HPC 205 Module Unit 1 3 PDF
HPC 205 Module Unit 1 3 PDF
FOR
BS HOSPITALITY MANAGEMENT
MIDTERM COVERAGE
Lesson 2: Procurement
Lesson 3: Distribution
Lesson 4: Transportation
FINAL COVERAGE
Lesson 5: Future of IT
Preface
Mabuhay!
HPC 205 Module contains activities that describe the skills, knowledge
and performance outcomes required in understanding the basic concepts on
managing the complete movement of products or services in the supply chain
from the suppliers to the customers. It also emphasizes on identifying the effects
of current and future trends in supply chain management, and on assessing the
processes and performances in a supply chain to optimize processes into a
seamless, innovative and most cost-effective way to help companies build a
competitive edge.
If you have questions, don’t hesitate to ask your professor for assistance.
Authors
MODULE (UNIT) 1:
Unit Outcomes:
Lesson 1:
Lesson Outcomes:
Teaching Delivery:
The term “Supply Chain Management” entered the public domain when
Keith Oliver, a consultant at Booz Allen Hamilton, used it in an interview for the
Financial Tome in 1982.
(http://www.wisegeek.org/what-is-a-supply-chain.htm)
SCOR model was developed by the supply chain council with the
assistance of 70 of the world’s leading manufacturing companies and described
to be the “most promising model for supply chain strategic decision making. The
model integrates business concepts of process re-engineering, benchmarking,
and measurement into its framework. This framework focuses on five areas of
the supply chain: plan, source, make, deliver, and return. These five areas
repeat all over again along the supply chain. This process spans from “the
supplier’s supplier to the customer’s customer” according to the supply chain
council.
Plan
This is the strategic portion of supply chain management. Companies
need a strategic plan for managing all the resources that go toward meeting
customer demand for their product or service. A big piece of supply chain
management planning is developing a set of metrics to monitor the supply chain
so that it is efficient, costs less and delivers high quality value to customers.
Supply chain planning (SCP) is the component of SCM involved with predicting
future requirements to balance supply and demand.
Develop (Source)
This step describes sourcing infrastructure and material acquisition. It
describes how to manage inventory, the supplier network, supplier agreements,
and supplier performance. It discusses how to handle supplier payments and
when to receive, verify, and transfer product.
The companies must choose suppliers to deliver the goods and services
they need to create their product. Therefore, supply chain managers must
develop a set of pricing, delivery and payment processes with suppliers and
create metrics for monitoring and improving relationships. And then, SCM
managers can put together processes for managing their goods and services
inventory, including receiving and verifying shipments, transferring them to
manufacturing facilities and authorizing supplier payments.
Make
Manufacturing and production are the emphasis of this step. Is the
manufacturing process make-to-order, make-to-stock, or engineer–to-order? The
make step includes: production activities, packaging, staging product, and
releasing. It also includes managing the production network, equipment and
facilities and transportation.
Deliver
Delivery includes order management, warehousing, and transportation. It
also includes receiving orders from customers and invoicing them once product
has been received. This step involves management of finished inventories,
assets, transportation, product life cycles, and importing and exporting
requirements.
Return
This can be a problematic part of supply chain for many companies.
Supply chain planners have to create a responsive and flexible network for
receiving defective and excess products back from their customers and
supporting customers who have problems with delivered products. Companies
must be prepared to handle the return of containers, packaging, or defective
product. The return involves the management of business rules, return inventory,
assets, transportation, and regulatory requirements.
The SCOR process can go into many levels of process detail to help a
company analyze its supply chain. It gives companies an idea of how advanced
its supply chain is. The process helps companies understand how these steps
repeat over and over again between suppliers, the company, and customers.
Each step is a link in the supply chain that is critical in getting a product
successfully along each level. The SCOR model has proven to benefit
companies that use it to identify supply chain problems.
Challenge Question:
Describe the concept of modern supply chain versus the traditional distribution
channels. Be specific regarding similarities and differences.
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Assignment Question:
What could be the constraints or problems in each element of the SCOR model
(plan, develop, make, deliver, return)? Give at least three (3) for each.
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Output to be collected:
Identify a product that is important to you. If you are the maker or manufacturer,
identify the success factors or elements of the product. You may provide pictures
or you may draw the product and provide the description.
Lesson 2:
Lesson Outcomes:
Teaching Delivery:
The supply chain management can be divided into three main flows:
Customer: The customer starts the chain of events when they decide to
purchase a product that has been offered for sale by a company. The
customer contacts the sales department of the company, which enters the
sales order for a specific quantity to be delivered on a specific date. It the
Inventory: The raw materials are received from the suppliers, checked for
quality and accuracy and moved into the warehouse. The supplier will then
send an invoice to the company for the items they delivered. The raw
materials are stored until they are required by the production department.
