Multi-Mode Controller For SMPS: Features
Multi-Mode Controller For SMPS: Features
Multi-Mode Controller For SMPS: Features
Features
■ Selectable multi-mode operation:
fixed frequency or quasi-resonant
■ On-board 700 V high-voltage start-up
■ Advanced light load management
■ Low quiescent current (< 3 mA)
SO16N
■ Adaptive UVLO
■ Line feedforward for constant power capability
vs mains voltage
■ Pulse-by-pulse OCP, shutdown on overload
Applications
(latched or autorestart) ■ Hi-end AC-DC adapter/charger
■ Transformer saturation detection ■ LCD TV/monitor, PDP
■ Programmable frequency modulation for EMI ■ digital consumer, IT equipment
reduction
■ single-stage PFC
■ Latched or autorestart OVP
■ Brownout protection
■ -600/+800 mA totem pole gate driver with
active pull-down during UVLO
■ SO16N package
Figure 1. Block diagram
VREF SS COMP VFF
10 14 9 15 VCC 6.4V
LOW CLAMP
-
TIME OVPL
1 SOFT-START & DISABLE OVP
OUT 1 mA
HV &
FAULT MNGT OFF2
+
7.7V
LINE VOLTAGE Q
Icharge Reference FEEDFORWARD
VOLTAGE CS
voltages
REGULATOR Internal supply LEB
VCC &
5 7
ADAPTIVE UVLO UVLO 1.5 V
- + - + + -
VCC Vth PWM OCP VCC
UVLO_SHF
400 uA +
6
FMOD
- - Hiccup-mode
OCP logic 14V
+ 5.7V BURST-MODE
OCP2 4
GD
OSC 13
OSCILLATOR R
Q DRIVER
MODE SELECTION S
&
MODE/SC 12 TURN-ON LOGIC
TIME
50 mV ZERO CURRENT
- OUT OVPL
100 mV DETECTOR
ZCD + 4.5V
OFF2
-
11 OVP
OVERVOLTAGE LATCH
PROTECTION
+
DIS
IC_LATCH 8
16
AC_OK - AC_FAIL
DISABLE
15 µA 0.450V
3V + UVLO
0.485V
3
GND
Contents
1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2 Pin settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.2 Pin description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.1 Maximum rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
5 Application information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.1 High-voltage start-up generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.2 Zero current detection and triggering block; oscillator block . . . . . . . . . . 21
5.3 Burst-mode operation at no load or very light load . . . . . . . . . . . . . . . . . . 24
5.4 Adaptive UVLO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.5 PWM control block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.6 PWM comparator, PWM latch and voltage feedforward blocks . . . . . . . . 27
5.7 Hiccup-mode OCP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5.8 Frequency modulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.9 Latched disable function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
5.10 Soft-start and delayed latched shutdown upon overcurrent . . . . . . . . . . . 33
5.11 OVP block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
5.12 Brownout protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
5.13 Slope compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
5.14 Summary of L6566B power management functions . . . . . . . . . . . . . . . . 41
2/51
8 Order codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
9 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3/51
List of tables
4/51
List of figures
5/51
1 Description
6/51
Rectified
& Filtered
Voutdc
Mains
Voltage L6566B
7/51
2 Pin settings
2.1 Connections
Figure 3. Pin connection (through top view)
HVS 1 16 AC_OK
N.C. 2 15 VFF
GND 3 14 SS
GD 4 13 OSC
Vcc 5 12 MODE/SC
FMOD 6 11 ZCD
CS 7 10 VREF
DIS 8 9 COMP
High-voltage start-up. The pin, able to withstand 700 V, is to be tied directly to the
rectified mains voltage. A 1 mA internal current source charges the capacitor
connected between Vcc pin (5) and GND pin (3) until the voltage on the Vcc pin
reaches the turn-on threshold, then it is shut down. Normally, the generator is re-
1 HVS enabled when the Vcc voltage falls below 5 V to ensure a low power throughput
during short circuit. Otherwise, when a latched protection is tripped the generator is
re-enabled 0.5 V below the turn-on threshold, to keep the latch supplied; or, when
the IC is turned off by pin COMP (9) pulled low the generator is active just below
the UVLO threshold to allow a faster restart.
Not internally connected. Provision for clearance on the PCB to meet safety
2 N.C.
requirements.
Ground. Current return for both the signal part of the IC and the gate drive. All of
3 GND the ground connections of the bias components should be tied to a track going to
this pin and kept separate from any pulsed current return.
Gate driver output. The totem pole output stage is able to drive power MOSFET’s
4 GD
and IGBT’s with a peak current capability of 800 mA source/sink.
8/51
Supply voltage of both the signal part of the IC and the gate driver. The internal
high voltage generator charges an electrolytic capacitor connected between this
pin and GND (pin 3) as long as the voltage on the pin is below the turn-on threshold
of the IC, after that it is disabled and the chip is turned on. The IC is disabled as the
5 Vcc
voltage on the pin falls below the UVLO threshold. This threshold is reduced at light
load to counteract the natural reduction of the self-supply voltage. Sometimes a
small bypass capacitor (0.1 µF typ.) to GND might be useful to get a clean bias
voltage for the signal part of the IC.
Frequency modulation input. When FF mode operation is selected, a capacitor
connected from this pin to GND (pin 3) is alternately charged and discharged by
internal current sources. As a result, the voltage on the pin is a symmetrical
triangular waveform with the frequency related to the capacitance value. By
6 FMOD
connecting a resistor from this pin to pin 13 (OSC) it is possible to modulate the
current sourced by the OSC pin and then the oscillator frequency. This modulation
is to reduce the peak value of EMI emissions by means of a spread-spectrum
action. If the function is not used, the pin will be left open.
