SECTION 099600

HIGH-PERFORMANCE COATINGS

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and

Supplementary Conditions and Division 01 Specification Sections, apply to
this Section.

1.2 SUMMARY

A. Section includes surface preparation and the application of high-

performance coating systems not limited to following substrates:

1. Exterior Substrates:

a. Concrete, vertical and horizontal surfaces.

b. Concrete masonry units (CMUs).
c. Steel.
d. Galvanized metal.
e. Portland cement plaster (stucco).

2. Interior Substrates:

a. Concrete, vertical and horizontal surfaces.

b. Concrete masonry units (CMUs).
c. Steel.
d. Galvanized metal.
e. Wood.
f. Gypsum board.
g. Plaster.

B. Related Requirements:

1. Section 051200 "Structural Steel Framing" for shop priming of

structural steel with primers specified in this Section.
2. Section 055213 "Pipe and Tube Railings" for shop priming pipe and
tube railings with coatings specified in this Section.
3. Section 099113 "Exterior Painting" for general field painting.
4. Section 099123 "Interior Painting" for general field painting.

1.3 REFERENCES

A. The minimum standards for products specified in this section shall be

including as under but not limited to the following. Except as otherwise

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 specified herein, perform work in accordance with specifications, codes and
standards cited therein, and their latest editions, revisions, applicable
addenda and supplements. Where there is conflict between the referenced
standards the most stringent of the conditions/requirements shall be
applicable.

B. American Society of Testing and Materials:

1. ASTM D 523 - Standard Test Method for Specular Gloss.

2. ASTM C 672 - Standard Test Methods for Scaling

Resistance of Concrete Surfaces Exposed to
Deicing Chemicals.

3. ASTM D 412 - Standard Test Method for Vulcanised Rubber,

Thermoplastic Rubber and Thermoplastic
Elastromers for Elongation.

4. ASTM D 653 - Standard Test Methods for Water Vapour

Transmission of Organic Coating Films.

C. British Standard

1. BS 476-7 - Fire Tests on Building Materials and

Structures. Methods of test to determine the
classification of the surface spread of flame of
products.

2. BS EN ISO 12944 - Corrosion protection of steel structures by

protective paint systems

D. Surface Preparation Standards

1. SSPC – SP1 - Solvent Cleaning: Society for Protective

Coatings.

2. SSPC – SP2 - Hand Tool Cleaning: Society for Protective

Coatings.

3. SSPC – SP3 - Power Tool Cleaning: Society for Protective

Coatings.

4. SSPC – SP6 - Commercial Blast Cleaning Procedures.

5. SSPC – SP10 - Near White Blast Cleaning Procedure.

E. All applicable local codes, regulations, etc of Authorities having Jurisdiction.

Note: Contractor shall note that he shall keep copies of all of the referenced
standards on the site and shall provide the Engineer copy of the
requested referenced standards as and when requested.

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1.4 DEFINITIONS

A. MPI Gloss Level 5: 35 to 70 units at 60 degrees, according to ASTM D 523.

B. MPI Gloss Level 6: 70 to 85 units at 60 degrees, according to ASTM D 523.

C. MPI Gloss Level 7: More than 85 units at 60 degrees, according to

ASTM D 523.

1.5 ACTION SUBMITTALS

A. Product Data: For each type of product. Include preparation requirements

and application instructions.

1. Include printout of current "MPI Approved System" for each product

category of substrates specified.
2. Indicate VOC content.

B. Samples for Initial Selection: For each type of topcoat product indicated.

C. Samples for Verification: For each type of coating system and each color
and gloss of topcoat indicated.

1. Submit Samples on rigid backing, 200 mm square.

2. Apply coats on Samples in steps to show each coat required for
system.
3. Label each coat of each Sample.
4. Label each Sample for location and application area.

D. Product List: Cross-reference to coating system and locations of application

areas. Use same designations indicated on Drawings and in schedules.
Include color designations.

1.6 MAINTENANCE MATERIAL SUBMITTALS

A. Furnish extra materials, from the same product run, that match products
installed and that are packaged with protective covering for storage and
identified with labels describing contents.

