Layout Inspection Report: M/s Pricol LTD

DOC.
No:-SEI/QA/F-12
SEI Layout Inspection Report REV. No. : 01
Rev. Date.:-19.11.19
CUSTOMER NAME
PART NAME: CORE MOVING Bill No…………………… Date - Report No.
M/s Pricol Ltd.
PART NO: P801105010601000A Lot No…………………. Sample Size :- 05 Pcs
Observation
S.NO DESCRIPTION SPC. DIM. Insp. Method Status
1 2 3 4 5
1 Length 6.90/7.00 MM
2 Roughness Ra 1.6 RT
3 Face Roughness Ra 3.2 RT
4 Dia 7.00/7.05 DMM
5 Counter dia 4.80 PP
6 I.D 2.90/3.10 PPG
7 Chamfer Angle 2 x 0.25±0.15 x45° PP
8 ID Roughness Ra 6.3 RT
9 Counter Angle 2 x 0.75x45° PP
10 Material (EN8) / S45c MTC
11 Apprearance Free From Burr ,Dents Visually
ZINC Plating
& Trivalent Chrome Passivation as per
12 Surface Treatment ASTM B117 Visually
Colour :-ISIDESCENT BLUE
13 Plating Thickneass 10 Microns Min Thickness tester
No White Corrosion allowed After 48 hrs

14 SST Life WR salt Sppray Test As per report
No Red Corrosion allowed After 120 hrs

15 SST Life RR salt Sppray Test As per report
Test Method Neutral Salt spray

16 SST Method test as per IS 9844-1981 As per report
17
18
19
20
OK √ Remarks:-
Legends Accepted Under Deviation 0

Not OK X
Checked By. Approved By.

STATISTICAL PROCESS CONTROL STUDY
PART NAME: CORE MOVING INSTRUMENT: DMM L.COUNT: 0.005
SUPPLIER 0
PART NO.: P801105010601000A SPECIFIC: 7.00/7.03 MACHINE: CLG
SAMPLE SIZE: 50 NOS. OPERATION: CLG NO.OF DECIMALS: 3 D.C. NO. SEI/P7/SPC-09 QTY.
DATA COLLECTION: - ALL DIMENSIONS ARE IN INCHES / MM
SNO. 1 2 3 4 5 6 7 8 9 10 SAMPLE D2 A2 D4
1 7.0200 7.0220 7.0200 7.0220 7.0200 7.0180 7.0180 7.0180 7.0200 7.0200 U.T.L. 7.0300 1 1.123 2.560 3.270
2 7.0180 7.0180 7.0200 7.0180 7.0220 7.0200 7.0200 7.0250 7.0220 7.0200 2 1.128 1.880 3.270
3 7.0200 7.0200 7.0180 7.0200 7.0250 7.0200 7.0220 7.0220 7.0200 7.0180 3 1.693 1.020 2.570
4 7.0220 7.0250 7.0200 7.0180 7.0180 7.0200 7.0200 7.0180 7.0200 7.0220 L.T.L. 7.0000 4 2.059 0.730 2.230
5 7.0180 7.0200 7.0200 7.0200 7.0200 7.0250 7.0200 7.0200 7.0200 7.0220 5 2.326 0.590 2.110
CALCULATIONS: -
FOR HISTOGRAM
XLARGE 7.022 7.025 7.02 7.022 7.025 7.025 7.022 7.025 7.022 7.022 Xmax.= 7.0250
NO.OF NON CONFORMING PART = 0 NOS.
XSMALL 7.018 7.018 7.018 7.018 7.018 7.018 7.018 7.018 7.02 7.018 Xmin.= 7.0180
RANGE 0.004 0.007 0.002 0.004 0.007 0.007 0.004 0.007 0.002 0.004 2= 0.00480 NO. OF PARTS ABOVE U.T.L. = 0 NOS.
AVG. 7.0196 7.021 7.0196 7.0196 7.021 7.0206 7.02 7.0206 7.0204 7.0204 8= 7.0203 NO. OF PARTS BELOW L.T.L. = 0 NOS.
Process Width ( P ) = 0.0071 Specification Width(S) = 0.0301 Index (K)={2 x (D-8) / S}= 0.3522 INTERVAL FREQ. CU. FREQ.
Design Centre ( D ) = 7.0150 Interval = 0.001500 Selecting no. of classes = 5 7.0110 7.0125 0 0
Starting Point = 7.0170 No. of readings= 50.0000 Shift Of '8' from 'D' = 0.005300 7.0125 7.0140 0 0
8 - CHART 7.0140 7.0155 0 0
HISTOGRAM
U.C.L. 7.023132 7.023132 7.023132 7.023132 7.023132 7.023132 7.023132 7.023132
7.024 7.023132 7.0231 7.0155 7.0170 0 0
VALUE
30
7.023
L.C.L. 7.0175 7.0175 7.0175 7.0175 7.0175 7.0175 7.0175 7.0175
7.022 7.0175 7.0175 7.0170 7.0185 12 12
7.021
U.C.L.
25 0.0101 0.0101 0.0101 0.0101 0.0101 0.0101 0.0101 0.0101
7.02 0.0101 0.0101 7.0185 7.0200 25 37
7.019 A
L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

7.018 0.0000 0.0000 V
G 7.0200 7.0215 0 37
7.017 .
X-BAR
20 7.0203 7.0203 7.0203 7.0203 7.0203 7.0203 7.0203 7.0203
7.016 7.0203 7.0203 7.0215 7.0230 9 46
QTY
7.015
R-BAR 0.0048 0.0048 0.0048 0.0048 0.0048 0.0048 0.0048 0.0048
7.014 0.0048 0.0048 7.0230 7.0245 0 46
1 2 3 4 5 6 7 8 9 10
15
SAMPLE 7.0245 7.0260 4 50
2 - CHART 7.0260 7.0275 0 50

10
0.012
MINIMUM DECIMAL VALUE M4 VALUE 7.0275 7.0290 0 50
0.01
1.0000 0 U.C.L.8 ={8+A2x2} 7.023132
0.008
5 0.1000 1 R L.C.L.8 ={8-A2x2} 7.01747
0.006 A
N
0.0100 2 G
E
U.C.L.2 ={2 x D4} 0.0101280000000009
0.004
0
0.002
0.0010 3 L.C.L.2 ={2 x D3} 0
7.0125 7.0140 7.0155 7.0170 7.0185 7.0200 7.0215 7.0230 7.0245 7.0260 7.0275
7.0110 7.0125 7.0140 7.0155 7.0170 7.0185 7.0200 7.0215 7.0230 7.0245 7.0260
0 0.0001 4 Std.Dev."σ"= 0.00192
1 2 3 4 5 6 7 8 9 10
DIMENSION Cp=(S/6σ)= 2.61690
Cpk={1-K}xCp)= 1.69530
REMARKS: - PROCESS IS EXCELLENT
AUD. BY 26/09/2021
09/26/2021 Page 2
DOC No:-SEI/PD/F-14
SEI Part Submission Warrant Rev No:-00