Input to the PWM comparator. The current flowing in the MOSFET is sensed
through a resistor, the resulting voltage is applied to this pin and compared with an
internal reference to determine MOSFET’s turn-off. The pin is equipped with 150 ns
min. blanking time after the gate-drive output goes high for improved noise
7 CS immunity. A second comparison level located at 1.5 V latches the device off and
reduces its consumption in case of transformer saturation or secondary diode short
circuit. The information is latched until the voltage on the Vcc pin (5) goes below
the UVLO threshold, hence resulting in intermittent operation. A logic circuit
improves sensitivity to temporary disturbances.
IC’s latched disable input. Internally the pin connects a comparator that, when the
voltage on the pin exceeds 4.5 V, latches off the IC and brings its consumption to a
lower value. The latch is cleared as the voltage on the Vcc pin (5) goes below the
UVLO threshold, but the HV generator keeps the Vcc voltage high (see pin 1
8 DIS
description). It is then necessary to recycle the input power to restart the IC. For a
quick restart pull pin 16 (AC_OK) below the disable threshold (see pin 16
description). Bypass the pin with a capacitor to GND (pin 3) to reduce noise pick-
up. Ground the pin if the function is not used.
Control input for loop regulation. The pin will be driven by the phototransistor
(emitter-grounded) of an optocoupler to modulate its voltage by modulating the
current sunk. A capacitor placed between the pin and GND (3), as close to the IC
as possible to reduce noise pick-up, sets a pole in the output-to-control transfer
9 COMP
function. The dynamics of the pin is in the 2.5 to 5 V range. A voltage below an
internally defined threshold activates burst-mode operation. The voltage at the pin
is bottom-clamped at about 2 V. If the clamp is externally overridden and the
voltage is pulled below 1.4 V the IC will shut down.
An internal generator furnishes an accurate voltage reference (5 V ± 2 %) that can
be used to supply few mA to an external circuit. A small film capacitor (0.1 µF typ.),
connected between this pin and GND (3), is recommended to ensure the stability of
10 VREF
the generator and to prevent noise from affecting the reference. This reference is
internally monitored by a separate auxiliary reference and any failure or drift will
cause the IC to latch off.
9/51
10/51
3 Electrical data
11/51
4 Electrical characteristics
(TJ = -25 to 125°C, VCC = 12, CO = 1 nF; MODE/SC = VREF, RT = 20 kΩ from OSC to GND,
unless otherwise specified).
Supply voltage
Supply current
12/51
Reference voltage
VREF (1)
Output voltage TJ = 25 °C; IREF = 1 mA 4.95 5 5.05 V
IREF = 1 to 5 mA,
VREF Total variation 4.9 5.1 V
Vcc = 10.6 to 23 V
IREF Short circuit current VREF = 0 10 30 mA
Sink capability in UVLO Vcc = 6 V; Isink = 0.5 mA 0.2 0.5 V
VOV Overvoltage threshold 5.3 5.7 V
Internal oscillator
Brownout protection
13/51
PWM control
14/51
Thermal shutdown
15/51
Soft-start
Gate driver
16/51
5 Application information
The L6566B is a versatile peak-current-mode PWM controller specific for offline flyback
converters. The device allows either fixed-frequency (FF) or quasi-resonant (QR) operation,
selectable with the pin MODE/SC (12): forcing the voltage on the pin over 3 V (e.g. by tying
it to the 5 V reference externally available at pin VREF, 10) will activate QR operation,
otherwise the device will be FF-operated.
Irrespective of the operating option selected by pin 12, the device is able to work in different
modes, depending on the converter’s load conditions. If QR operation is selected (see
Figure 4):
1. QR mode at heavy load. Quasi-resonant operation lies in synchronizing MOSFET's
turn-on to the transformer’s demagnetization by detecting the resulting negative-going
edge of the voltage across any winding of the transformer. Then the system works
close to the boundary between discontinuous (DCM) and continuous conduction
(CCM) of the transformer. As a result, the switching frequency will be different for
different line/load conditions (see the hyperbolic-like portion of the curves in Figure 4).
Minimum turn-on losses, low EMI emission and safe behavior in short circuit are the
main benefits of this kind of operation.
2. Valley-skipping mode at medium/ light load. The externally programmable oscillator of
the L6566B, synchronized to MOSFET’s turn-on, enables the designer to define the
maximum operating frequency of the converter. As the load is reduced MOSFET’s turn-
on will not any more occur on the first valley but on the second one, the third one and
so on. In this way the switching frequency will no longer increase (piecewise linear
portion in Figure 4).
3. Burst-mode with no or very light load. When the load is extremely light or disconnected,
the converter will enter a controlled on/off operation with constant peak current.
Decreasing the load will then result in frequency reduction, which can go down even to
few hundred hertz, thus minimizing all frequency-related losses and making it easier to
comply with energy saving regulations or recommendations. Being the peak current
very low, no issue of audible noise arises.
fosc
Input voltage
Valley-skipping
f sw mode
Burst-mode
Quasi-resonant mode
0
0 Pinmax
P in
17/51
If FF operation is selected:
1. FF mode from heavy to light load. The system operates exactly like a standard current
mode control, at a frequency fsw determined by the externally programmable oscillator:
both DCM and CCM transformer operation are possible, depending on whether the
power that it processes is greater or less than:
Equation 1
2
⎛ Vin VR ⎞
⎜⎜ ⎟⎟
⎝ Vin + VR ⎠
Pin T =
2 fsw Lp
where Vin is the input voltage to the converter, VR the reflected voltage (i.e. the
regulated output voltage times the primary-to-secondary turn ratio) and Lp the
inductance of the primary winding. PinT is the power level that marks the transition from
continuous to discontinuous operation mode of the transformer.
