting printed in bold) Info
0 Off The input setpoint nNSet_a is output without any chan-
ges at the output nOut_a.
1 Additive + feedforward control nNSet_a and nAct_a are used as PID input values. The ar-
riving nNSet_a is additively linked to the value output by
the PID element.
2 PID as setpoint generator. nSet_a and nAct_a are used as PID input values. The in-
put nNSet_a is not considered.
3 PID setpoint from L_NSet_1 nNSet_a and nAct_a are used as PID input values. The in-
put nSet_a is not considered.
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00243
As of version 03.00.00
FB L_PCTRL_1: Acceleration time for showing the PID output value
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 5.0 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
C00244
As of version 03.00.00
FB L_PCTRL_1: Deceleration time for masking out the PID output value
Setting range (min. value | unit | max. value) Lenze setting
0.0 s 999.9 5.0 s
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1000
C00245
As of version 03.00.00
FB L_PCTRL_1: Display of the output value of the PID process controller
Display range (min. value | unit | max. value)
-199.9 % 199.9
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 100
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 201
9 Parameter reference
9.2 Parameter list | C00308
________________________________________________________________
C00308
This code is for device-internal use only and must not be written to by the user!
C00309
This code is for device-internal use only and must not be written to by the user!
C00443
202 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00444
________________________________________________________________
C00444
C00462
This code is for device-internal use only and must not be written to by the user!
C00470
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 203
9 Parameter reference
9.2 Parameter list | C00472
________________________________________________________________
C00472
C00480
C00481
204 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00482
________________________________________________________________
C00482
C00516
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 205
9 Parameter reference
9.2 Parameter list | C00517
________________________________________________________________
C00517
When a system is installed, parameters must be changed time and again until the system runs satisfactorily. The
user menu of a device serves to create a selection of frequently used parameters to be able to access and change
these parameters quickly.
• For setting "0" no entry is displayed in the user menu.
Setting range (min. value | unit | max. value)
0 994
Subcodes Lenze setting Info
C00517/1 51 C00051: Display of actual speed value
C00517/2 53 C00053: Display of DC-bus voltage
C00517/3 54 C00054: Display of motor current
C00517/4 61 C00061: Display of heatsink temperature
C00517/5 137 C00137: Display of device state
C00517/6 0 User menu: entry 6
C00517/7 0 User menu: entry 7
C00517/8 11 C00011: Reference speed
C00517/9 39 C00039/1: Fixed setpoint 1
C00039/2: Fixed setpoint 2
C00039/3: Fixed setpoint 3
C00517/10 0 User menu: entry 10
C00517/11 12 C00012: Acceleration time main setpoint
C00517/12 13 C00013: Deceleration time main setpoint
C00517/13 15 C00015: V/f base frequency
C00517/14 16 C00016: Vmin boost
C00517/15 22 C00022: Imax in motor mode
C00517/16 120 C00120: Motor overload threshold (I2xt)
C00517/17 87 C00087: Rated motor speed
C00517/18 99 C00099: Display of firmware version
C00517/19 0 User menu: entry 19
C00517/20 0 User menu: entry 20
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00565
206 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00574
________________________________________________________________
C00574
Response when the permanently set threshold for monitoring the brake resistor utilisation has been reached.
Selection list (Lenze setting printed in bold)
0 No Reaction
1 Fault
4 WarningLocked
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00581
C00598
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 207
9 Parameter reference
9.2 Parameter list | C00600
________________________________________________________________
C00600
C00601
C00604
C00606
208 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00620
________________________________________________________________
C00620
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 209
9 Parameter reference
9.2 Parameter list | C00621
________________________________________________________________
C00621
210 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00700
________________________________________________________________
C00700
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 211
9 Parameter reference
9.2 Parameter list | C00701
________________________________________________________________
C00701
C00725
As of version 03.00.00
Display of the current switching frequency
• When a variable switching frequency is selected in C00018, the switching frequency may change as a function
of the load and rotational frequency.