Strategic activities that are part of the SCM involve strategic network
optimization; establishment of partnerships with suppliers, distributors and
customer; planning for the integration of existing products into the supply chain;
and the design of a business strategy.
Challenge Questions:
1. Discuss the relationship between the elements of the supply chain. How can
trade-offs between these elements can be made?
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2. How does improved planning improve the supply chain management process?
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W. Sosmeña, M.R. Cardinal, G. Evidente, S. Larroza, A. Demegillo
DISCLAIMER: Do not reproduce. For ISAT U instruction purposes only. P
Module 1 - INTRODUCTION TO SUPPLY CHAIN MANAGEMENT
Assignment Questions:
1. Cite possible risks of holding inventory by retailers, wholesalers, and
manufacturers.
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Output to be collected:
Identify one product wherein consumers are expressing increased demand for
customization in the form of features, labeling, color, and packaging. What do
you think can be the impact of this trend on the supply chain especially in the
inventory element? What strategies can firms and supply chains use to mitigate
this impact?
Lesson 3:
Lesson Outcomes:
Teaching Delivery:
Industrial Revolution
Since products were made by skilled craftsmen who custom fitted parts,
production was slow and costly. Craft production had major shortcomings. When
parts failed, the replacements also had to be custom made, which was also slow
and costly. Another shortcoming was that production costs did not decrease as
volume increased; there were no economies of scale, which would provide a
major incentive for companies to expand. Instead, many small companies
emerged, each with its own set of standards.
Management theory and practice had not progressed much from early
days despite the major changes that were taking place. An enlightened and more
systematic approach to management was more needed.
The production of goods for sale, at least in the modern sense, and the
modern factory system had their roots in the Industrial Revolution
Scientific Management
Challenge Question:
Discuss the most significant contribution of each era in the evolution of supply
chain.
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Assignment Question:
Compare and contrast the concept of the modern supply chain versus the
traditional distribution channel. Be specific regarding similarities and differences.
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W. Sosmeña, M.R. Cardinal, G. Evidente, S. Larroza, A. Demegillo
DISCLAIMER: Do not reproduce. For ISAT U instruction purposes only. P
Module 1 - INTRODUCTION TO SUPPLY CHAIN MANAGEMENT
Lesson 4:
Lesson Outcomes:
There has also been growth in foreign demand which necessitates the
development of a global network of manufacturing bases and markets. When the
markets are global, the production-planning task of the manager becomes
difficult on one hand and allows more efficient utilization of resources on the
other. Product-cycles are shrinking as customers demand new products faster. In
addition, the advances in communication and transportation technology give
customers around the world immediate access to the latest available products
and technologies. Thus manufacturers hoping to capture global demand must
introduce their new products simultaneously to all major markets.
Technological Change
SCM refers to the active management and control of materials,
information and finances as they move in a process from acquisition of raw
materials to delivery to the consumer. Radio frequency identification (RFID)
involves fitting items, with a small transponder, or RFID tag, which stores
information about the item, allowing it to be identified and tracked. RFID offers
some significant advantages over barcode technology in supply chain
management.
The RFID technology does not require line-of-sight between the RFID tag
and reader. This means that, unlike barcode technology, items do not require any
particular orientation or reading. Radio waves travel through most non-metallic
materials, so RFID can be read even if they are embedded or encased in
packaging, provided they are within range of a reader. Furthermore, RFID
readers can read RFID tags in thousandths of a second and can scan multiple
items simultaneously.
The RFID is the technology for future. In the field of supply chain,
establishing global standard will be a further good fortune for advancement of
this technology as a whole.
Automation
Labor accounts for up to 80% of the total distribution costs of a typical
distribution center. However, RFID technology can automate many supply chain
activities including check-in, order picking and verification leading to reduced
labor throughout the process. Even a small reduction in the amount of labor
required can yield substantial financial savings, up to 90% in some cases.
While much work has been done in this area, the focus has traditionally
been on either: product recovery (recycling, remanufacturing, or re-use) or the
product design function only (e.g., design for environment). Environmental
considerations in manufacturing are often viewed as separate from traditional,
value-added considerations. However, the case can be made that professional
people have an ethical responsibility to consider the immediate and eventual
environmental impacts of products and processes that they design and/or
manage (Choo, 2015).
(driven more by consumer beliefs regarding environment and firm product); (3)
reactive green marketers (pursuit of sustainability within government and
regulatory compliance framework). Firms have made environmental
sustainability investment decisions primarily from a reactive compliance
perspective. These environmental perspectives include effective conservation
and resource management; usage reduction such reducing wastes and
increasing recycling as well as managing products at end of life; and good
business management practices across multiple business processes like
switching to more proactive internal design efforts and collaboration with supply
chain partners that can lead to less raw material consumptionand waste
associated extending product life or enhancing product packaging that could be
labeled as environmental purchasing or purchasing social responsibility.
needed at the best cost. If a certain material is not available for any reason or
might too costly, managers must look for a suitable substitute or decide for
changes in product design. Managers must also consider health effects on
consumers due to certain raw materials as well as environmental effects in
obtaining those.