2. Burst-mode with no or very light load. This kind of operation is activated in the same
way and results in the same behavior as previously described for QR operation.
The L6566B is specifically designed for applications with no PFC front-end; pin 6 (FMOD)
features an auxiliary oscillator that can modulate the switching frequency (when FF
operation is selected) in order to mitigate EMI emissions by a spread-spectrum action.
1
L6566B 15 M
Vcc_OK
HV_EN I HV
5 Vcc
CONTROL
I charge
GND
18/51
With reference to the timing diagram of Figure 6, when power is first applied to the converter
the voltage on the bulk capacitor (Vin) builds up and, at about 80 V, the HV generator is
enabled to operate (HV_EN is pulled high) so that it draws about 1 mA. This current, minus
the device’s consumption, charges the bypass capacitor connected from pin Vcc (5) to
ground and makes its voltage rise almost linearly.
Vin
VHVstart
VccOFF
Vccrestart
t
GD
(pin 4)
t
HV_EN
t
Vcc_OK
Icharge t
0.85 mA
Normal t
Power-on Power-off
operation
As the Vcc voltage reaches the turn-on threshold (14 V typ.) the device starts operating and
the HV generator is cut off by the Vcc_OK signal asserted high. The device is powered by
the energy stored in the Vcc capacitor until the self-supply circuit (typically an auxiliary
winding of the transformer and a steering diode) develops a voltage high enough to sustain
the operation. The residual consumption of this circuit is just the one on the 15 MΩ resistor
(≈10 mW at 400 Vdc), typically 50-70 times lower, under the same conditions, as compared
to a standard start-up circuit made with external dropping resistors.
At converter power-down the system will lose regulation as soon as the input voltage is so
low that either peak current or maximum duty cycle limitation is tripped. Vcc will then drop
and stop IC activity as it falls below the UVLO threshold (10 V typ.). The Vcc_OK signal is
de-asserted as the Vcc voltage goes below a threshold VCCrest located at about 5V. The HV
generator can now restart. However, if Vin < Vinstart, as illustrated in Figure 6, HV_EN is de-
asserted too and the HV generator is disabled. This prevents converter’s restart attempts
and ensures monotonic output voltage decay at power-down in systems where brownout
protection (see the relevant section) is not used.
The low restart threshold VCCrest ensures that, during short circuits, the restart attempts of
the device will have a very low repetition rate, as shown in the timing diagram of Figure 7 on
page 20, and that the converter will work safely with extremely low power throughput.
19/51
Vcc OFF
Vccrestart
Trep
GD t
(pin 4) < 0.03Trep
Vcc_OK
t
Icharge
t
0.85 mA
Figure 8. Zero current detection block, triggering block, oscillator block and
related logic
COMP VFF
9 15
L6566B line +Vin
FFWD
ZCD 11 PWM
blanking
START
RZ1 BLANKING 7 CS
5.7V
TIME
RZ2
R 4 GD
Q DRIVER Q
TURN-ON
- MONO S
LOGIC
STABLE
+
100 mV
50 mV
OSCILLATOR Rs
Strobe
Reset
+ 4:1 FAULT
S/H AUXILIARY
- Counter OSCILLATOR
5V 6 13
FMOD OSC
RMOD
CMOD RT
20/51
Equation 2
2 ⋅ 10 3
fosc ≈
RT
(with fosc in kHz and RT in kΩ). As the device is turned on, the oscillator starts immediately;
at the end of the first oscillator cycle, being zero the voltage on the ZCD pin, the MOSFET
will be turned on, thus starting the first switching cycle right at the beginning of the second
oscillator cycle. At any switching cycle, the MOSFET is turned off as the voltage on the
current sense pin (CS, 7) hits an internal reference set by the line feedforward block, and the
transformer starts demagnetization. If this completes (hence a negative-going edge appears
on the ZCD pin) after a time exceeding one oscillation period Tosc = 1/fosc from the previous
turn-on, the MOSFET will be turned on again - with some delay to ensure minimum voltage
at turn-on – and the oscillator ramp will be reset. If, instead, the negative-going edge
appears before Tosc has elapsed, it will be ignored and only the first negative-going edge
after Tosc will turn-on the MOSFET and synchronize the oscillator. In this way one or more
drain ringing cycles will be skipped (“valley-skipping mode”, Figure 9) and the switching
frequency will be prevented from exceeding fosc.
21/51
t t t
TON TFW TV
Pin = Pin'
(limit condition) Pin = Pin'' < Pin' Pin = Pin''' < P in''
Note: When the system operates in valley skipping-mode, uneven switching cycles may be
observed under some line/load conditions, due to the fact that the OFF-time of the MOSFET
is allowed to change with discrete steps of one ringing cycle, while the OFF-time needed for
cycle-by-cycle energy balance may fall in between. Thus one or more longer switching
cycles will be compensated by one or more shorter cycles and vice versa. However, this
mechanism is absolutely normal and there is no appreciable effect on the performance of
the converter or on its output voltage.
If the MOSFET is enabled to turn on but the amplitude of the signal on the ZCD pin is
smaller than the arming threshold for some reason (e.g. a heavy damping of drain
oscillations, like in some single-stage PFC topologies, or when a turn-off snubber is used),
MOSFET’s turn-on cannot be triggered. This case is identical to what happens at start-up:
at the end of the next oscillator cycle the MOSFET will be turned on, and a new switching
cycle will take place after skipping no more than one oscillator cycle.