Eff.date:-01.10.2018
PSW No:- SEI/P2/PSW-09
Part Name CORE MOVING Customer Part Number P801105010601000A

Shown on Drawing No. P801105010601000A Organization Part #
Engineering Change Level A Dated 12.02.2021
Additional Engineering Changes Dated
Safety and/or Government Regulation Purchase Order No. Weight (Kg) 0.0017
Checking Aid No. SEI/P2/CA-09 Checking Aid Engineering Change Level Dated
ORGANIZATION MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION

M/s Sahyog Engineering Industries
Organization Name & Supplier/Vendor Code Customer Name/Division
Plot No. 400/1 Sainik colony ,Hissar Road, Rohtak 124001 M/s Pricol ltd. , Plant -2 ,
Street Address Buyer/Buyer Code
Rohtak INDIA Mr. Tejpal Saini

City Region Postal Code Country Application
MATERIALS REPORTING
Has customer-required Substances of Concern information been reported?
Submitted by IMDS or other customer format:
Are polymeric parts identified with appropriate ISO marking codes?
REASON FOR SUBMISSION (Check at least one)
REQUESTED SUBMISSION LEVEL (Check one)
SUBMISSION RESULTS
The results for
These results meet all drawing and specification requirements: (If "NO" - Explanation Required)
Mold / Cavity / Production Process As per PFD
DECLARATION
I hereby affirm that the samples represented by this warrant are representative of our parts which were made by a process that meets all Production Part
Approval Process Manual 4th Edition Requirements. I further affirm that these samples were produced at the production rate o 16000 / 8 hrs hours.
I also certify that documented evidence of such compliance is on file and available for review. I have noted any deviations from this declaration below.
EXPLANATION / COMMENTS: NO
Is each Customer Tool properly tagged and numbered?
Organization Authorized Signature Date
Print Name Mr. Paramvir singh Phone No. 7876767789 Fax No.
Title MD E-mail sahyog_industries@yahoo.co.in
FOR CUSTOMER USE ONLY (IF APPLICABLE)

Part Warrant Disposition:
Customer Signature Date
Print Name Customer Tracking Number (optional)

DOC.No:-SEI/PD/F-36
SEI SAHYOG ENGINEERING INDUSTRIES, ROHTAK Rev.No:-00

Eff.date:-01.10.18
PPAP INDEX
Date 12.02.2021
Customer Name PRICOL LTD PPAP Level 3
Part No : P801105010601000A Part Name : CORE MOVING Drawing Rev:
SUBMIT RETAIN
Sl.
No. Requirements Responsibility Comments
(Cust. Folder) (In house folder)
1 Design Records N/A
2 Engineering Change Documents if any N/A
3 Engineering Approval, Where required N/A
4 Design FMEA N/A
5 Process Flow Diagrams y
6 Process FMEA y
7 Dimensional Results y
8 Material, Performance Test results y
9 Initial Process Study y
10 Measurement System Analysis X
11 Qualified Laboratory Documents y
12 Control Plan y
13 Appearance approval report N/A
14 Bulk Material requirements check list N/A
15 Sample Product N/A
16 Master Sample y
17 Checking Aids y
18 Part Submission Warrant y
Records of Compliance with pricol specific

19 requirements if any N/A
Supplier Representative Name : Supplier Signature : Date:
Customer Representative Name : Customer Signature : Date:

DOC.No:-SEI/PD/F-10
SEI POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS (PROCESS FMEA) Rev.No:-00
Eff.date:-01.10.2018
Vendor Name: M/s Sahyog Engineering Industries Process Responsibility: Mr. PARAMVIR SINGH FMEA NUMBER: SEI/P2/PFMEA-09
Part No: P801105010601000A Key Date: PREPARED BY:- Mr. Sumit kumar
Part Name: CORE MOVING Core Team Mr. Mahavir , Mr. Paramvir, Mr. Sumit, Mr. Vinay, Mr.Banwari Date (Orig.): 12.02.2021
Model: ………….. Date (Rev.):
Core Team: Process Engg,Q.A,Production/Manufacturing Page: 01 of 01 Rev.date:-00
Action Results
Potenial Cause(s)/ Current Process Controls
Part Process Function/ Bolloni
Specification/Potential Failure Mode Potential Effect(s) of Failure Sev. Class Mechanism(s) of Occ. Det. RPN Recomm. Responsibility &
process nu. Requirements ng Drg. Actions target Date Actions Sev. Occ. Det. RPN
Failure Taken
Prevention Detection
Crack, Pitted, Deep die Marks, 1) Dent's,rusty