Production Issues.
Cost of production of a product weighed against the potential profit the
product can earn is the primary concern at the production phase of the supply
chain. Companies always want to produce a product at the lowest cost per unit
as possible and sell the product at the highest price the target customer is willing
to pay. In order to achieve or approach this goal, supply chain managers must
find reliable manufacturers that can meet company deadlines and product
quantities, and who offer the most cost-efficient method of production. If the
company manufactures the product itself, then the managers must still see to it
that the method of production is co-efficient, timely and produces the required
amount of products.
Delivery Issues.
Delivery of the manufactured products is the nest hurdle for supply chain
managers. They must choose the most co-efficient method of transfering
products from the production facilities to the stores or directly to the customer.
Products can either be dilivered by air, on land, or by the sea. Most businesses
must use a combination of these methods and, therefore, must coordinate them
effectively. When delivering products to stores, managers must be mindlful of
inventory considerations and choose the delivery method that allows stores to
maintain sufficient inventory. When delivering to customers, managers must
verify that the correct quantity and type of product is delivered to the correct
customer at an agreed-upon time.
Challenge Question:
Discuss the difference of the impacts of supply chain operations in the past
compared to the present.
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Assignment Question:
Suppose you work for a small company with limited ability to invest in technology,
what actions will you take to provide you with measurement information that
larger firms obtain through technology investment?
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W. Sosmeña, M.R. Cardinal, G. Evidente, S. Larroza, A. Demegillo
DISCLAIMER: Do not reproduce. For ISAT U instruction purposes only. P
Module 1 - INTRODUCTION TO SUPPLY CHAIN MANAGEMENT
Lesson 5:
Lesson Outcomes:
Here are some of the key benefits that SCM software delivers.
Minimized Delays
Many supply chains particularly those that have enhanced with a supply
chain application are plagued by delays that can result in poor relationships and
lost business. Late shipments from vendors, hold-ups on productions lines, and
logistical errors in distribution channels are all common issues that can
negatively impact a company’s ability to satisfy customer demand for its products.
With SCM software, all activities can be seamlessly coordinated and executed
from start to finish, ensuring much higher levels of on-time delivery across the
board.
Enhanced Collaboration
Imagine having the ability to know exactly what suppliers and distributors
are doing at all times and vice versa.
SCM software makes that possible by bridging the gap between disparate
business software systems at remote locations to dramatically improve
collaboration among supply chain partners. With SCM software, all participants
can dynamically share vital information such as demand trend reports, forecasts,
inventory levels, order statuses, and transportation plans in real-time. This type
of instantaneous, unhindered communication and data-sharing will help keep all
key stakeholders informed, so that supply chain processes can run as smoothly
as possible.
Reduced Costs
SCM software can help reduce overhead expenses in a variety of ways. It
can, for example, improve inventory management, facilitating the successful
implementation of just-in-time stock models and eliminating the strain on real
estate and financial resources incurred by the storage of excess components and
finished goods Enable more effective demand planning, so production output
levels can be set to most effectively address customer requirements without the
shortages that result in lost sales or wastes that drain budgets. Improve
relationships with vendors and distributors, so that purchasing and logistics
professionals can identify cost-cutting opportunities such as volume discounts
(Choo, 2015).
Practical Question:
Assignment Question:
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W. Sosmeña, M.R. Cardinal, G. Evidente, S. Larroza, A. Demegillo
DISCLAIMER: Do not reproduce. For ISAT U instruction purposes only. P
Module 1 - INTRODUCTION TO SUPPLY CHAIN MANAGEMENT
2. It offers the opportunity to buy direct from the supplier with reduced costs and
shorter cycle.
a. countermediation
b. reintermediation
c. contramediation
d. disintermediation
e. none of the above
8. An appropriate strategy to optimize for time and cost in the ordering process is:
a. integrate this activity is integrated into all supply chain planning
b. revision of organization process supported by information systems
c. efficient store assortments
d. efficient replacement
e. none of the above
Short-Response Questions
9. Give the overview from various perspectives of supply chain system.
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13. Describe the “plan, develop, make, deliver, return” activities of the SCOR
model.
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References
Books:
Bowersox, D.J, Closs, D.J, Cooper, Bowersox, J.C, (2014). Supply Chain
Logistics Management, 4th Edition
Web:
http://www.wisegeek.org/what-is-a-supply-chain.htm