The operation described so far does not consider the blanking time TBLANK after MOSFET’s
turn off, and actually TBLANK does not come into play as long as the following condition is
met:
Equation 3
TBLANK
D ≤ 1−
Tosc
where D is the MOSFET duty cycle. If this condition is not met, things do not change
substantially: the time during which MOSFET’s turn-on is inhibited is extended beyond Tosc
by a fraction of TBLANK. As a consequence, the maximum switching frequency will be a little
lower than the programmed value fosc and valley-skipping mode may take place slightly
earlier than expected. However this is quite unusual: setting fosc = 150 kHz, the
phenomenon can be observed at duty cycles higher than 60 %. See Section 5.11: OVP
block on page 35 for further implications of TBLANK.
If the voltage on the COMP pin (9) saturates high, which reveals an open control loop, an
internal pull-up keeps the ZCD pin close to 2 V during MOSFET's OFF-time to prevent noise
from false triggering the detection block. When this pull-up is active, the ZCD pin might not
be able to go below the triggering threshold, which would stop the converter. To allow auto-
restart operation, however ensuring minimum operating frequency in these conditions, the
oscillator frequency that retriggers MOSFET's turn-on is that of the external oscillator
divided by 128. Additionally, to prevent malfunction at converter's start-up, the pull-up is
disabled during the initial soft-start (see the relevant section). However, to ensure a correct
22/51
start-up, at the end of the soft-start phase the output voltage of the converter must meet the
condition:
Equation 4
Ns
Vout > R Z1 I ZCD
Naux
where Ns is the turn number of the secondary winding, Naux the turn number of the
auxiliary winding and IZCD the maximum pull-up current (130 μA).
The operation described so far under different operating conditions for the converter is
illustrated in the timing diagrams of Figure 10.
If the FF option is selected the operation will be exactly equal to that of a standard current-
mode PWM controller. It will work at a frequency fsw = fosc; both DCM and CCM
transformer's operation are possible, depending on the operating conditions (input voltage
and output load) and on the design of the power stage. The MOSFET is turned on at the
beginning of each oscillator cycle and is turned off as the voltage on the current sense pin
reaches an internal reference set by the line feedforward block. The maximum duty cycle is
limited at 70 % minimum. The signal on the ZCD pin in this case is used only for detecting
feedback loop failures (see Section 5.11: OVP block on page 35).
Figure 10. Operation of ZCD, triggering and oscillator blocks (QR option active)
armed trigger
GD GD GD
(pin 4) (pin 4) (pin 4)
23/51
COMP
(pin 9)
20 mV
hyster.
VCOMPBM
fosc t
MODE/SC=Open
fsw
MODE/SC=VREF
t
GD
(pin 4)
Valley-skipping Mode
24/51
Figure 12. Addition of an offset to the current sense lowers the burst-mode
operation threshold
Vcso = Vref R
R + Rc
Vref
10
4
L6566B Rc
R
3 7
Rs
VCOMP
(pin 9)
Vcc
V COMPL
5
V COMPO
+
Vcc t
COMP
9 R (pin 5)
UVLO
-
S Q +
VccOFF1
+
SW
VCOMPL - VccOFF2
VCOMPO
VccOFF1 VccOFF2
(*) Q t
L6566B
25/51
Figure 14. Possible feedback configurations that can be used with the L6566B
Vout
5 Vcc
L6566B
9
L6566B
Cs
COMP 9
Naux
COMP
TL431
Ideally, the voltage generated by the self-supply winding and the output voltage should be
related by the Naux/Ns turn ratio only. Actually, numerous non-idealities, mainly
transformer's parasites, cause the actual ratio to deviate from the ideal one. Line regulation
is quite good, in the range of ± 2 %, whereas load regulation is about ± 5 % and output
voltage tolerance is in the range of ± 10 %.
The dynamics of the pin is in the 2.5 to 5 V range. The voltage at the pin is clamped
downwards at about 2 V. If the clamp is externally overridden and the voltage on the pin is
pulled below 1.4 V the L6566B will shut down. This condition is latched as long as the
device is supplied. While the device is disabled, however, no energy is coming from the self-
supply circuit, thus the voltage on the Vcc capacitor will decay and cross the UVLO
threshold after some time, which clears the latch and lets the HV generator restart. This
function is intended for an externally controlled burst-mode operation at light load with a
reduced output voltage, a technique typically used in multi-output SMPS, such as those for
TVs or monitors (see the timing diagram Figure 15 on page 27).
26/51
Figure 15. Externally controlled burst-mode operation by driving pin COMP: timing
diagram
COMP t
(pin 9)
GD t
(pin 4)
Vcc_OK
t
Icharge
t
0.85 mA
Vout t
27/51
setpoint. This is illustrated in the diagram on the left-hand side of Figure 17 on page 29: it
shows the relationship between the voltage on the pin VFF and Vcsx (with the error amplifier
saturated high in the attempt of keeping output voltage regulation):
Equation 5
VVFF k
Vcsx = 1 − = 1 − Vin
3 3
k=0
2 system not
compensated
inmin@ V inlim
k
1.5
P
1 system optimally
compensated k = kopt
0.5
1 1.5 2 2.5 3 3.5 4
Vin
Vinmin
Note: If the voltage on the pin exceeds 3 V switching ceases but the soft-start capacitor is not
discharged. The schematic in Figure 17 on page 29 shows also how the function is included
in the control loop.
With a proper selection of the external divider R1-R2, i.e. of the ratio k = R2 / (R1+R2), it is
possible to achieve the optimum compensation described by the lower curve in the diagram
of Figure 16.
The optimum value of k, kopt, which minimizes the power capability variation over the input
voltage range, is the one that provides equal power capability at the extremes of the range.
The exact calculation is complex, and non-idealities shift the real-world optimum value from
the theoretical one. It is therefore more practical to provide a first cut value, simple to be
calculated, and then to fine tune experimentally.