Supplier QPCR rasied & Material send to
11 Appreance Rust & Seams etc. are not
2) Reject on customer end 3 Mn ------ 3 supplier 7 63
allowed Raw material incoming sampling
resgiter
4 Dia 7.30/7.40 Machining Problem 6 M ------ 3 Supplier QPCR rasied & Material send t 3 54
10 Raw material
1) Chemical Analysis
R/M Process Fault, R/m Verify from out-side Lab
Effect on Part Performance at every SIX MONTHS 2 PCS by Third Party
10 Material S45c
user end 8 C Mixing at Supplier or 3 Inspection Report 3 72
Consumer End 2) Incoming Raw Material
Record (SEI/SUP/F-03)
1) Dent's,rusty 1) Not proper location 1) Set location 1)R/M identification tag (SEI/QA/F-
20 Storage Raw material 2) Reject on customer end 4 Mn 2) Wrong Material 3 2) Fifo tag 58) 4 48
handling 2)colour coding
1) Setting Approval
(SEI/QA/F-06)
2) Daily Inprocess Inspection
1) Wrong Setting 1) Resetting /Prod./Rejection Report
2) Reset Offset & Inprocess
1) Fittment Problem 2) 2) By Wrong offset (SEI/QA/F-03)
1 Length 6.92/6.98 U/s,O/s Reject On Customer End
5 M
3) Insert Burnt
3 Inspection 4 60
4) Instrument Error 3) Set Tool Life Frequency 3) Daily Tool Life Monitoring Sheet
4) Instrument Verification (SEI/PROD/F-07)
4) Daily Instrument Verification Sheet
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
1) Resetting 2) Daily Inprocess Inspection
1) Wrong Setting /Prod./Rejection Report
1) Fittment Problem 2) 2) By Wrong offset 2) Reset Offset & Inprocess (SEI/QA/F-03)
4 Dia 7.10/7.15 U/s,O/s Reject On Customer End 5 M 3) Insert Burnt 3 Inspection 4 60
3) Next Operator Problem 3) Set Tool Life Frequency
4) Instrument Error 4) Instrument Verification 3) Daily Tool Life Monitoring Sheet
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
5 Counter dia Ref. 4.80 U/s,O/s Reject On Customer End
5 M
3) Insert Burnt
3 Inspection 5 75
3) Set Tool Life Frequency
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
1) Wrong Setting 2) Reset Offset & Inprocess /Prod./Rejection Report
6 I.D 2.95/3.05 U/s,O/s Reject On Customer End 5 Mn 3) Insert Burnt 3 Inspection 5 75
4) Instrument Verification
(SEI/PROD/F-07)
(SEI/QA/F-30)
30 Turning
DOC.No:-SEI/PD/F-10
Eff.date:-01.10.2018
Action Results
Failure Taken
1) Setting Approval
(SEI/QA/F-06)
Both Chamfer 0.25± 0.15 1) Fittment Problem 2) 2) By Wrong offset 2) Reset Offset & Inprocess (SEI/QA/F-03)
30 Turning 7 U/s,O/s Reject On Customer End 4 Mn 3) Insert Burnt 3 Inspection 5 60
Angle x45°±2˚ 3) Set Tool Life Frequency
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
8 ID Roughness Ra 6.3 U/s,O/s Reject On Customer End 4 Mn 3) Insert Burnt 3 Inspection 5 60
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
3
Both Face Ra 3.2 U/s,O/s 1) Fittment Problem 2) 4 Mn 2) By Wrong offset 3 Inspection (SEI/QA/F-03) 5 60
Roughness Reject On Customer End 3) Insert Burnt
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
9 Counter Angle 0.75x45° U/s,O/s Reject On Customer End 5 Mn 3) Insert Burnt 3 Inspection 5 75
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
11 Appreance Free from burrs. Reject On Customer End
2 Mn
3) Insert Burnt
4 Inspection 5 40
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
1) Wrong Setting 1) Resetting /Prod./Rejection Report
2) Reset Offset & Inprocess
9 Counter Angle 0.75±0.10 X U/s,O/s 1) Fittment Problem
Reject On Customer End
2) 5 Mn 2) By Wrong offset
3) Insert Burnt
3 Inspection (SEI/QA/F-03) 4 60
45˚±2˚ 3) Set Tool Life Frequency
4) Instrument Error 3) Daily Tool Life Monitoring Sheet
(SEI/QA/F-30)
40 Counter
DOC.No:-SEI/PD/F-10
Eff.date:-01.10.2018
Action Results
Failure Taken
1) Setting Approval
(SEI/QA/F-06)
40 Counter Counter dia Ref. 4.80 U/s,O/s Reject On Customer End 5 Mn 3) Insert Burnt 3 Inspection 5 75
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
11 Appreance Free from burrs. Reject On Customer End 2 Mn 3) Insert Burnt 4 Inspection 3 24
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
1) Setting Wrong 2) Wheel Dress & Inprocess /Prod./Rejection Report
1) Fittment Problem 2) 2) No dress Wheel (SEI/QA/F-03)
4 DIA 7.00/7.03 U/s,O/s Reject On Customer End 5 M timely 3 Inspection 5 75
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
50 Dia Grinding 2 Roughness Ra 1.6 O/s Reject On Customer End 4 Mn timely 3 Inspection 5 60
(SEI/PROD/F-07)
(SEI/QA/F-30)
1) Setting Approval
(SEI/QA/F-06)
11 Appreance Free from burrs. Reject On Customer End
2 Mn
timely
3 Inspection 5 30
(SEI/QA/F-30)
ZINC Plating & Trivalent Supllier Audit Incoming Inspection Report (Plating)
13 Plating 10 um MIN
1) Reject On Customer End 5 M Not proper Plating 3
(SEI/SUP/F-04) (SEI/SUP/F-03A)
5 75
Supllier Audit Incoming Inspection Report (Plating)

12 Passivation Inridescent Blue Colour 1) Reject On Customer End 4 Mn Not proper Plating 3 (SEI/SUP/F-04) (SEI/SUP/F-03A) 5 60
60 Plating SST Life WR No White Corrosion allowed 1) Reject On Customer End 4 Mn Not proper Plating 3 Supllier Audit
(SEI/SUP/F-04)
Incoming Inspection Report (Plating)
(SEI/SUP/F-03A)
5 60
After 48 hrs salt Sppray Test
DOC.No:-SEI/PD/F-10
Eff.date:-01.10.2018
Action Results
60 nu.
process Plating
Requirements ng Drg. Actions target Date Actions
Failure Sev. Occ. Det. RPN
Prevention Detection Taken
SST Life RR No Red Corrosion allowed 1) Reject On Customer End 4 Mn Not proper Plating 3
5 60
After 120 hrs salt Sppray Test (SEI/SUP/F-04) (SEI/SUP/F-03A)

11 Appreance Free from burrs. Reject On Customer End 2 Mn ...................... 3 (SEI/SUP/F-04) (SEI/SUP/F-03A) 7 42
1) Worng Instrument 1)Final Inspection Standard Final Inspection Standard

Use SEI/QA/F-48 (SEI/QA/F-48)
1 Length 6.90/7.00 U/s,O/s 1) Reject On Customer End 5 M 2) Material Handling 3 2) As per Material handling Work Final Inspection Report 5 75
Problem Instrction (SEI/QA/WI-09) (SEI/QA/F-72)

2 Roughness Ra 1.6 U/s,O/s 1) Reject On Customer End 4 Mn 2) Material Handling 3 2) As per Material handling Work Final Inspection Report 5 60

Face Use SEI/QA/F-48 (SEI/QA/F-48)
3
Roughness
Ra 3.2 U/s,O/s 1) Reject On Customer End 4 Mn
2) Material Handling
2
2) As per Material handling Work Final Inspection Report
5 40

4 Dia 7.00/7.05 U/s,O/s 1) Reject On Customer End 5 M
2
5 50

5 Counter dia 4.80 U/s,O/s 1) Reject On Customer End 5 M 2) Material Handling 2 2) As per Material handling Work Final Inspection Report 5 50

6 I.D 2.90/3.10 U/s,O/s 1) Reject On Customer End 5 M
2
5 50

7 Chamfer Angle 2 x 0.25±0.15 U/s,O/s 1) Reject On Customer End 5 Mn Use 2 SEI/QA/F-48 (SEI/QA/F-48) 5 50
x45° 2) Material Handling 2) As per Material handling Work Final Inspection Report

Final Use SEI/QA/F-48 (SEI/QA/F-48)
70
Inspection
8 ID Roughness Ra 6.3 U/s,O/s 1) Reject On Customer End 4 Mn
2
5 40