1. Coatings: 5 percent, but not less than 3.8 L of each material and color
applied.

1.7 QUALITY ASSURANCE

A. Coverage Rate: for liquid applied coatings, calculate the quantity of material
needed for the work in accordance with manufacturer’s printed instructions.
Submit calculations for Engineer’s approval. Divide the areas to be coated
and allocate the appropriate quantity of coating material for each area.

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 B. Mockups: Apply mockups of each coating system indicated to verify
preliminary selections made under Sample submittals and to demonstrate
aesthetic effects and set quality standards for materials and execution.

1. Engineer will select one surface to represent surfaces and conditions

for application of each coating system.

a. Wall and Ceiling Surfaces: Provide samples of at least 10 sq. m.

b. Other Items: Engineer will designate items or areas required.

2. Final approval of color selections will be based on mockups.

a. If preliminary color selections are not approved, apply additional

mockups of additional colors selected by Engineer at no added
cost to Owner.

3. Approval of mockups does not constitute approval of deviations from

the Contract Documents contained in mockups unless Engineer
specifically approves such deviations in writing.
4. Subject to compliance with requirements, approved mockups may
become part of the completed Work if undisturbed at time of
Substantial Completion.

1.8 DELIVERY, STORAGE, AND HANDLING

A. Store materials not in use in tightly covered containers in well-ventilated

areas with ambient temperatures continuously maintained at not less than 7
deg C.

1. Maintain containers in clean condition, free of foreign materials and

residue.
2. Remove rags and waste from storage areas daily.

1.9 FIELD CONDITIONS

A. Apply coatings only when temperature of surfaces to be coated and ambient

air temperatures are between 10 and 35 deg C.

B. Do not apply coatings when relative humidity exceeds 85 percent; at

temperatures less than 3 deg C above the dew point; or to damp or wet
surfaces.

C. Do not apply exterior coatings in rain, fog, or mist.

1.10 WARRANTY

A. General Warranty: The special warranty specified in this Article shall not
deprive the Employer of other rights the Employer may have under other
provisions of the Contract Documents and shall be in addition to, and run

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 concurrent with, other warranties made by the Contractor under
requirements of the Contract Documents.

B. Warranty in accordance with MPI Painting Manual requirements shall

warrant that all painting work has been performed in accordance with MPI
Painting Manual requirements. Contractor and Manufacturer are jointly and
severally liable and shall repair or replace paint coatings that fail within the
specified warranty period. Contractor and Manufacturer shall reimburse the
Employer for the cost of material and labor. Failures include, but are not
limited to:

1. Peeling or blistering of paint film.

2. Cracking of pain film.
3. Crazing of pain film
4. Efflorescence.
5. Change in colour.
6. Staining.
7. Patchiness of sheen or colour.

C. Warranty Period for Paint Coatings: 5 years from the date of Substantial
Completion.

D. Warranty Period for Structural Steel Paint Coatings: Twenty (20) years from
the date of Substantial Completion life till first maintenance.

PART 2 - PRODUCTS

2.1 MANUFACTURERS

A. Products: Subject to compliance with requirements, available products that

may be incorporated into the Work include, the following manufacturers
(though not limited to) are acceptable and products listed in the Exterior High-
Performance Coating Schedule or Interior High-Performance Coating
Schedule for the coating category indicated.

1. Jotun Paints
Tel: 2228 0699

2. Hempel Paint
Tel: 2481 3366

3. GTC Paint Co. Ltd.

Tel: 2484 6550

4. Kuwait Paint Company

Tel: 2483 2557

5. MPC Paints
Tel: 24814025/6

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 6. Sigma Paints

2.2 PAINT, GENERAL

A. MPI Standards: The minimum performance requirements for the products

specified in this specification section are MPI standards. All Products for
which MPI standards are specified shall comply with the respective MPI
standard for that product. Contractor shall provide necessary evidence from
the paint manufacturer, to the Engineer to confirm that the products he is
supplying on the project comply with all MPI requirements for that product.
Contractor however need not provide any MPI certificate for the products he
is supplying on the project.

2.3 HIGH-PERFORMANCE COATINGS, GENERAL

A. General

1. All paint materials shall have good flowing and brushing properties and
shall dry or cure free of blemishes, sags, air entrapment, etc.
2. Where required, paints and coatings shall meet flame spread and
smoke developed ratings designated by local authorities.