Assuming that the system operates exactly at the boundary between DCM and CCM, and
neglecting propagation delays, the following expression for kopt can be found:
Equation 6
VR
k opt = 3 ⋅
Vin min ⋅ Vin max + (Vin min + Vin max ) ⋅ VR
28/51
Experience shows that this value is typically lower than the real one. Once the maximum
peak primary current, IPKpmax, occurring at minimum input voltage Vinmin has been found,
the value of Rs can be determined from (5):
Equation 7
k opt
1− Vin min
Rs = 3
IPKp max
Figure 17. Left: overcurrent setpoint vs VFF voltage; right: line feedforward function block
0.8
R2 Rs
0.6 VFF CS
15 7
+
0.4 VOLTAGE PWM
COMP FEED
-
FORWARD R 4
0.2 9 + Q DRIVER
OCP S GD
-
0 Vcsx Clock/ZCD
0 0.5 1 1.5 2 2.5 3 3.5 +
DISABLE
Hiccup
VVFF [V] L6566B 1.5 V -
The converter is then tested on the bench to find the output power level Poutlim where
regulation is lost (because overcurrent is being tripped) both at Vin = Vinmin and
Vin = Vinmax.
If Poutlim @ Vinmax > Poutlim @ Vinmin the system is still undercompensated and k needs
increasing; if Poutlim @ Vinmax < Poutlim @ Vinmin the system is overcompensated and k
needs decreasing. This will go on until the difference between the two values is acceptably
low. Once found the true kopt in this way, it is possible that Poutlim turns out slightly different
from the target; to correct this, the sense resistor Rs needs adjusting and the above tuning
process will be repeated with the new Rs value. Typically a satisfactory setting is achieved in
no more than a couple of iterations.
In applications where this function is not wanted, e.g. because of a narrow input voltage
range, the VFF pin can be simply grounded, directly or through a resistor, depending on
whether one wants the OVP function to be auto-restart or latched mode (see “Section 5.11:
OVP block on page 35”). The overcurrent setpoint will be then fixed at the maximum value of
1V. If a lower setpoint is desired to reduce the power dissipation on Rs, the pin can be also
biased at a fixed voltage using a divider from VREF (pin 10).
If the FF option is selected the line feedforward function can be still used to compensate for
the total propagation delay Td of the current sense chain (internal propagation delay td(H-L)
plus the turn-off delay of the external MOSFET), which in standard current mode PWM
controllers is done by adding an offset on the current sense pin proportional to the input
voltage. In that case the divider ratio k, which will be much smaller as compared to that used
with the QR option selected, can be calculated with the following equation:
29/51
Equation 8
Td
k opt = 3
Rs Lp
where Lp is the inductance of the primary winding. In case a constant maximum power
capability vs. the input voltage is not required, the VFF pin can be grounded, directly or
through a resistor (see Section 5.11: OVP block on page 35), hence fixing the overcurrent
setpoint at 1 V, or biased at a fixed voltage through a divider from VREF to get a lower
setpoint.
It is possible to bypass the pin to ground with a small film capacitor (e.g. 1-10 nF) to ensure
a clean operation of the IC even in a noisy environment.
The pin is internally forced to ground during UVLO, after activating any latched protection
and when pin COMP is pulled below its low clamp voltage (see Section 5.5: PWM control
block on page 26).
Vcc OFF
Vcc restart
VCS 1.5 V t
(pin 7)
GD t
(pin 4)
OCP latch t
Vcc_OK t
To distinguish an actual malfunction from a disturbance (e.g. induced during ESD tests), the
first time the comparator is tripped the protection circuit enters a “warning state”. If in the
next switching cycle the comparator is not tripped, a temporary disturbance is assumed and
the protection logic will be reset in its idle state; if the comparator will be tripped again a real
malfunction is assumed and the L6566B will be stopped. Depending on the time relationship
30/51
between the detected event and the oscillator, occasionally the device could stop after the
third detection.
This condition is latched as long as the device is supplied. While it is disabled, however, no
energy is coming from the self-supply circuit; hence the voltage on the Vcc capacitor will
decay and cross the UVLO threshold after some time, which clears the latch. The internal
start-up generator is still off, then the Vcc voltage still needs to go below its restart voltage
before the Vcc capacitor is charged again and the device restarted. Ultimately, this will result
in a low-frequency intermittent operation (Hiccup-mode operation), with very low stress on
the power circuit. This special condition is illustrated in the timing diagram of Figure 18 on
page 30.
L6566B
13 6
1V 1.5 V
OSC FMOD
0V RMOD 0.5 V
RT CMOD
With reference to Figure 19, the capacitor CMOD is connected from FMOD to ground and is
alternately charged and discharged between 0.5 and 1.5 V by internal current generators
sourcing and sinking the same current (three times the current defined by the resistor RT on
pin OSC). Hence, the voltage across CMOD will be a symmetric triangle, whose frequency fm
is determined by CMOD. By connecting a resistor RMOD from FMOD to OSC, the current
sourced by pin OSC will be modulated according a triangular profile at a frequency fm. If
RMOD is considerably higher than RT, as normally is, both fm and the symmetry of the
triangle will be little affected.
With this arrangement it is possible to set, nearly independently, the frequency deviation
Δfsw and the modulating frequency fm, which define the modulation index:
31/51
Equation 9
Δfsw
β=
fm
which is the parameter that the amplitude of the generated side-band harmonics depends
on.
