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    Validated TVL Smaw11 q3 M 6

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    tibo bursio
    This document provides information on preparing tools and equipment for welding. It discusses measuring tools like squares, levels, and rules. It also covers metal marking tools such as chalk, pens, and spray paint. Welding hand tools like hammers, files, pliers, and wire brushes are explained. The document describes different types of clamps used to hold welding materials in place. It also shows diagrams of welding machine equipment and their labeled parts. The purpose is to teach welding students how to properly prepare, check, and use the various tools involved in welding.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Validated TVL Smaw11 q3 M 6

    Uploaded by

    tibo bursio
    262 views11 pages
    This document provides information on preparing tools and equipment for welding. It discusses measuring tools like squares, levels, and rules. It also covers metal marking tools such as chalk, pens, and spray paint. Welding hand tools like hammers, files, pliers, and wire brushes are explained. The document describes different types of clamps used to hold welding materials in place. It also shows diagrams of welding machine equipment and their labeled parts. The purpose is to teach welding students how to properly prepare, check, and use the various tools involved in welding.

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    Validated Tvl Smaw11 q3 m 6

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    This document provides information on preparing tools and equipment for welding. It discusses measuring tools like squares, levels, and rules. It also covers metal marking tools such as chalk, pens, and spray paint. Welding hand tools like hammers, files, pliers, and wire brushes are explained. The document describes different types of clamps used to hold welding materials in place. It also shows diagrams of welding machine equipment and their labeled parts. The purpose is to teach welding students how to properly prepare, check, and use the various tools involved in welding.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    262 views11 pages

    Validated TVL Smaw11 q3 M 6

    Uploaded by

    tibo bursio
    This document provides information on preparing tools and equipment for welding. It discusses measuring tools like squares, levels, and rules. It also covers metal marking tools such as chalk, pens, and spray paint. Welding hand tools like hammers, files, pliers, and wire brushes are explained. The document describes different types of clamps used to hold welding materials in place. It also shows diagrams of welding machine equipment and their labeled parts. The purpose is to teach welding students how to properly prepare, check, and use the various tools involved in welding.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 11

    11

    Technology
    Vocational Livelihood

    Shielded Metal Arc Welding

    Quarter 2
    Self-Learning Module 6
    TITLE: PREPARE TOOLS AND EQUIPMENT
    Writer: Antonio F. Quines
    Reviewer: Orlando A. Joven Jr (Validator)
    Emmanuel B. Penetrante (Technical)
    Cerina Galoy (Grammarian)
    EXPECTATIONS

    This unit deals with the skills and knowledge involved in Welding Essentials
    particularly on correct travel speed.

    At the end of the lesson you are expected to:


    1 prepare welding tools, equipment, and accessories;
    2 check welding tools, equipment and accessories based on manufacturers manual;
    and
    3. repair defect weld

    PRETEST

    DIRECTIONS: Identify the following tools

    1. 2. 3. 4. 5.

    RECAP

    What is the meaning of weld defects?

    _____________________________________________________________________________________
    _____________________________________________________________________________________
    _____________________________________________________________________________________
    _____________________________________________________________________________________

    What are the classification of weld defects?

    _____________________________________________________________________________________
    _____________________________________________________________________________________
    _____________________________________________________________________________________
    _____________________________________________________________________________________
    LESSON

    PREPARING TOOLS AND EQUIPMENT

    Measuring Tools

    • Framing, carpenter’s, cabinetmaker’s and combination squares – Use the largest


    square that fits the work. The combination square is convenient for the layout of
    45º corner cuts and short, parallel lines. Grind the outside corners off the
    carpenter’s and cabinetmaker’s squares to allow them to fit snugly into work
    corners that have a fillet weld in place. See Figure 4-1 (A, B, C & D).
    • Builder’s and torpedo levels – Use the larger builder’s level whenever possible
    because it is more accurate and measures over a longer span. Use the torpedo
    level wherever the builder’s level won’t fit. See Figure 4-1 (E & F).

    • Compass and dividers – For scribing circles or stepping off a series of equal
    intervals.
    • Steel measuring tape – The most convenient sizes are the 16' and 24' tapes.
    These are also useful for measuring curved surfaces.
    • Precision steel rules – Available in lengths from 6–72", these steel rules are for
    measuring along or drawing a straight line.

    Metal Marking Tools


    The following items will mark metal:

    • Snapped chalk lines, which use a mason’s string.


