Pipe Facts
Pipe Facts
Pipe Facts
The material with which a pipe is manufactured often forms as the basis for choosing any pipe.
Materials that are used for manufacturing pipes include:
Carbon steel
ASTM A252 Spec Grade 1, Grade 2, Grade 3 Steel Pile Pipe
Low temperature service carbon steel
Stainless steel
Nonferrous metals, e.g. cupro-nickel, tantalum lined, etc.
Nonmetallic, e.g. tempered glass, Teflon lined, PVC, etc.
Standards[edit]
There are certain standard codes that need to be followed while designing or manufacturing any
piping system. Organizations that promulgate piping standards include:
There’s lots of overlap among the organizations’ published specs, and likely
lots of confusion as well.
Buyers can improve their purchasing experience by learning more about how
grades of steel are designated for piping and by understanding all the
information that should be included on a purchase order.
For example, A106 B is a spec published by ASTM (the ASME spec would
be SA106 B). The “A” designates a ferrous material. ‘106’ is an arbitrary
number that designates it as a seamless carbon steel pipe suited for high-
temperature service. Then, grades (such as A, B or C) are assigned that
indicate certain characteristics of the steel based on differences in its
chemical makeup and mechanical properties.
Pipe sizes are described by using a pipe chart (ANSI/ASME B36.10 and
API5L) that includes the outside diameter and wall thickness. The outside
diameter can be referred by the nominal pipe size (NPS) or the actual
dimension in inches and the wall by stating the schedule or the actual
thickness in inches.
Note that while ASTM and ASME specs are largely identical, an important
difference is that pipe meant for use in pressure systems sometimes requires
different or additional quality tests before it complies with the ASME
standard.
Using 1020 steel as an example, the first digit expresses the steel as a plain
carbon steel. The second digit indicates there are no added alloys. The last
two digits indicate the steel has around 0.20 percent carbon content.
For another example, a popular steel in the piping industry is 4130. The ’41’
indicates the steel contains chromium and molybdenum alloys. The ’30’
indicates the steel has around 0.30 percent carbon content.
Again, AISI/SAE designations only classify steels. For example, a buyer who
says, “I need 100 feet of 4130” has not provided enough information. The
buyer also needs to note specific production and testing information found in
an ASTM or ASME spec to get exactly the pipe they need.
API
Pipe for use in the oil & gas industry are classified by the American
Petroleum Institute’s (API) system.
API 5L is the most common standard to which line pipe in the oil and natural
gas industry is rated. Because that’s merely a standard, additional information
is needed to ensure purchase orders are executed accurately.
API 5L pipe is broken down into PSL1 and PSL2 delivery conditions; those
conditions are further broken down into pipe grades, i.e. Grade B, X42, X52,
X65, etc. Buyers should include the combination of the overarching standard,
the delivery condition and the grade for the API5L pipe they need.
Study grades of steel
Buyers who place incomplete or inaccurate orders put their operations at risk
of delays or cost overruns. When in doubt, consult with an engineer and refer
to the industry standards that govern your application. Also be aware of other
factors that play into your purchase:
Suppliers need detailed purchase orders to ensure you get the right pipe the
first time.
That’s why American Piping Products trains its experts to ask detailed
questions to ensure you identify exactly what you need across all grades of
steel and applications. Download our product catalog to see what we have in
stock, and use this in-depth buyer’s guide as a resource as you consider any
upcoming purchases.
Furthermore, a table with frequently used ASTM Grades, arranged on Pipes, Fittings,
Flanges, Valves, Bolts & Nuts, which belong together as a group.
As you may be have noted, in the table below, ASTM A105 has no Grade. Sometimes
ASTM A105N is described;
N stands not for Grade, but for normalized. Normalizing is a type of heat treatment,
applicable to ferrous metals only. The purpose of normalizing is to remove the internal
stresses induced by heat treating, casting, forming etc..
Grade C Mn P S Si Ni Cr
Note:
Grades F304, F304L, and F316L shall have a maximum Nitrogen content of 0.10%.
Grade C Mn P S Si Cr Ni
Note:
For small diameter or thin walls or both, where many drawing passes are required, a Carbon maximum of 0.040% is
grades TP304L and TP316L. Small outside diameter tubes are defined as those less than 0.50 in. [12.7 mm] in outsid
light wall tubes as those less than 0.049 in. [1.20 mm] in average wall thickness (0.044 in. [1.10 mm] in minimum wal
Grade C Mn P S Si Ni Cr
(1) (1) (1) (1) (1)
WP 304 0.08 2 0.045 0.03 1 8 - 11 18 - 20
Notes:
(1) Maximum, unless otherwise indicated.