The minimum frequency fsw_min (occurring on the peak of the triangle) and the maximum
frequency fsw_max (occurring on the valley of the triangle) will be symmetrically placed
around the centre value fsw, so that:
Equation 10
Then, RT will be found from (5) (see Section 5.2: Zero current detection and triggering block;
oscillator block on page 21), while RMOD and CMOD can be calculated as follows:
Equation 11
2 ⋅ 10 3 75
R MOD = C MOD =
Δfsw fm
where Δfsw and fm (in kHz, with CMOD in nF and RMOD in kΩ) will be selected by the user so
to achieve the best compromise between attenuation of peak EMI emissions and clean
converter operation.
32/51
DIS
(pin 8)
4.5V
Vccrestart
GD t
HV generator turn-on is disabled here
(pin 4)
VHVstart
AC_OK t
(pin 16)
Vth
Equation 12
Css Css ⎛ V ⎞
TSS = Vcsx (VVFF ) = ⎜1 − VFF ⎟⎟
ISS1 ISS1 ⎜⎝ 3 ⎠
During the ramp (i.e. until VSS = 2 V) all the functions that monitor the voltage on pin COMP
are disabled.
33/51
The soft-start pin is also invoked whenever the control voltage (COMP) saturates high,
which reveals an open-loop condition for the feedback system. This condition very often
occurs at start-up, but may be also caused by either a control loop failure or a converter
overload/short circuit. A control loop failure results in an output overvoltage that is handled
by the OVP function of the L6566B (see next section). In case of QR operation, a short
circuit causes the converter to run at a very low frequency, then with very low power
capability. This makes the self-supply system that powers the device unable to keep it
operating, so that the converter will work intermittently, which is very safe. In case of
overload the system has a power capability lower than that at nominal load but the output
current may be quite high and overstress the output rectifier. In case of FF operation the
capability is almost unchanged and both short circuit and overload conditions are more
critical to handle.
The L6566B, regardless of the operating option selected, makes it easier to handle such
conditions: the 2 V clamp on the SS pin is removed and a second internal current generator
ISS2 = ISS1 /4 keeps on charging CSS. As the voltage reaches 5 V the device is disabled, if it
is allowed to reach 2 VBE over 5 V, the device will be latched off. In the former case the
resulting behavior will be identical to that under short circuit illustrated in Figure 7 on
page 20; in the latter case the result will be identical to that of Figure 20 on page 33. See
Section 5.9: Latched disable function on page 32 for additional details.
Figure 21. Soft-start pin operation under different operating conditions and settings
Vcc
(pin 5)
Vcc falls below UVLO UVLO
before latching off
SS 5V+2Vbe t
(pin 14) 5V here the IC
2V here the IC latches off
shuts down
COMP
(pin 9) t
GD
(pin 4) t
t
START-UP NORMAL TEMPORARY NORMAL OVERLOAD SHUTDOWN RESTART
OPERATION OVERLOAD OPERATION LATCHED
AUTORESTART
A diode, with the anode to the SS pin and the cathode connected to the VREF pin (10) is the
simplest way to select either auto-restart mode or latch-mode behavior upon overcurrent. If
the overload disappears before the Css voltage reaches 5 V the ISS2 generator will be
turned off and the voltage gradually brought back down to 2 V. Refer to the “Application
examples and Ideas” section (Table 7 on page 45) for additional hints.
If latch-mode behavior is desired also for converter’s short circuit, make sure that the supply
voltage of the device does not fall below the UVLO threshold before activating the latch.
Figure 21 shows soft-start pin behavior under different operating conditions and with
different settings (latch-mode or autorestart).
Note: Unlike other PWM controllers provided with a soft-start pin, in the L6566B grounding the SS
pin does not guarantee that the gate driver is disabled.
34/51
ZCD
to triggering
11
block
40kΩ
5V
- L6566B
+
PWM latch COUT
5pF
R Q
OVP Fault
2-bit
Monostable STROBE
S Q Monostable counter
M2
M1 2 µs 0.5 µs
FF Counter
R Q1 reset
The ZCD pin will be connected to the auxiliary winding through a resistor divider RZ1, RZ2
(see Figure 8 on page 20). The divider ratio kOVP = RZ2 / (RZ1 + RZ2) will be chosen equal
to:
Equation 13
5 Ns
k OVP =
Vout OVP Naux
where VoutOVP is the output voltage value that is to activate the protection, Ns the turn
number of the secondary winding and Naux the turn number of the auxiliary winding.
35/51
GD
(pin 4)
Vaux t
0
ZCD
(pin 11)
t
5V
COUT t
STROBE 2 µs 0.5 µs t
t
OVP
COUNTER t
RESET
COUNTER t
STATUS 0 0 0 0 →1 1 →2 2 →0 0 0 →1 1 →2 2 →3 3 →4
FAULT t
t
NORMAL OPERATION TEMPORARY DISTURBANCE FEEDBACK LOOP FAILURE
The value of RZ1 will be such that the current sourced by the ZCD pin be within the rated
capability of the internal clamp:
Equation 14
1 Naux
R Z1 ≥ −3
Vin max
3 ⋅ 10 Np
where Vinmax is the maximum dc input voltage and Ns the turn number of the primary
winding. See Section 5.2: Zero current detection and triggering block; oscillator block on
page 21 for additional details.
To reduce sensitivity to noise and prevent the latch from being erroneously activated, first
the OVP comparator is active only for a small time window (typically, 0.5 µs) starting 2 µs
after MOSFET’s turn-off, to reject the voltage spike associated to the positive-going edges
of the voltage across the auxiliary winding Vaux; second, to stop the L6566B the OVP
comparator must be triggered for four consecutive switching cycles. A counter, which is
reset every time the OVP comparator is not triggered in one switching cycle, is provided to
this purpose.
Figure 22 on page 35 shows the internal block diagram, while the timing diagrams in
Figure 23 illustrate the operation.