9 Counter Angle 2 x 0.75x45° U/s,O/s 1) Reject On Customer End 5 Mn
2
5 50

10 Material (EN8) / S45c 1) Reject On Customer End 8 C Use 2 SEI/QA/F-48 (SEI/QA/F-48) 3 48
2) Material Handling 2) As per Material handling Work Final Inspection Report
Final
70 Inspection DOC.No:-SEI/PD/F-10
Eff.date:-01.10.2018
Action Results
Failure Taken
1)Final Inspection Standard Final Inspection Standard

SEI/QA/F-48 (SEI/QA/F-48)
11 Apprearance Free From Burr ,Dents 1) Reject On Customer End 2 Mn Unskill Person 2 2) As per Material handling Work Final Inspection Report 7 28
Instrction (SEI/QA/WI-09) (SEI/QA/F-72)
ZINC Plating 1) Worng Instrument 1)Final Inspection Standard Final Inspection Standard
Surface & Trivalent Chrome Passivation as per Use SEI/QA/F-48 (SEI/QA/F-48)
12 Treatment ASTM B117 1) Reject On Customer End 5 M 2) Unskilled Person 2 2) As per Material handling Work Final Inspection Report 5 50
Colour :-ISIDESCENT BLUE Instrction (SEI/QA/WI-09) (SEI/QA/F-72)

13 Plating 10 Microns Min 1) Reject On Customer End 5 M Use 2 SEI/QA/F-48 (SEI/QA/F-48) 3 30
Thickneass 2) As per Material handling Work Final Inspection Report
2) Unskilled Person Instrction (SEI/QA/WI-09) (SEI/QA/F-72)

No White Corrosion allowed 1) Worng Instrument SEI/QA/F-48 (SEI/QA/F-48)
14 SST Life WR 1) Reject On Customer End 5 Mn Use 2 3 30
After 48 hrs salt Sppray Test 2) Unskilled Person 2) As per Material handling Work Final Inspection Report

No Red Corrosion allowed After 1) Worng Instrument SEI/QA/F-48 (SEI/QA/F-48)
15 SST Life RR 120 hrs salt Sppray Test 1) Reject On Customer End 5 Mn Use 2 2) As per Material handling Work Final Inspection Report 3 30
2) Unskilled Person

Test Method Neutral Salt spray SEI/QA/F-48 (SEI/QA/F-48)
16 SST Method test as per IS 9844-1981 1) Reject On Customer End 5 Mn Use 2 2) As per Material handling Work Final Inspection Report 3 30
2) Unskilled Person
1) Not proper location 2) PACKING NOT PROPER

80 Packing Poor packing,rusty Reject On Customer End
4 Mn
OR UNSEALED
2 PACKING AS PER STANDARD OK BY AUTHORISED PERSON 3 24
90 Dispatch
As per VEHICLE TEST W.I 1) Reject on Customer End 4 Mn 1) Box Damage 2 Dock Audit OK BY AUTHORISED PERSON 4 32
(SEI/PROD/WI-11) (SEI/QA/F-64)
Date Revision Prepared by Description of change
22.03.2021 01 Mr.Sumit inspection frequency ,inspection ,setting approval sample size recording updated in CP
DVC - DIGITAL VERNIER CALLIPER PP - PROFILE PROJECTOR TPG - THREAD PLUG GAUGE DMM - DIGITAL MICROMETER Mn - MINOR DMM - DIGITAL MICROMETER
MM - MICROMETER DI - DIAL INDICATOR TRG - THREAD RING GAUGE C - CRITICAL PPG- Plain Plug Gauge
Prepared by:- Approved by:-

DOC No:- SEI/PD/F-17
SEI PROCESS DRAWING SHEET REV. No. :-
REV. DATE
PART NAME PREV. OPERATION OPERATION NAME NEXT OPERATION

OPERATION No. : 50
CORE Moving Dia Grinding Final Inspection
PART NO. MATERIAL MACHINE NAME JIG & FIX. No.

SHEET …1…..OF …1…
P80 1105 01 06 01 00 0 S45C CLG
Product Parameter
ALL DIMENSION ARE IN mm. Evaluation
Dimension & Measurement
Sample
Control
Sr. No. Chracterstics Class Tol Resp. Method Record
Technique Size Freq.
5 Pcs Setup Setting Approval Yes

1 DIA M 7.00/7.03 DMM 2 Pcs 2 Hrs
QA Ins. Inprocess Insp. Yes

2 Roughness Mn Ra 1.6 RT 2 Pcs 2 Hrs
Free from 5 Pcs Setup Setting Approval Yes

3 Appreance Mn Visual 2 Pcs 2 Hrs QA Ins. Yes
burrs. Inprocess Insp.
2
4
2
1
4 5
0.2±0.10X45°
5
Ra 1.6
7. 7
0
7 0/ 1
7.
0 8
3
Ø2.95/3.05
3 2
6
2
0.75±0.10 X 45˚±2
Process Parameter
1 TOOL CONTROL WHEEL GRINDING WHEEL
2 RPM 40 1200/1400
3 FEED
Remark ;-
NAME SIGN. DATE I - Inspector O - Operator C - Critical M - Major Mn - Minnor
DRN. BY : Sumit Kumar LOCATION
CHKD. BY : Vinay Kumar RESTING
APPD. BY : Parmvir Tanwar CLAMPING REV. NO. MODIFICATION DATE SIGN

REV. DATE

OPERATION No. : 40
CORE Moving Turning Dia Grinding

P80 1105 01 06 01 00 0 S45C CNC
Product Parameter
Sample
Control
0.75±0.10 X 5 Pcs Setup Setting Approval Yes

1 Counter Angle Mn PP QA Ins.
45˚±2˚ 2 Pcs 2 Hrs Inprocess Insp. Yes

2 Counter dia Mn Ref. 4.80 PP 2 Pcs 2 Hrs
Free from 5 Pcs Setup Setting Approval Yes

3 Appreance Mn Visual 2 Pcs 2 Hrs QA Ins. Yes
burrs. Inprocess Insp.
1
4
0.2±0.10X45°
5
7
Ø2.95/3.05
3 2
6
2
0.75±0.10 X 45˚±2
Process Parameter
1 TOOL DRILL 8 MM
2 RPM 1500
3 FEED 0.06
Remark ;-

REV. DATE

OPERATION No. : 30
CORE Moving Turning CNC 2nd

P80 1105 01 06 01 00 0 S45C CNC 1st
Product Parameter
Sample
Control
5 Pcs 2 Setup Setting Approval Yes