(2) For small diameter or thin walls or both, where many drawing passes are required, a Carbon maximum of 0.040%
grades TP304L and TP316L. Small outside diameter tubes are defined as those less than 0.50 in. [12.7 mm] in outsid
light wall tubes as those less than 0.049 in. [1.20 mm] in average wall thickness (0.044 in. [1.10 mm] in minimum wal
(3) On pierced tubing, the Nickel may be 11.0-16.0%.
ASTM Materials
PIPES
A106 = This specification covers carbon steel pipe for high-temperature service.
A335 = This specification covers seamless ferritic alloy-steel pipe for high-
temperature service.
A333 = This specification covers wall seamless and welded carbon and alloy
steel pipe intended for use at low temperatures.
A312 = Standard specification for seamless, straight-seam welded, and cold
worked welded austenitic stainless steel pipe intended for high-temperature and
general corrosive service.
FTTG
A234 = This specification covers wrought carbon steel and alloy steel fittings of
seamless and welded construction.
A420 = Standard specification for piping fittings of wrought carbon steel and alloy
steel for low-temperature service.
A403 = Standard specification for wrought austenitic stainless steel piping
fittings.
FLANGES
A105 = This specification covers standards for forged carbon steel piping
components, that is, flanges, fittings, Valves, and similar parts, for use in
pressure systems at ambient and higher-temperature service conditions.
A182 = This specification covers forged or rolled alloy and stainless steel pipe
flanges, forged fittings, and Valves and parts for high-temperature service.
A350 = This specification covers several grades of carbon and low alloy steel
forged or ring-rolled flanges, forged fittings and Valves for low-temperature
service.
VALVES
A216 = This specification covers carbon steel castings for Valves, flanges,
fittings, or other pressure-containing parts for high-temperature service and of
quality suitable for assembly with other castings or wrought-steel parts by fusion
welding.
A217 = This specification covers steel castings, martensitic stainless steel and
alloys steel castings for Valves, flanges, fittings, and other pressure-containing
parts intended primarily for high-temperature and corrosive service.
A352 = This specification covers steel castings for Valves, flanges, fittings, and
other pressure-containing parts intended primarily for low-temperature service.
A182 = This specification covers forged or rolled alloy and stainless steel pipe
flanges, forged fittings, and Valves and parts for high-temperature service.
BOLTS & NUTS
A193 = This specification covers alloy and stainless steel bolting material for
pressure vessels, Valves, flanges, and fittings for high temperature or high
pressure service, or other special purpose applications.
A320 = Standard Specification for Alloy-Steel and Stainless Steel Bolting
Materials for Low-Temperature Service.
A194 = Standard specification for nuts in many different material types.
According to EN 10027-1 standard steel markings are divided into two main groups:
G - General, general characteristics, a letter for notice of the following significance in the second
character
A - grade requirements for pipeline tubes
N - steel normalized or formed
Q – heat treated steel
M - steel, thermomechanically rolled
B - grade requirements for pipeline tubes(napr. L210GA, L245NB)
Steels with specified impact strength properties (fine grain) E275K2, E355K2
- K2 - guaranteed value of impact strength 40J (K) at -20 ° C temperature
Non-alloy steel
(with the exception of free-cutting steel)
letter C and the number corresponding to 100 times the mean range value specified for the content
of carbon (C22)
Non-alloy steel
containing Mn> 1% and alloy steels content of individual alloying elements below 5%
a) number corresponding to 100 times the carbon content
b) chemical symbols of alloying elements in order of decreasing content of elements
c) numbers are set up by the alloying elements content (25CrMo4)
The EN ECISS IC10 Standard provides additional symbols for steels (Groups 1 and 2). These
symbols are placed at the end of the mark of the steel (S 275 J0).
In addition, symbols are added to steel products. These are separated from the previous symbols by
a plus sign (S 275 J0+A).
Carbon equivalent
Based on the agreement maximum value of carbon equivalent (CEV) as a measure of the weldability
of steel according to the formula may be set up:
CEQ = C + Mn /6 + (Cr + Mo + V)/5 + (Ni + Cu)/15
C S M P S V N Ti
i n b
API 5L 0. 0. 1. 0. 0. 0. 0. 0.
X42 1 4 6 02 01 0 0 0
6 5 5 0 0 7 5 4
API 5L 0. 0. 1. 0. 0. 0. 0. 0.
X52 1 4 6 02 01 0 0 0
6 5 5 0 0 7 5 4
API 5L 0. 0. 1. 0. 0. 0. 0. 0.
X60 1 4 6 02 01 0 0 0
6 5 5 0 0 8 5 4
API 5L 0. 0. 1. 0. 0. 0. 0. 0.
X65 1 4 6 02 01 0 0 0
6 5 5 0 0 9 5 6
API 5L 0. 0. 1. 0. 0. 0. 0. 0.