Note: To use the OVP function effectively, i.e. to ensure that the OVP comparator will be always
interrogated during MOSFET’s OFF-time, the duty cycle D under open-loop conditions must
fulfill the following inequality:
36/51
Equation 15
D + TBLANK 2 fsw ≤ 1
where TBLANK2 = 2 µs; this is also illustrated in the diagram of Figure 24.
Figure 24. Maximum allowed duty cycle vs switching frequency for correct OVP
detection
0.8
0.725
0.7
0.6
Dmax 0.5
0.4
0.3
0.2
4 5 5 5 5 5 5 5
5 .10 1 . 10 1.5 . 10 2 . 10 2.5 .10 3 . 10 3.5 .10 4 . 10
fsw [Hz]
37/51
Figure 25. Brownout protection: internal block diagram and timing diagram
Sensed voltage
VsenON
VsenOFF
VAC_OK t
0.485V
(pin 16)
0.45V
Sensed
voltage
Vcc t
AC_FAIL
L6566B 5
t
IHYS
RH
15 µA
AC_OK
- AC_FAIL
t
16 Vcc
0.485V +
15 µA 0.45V (pin 5)
RL
t
GD
(pin 4)
t
Vout
Equation 16
Vsen ON − 0.485 0.485 Vsen OFF − 0.45 0.45
= 15 ⋅ 10 − 6 + =
RH RL RH RL
Equation 17
Vsen ON − 1.078 ⋅ Vsen OFF 0.45
RH = −6
; RL = RH
15 ⋅ 10 Vsen OFF − 0.45
38/51
Figure 26. Voltage sensing techniques to implement brownout protection with the
L6566B
AC mains (N/L) RH
AC_OK
RH 16
AC_OK RH
16 RL1
RL1
L6566B VFF L6566B
VFF RL
15
RL RL2
15
RL2
CF
Optionalfor Optionalfor
OVPsettings OVP settings
a) b)
It is typically convenient to use a single divider to bias both the AC_OK and the VFF pins, as
shown in Figure 26: this is possible because in all practical cases the voltage on the VFF pin
is lower than that on the AC_OK pin. Once RH and RL have been found as suggested above,
and kopt, either calculated from (6) or (8) or experimentally found, RL will be split as:
Equation 18
R L 2 = k opt ( R L + R H ) ; R L1 = R L − R L 2
Circuit a) senses the input voltage bus (across the bulk capacitor, downstream the bridge
rectifier); in this case, for a proper operation of the brownout function, VsenON must be lower
than the peak voltage at minimum mains and VsenOFF lower than the minimum voltage on
the input bulk capacitor at minimum mains and maximum load considering, in case, holdup
requirements during mains missing cycles as well. Brownout level will be load-dependent. In
case of latched shutdown, when the input source is removed it is necessary to wait until the
bulk capacitor voltage falls below the start voltage of the HV generator VHVstart in order for
the unit to restart, which may take even several seconds.
Circuit b) senses the mains voltage directly, upstream the bridge rectifier. It can be
configured either for half-wave sensing (only the line/neutral wire is sensed) or full-wave
sensing (both neutral and line are sensed); in the first case, assuming CF is large enough,
the sensed voltage will be equal to 1/π the peak mains voltage, while in the second case it
will be equal to 2/π the peak mains voltage. CF needs to be quite a big capacitor (in the uF)
to have small residual ripple superimposed on the dc level; as a rule-of-thumb, use a time
constant RL ·CF at least 4-5 times the maximum line cycle period in case of half-wave
sensing, 2-3 times in case of full-wave sensing. Then fine tune if needed, considering also
transient conditions such as mains missing cycles. Brownout level will not depend on the
load. When the input source is removed CF will be discharged after some ten ms then this
circuit is suitable to have a quick restart after a latched shutdown.
The AC_OK pin is a high impedance input connected to high value resistors, thus it is prone
to pick up noise, which might alter the OFF threshold when the converter is running or give
origin to undesired switch-off of the device during ESD tests. It is possible to bypass the pin
to ground with a small film capacitor (e.g. 1-10 nF) to prevent any malfunctioning of this kind.
The voltage on the pin is clamped upwards at about 3.15 V; then, if the function is not used
the pin has to be connected to Vcc through a resistor (220 to 680 kΩ).
39/51
GD t
(pin 4)
MODE/SC t
(pin 12)
The compensation will be realized by connecting a programming resistor between this pin
and the current sense input (pin 7, CS). The CS pin has to be connected to the sense
resistor with another resistor to make a summing node on the pin. Since no ramp is
delivered during MOSFET OFF-time (see Figure 27), no external component other than the
programming resistor is needed to ensure a clean operation at light loads.
Note: The addition of the slope compensation ramp will reduce the available dynamics of the
current signal; thereby, the value of the sense resistor must be determined taking this into
account. Note also that the burst-mode threshold (in terms of power) will be slightly
changed.
If slope compensation is not required with FF operation, the pin shall be left floating.