1 Length M 6.92/6.98 MM Pcs 2 Hrs

2 Dia M 7.10/7.15 MM Pcs 2 Hrs

3 Counter dia Mn Ref. 4.80 PP Pcs 2 Hrs QA Ins. Inprocess Insp. Yes

4 I.D M 2.95/3.05 PPG Pcs 2 Hrs
0.25± 0.15 x45°±2˚
0.25±0.10X45°
5
Both Chamfer Mn 0.25± 0.15 PP 5 Pcs 2 Setup QA Ins. Setting Approval Yes
5 Pcs 2 Hrs Yes
Angle x45°±2˚ Inprocess Insp.
6

8 6 ID Roughness Mn Ra 6.3 RT Pcs 2 Hrs
Ø7.00/7.05
(Ø4.80)
3
7
2
7. 7
Both Face
Mn Ra 3.2 RT 5 Pcs 2 Setup QA Ins. Setting Approval Yes
Ø2.0±0.10
1 Roughness Pcs 2 Hrs Inprocess Insp. Yes

6 0/
4 Ra 6.38 7.
3.2

7.50/7.60
1 1 8 Counter Angle Mn 0.75x45° PP Pcs 2 Hrs
5
2.
9 9 Appreance Mn
Free from
Visual 5 Pcs 2 Setup QA Ins. Setting Approval Yes
5/ burrs. Pcs 2 Hrs Inprocess Insp. Yes
3.
0
5
7
6.92/6.98
Process Parameter
1 TOOL TNMG 0.4 MM DRILL 8MM DRILL 3MM PARTING 2 MM
2 RPM 3200 3000 500 1800
3 FEED 0.1 0.06 0.04 0.06
Remark ;-

DOC.No:-SEI/PD/F-09
SEI SAHYOG ENGINEERING INDUSTRIES, ROHTAK Rev No:-00

Eff.date:-01.10.2018
CONTROL PLAN Prototype Pre - Launch Production
Control Plan Number : SEI/P2/CP-09 Key Contact / Phone : Mr. Paramvir singh Date (Org) Issue no Date Rev No. Customer / Model
12.02.2021 01 22.03.2021 01 PRICOL LTD
PartNumber / Latest Change Level
Core Team Mr. Mahavir , Mr. Paramvir, Mr. Sumit, Mr. Vinay, Mr.Banwari Customer Engineering Approval / Date (If Req'd)
P801105010601000A
Part Name
Supplier / Plant Approval / Date M/s Sahyog Engineering Industries Customer Quality Approval / Date (If Req'd)
CORE MOVING
Supplier / Plant M/s Sahyog Engineering Industries

Others Approval / Date (If Req'd) Other Approval / Date (If Req'd)
Methods
Part / Process Name / Machine / Characteristics Customer
Device,Jig, Bollon drg. Sample
Process Operations Tools for No. S.No Class specification Evaluation / Reaction Plan Corrective action
Number Description requirement * Product / Process Measurement Error Control Method Resp
Manufacturing Specification proofing
Product Process Technique Size Freq. Recording
Crack, Pitted, Deep die

11 1 Appreance Mn Marks, Rust & Seams etc. Visual 5 pcs Every lot 5 pcs
are not allowed Incoming inspection Report (Raw
Material) IMI Incharge
(SEI/SUP/F-02)
4 2 Dia M 7.30/7.40 MM 5 pcs Every lot 5 pcs

Reject the Material/Ask Vendor
10 Raw material Approved Reject & send to for Corrective & Preventive
source supplier Action (SEI/QA/F-29) & Rasied
As per 1 pcs Every lot 1 pcs MTC IMI Incharge QPCR
supplier TC
080M40
(EM8)/212M36
10 3 Material C (EN8M)as per BS S45c
970-1996
S45C as per JIS Thrid Party 1 pcs 1 pcs Thrid Party Test (SEI/QA/F-02) QA HOD
G:4051-2006 Test Report 6 Months
1)Raw Material Inspection /

Identification Tag Raw Material
20 Storage 1 Proper location (SEI/QA/F-58) Incharge
2)Raw material colour coding
Chart
1) Setting Approval
(SEI/QA/F-06)
2) Daily Inprocess Inspection Hold material , reset process
/Prod./Rejection Report parameter,Material Forward to
1) 5 pcs 1) Start up 1) 5 pcs (SEI/QA/F-03) Reject lot Suspected Area and 100% shorting
1 1 Length M 6.92/6.98 MM 2) 2 pcs 2) 2 hrs 2) 2 pcs QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
3) W.I. (SEI/PROD/WI-06) inform to QA HOD material handling procedure and
4) Daily Instrument Verification Check Effectiveness Three Lot/Three
Months(SEI/QA/F-27A)
Sheet (SEI/QA/F-30)
5) PROCESS DRAWING SHEET
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
4 2 Dia M 7.10/7.15 MM 2) 2 pcs 2) 2 hrs 2) 2 pcs QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
1) Setting Approval
(SEI/QA/F-06)
5 3 Counter dia Mn Ref. 4.80 PP QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
2) 1 pcs 2) 4 hrs 2) 1 pcs 3) W.I. (SEI/PROD/WI-06) inform to QA HOD material handling procedure and
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
6 4 I.D M 2.95/3.05 PPG QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
CNC 7 5 Both Chamfer Angle Mn 0.25± 0.15 x45°±2˚ PP
2) 1 pcs 2) 4 hrs 2) 1 pcs
QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
8 6 ID Roughness Mn Ra 6.3 RT QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
CNC CONTROL PLAN Prototype Pre - Launch Production
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
1) Setting Approval
(SEI/QA/F-06)
Both Face 1) 5 pcs 1) Start up 1) 5 pcs (SEI/QA/F-03) Reject lot Suspected Area and 100% shorting
3 7 Mn Ra 3.2 RT QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
Roughness 2) 1 pcs 2) 4 hrs 2) 1 pcs 3) W.I. (SEI/PROD/WI-06) inform to QA HOD material handling procedure and
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
9 8 Counter Angle Mn 0.75x45° PP QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
Turning
1) Setting Approval
(SEI/QA/F-06)
11 9 Appreance Mn Free from burrs. Visual QA Insp. / Opr. (SEI/QA/F-27) & Material & Rasied QPCR as per NC
30 4) Daily Instrument Verification Check Effectiveness Three Lot/Three
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
/Prod./Rejection Report Inform to CNC Stop Machine & Reset
1.1 RPM 3200 M/C Display Setup time/ shift start time (SEI/QA/F-03) M/c Setter /Opr.
Progg. Process Parameter
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
TNMG (0.4 MM) /Prod./Rejection Report Inform to CNC Stop Machine & Reset
1.2 FEED 0.1 M/C Display Setup time/ shift start time (SEI/QA/F-03) M/c Setter /Opr.
(SEI/PD/F-17)
Turning
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
30
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
Machine / TNMGCharacteristics
(0.4 MM)
Part / Process Name / Device,Jig, Bollon drg. Customer
Process Operations S.No Class specification Evaluation / Sample Reaction Plan Corrective action
Number Description Tools for No. requirement * Product / Process Error
Manufacturing Specification Measurement proofing Control Method Resp
Tool Set Inform to CNC