B. Equipment

1. Painting and Decorating Equipment: to best trade standards for type of

product and application.
2. Spray Painting Equipment: of ample capacity, suited to the type and
consistency of paint or coating being applied and kept clean and in
good working order at all times.

C. Mixing and Tinting

1. Unless otherwise specified herein or pre-approved, all paint shall be

ready-mixed and pre-tinted. Re-mix all paint in containers prior to and
during application to ensure break-up of lumps, complete dispersion of
settled pigment, and color and gloss uniformity.
2. Paste, powder or catalyzed paint mixes shall be mixed in strict
accordance with manufacturer's written instructions.
3. Where thinner is used, addition shall not exceed paint manufacturer's
recommendations. Do not use kerosene or any such organic solvents
to thin water-based paints.
4. If required, thin paint for spraying according in strict accordance with
paint manufacturer's instructions. If directions are not on container,
obtain instructions in writing from manufacturer and provide copy of
instructions to Consultant.

D. Material Compatibility:

1. Materials for use within each paint system shall be compatible with one
another and substrates indicated, under conditions of service and

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 application as demonstrated by manufacturer, based on testing and
field experience.
2. For each coat in a paint system, products shall be recommended in
writing by topcoat manufacturers for use in paint system and on
substrate indicated.
3. Products shall be of same manufacturer for each coat in a coating
system.

E. VOC Content: Provide materials that comply with VOC limits of authorities
having jurisdiction.

F. Colors: Unless otherwise indicated as selected by Engineer from

manufacturer's full range.

2.4 BLOCK FILLERS

A. Block Filler, Latex, Interior/Exterior: MPI#4.

1. A waterborne, high solids, emulsion type pigmented coating with

bridging and filling properties for interior or exterior concrete masonry
units, for the purpose of filling the surface for subsequent applications
of paint. Application by brush, roller or airless spray. Rolling or
backrolling must be done to ensure proper filling of voids.

B. Block Filler, Epoxy : MPI #116.

1. A solvent based, two component, epoxy, high solids coating for

unfilled, interior and exterior block surfaces that are to be coated with a
chemically resistant finish. Resistant to water, alkalis, chemicals and
solvents. Application is predominantly by roller or brush.

2.5 INTERIOR PRIMERS/SEALERS

A. Primer/Sealer, Latex, Interior: MPI #50.

1. White, pigmented, waterborne latex sealer used on new interior plaster,

concrete and gypsum wallboard surfaces that are subsequently painted
with latex or alkyd finish coat(s). It shall reduce the porosity of the
substrate for finish coats. Do not use on wood or previously painted
surfaces

B. Interior Alkyd Primer/ Sealer: MPI #45

1. Solvent based alkyd type, pigmented primer/sealer for new interior

wood, plaster and porous surfaces, and also for areas previously
painted with flat paints. Use for new and repainting work in residential
and commercial buildings. Topcoats specified with this sealer include
conventional alkyd and latex paints. Application methods include
brushes, rollers, and airless and conventional spray equipment.

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 C. Wood- Knot Sealer: White shellac or other sealer recommended in writing by
manufacturer for this purpose.

2.6 METAL PRIMERS

A. Primer, Zinc-Rich, Inorganic: MPI #19.

1. Inorganic based anticorrosive primer for steel that is exposed to severe

industrial or marine environments. For exterior exposures, use an
epoxy intermediate coat with an aliphatic polyurethane finish (MPI #72)
to maximize service life. Recommended surface preparation is SSPC
SP 10 near White Blast for most applications and SSPC SP 5 White
Metal Blast for aggressive industrial and marine locations. Application
methods will primarily be airless and conventional spray equipment, but
brushes or rollers may be used for small detail or touch-up work.

B. Primer, Epoxy, Anti-Corrosive, for galvanized metal: MPI #101.

1. Solvent based, two component, epoxy - polyamide type, anticorrosive

primer for exterior and interior, ferrous and galvanized metal surfaces.
Specified for use over new, cleaned metals and as a spot primer or full
coat over previous epoxy coatings that have been properly prepared
with hand, power tool or abrasive blasting cleaning methods.
Application methods will include using brushes, rollers, and airless and
conventional spray.