Selection list (read only)
1 4 kHz var./drive-optimised
2 8 kHz var./drive-optimised
3 16 kHz var./drive-optimised
5 2 kHz constant/drive-optimised
6 4 kHz constant/drive-optimised
7 8 kHz constant/drive-optimised
8 16 kHz constant/drive-optimised
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
212 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00727
________________________________________________________________
C00727
C00728
C00729
This code is for device-internal use only and must not be written to by the user!
C00800
C00801
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 213
9 Parameter reference
9.2 Parameter list | C00802
________________________________________________________________
C00802
C00803
C00804
FB L_MPot_1: Selection of the response when deactivating the motor potentiometer via the bInAct input
Selection list (Lenze setting printed in bold) Info
0 Keep value Keep output value
1 Deceleration to 0 Deceleration via ramp to 0
2 Deceleration to lower limit Deceleration via ramp to lower limit (C00801)
3 Without ramp to 0 Jump to 0
4 Without ramp to lower limit Jump to lower limit (C00800)
5 Acceleration to upper limit Acceleration via ramp to upper limit (C00800)
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00805
214 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00806
________________________________________________________________
C00806
C00830
C00831
As of version 03.00.00
Decimal/hexadecimal/bit-coded display of 16-bit input values of different blocks
Display area (min. hex value | max. hex value)
0x0000 0xFFFF
Value is bit-coded:
Bit 0 Bit0
... ...
Bit 15 Bit15
Subcodes Info
C00831/1 LS_DCTRL: wCANControl
Read access Write access CINH PLC STOP No transfer COM MOT
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 215
9 Parameter reference
9.2 Parameter list | C00833
________________________________________________________________
C00833
As of version 03.00.00
Display of the signal status of the binary inputs of different blocks
Selection list
0 False
1 True
Subcodes Info
C00833/1 L_NSet_1: bRfg0
C00833/2 L_NSet_1: bNSetInv
C00833/3 L_NSet_1: bJog1
C00833/4 L_NSet_1: bJog2
C00833/5 LS_SetError_1: bSetError1
C00833/6 LS_SetError_1: bSetError2
C00833/7 L_MPot_1: bUp
C00833/8 L_MPot_1: bInAct
C00833/9 L_MPot_1: bDown
C00833/10 L_MPot_1: bEnable
C00833/11 Reserved
C00833/12 L_PCTRL_1: bIOff
C00833/13 L_PCTRL_1: bEnableInfluenceRamp
C00833/14 LS_DCTRL: bCINH
C00833/15 LS_DCTRL: bFailReset
C00833/16 LS_DCTRL: bStatus_B0
C00833/17 LS_DCTRL: bStatus_B2
C00833/18 LS_DCTRL: bStatus_B3
C00833/19 LS_DCTRL: bStatus_B4
C00833/20 LS_DCTRL: bStatus_B5
C00833/21 LS_DCTRL: bStatus_B14
C00833/22 LS_DCTRL: bStatus_B15
C00833/23 L_RLQ_1: bCw
C00833/24 L_RLQ_1: bCcw
Read access Write access CINH PLC STOP No transfer COM MOT Scaling factor: 1
C00909
216 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list | C00910
________________________________________________________________
C00910
C00990
C00991
C00992
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 217
9 Parameter reference
9.2 Parameter list | C00994
________________________________________________________________
C00994
218 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.2 Parameter list
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 219
9 Parameter reference
9.2 Parameter list
________________________________________________________________
220 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.3 Table of attributes
________________________________________________________________
The table of attributes contains information that is required for a communication to the controller
via parameters.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 221
9 Parameter reference
9.3 Table of attributes
________________________________________________________________
222 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
9 Parameter reference
9.3 Table of attributes
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 223
9 Parameter reference
9.3 Table of attributes
________________________________________________________________
224 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
________________________________________________________________
10 Function library
This chapter describes the function and system blocks that are part of the drive application.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 225
10 Function library
10.1 L_MPot_1
________________________________________________________________
10.1 L_MPot_1
This FB replaces a hardware motor potentiometer and can be used as an alternative setpoint source
which is controlled via two inputs.