    • Welder’s chalk, also called soapstone.
    • Ball point metal marking pen.
    • Single center-punch mark or a line of center-punch marks.
    • Silver Streak welder’s pencil.
    • Felt-tip pen, such as a Sharpie.
    • Aerosol spray paint.
    • Scribed lines either on bare metal or on layout fluid.
    • Use welder’s soapstone for marking rough dimensions, bend lines, and to
    indicate cutting lines that need to hold up under cutting torch heat. A line of
    center-punch marks can be more accurate and will also withstand torch heat.
    For very accurate layout lines, spray paint the metal in the area of the layout
    lines and use a scriber to scratch through the paint to make the lines.
    Alternatively, machinist’s layout fluid—available in red or blue—can be used to
    make the scribed lines visible. Although these lines will not hold up under torch
    heat, they can be essential to laying out non-torch cutting lines. Felt-tip pens
    can be used in place of layout fluid to darken the metal to better show scribed
    lines. Do not use scribe marks to designate bend or fold lines since they are
    stress raisers and the part will eventually fail along the scribed line.

    Welding Hand Tools


    • Chipping hammer to remove welding slag, particularly for SMAW.
    • Files for bringing an oversized part down to exact dimensions, removing a
    hazardous razor edge or burr, and smoothing the ends of wire-feed electrodes
    before feeding them through the torch liner.
    • Ball peen hammer and cold chisel to break tack welds.
    • Pliers, such as Channel Locks, for moving hot metal safely.
    • Wire cutters to trim electrode wire (GMAW and FCAW only).
    • Hack saws for slow, but accurate metal cutting.
    • Wire brush for cleaning welds. See all these tools in Figure 4-2.
    C-clamps.

    Bar clamps and pipe clamps are used to clamp across long spans.

    Come-alongs, also called cable pullers, are used to pull large, long or stiff parts into
    position. These are particularly good on structural steel for pulling frames into square.

    KantTwist-type heavy-duty clamps. Figure 4-4 shows how to tighten KantTwist clamps
    using a wrench. Pulling them up without a wrench does not take full advantage of
    their clamping power.
    • Bessey welding clamps are heavier and stronger than general-purpose welding
    clamps, and more expensive, but usually worth it. See Figure 4-5.

    Figure 4-5. Several designs of Bessey heavy-duty welding clamps.

    Corner-clamping fixtures, such as the Bessy corner clamp in Figure 4-6, make getting
    accurate right-angle joints easier. Although these clamps are most often used
    sequentially to weld up corner joints, sometimes four or more are positioned on a rigid
    base to form a fixture for production work. These clamps have aluminum bases and
    copper-plated screws so welding spatter does not stick to them.
    Figure 4-6. Bessey corner clamps hold work firmly in position for welding at right
    angles.

    SMAW Equipment
    As shown in Figure 5-1, an SMAW outfit requires:

    • Constant-current welding power supply.


    • Electrode holder, electrode lead and its terminals.
    • Ground clamp, work lead and its terminals.
    • Welding electrodes.

    https://www.metalartspress.com
    ACTIVITIES

    ACTIVITY NO.1: Draw Welding Machine Equipment with labelled parts.


    ACTIVITY NO.2

    Directions: Enumerate the different welding tools by writing the name on the
    diagram below. Write your answer on the spaces provided

    Welding Hand Tools Marking Tools

    WRAP-UP

    Today you learned many things about Preparation of Tools and Equipment., now in
    paragraph form summarize what you have learned.
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    _________________________________________________________________
    VALUING
    Now that you’ve learned the Preparation of Tools and Equipment. Write your
    thoughts in paragraphs below:

    1. What is the importance of knowing the Preparation of Tools and


    Equipment?
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________
    __________________________________________________________________________________

    POSTTEST

    Directions: Encircle the letter of the correct answer.

    1. It is a tool that is used for scribing circles or stepping off a series of equal
    interval.
    a. Framing c. combination squares
    b. Compass and dividers d. c-clamp
    2. Which of the following tool use to remove welding slag, particularly for SMAW?
    a. Chipping hammer c. Pliers
    b. Files d. Ball peen hammer
    3. What is the tool use for cleaning welds?
    a. Chipping hammer c. Pliers
    b. Wire brush d. Ball peen hammer
    4. What is this tool with convenient sizes are the 16' and 24' tapes. These are also
    useful for measuring curved surfaces?
    a. Chipping hammer c. Steel measuring tape
    b. Wire brush d. Ball peen hammer

    5. It is also called soapstone.


    a. Chipping hammer c. Pliers
    b. Welders Chalk d. Ball peen hammer
    KEY TO CORRECTION

    5. B
    5.Wire Brush 4. C
    4.Chipping Hammer 3. B
    3.Torpedo level 2. A
    2.Combination square 1. B
    1.Cabinet makers square POSTTEST
    PRETEST

    R E F E R E N CE S

    Department of Education (2018). Technology & Livelihood Module 1 Learner’s


    Material, IA- Shielded Metal Arc Welding (SMAW) First Edition,

    Department of Education (2008). Competency-based Learning Material (2nd Year),


    Shielded Metal Arc Welding (SMAW) NC-1, Module 2 Preparing Welding Materials.

    https://www.google.com/url?sa=i&url=https%3A%2F%2Fwww.slideshare.net%2Fp
    hauxz06%2F5-essential-of-smaw-international-welding-codes&psig

    https://www.metalartspress.com/

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