2.7 WOOD PRIMERS AND STAINS

A. Primer Sealer, Alkyd, Interior, MPI # 45.

1. Solvent based, alkyd type, pigmented primer/sealer for new interior

wood, plaster and porous surfaces, and also for areas previously
painted with flat paints. . Application methods include brushes, rollers,
and airless and conventional spray equipment

2.8 EPOXY COATINGS

A. Epoxy, Gloss: MPI #77.

1. Solvent based, gloss, two-component epoxy/polyamide coating

specified for wall and floor surfaces in moderate to heavy traffic
commercial and moderate industrial environments. It shall be resistant
to incidental splash and spillage of dilute (5%) sulfuric acid, (15%)
hydrochloric acid, (20%) sodium hydroxide, gasoline and heavy duty
cleaners and detergents. Use as a self-priming material on smooth, low
porosity concrete, masonry and wood surfaces. This epoxy shall be
suitable for application at temperatures ranging from 15 to 40 degrees
C and a maximum relative humidity of 80%. Application is generally by
spray, but in areas where spray is impractical, a brush or roller may be

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 used.

B. Epoxy, High-Build, Low Gloss: MPI #108.

1. Two component epoxy, high solids, low gloss coating for use on interior
or exterior concrete, masonry and primed metal surfaces. Metal
surfaces may be primed with conventional epoxy primers, epoxy zinc
rich primers or inorganic zinc rich primers. For increased durability, this
product may be top coated with epoxy or polyurethane enamels.

2.9 POLYURETHANE COATINGS

A. Polyurethane, Two-Component, Pigmented, Gloss (Gloss Level 6):

MPI #72.

1. Solvent based, two-component polyurethane, pigmented coating with a

gloss finish for interior or exterior brick, block, concrete, plaster, wood
and metal surfaces, where abrasion, weathering, chemical and solvent
resistance is required. Primarily applied by spray, but can be applied by
brush or roller in small areas.

2.10 SOURCE QUALITY CONTROL

A. Testing of Coating Materials: Owner reserves the right to invoke the

following procedure:

1. Owner will engage the services of a qualified testing agency to sample

coating materials. Contractor will be notified in advance and may be
present when samples are taken. If coating materials have already
been delivered to Project site, samples may be taken at Project site.
Samples will be identified, sealed, and certified by testing agency.
2. Testing agency will perform tests for compliance with product
requirements.
3. Owner may direct Contractor to stop applying coatings if test results
show materials being used do not comply with product requirements.
Contractor shall remove noncomplying coating materials from Project
site, pay for testing, and recoat surfaces coated with rejected materials.
Contractor will be required to remove rejected materials from
previously coated surfaces if, on recoating with complying materials,
the two coatings are incompatible.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine substrates and conditions, with Applicator present, for compliance

with requirements for maximum moisture content and other conditions
affecting performance of the Work.

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 B. Maximum Moisture Content of Substrates: When measured with an
electronic moisture meter as follows:

1. Concrete: 12 percent.
2. Masonry (CMUs): 12 percent.
3. Wood: 15 percent.
4. Gypsum Board: 12 percent.
5. Plaster: 12 percent.

C. Gypsum Board Substrates: Verify that finishing compound is sanded

smooth.

D. Plaster Substrates: Verify that plaster is fully cured.

E. Verify suitability of substrates, including surface conditions and compatibility,

with existing finishes and primers.

F. Proceed with coating application only after unsatisfactory conditions have

been corrected.

1. Application of coating indicates acceptance of surfaces and conditions.

3.2 PREPARATION

A. Comply with manufacturer's written instructions and recommendations in

"MPI Architectural Painting Specification Manual" applicable to substrates
and coating systems indicated.

B. Remove hardware, covers, plates, and similar items already in place that are
removable and are not to be painted. If removal is impractical or impossible
because of size or weight of item, provide surface-applied protection before
surface preparation and painting.

1. After completing painting operations, use workers skilled in the trades

involved to reinstall items that were removed. Remove surface-applied
protection if any.

C. Clean substrates of substances that could impair bond of coatings, including

dust, dirt, oil, grease, and incompatible paints and encapsulants.

1. Remove incompatible primers and reprime substrate with compatible

primers or apply tie coat as required to produce coating systems
indicated.

D. Concrete Substrates: Remove release agents, curing compounds,

efflorescence, and chalk. Do not coat surfaces if moisture content or
alkalinity of surfaces to be coated exceeds that permitted in manufacturer's
written instructions.