• The signal is output via a ramp function generator with linear ramps.
• The acceleration and deceleration times are set via parameters.
• Constant ramping even with speed limit values changed online.
• The motor potentiometer function can be switched on/off online via parameters or a process
signal.
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Inputs
226 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.1 L_MPot_1
________________________________________________________________
Outputs
Identifier Value/meaning
Data type
Parameter
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 227
10 Function library
10.1 L_MPot_1
________________________________________________________________
nOut_a
nHighLimit
wTir
wTir wTif
0
t
wTir
nLowLimit
bUp
TRUE
FALSE
t
bDown
TRUE
FALSE
t
228 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.1 L_MPot_1
________________________________________________________________
When the motor potentiometer is deactivated by setting bInAct to TRUE, the nOut_a output signal
responds according to the function selected in C804.
nOut_a
nHighLimit
wTif
0 1 wTir
wTif
nLowLimit
wTif wTir
0
t
bUp
TRUE
FALSE
t
bDown
TRUE
FALSE
t
bInAct
TRUE
FALSE
t
When the motor potentiometer is deactivated, nOut_a is reduced to 0 % with the deceleration time wTif.
If it is activated again, nOut_a is increased again to nLowLimit with the acceleration time wTir.
[10-2] Example: Deactivation of the motor potentiometer if C804 = "1: Deceleration to 0"
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 229
10 Function library
10.2 L_NSet_1
________________________________________________________________
10.2 L_NSet_1
This FB is used for general signal processing of process values and is provided with the following
functions:
• Ramp function generator
• With linear ramps for main setpoint path
• With S-shaped ramp (PT1 rounding)
• Internal limitation of the input signal
• 3 fixed setpoints (JOG setpoints)
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Inputs
bRfg0 Leading the main setpoint integrator to 0 within the current Ti times
BOOL
TRUE The current value of the main setpoint integrator is led to "0" within
the Ti time set.
bNSetInv Signal inversion for the main setpoint
BOOL
TRUE Main setpoint signal is inverted.
nNset_a Main setpoint signal
INT • Scaling: 16384 ≡ 100 %
• Other signals are also permitted
bJog1 / bJog2 Selection inputs for fixed changeover setpoints (JOG setpoints) for the main setpoint
BOOL • Selection inputs are binary coded.
Outputs
Identifier Value/meaning
Data type
230 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.2 L_NSet_1
________________________________________________________________
Parameter
• The signals in the main setpoint path are limited to a value range of ±32767.
• The signal at nNSet_a is first led via the JOG selection function.
• A selected JOG value switches the nNSet_a input inactive. Then, the subsequent signal conditio-
ning operates with the JOG value.
In addition to the direct main setpoint selection, via the input nNSet_a JOG setpoints can be set un-
der C039/1...3.
• The JOG setpoints are binary-coded and can be called using the bJog1 and bJog8 selection in-
puts:
• The number of selection inputs to be assigned depends on the number of JOG setpoints re-
quired.
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 231
10 Function library
10.2 L_NSet_1
________________________________________________________________
The setpoint is now led via a ramp function generator with linear characteristic. The ramp function
generator converts setpoint step-changes at the input into a ramp.
RFG-OUT
100 %
w2
w1 t ir t ir
0%
t
Tir Tir
• tir and tif are the desired times for changing between w1 and w2.
• The ramps for acceleration and deceleration can be set individually.
• C012: Acceleration time Tir
• C013: Deceleration time Tif
• The tir/tif values are converted into the required Ti times according to the following formula:
100 % 100 %
T ir = t ir ⋅ ----------------------- T if = t if ⋅ -----------------------
w2 – w1 w2 – w1
• When the bRfg0 output is set to TRUE, the ramp function generator brakes to 0 along its dece-
leration ramp.