40/51
Controlled
ON-OFF
Burst operation for VCOMP < Pulse VCOMPBM
low power VCOMPBM skipping N.A. 1.34 mA 5 unchanged -HYS to 0/1 0
mode
consumptio - Hys operation VCOMPBM
n at light
load
41/51
VZCD>VZCDt
h for 4 Auto unchanged
Output consecutive 5 2.2 5(6) (6) 0 0 0 unchanged
restart(1)
OVP overvoltage switching
protection cycles
VFF >
Latched 13.5 0.33 0 0 0 0 0 0
VFFlatch
VCOMP
=VCOMPHi Auto VSS VCOMPHi
5 1.46 5(6) 0 0 unchanged
VSS > restart(2) <VSSLAT(3) (6)
Output VSSDIS
OLP overload
protection VCOMP
=VCOMPHi
Latched 13.5 0.33 0 0 0 0 0 0
VSS >
VSSLAT
VCOMP
=VCOMPHi Auto VSS VCOMPHi
5 1.46 0 0 unchanged
VSS > restart <VSSLAT(6) (5)
Output short VSSDIS(4)
Short circuit
circuit
protection
protection VCOMP
=VCOMPHi
Latched 13.5 0.33 0 0 0 0 0 0
VSS >
VSSLAT(6)
Externally
settable
overtempera VDIS>VOTP Latched 13.5 0.33 0 0 0 0 0 0
ture
OTP protection
Internal
Auto
thermal Tj > 160oC 5 0.33 0 0 0 0 0 0
restart(5)
shutdown
Mains
VAC_OK < Auto
Brownout undervoltag 5 0.33 0 0 0 0 0 unchanged
Vth restart
e protection
42/51
Shutdown
VCOMP <
Shutdown2 by VCOMP Latched 10 0.33 0 0 0 0 0 0
VCOMPOFF
low
1. Use One external diode from VFF (#15) to AC_OK (#16), cathode to AC_OK
2. Use one external diode from SS (#14) to VREF (#10), cathode to VREF
3. If Css and the Vcc capacitor are such that Vcc falls below UVLO before latch tripping (Figure 21 on page 34)
4. If Css and the Vcc capacitor are such that the latch is tripped before Vcc falls below UVLO (Figure 21 on page 34)
5. When TJ < 110 oC
6. Discharged to zero by Vcc going below UVLO
It is worth reminding that “Auto-restart” means that the device will work intermittently as long
as the condition that is activating the function is not removed; “Latched” means that the
device is stopped as long as the unit is connected to the input power source and the unit
must be disconnected for some time from the source in order for the device (and the unit) to
restart. Optionally, a restart can be forced by pulling the voltage of pin 16 (AC_OK) below
0.45 V.
43/51
F1
NTC1
fuse
B1
Vin CY1 T1
88 to CX1 CX2
264 Vac
C1
Lx R1 C2
CY2 D4 Vout
D1
C8A,B
R3 470k R2
C3 D2
DIS 6 16 1 5
8 GD R4
4 R7
Q1
IC1 D3
VFF 15
L6566B 7
CS
IC3 1
4
ZCD R5
12 10 13 14 9 3 11 R9
Optional f or
Optional f or C4 R6 C5 C6 QR operation TL431
QR operation R10
F1 NTC1
fuse
B1
Vin CY1 T1
88 to CX1 CX2
264 Vac
C1
Lx R1 C2
CY2 D4
Vout
D1
C8A,B
R2
D2
R15 C3 1N4148
FMOD HVS Vcc C7 2.2 nF Y1
ZCD R3
AC_OK 6 1 5 11
16 GD R4
4 R7
Q1
R14
IC1 D3 1N4148
VFF
15
L6566B 7
CS
IC3 PC817A 1
DIS 8 4
R5
10 6
12 13 14 9 3 R9
R18
R13 VREF MODE/SC OSC SS COMP GND
NTC2 3
2 C9 R8
R12 C4 R6 C5 C6 TL431
R10
44/51
CY2 D4
Vout
D1
C8A,B
R2
R16 D2
R15 C3 1N4148
MODE/SC HVS Vcc C7 2.2 nF Y1
ZCD R3
AC_OK 12 1 5 11
16 GD R4
4 R7
Q1
R14
IC1 D3 1N4148
VFF
15
L6566B 7
CS
IC3 PC817A 1
DIS 8 4
R17 R5
10 6 13 14 9 3 R9
R18
R13 VREF FMOD OSC SS COMP GND
NTC2 3
R11 2 C9 R8
C10
R12 C4 R6 C5 C6 TL431
R10
Table 7. External circuits that determine IC behavior upon OVP and OCP
OVP latched OVP auto-restart
SS VREF SS VREF
RH RH
AC_OK 14 10 AC_OK 14 10
16
OCP latched 16
RL1 L6566B
RL1
RFF
L6566B
VFF 15
VFF 15 RL2
RL2 3.3 + 1.3 ⋅ 10 −3 RL1
Diode needed if ≥ 6. 4
R
RFF ≈ 10 RL2 1 + L1
RL 2
1N4148
1N4148
SS VREF
SS VREF RH
RH AC_OK 14 10
AC_OK 14 10
16
OCP auto-restart 16
RL1 L6566B
RL1 L6566B
RFF
15
15 VFF
VFF RL2
RL2 3.3 + 1.3 ⋅ 10 −3 RL1
Diode needed if ≥ 6.4
R
1 + L1
RL 2
45/51
R1 R2
MODE/SC Vref
12 10
COMP
9 BC857C
L6566B
13
OSC
RT
Vin Vin
Vcc BC857
BC847
5
Vref
8 DIS DIS 10
L6566B
8 Rq
15 VFF L6566B 15 VFF
>10 Rq
46/51
47/51
A 1.75 0.069
a1 0.1 0.25 0.004 0.009
a2 1.6 0.063
b 0.35 0.46 0.014 0.018
b1 0.19 0.25 0.007 0.010
C 0.5 0.020
c1 45° (typ.)
D 9.8 10 0.386 0.394
E 5.8 6.2 0.228 0.244
e 1.27 0.050
e3 8.89 0.350
F 3.8 4.0 0.150 0.157
G 4.60 5.30 0.181 0.208
L 0.4 1.27 0.150 0.050
M 0.62 0.024
S 8°(max.)
48/51
8 Order codes
49/51
9 Revision history
50/51
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