1. Clean surfaces with pressurized water. Use pressure range of 10 350

to 27 580 kPa at 150 to 300 mm.

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 2. Abrasive blast clean surfaces to comply with SSPC-SP 7/NACE No. 4.

E. Masonry Substrates: Remove efflorescence and chalk. Do not coat surfaces

if moisture content, alkalinity of surfaces, or alkalinity of mortar joints
exceeds that permitted in manufacturer's written instructions.

1. Clean surfaces with pressurized water. Use pressure range of 690 to

4140 kPa at 150 to 300 mm.

F. Steel Substrates: Remove rust, loose mill scale, and shop primer if any.
Clean using methods recommended in writing by paint manufacturer[.] but
not less than the following:

1. SSPC-SP 7/NACE No. 4, "Brush-Off Blast Cleaning."

2. SSPC-SP 11, "Power Tool Cleaning to Bare Metal."
3. SSPC-SP 6/NACE No. 3, "Commercial Blast Cleaning."
4. SSPC-SP 10/NACE No. 2, "Near-White Blast Cleaning."
5. SSPC-SP 5/NACE No. 1, "White Metal Blast Cleaning."

G. Shop-Primed Steel Substrates: Clean field welds, bolted connections, and

areas where shop paint is abraded. Paint exposed areas with the same
material as used for shop priming to comply with SSPC-PA 1 for touching up
shop-primed surfaces.

H. Galvanized-Metal Substrates: Remove grease and oil residue from

galvanized sheet metal by mechanical methods to produce clean, lightly
etched surfaces that promote adhesion of subsequently applied coatings.

I. Aluminum Substrates: Remove loose surface oxidation.

J. Wood Substrates:

1. Scrape and clean knots. Before applying primer, apply coat of knot
sealer that is recommended in writing by topcoat manufacturer for
coating system indicated.
2. Sand surfaces that will be exposed to view and dust off.
3. Prime edges, ends, faces, undersides, and backsides of wood.
4. After priming, fill holes and imperfections in the finish surfaces with filler
that is recommended in writing by topcoat manufacturer for coating
system indicated. Sand smooth when dried.

3.3 APPLICATION

A. Apply high-performance coatings according to manufacturer's written

instructions and recommendations in "MPI Architectural Painting
Specification Manual."

1. Use applicators and techniques suited for coating and substrate

indicated.

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 2. Coat surfaces behind movable equipment and furniture same as similar
exposed surfaces. Before final installation, coat surfaces behind
permanently fixed equipment or furniture with prime coat only.
3. Coat backsides of access panels, removable or hinged covers, and
similar hinged items to match exposed surfaces.
4. Do not apply coatings over labels of independent testing agencies or
equipment name, identification, performance rating, or nomenclature
plates.

B. Tint each undercoat a lighter shade to facilitate identification of each coat if

multiple coats of the same material are to be applied. Tint undercoats to
match color of finish coat, but provide sufficient difference in shade of
undercoats to distinguish each separate coat.

C. If undercoats or other conditions show through final coat, apply additional

coats until cured film has a uniform coating finish, color, and appearance.

D. Apply coatings to produce surface films without cloudiness, spotting,

holidays, laps, brush marks, runs, sags, ropiness, or other surface
imperfections. Produce sharp glass lines and color breaks.

3.4 FIELD QUALITY CONTROL

A. Dry Film Thickness Testing: Owner may engage the services of a qualified
testing and inspecting agency to inspect and test coatings for dry film
thickness.

1. Contractor shall touch up and restore coated surfaces damaged by

testing.
2. If test results show that dry film thickness of applied coating does not
comply with coating manufacturer's written recommendations,
Contractor shall pay for testing and apply additional coats as needed to
provide dry film thickness that complies with coating manufacturer's
written recommendations.

3.5 CLEANING AND PROTECTION

A. At end of each workday, remove rubbish, empty cans, rags, and other
discarded materials from Project site.

B. After completing coating application, clean spattered surfaces. Remove

spattered coatings by washing, scraping, or other methods. Do not scratch
or damage adjacent finished surfaces.

C. Protect work of other trades against damage from coating operation. Correct
damage to work of other trades by cleaning, repairing, replacing, and
recoating, as approved by Engineer, and leave in an undamaged condition.