X70 1 4 7 02 01 1 0 0
7 5 5 0 0 0 5 6
API 5L 52 66 0.93 21
X52
API 5L 60 75 0.93 23
X60
API 5L 65 77 0.93 18
X65
API 5L 70 82 0.93 17
X70
Table of contents:
1. Pipe
2. Pipe fittings
3. Flanges
4. Gaskets
5. Bolting
6. Valves
7. Specialities
Pipe:
Pipe is a tubular product used to convey a fluid. The pipe sizes are generally identified
as nominal bore (NB) or nominal pipe size (NPS). Pipes have fixed outside diameter (O/D)
and variable inside diameter based on the thickness selected.
The codes used for pipe selection are
ASME B 36.10- Welded and seamless wrought steel pipes
ASME B 36.9- Stainless steel pipes
The different sizes and thickness which are available are specified in above standards.
Thickness of pipe is generally designated by schedule no. and the corresponding thickness
specified.
Types of pipes:
1. Seamless:
Pipe produced by piercing a billet followed by rolling or drawing or both.
They are used for high pressure applications.
2. Welded:
a. Electric fusion welded (EFW): Pipes carrying a single or double longitudinal but weld
joined wherein coalescence is produced by manual or automatic electric arc welding in the
preformed tube.
b. Electric resistance welded: (ERW): Pipe carrying ongitudinal but weld joined wherein
coalescence is produced by heat obtained from resistance of the pipe to flow of electric
current in a circuit of which the pipe is a part and by application of pressure.
3. Forged and bored:
Pipes prepared by forging and then boring to the desired thickness.
Various methods of pipe joints:
1. Butt weld pipe joints
2. Socket weld pipe joints
3. Screwed pipe joints
4. Flanged pipe joints
5. Spigot socket pipe joints
Pipe
Basics of Pipe for Oil & Gas Engineer.
To fully understand about pipe class and piping specification you must know basics of
the piping.
Pipe covers a very large part of any process plant. If you look at the Oil Exploration
platform, Refinery and Petrochemical complex one thing that catches the attention is
a complex network of piping. Piping is used to transport various process materials
from one equipment to another. But why?
What is Pipe?
The pipe is a straight pressure tight cylindrical hollow, used in the piping system to
transport liquid, gas and sometimes solids.
Based on the way pipe manufacturing, Pipes are mainly classified into two categories
seamless and welded. Welded pipes are further classified based on the method of
welding. There are two ways to weld pipe 1st is with filler metal and 2nd is without
filler metal.
Submerged Arc Welding process is with filler metal welding whereas ERW/EFW and
HFW are no filler welding methods to weld the pipe. SAW pipes are further classified
as straight seam and spiral seam pipe. Straight seam pipes are also known as L-SAW or
long seam SAW pipes. Medium diameter straight SAW pipe has single seam whereas
large diameter pipe has a two-weld seam.
Pipe Classification
What is Pipe Class?
Piping class or Pipe Class is a document that specifies the type of the components
such as a type of pipe, schedule, material, flange ratings, branch types, valve types
and valve trim material, gasket and all the other components specific requirements to
be used for different fluids under different operating conditions in a plant.
You can watch this video, where I have explained the above Pipe class in great
detail.
Normally, oil & gas facilities generate their own specification during FEED stage that
is front-end engineering and design or sometimes uses readily available specification
from well-established company such as Shell, Bechtel, EIL and chevron.
If you want to become an expert in piping components you can buy my full course
that covers all details related to piping components.
Pipe Dimension
Pipe dimensions are given in size and schedule number. Three different terms are
commonly used to define the size of the pipes.
ASME B36.10 – Welded and Seamless Wrought Steel Pipe (Carbon & Alloy Steel)
ASME B36.19 – Stainless Steel Pipe
Pipe Size up to 2” are considered small bore pipe. However, some company
considered up to 2.5″ pipe as a small bore.
Pipe Size above 2″ are considered large bore or big bore pipe
Pipe Length
Pipe length is mentioned in either meter or feet. During production, pipes are not
manufactured in same lengths, and during construction of process plant, you required
various lengths of pipes. To address this issue standard has defined pipe lengths in
single random and double random categories.
These pipes come in 4.8m to 6.7m in lengths with 5% of lengths in between 3.7 to 4.8
m
These pipes have a minimum average of 10.7 m and a minimum length of 4.8 m with 5
% of lengths in between 4.8 m to 10.7 m
Pipe End
Pipes come in following end types
Plain Ends – This kind of end are used when socket type weld fittings are used.
Advantages
Disadvantages
Beveled Ends – This kind of end are used when butt type weld fittings are used.
Advantages
Disadvantages
Threaded Ends – This kind of end are used with threaded connections in a piping
system.
Advantages
Disadvantages
Socket & Spigot Ends – This type of end generally used in Ductile iron pipeline and
non-metallic piping pipeline such as PVC, GRE/GRP.
Advantages
Disadvantages
Disadvantages
1. Used only for glass piping and not capable of holding high pressure.