A PT1 element is connected downstream of the linear ramp function generator. This arrangement
implements an S-shaped ramp for a nearly jerk-free acceleration and deceleration.
• The PT1 element can be switched on/off via C134.
• The corresponding S-ramp time can be set under C182.
232 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.3 L_PCTRL_1
________________________________________________________________
10.3 L_PCTRL_1
This FB is a PID controller and can be used for various control tasks (e.g. as dancer position controller,
tension controller, or pressure controller).
The FB is provides with the following functions:
• Adjustable control algorithm (P, PI, PID)
• Ramp function generator for preventing setpoint step-changes at the input
• Limitation of the controller output
• Factorisation of the output signal
• Vp adaptation
• Integral action component can be switched off
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Inputs
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 233
10 Function library
10.3 L_PCTRL_1
________________________________________________________________
Outputs
Identifier Value/meaning
Data type
Parameter
234 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.3 L_PCTRL_1
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 235
10 Function library
10.3 L_PCTRL_1
________________________________________________________________
Gain (P component)
The input value is controlled by a linear characteristic. The slope of the characteristic is determined
by the controller gain Vp.
The controller gain Vp is set under C222.
• The controller gain can be adapted via the input nAdapt_a (also possible in online mode).
• The input value nAdapt_a has a direct effect on the controller gain:
P = nAdapt_a ⋅ C00222
Example: With the parameterised controller gain Vp = 2.0 and nAdapt_a = 75 %, the resulting gain
factor is as follows:
75 [%]
P = ------------------- ⋅ 2.0 = 1.5
100 [%]
Adjustment time
The reset time Tn is set under C223.
236 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.3 L_PCTRL_1
________________________________________________________________
The PID output is led via a ramp function generator with linear characteristic. This serves to transfer
setpoint step-changes at the PID output into a ramp which should be as steep as possible.
RFG-OUT
100 %
w2
w1 t ir t ir
0%
t
Tir Tir
• tir and tif are the desired times for changing between w1 and w2.
• The ramps for acceleration and deceleration can be set individually.
• C227: Acceleration time Tir
• C228: Deceleration time Tif
• The tir/tif values are converted into the required Ti times according to the following formula:
100 % 100 %
T ir = t ir ⋅ ----------------------- T if = t if ⋅ -----------------------
w2 – w1 w2 – w1
• The ramp function generator is immediately set to "0" by setting bInAct to TRUE.
The value range of the input signal nSet_a and thus the operating range of the PID process controller
can be limited with the following parameters:
• C231/1: Pos. maximum (default setting: 199.9 %)
• C231/2: Pos. minimum (default setting: 0.0 %)
• C231/3: Neg. minimum (default setting: 0.0 %)
• C231/4: Neg. maximum (default setting: 199.9 %)
After the limitation, the output signal is evaluated with the influencing factor nInflu_a. The evalu-
ation is activated/suppressed along a ramp when the input bEnableInfluenceRamp is set to TRUE.
The ramp times are set with the parameters "Acceleration time influence" (C243) and "Deceleration
time influence" (C244).
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 237
10 Function library
10.4 L_RLQ_1
________________________________________________________________
10.4 L_RLQ_1
This FB links a selected direction of rotation to the quick stop function with wire-break protection.
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bCw Input
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bCCw Input
BOOL • TRUE = CCW rotation
Outputs
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Function
238 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.4 L_RLQ_1
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Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 239
10 Function library
10.5 LS_AnalogInput
________________________________________________________________
10.5 LS_AnalogInput
The LS_AnalogInput system block displays the analog input in the application on I/O level.
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Related topics:
Analog terminals ( 112)
Electrical data ( 120)
240 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.6 LS_DigitalInput
________________________________________________________________
10.6 LS_DigitalInput
The LS_DigitalInput system block displays the digital input terminals in the application on I/O level.
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Identifier Value/meaning
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Related topics:
Digital terminals ( 110)
Electrical data ( 120)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 241
10 Function library
10.7 LS_DigitalOutput
________________________________________________________________
10.7 LS_DigitalOutput
The LS_DigitalInput system block displays the digital output terminals in the application on I/O le-
vel.