D. At completion of construction activities of other trades, touch up and restore

damaged or defaced coated surfaces.

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3.6 EXTERIOR HIGH-PERFORMANCE COATING SCHEDULE

A. Concrete Substrates, Vertical Surfaces:

1. Pigmented Polyurethane over epoxy, MPI EXT 3.1M:

a. Prime Coat: Epoxy, cold-cured, gloss, MPI #77.

b. Intermediate Coat: Epoxy, cold-cured, gloss, MPI #77.
c. Topcoat: polyurethane, two component solvent based,
pigmented, MPI #72.

B. Concrete Substrates, Horizontal Surfaces:

1. For horizontal surfaces with vehicular traffic refer to division 07, Section
“Traffic Coating”

C. Steel Substrates (Including Structural Steel):

1. Pigmented Polyurethane over Inorganic Zinc-Rich Primer and High-

Build Epoxy System, MPI EXT 5.1L:

a. Prime Coat: Primer, zinc-rich, inorganic, MPI #19.

b. Intermediate Coat: Epoxy, high-build, low gloss, MPI #108.
c. Topcoat: Polyurethane, two-component, pigmented, gloss (Gloss
Level 6), MPI #72.
a. Second Topcoat: Polyurethane, two-component, pigmented,
gloss (Gloss Level 6), MPI #72.

D. Galvanized-Metal Substrates:

1. Pigmented Polyurethane System, MPI EXT 5.3L:

a. Prime Coat: Primer, epoxy, anti-corrosive, for metal, MPI #101.

b. Intermediate Coat: Polyurethane, two-component, pigmented,
gloss (Gloss Level 6), MPI #72.
c. Topcoat: Polyurethane, two-component, pigmented, gloss (Gloss
Level 6), MPI #72.

3.7 INTERIOR HIGH-PERFORMANCE COATING SCHEDULE

A. Concrete Substrates, Vertical Surfaces:

1. Epoxy System, MPI INT 3.1C:

a. Prime Coat: Epoxy, gloss, MPI #77.

b. Intermediate Coat: Epoxy, gloss, MPI #77.
c. Topcoat: Epoxy, gloss, MPI #77.

B. Concrete Substrates, Horizontal Surfaces.

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 1. For horizontal surfaces with vehicular traffic refer to division 07, Section
“Traffic Coating”.

2. Epoxy System, MPI INT 3.2C:

a. Prime Coat: Epoxy, gloss, MPI #77.

b. Intermediate Coat: Epoxy, gloss, MPI #77.
c. Topcoat: Epoxy, gloss, MPI #77.

C. CMU Substrates:

1. Epoxy System, MPI INT 4.2F:

a. Block Filler: Block filler, latex, interior/exterior, MPI #4.

b. Intermediate Coat: Epoxy, gloss, MPI #77.
c. Topcoat: Epoxy, gloss, MPI #77.

D. Steel Substrates (Including Structural Steel):

1. High-Build Epoxy System, MPI INT 5.1P:

a. Prime Coat: Primer, zinc-rich, epoxy, MPI #20.

b. Intermediate Coat: Epoxy, high-build, low gloss, MPI #108.
c. Topcoat: Epoxy, high-build, low gloss, MPI #108.

E. Galvanized-Metal Substrates:

1. Epoxy System, MPI INT 5.3D:

a. Prime Coat: Primer, epoxy, anti-corrosive, for metal, MPI #101.

b. Intermediate Coat: Epoxy, gloss, MPI #77.
c. Topcoat: Epoxy, gloss, MPI #77.

2. Pigmented Polyurethane System:

a. Prime Coat: Primer, epoxy, as recommended in writing by

topcoat manufacturer.
b. Intermediate Coat: Polyurethane, two-component, pigmented,
gloss (Gloss Level 6), MPI #72.
c. Topcoat: Polyurethane, two-component, pigmented, gloss (Gloss
Level 6), MPI #72.

F. Gypsum Board and Plaster Substrates:

1. Epoxy System, MPI INT 9.2E:

a. Prime Coat: Primer sealer, latex, interior, MPI #50.

b. Intermediate Coat: Epoxy, gloss, MPI #77.
c. Topcoat: Epoxy, gloss, MPI #77.

END OF SECTION

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