1) Tool Life Monitoring Sheet
1.3 1000 Pcs per edge M/C Display Setup time/ shift start time alaram (SEI/PROD/F-07) M/c Setter /Opr. Insert edge change
life in m/c Progg.
1) Setting Approval
(SEI/QA/F-06)
2.1 RPM 3000 M/C Display Setup time/ shift start time /Prod./Rejection Report
M/c Setter /Opr.
Inform to CNC Stop Machine & Reset
(SEI/QA/F-03) Progg. Process Parameter
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
DRILL (8 MM) 2) Daily Inprocess Inspection
(SEI/PD/F-17)
Tool Set Inform to CNC Insert edge change

2.3 800 Pcs per edge M/C Display Setup time/ shift start time alaram (SEI/PROD/F-07) M/c Setter /Opr.
life in m/c Progg.
MACHINE
PARAMETER
1) Setting Approval
(SEI/QA/F-06)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
DRILL (3 MM) 2) Daily Inprocess Inspection
3.2 FEED 0.04 M/C Display Setup time/ shift start time /Prod./Rejection Report
M/c Setter /Opr.
(SEI/PD/F-17)
Tool Set Inform to CNC Insert edge change

3.3 800 Pcs per edge M/C Display Setup time/ shift start time alaram (SEI/PROD/F-07) M/c Setter /Opr.
life in m/c Progg.
DOC.No:-SEI/PD/F-09
SEI MACHINE
PARAMETER
SAHYOG ENGINEERING INDUSTRIES, ROHTAK Rev No:-00
Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
1) Setting Approval
(SEI/QA/F-06)
4.1 RPM 1800 M/C Display Setup time/ shift start time /Prod./Rejection Report
M/c Setter /Opr.
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
PARTING (2 MM) 2) Daily Inprocess Inspection
(SEI/PD/F-17)

life in m/c Progg.
Collet
life 1) Tool Life Monitoring Sheet Inform to CNC
5 Collet 7.40 mm (7.40m
15000 pcs Setup time/ shift start time (SEI/PROD/F-07) M/c Setter /Opr. Progg. Collet Change
m)
Collet
life 1) Setting Approval
Collet 6 Chuck Pressure 15000 pcs Setup time/ shift start time (SEI/QA/F-06) M/c Setter /Opr. Inform
Progg.
to CNC
Collet Change
(7.40m
m)
Collet
Coolant life 1) Tool Life Monitoring Sheet Inform to CNC
7
Consteration (7.40m
15000 pcs Setup time/ shift start time (SEI/PROD/F-07) M/c Setter /Opr. Progg. Collet Change
m)
1) Setting Approval
(SEI/QA/F-06)
1) 5 pcs 1) Start up 1) 5 pcs (SEI/QA/F-03) Inform to CNC Suspected Area and 100% shorting
9 1 Counter Angle Mn 0.75±0.10 X 45˚±2˚ PP 2) 1 pcs 2) 4 hrs 2) 1 pcs QA Insp. / Opr. Progg. Material & Rasied QPCR as per NC
3) W.I. (SEI/PROD/WI-06) material handling procedure and
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
CNC
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
1) Setting Approval
(SEI/QA/F-06)
1) 5 pcs 1) Start up 1) 5 pcs (SEI/QA/F-03) Suspected Area and 100% shorting
CNC 5 2 Counter dia Mn Ref. 4.80 PP QA Insp. / Opr. Inform to CNC Material & Rasied QPCR as per NC
2) 1 pcs 2) 4 hrs 2) 1 pcs 3) W.I. (SEI/PROD/WI-06) Progg. material handling procedure and
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
40 Counter 1) 5 pcs 1) Start up 1) 5 pcs (SEI/QA/F-03) Suspected Area and 100% shorting
11 3 Appreance Mn Free from burrs. Visual QA Insp. / Opr. Inform to CNC Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
Machine 2) Daily Inprocess Inspection
Parameter DRILL (8 MM)
1.2 FEED 0.06 M/C Display Setup time/ shift start time M/c Setter /Opr.
(SEI/PD/F-17)

life in m/c Progg.
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
1) Setting Approval
(SEI/QA/F-06)
4 1 DIA M 7.00/7.03 DMM QA Insp. / Opr. Inform to CNC Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
CLG 2 2 Roughness Mn Ra 1.6 RT QA Insp. / Opr. Inform to CNC Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
11 3 Appreance Mn Free from burrs. Visual QA Insp. / Opr. Inform to CNC Material & Rasied QPCR as per NC
Sheet (SEI/QA/F-30)
(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
50 Dia Grinding 1.1 RPM 1200/1400 Techometer Setup time/ shift start time /Prod./Rejection Report M/c Setter /Opr. Inform to CLG Stop Machine & Reset Process
(SEI/QA/F-03) Forman Parameter

(SEI/PD/F-17)
Grinding Wheel
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
50 Dia Grinding
1) Setting Approval
Grinding Wheel (SEI/QA/F-06)
1.2 FEED MANUAL CONTROL Setup time/ shift start time /Prod./Rejection Report M/c Setter /Opr. Inform to CLG Stop Machine & Reset Process
(SEI/QA/F-03) Forman Parameter

(SEI/PD/F-17)
1.3 TOOL LIFE

WHEEL DRESSING LIFE Visually Setup time/ shift start time 1) wheel dressing Monitoring Sheet
M/c Setter /Opr. Inform to CLG Redressing of wheel
1000 Pcs (SEI/MNT/F-14) Forman
Machine
Parameter
1) Setting Approval
(SEI/QA/F-06)
/Prod./Rejection Report Inform to CLG Stop Machine and Change Die &
2.1 RPM 40 Techometer Setup time/ shift start time (SEI/QA/F-03) M/c Setter /Opr. Forman Reset Process Parameter

(SEI/PD/F-17)
1) Setting Approval
(SEI/QA/F-06)
CONTROL WHEEL 2) Daily Inprocess Inspection
2.2 FEED MANUAL CONTROL Setup time/ shift start time /Prod./Rejection Report M/c Setter /Opr. Inform to CLG Stop Machine and Change Die &
(SEI/QA/F-03) Forman Reset Process Parameter