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Related topics:
Digital terminals ( 110)
Electrical data ( 120)
242 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.8 LS_DisFree
________________________________________________________________
10.8 LS_DisFree
This system block displays any four 16-bit signals of the application on display codes. The signals to
be displayed are selected via the given configuration parameters.
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wDis1 ... wDis4 Inputs for any 16-bit signals of the application
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Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 243
10 Function library
10.9 LS_DisFree_a
________________________________________________________________
10.9 LS_DisFree_a
This system block displays any four analog signals of the application on display codes. The signals
to be displayed are selected via the given configuration parameters.
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nDis1_a ... nDis4_a Inputs for any analog signal of the application
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Parameter
244 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.10 LS_DisFree_b
________________________________________________________________
10.10 LS_DisFree_b
This system block displays any eight digital signals of the application on a bit-coded display code.
The signals to be displayed are selected via the given configuration parameters.
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bDis1 ... bDis8 Inputs for any digital signal of the application
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Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 245
10 Function library
10.11 LS_DriveInterface
________________________________________________________________
10.11 LS_DriveInterface
The LS_DriveInterface system block displays the device control in the application.
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246 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.11 LS_DriveInterface
________________________________________________________________
Inputs
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 247
10 Function library
10.11 LS_DriveInterface
________________________________________________________________
Outputs
Identifier Value/meaning
DIS code | data type
248 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.12 LS_Keypad
________________________________________________________________
10.12 LS_Keypad
This system block is used on I/O interconnection level if the "Keypad" control mode has been selec-
ted in C007.
In the "Keypad" control mode, the LS_Keypad system block passes on various setpoints and control
commands to the technology application which can be selected/activated via codes using the key-
pad.
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Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 249
10 Function library
10.13 LS_ParFix
________________________________________________________________
10.13 LS_ParFix
This system block outputs various fixed values (constants) to be used in the interconnection. The
constants can be assigned to other inputs via configuration parameters.
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Outputs
Identifier Value/meaning
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C_bTrue 1 ≡ TRUE
BOOL
C_wDriveCtrl 9 ≡ 0x0009
WORD • Bit 0, SwitchOn = TRUE
• Bit 3, EnableOperation = TRUE
• All others: FALSE
Related topics:
User-defined terminal assignment ( 115)
250 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.14 LS_ParFree_a
________________________________________________________________
10.14 LS_ParFree_a
This system block outputs 4 parameterisable analog signals. The analog signals can be assigned to
other inputs via configuration parameters.
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Identifier Value/meaning
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Parameter
Related topics:
User-defined terminal assignment ( 115)
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 251
10 Function library
10.15 LS_ParFree_b
________________________________________________________________
10.15 LS_ParFree_b
This system block outputs 16 parameterisable digital signals. The digital signals can be assigned to
other inputs via configuration parameters.
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Identifier Value/meaning
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bPar1 ... bPar16 Output of the signals levels (FALSE/TRUE) parameterised in C470/1...16
BOOL
Parameter
Related topics:
User-defined terminal assignment ( 115)
252 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
10 Function library
10.16 LS_SetError_1
________________________________________________________________
10.16 LS_SetError_1
This system block is used for error handling within the application.
• The application can trip up to two different user error messages with parameterisable error re-
sponse via the two boolean inputs.
• If both inputs are set to TRUE at the same time, the bSetError1 inputs trips the error message.
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Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 253
Index
________________________________________________________________
254 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
Index
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 255
Index
________________________________________________________________
256 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
Index
________________________________________________________________
Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05 257
Index
________________________________________________________________
258 Lenze · 8400 BaseLine D · Reference manual · DMS 5.5 EN · 01/2014 · TD05
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259
8400 BaseLine D · Reference manual · EDS84AVBDxx · 13292140 · DMS 5.5 EN · 01/2014 · TD05
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