(SEI/PD/F-17)
WHEEL DRESSING LIFE 1) wheel dressing Monitoring Sheet Inform to CLG Stop Machine and Change Die &
2.3 TOOL LIFE Setup time/ shift start time (SEI/MNT/F-14) M/c Setter /Opr. Reset Process Parameter
3000 Pcs Forman
13 1 Plating M ZINC Plating & Trivalent Thickness 5 pcs Every lot 5 pcs Incoming inspectionReport IMI Incharge Inform to QA HOD
10 um MIN tester (Plating) (SEI/SUP/F-03A)
12 2 Passivation Mn Inridescent Blue Colour Visual 5 pcs Every lot 5 pcs Incoming inspectionReport IMI Incharge Inform to QA HOD
(Plating) (SEI/SUP/F-03A)

No White Corrosion Incoming inspectionReport for Corrective & Preventive
60 Plating 14 3 SST Life WR Mn allowed After 48 hrs salt 1 Every lot 5 pcs (Plating) (SEI/SUP/F-03A) IMI Incharge Inform to QA HOD Action (SEI/QA/F-29) & Rasied
Sppray Test QPCR
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
Device,Jig, Bollon drg. for Corrective
Process
60 Operations
Plating Tools for No. S.No Class specification Evaluation / Sample Reaction Plan Corrective&action
Preventive
Number Description requirement * Product / Process Measurement Error Control Method Resp Action (SEI/QA/F-29) & Rasied
Manufacturing Specification proofing QPCR
No Red Corrosion Incoming inspectionReport

15 4 SST Life RR Mn allowed After 120 hrs salt As per report IMI Incharge Inform to QA HOD
Sppray Test (Plating) (SEI/SUP/F-03A)
Incoming inspectionReport
11 5 Appreance Mn Free from burrs. Visual 5 pcs Every lot 5 pcs IMI Incharge Inform to QA HOD
(Plating) (SEI/SUP/F-03A)
Hold material , Material Forward to

Final Inspection Standard Suspected Area and 100% shorting
(SEI/QA/F-48) Final Inspection Inform to CNC Material & Rasied QPCR as per NC
1 1 Length M 6.90/7.00 MM 5 pcs Every lot 5 pcs
Final Inspection Report Incharge Progg. material handling procedure and
(SEI/QA/F-72) Check Effectiveness Three Lot/Three

2 2 Roughness Mn Ra 1.6 RT 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and

3 3 Face Roughness Mn Ra 3.2 RT 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and

4 4 Dia M 7.00/7.05 DMM 5 pcs Every lot 5 pcs

5 5 Counter dia M 4.80 PP 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods

6 6 I.D M 2.90/3.10 PPG 5 pcs Every lot 5 pcs

7 7 Chamfer Angle Mn 2 x 0.25±0.15 x45° PP 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and
Final Hold material , Material Forward to

70 Final Inspection Final Inspection Standard
Inspection Suspected Area and 100% shorting
Area (SEI/QA/F-48) Final Inspection Inform to CNC Material & Rasied QPCR as per NC
8 8 ID Roughness Mn Ra 6.3 RT 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and

9 9 Counter Angle Mn 2 x 0.75x45° PP 5 pcs Every lot 5 pcs

10 10 Material C (EN8) / S45c MTC 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and

11 11 Apprearance Mn Free From Burr ,Dents Visually 5 pcs Every lot 5 pcs Final Inspection Report Incharge Progg. material handling procedure and
Incomig Inspection Report Hold material , Material Forward to

ZINC Plating (Plating) (SEI/SUP/F-03A) Suspected Area and 100% shorting
& Trivalent Chrome Final Inspection Standard Final Inspection Inform to CNC Material & Rasied QPCR as per NC
12 12 Surface Treatment M Passivation as per ASTM B117 Visually 5 pcs Every lot 5 pcs
(SEI/QA/F-48) Incharge Progg. material handling procedure and
Colour :-ISIDESCENT BLUE Final Inspection Report Check Effectiveness Three Lot/Three
(SEI/QA/F-72) Months(SEI/QA/F-27A)
DOC.No:-SEI/PD/F-09

Eff.date:-01.10.2018
12.02.2021 01 22.03.2021 01 PRICOL LTD
P801105010601000A
Part Name
CORE MOVING

Methods
13 13 Plating Thickneass M 10 Microns Min

Thickness 5 pcs Every lot 5 pcs
tester
No White Corrosion allowed

14 14 SST Life WR Mn After 48 hrs salt Sppray Test As per report Incomig Inspection Report Hold material , Material Forward to
(Plating) (SEI/SUP/F-03A) Suspected Area and 100% shorting
Final Inspection Standard Final Inspection Inform to CNC Material & Rasied QPCR as per NC
(SEI/QA/F-48) Incharge Progg. material handling procedure and
Final Inspection Report Check Effectiveness Three Lot/Three
No Red Corrosion allowed (SEI/QA/F-73) Months(SEI/QA/F-27A)
15 15 SST Life RR Mn After 120 hrs salt Sppray Test As per report
Test Method Neutral Salt

16 16 SST Method Mn spray test as per IS 9844- As per report
1981
80 Packing As packing _ 1 Packing Mn Polythene bag / packing Packing std. 100% Packing Standard Final Inspection Fill the short Recalibration of weighting scale
std, slip as per packing std. (SEI/PD/F-29) Incharge quantity

Suspected Area and 100% shorting
As per VEHICLE TEST W.I Dock Audit Final Inspection Material & Rasied QPCR as per NC
90 Dispatch _ 1 VEHICLE TEST Mn Every Box Give Training material handling procedure and
(SEI/PROD/WI-11) (SEI/QA/F-64) Incharge
Check Effectiveness Three Lot/Three
12.02.2021 00 Mr.Sumit NEW RELEASED
DVC - DIGITAL VERNIER CALLIPER PP - PROFILE PROJECTOR TPG - THREAD PLUG GAUGE M - MAJOR Mn - MINOR DMM - DIGITAL MICROMETER
MM - MICROMETER DI - DIAL INDICATOR TRG - THREAD RING GAUGE C - CRITICAL PPG- Plain Plug Gauge
Prepared by:- Approved by:-

DOC.No:-SEI/QA/F-06
SEI SETTING APPROVAL REV.NO. :-04

Rev. date.:-09-03-2021
PART NAME:- CORE MOVING DATE/SHIFT/TIME :-
PART NO:- P801105010601000A MACHINE NO:-
OPERATION Dia Grinding OPERATOR NAME:-

NAME:-
GRADE:- S45c LOT No:-
*4M CHANGE:- MAN MACHINE MATERIAL METHOD
Tick ( √ )appropiate Option Setting Approval with ref. to 4M Change Setting Approval with ref. to routine Set up
LEGENDS:- CHANGE √ NO CHANGE X
DIMENSIONAL REPORT
Observed Dimensions
S. NO. Charecteristics Drg. Dimensions Checking Method Status
1 2 3 4 5
1 DIA 7.00/7.03 DMM
2 Roughness Ra 1.6 RT
3 Appreance Free from burrs. Visual
Status (OK/NG)
Process Parameter
Machine Parameter
RPM FEED
S. NO. Operation Name Tool Name
STD ACTUAL STD ACTUAL Parameter STD ACTUAL
1 CONTROL WHEEL 40 CUTTING OIL % :-
2 GRINDING WHEEL 1200/1400 CHUCK PRESSURE :-
3 HYDRAULIC PRESSURE :-
CONCLUSION (Overall Set up Approval) OK/NOT OK:-

INSPECTED BY :- APPROVED BY :-
DOC.No:-SEI/QA/F-06

Rev. date.:-09-03-2021
OPERATION NAME:- CNC TURNNING OPERATOR NAME:-
DIMENSIONAL REPORT
Observed Dimensions
1 2 3 4 5
1 Length 6.92/6.98 MM
2 Dia 7.10/7.15 MM
3 Counter dia Ref. 4.80 PP
4 I.D 2.95/3.05 PPG
5 Both Chamfer Angle 0.25± 0.15 x45°±2˚ PP
6 ID Roughness Ra 6.3 RT
7 Both Face Roughness Ra 3.2 RT
8 Counter Angle 0.75x45° PP
Status (OK/NG)
Process Parameter
Machine Parameter
RPM FEED
1 TNMG 0.4 3200 0.1 CUTTING OIL % :-
2 DRILL 8MM 3000 0.06 CHUCK PRESSURE :-
3 DRILL 3MM 500 0.04 HYDRAULIC PRESSURE :-
4 PARTING 2 MM 1800 0.06

DOC.No:-SEI/QA/F-06

Rev. date.:-09-03-2021
OPERATION NAME:- Counter OPERATOR NAME:-
DIMENSIONAL REPORT
Observed Dimensions
1 2 3 4 5
1 Counter Angle 0.75±0.10 X 45˚±2˚ PP
2 Counter dia Ref. 4.80 PP
Status (OK/NG)
Process Parameter
Machine Parameter
RPM FEED
1 DRILL 8 MM 1500 0.6 CUTTING OIL % :-
2 CHUCK PRESSURE :-
3 HYDRAULIC PRESSURE :-

DOC.No:-SEI/QA/F-03
SEI DAILY INPROCESS INSPECTION/PROD./REJECTION REPORT Rev. No : 08

Rev date: 22-03-2021
Shift M/C No. Date IN OUT Operator name Operator code Part name Part Number Operation Name Next operation Customer
CORE MOVING P801105010601000A CNC TURNNING Counter PRICOL LTD
Time:-
INSPECTION STANDARD First five pcs.reading Rejection / Rework Details
Status
(OK/NG)
Sample Inspection
DIM. NO. Parameters Specfication Insp.method
Size Feq.
Recording 1 2 3 4 5 Min. Max. Min. Max. Min. Max. Min. Max. Min. Max. U/S O/S
1) 5 pcs 1) Start up 1) 5 pcs

1 Length 6.92/6.98 MM 2) 2 pcs 2) 2 hrs 2) 2 pcs

2 Dia 7.10/7.15 MM 2) 2 pcs 2) 2 hrs 2) 2 pcs

3 Counter dia Ref. 4.80 PP 2) 1 pcs 2) 4 hrs 2) 1 pcs

4 I.D 2.95/3.05 PPG 2) 2 pcs 2) 2 hrs 2) 2 pcs

5 Both Chamfer Angle 0.25± 0.15 x45°±2˚ PP 2) 1 pcs 2) 4 hrs 2) 1 pcs

6 ID Roughness Ra 6.3 RT 2) 1 pcs 2) 4 hrs 2) 1 pcs

7 Both Face Roughness Ra 3.2 RT 2) 1 pcs 2) 4 hrs 2) 1 pcs

8 Counter Angle 0.75x45° PP 2) 1 pcs 2) 4 hrs 2) 1 pcs

9 Appreance Free from burrs. Visual 2) 2 pcs 2) 2 hrs 2) 2 pcs
Per 2 Hrs. Production Details
Per 2 Hrs. Rejection Details
Per 2 Hrs. Rejection Percentage
Status (OK/NG) T.Rej. Qty
Sign. Inprocess Quality Supervisor T.Rework Qty
MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS
Time Total Reason :-

Description Tooling STD ACTUAL STD ACTUAL Start End Time Reason
Lot No/ Heat NO Machine Efficiency (100%) TNMG 0.4 3200 0.1
Cycle Time Weight DRILL 8MM 3000 0.06
Action Taken:-
Per Hrs. Prod. (90%) P/cut DRILL 3 MM 500 0.04
Q.A HOD
Sign.
Target (90%) M/c sett. Time PARTING 2 MM 1800 0.06
Total Production (90%) Rejection %

Prod.
Sign.
Actual Production QPCR Rasied (Yes/No.)
Note: Rasied QPCR If Any defects :- (A) IF PART REJECTED ≥10% OF PROD./2 HOURS. , (B) IF PART REJECTED ≥5% NOS 101~1000 NOS./SHIFT PROD.. , (C) IF PART REJECTED ≥2% MORE THAN 1000 NOS./SHIFT PROD.(D) ABNORMAL SETTING REJECTION ≥ 15 PCS
REMARKS:-
Note: All Dimmensions are in mm Legends DVC -Digital veriner, MM-Micrometer, PP -Profile Projector, RHT-Rockwell Hardness Tester, DMM -Digital Micrometer, RT-Roughness Tester
DOC.No:-SEI/QA/F-03

Rev date: 22-03-2021
CORE MOVING P801105010601000A Counter Dia Grinding PRICOL LTD
Time:-
Status
(OK/NG)
Sample Inspection
Size Feq.

1 Counter Angle 0.75±0.10 X 45˚±2˚ PP 2) 1 pcs 2) 4 hrs 2) 1 pcs

2 Counter dia Ref. 4.80 PP 2) 1 pcs 2) 4 hrs 2) 1 pcs

MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN INTERNAL QPCR DETAILS
Time Total
Reason :-
Description Tooling STD ACTUAL STD ACTUAL Start End Time
Reason
Lot No/ Heat NO Machine Efficiency (100%) DRILL 8 MM 1500 0.06
Cycle Time Weight
Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Prod.
Sign.
REMARKS:-
DOC.No:-SEI/QA/F-03

Rev date: 22-03-2021
CORE MOVING P801105010601000A Dia Grinding Plating PRICOL LTD
Time:-
Status
(OK/NG)
Sample Inspection
Size Feq.

1 DIA 7.00/7.03 DMM 2) 2 pcs 2) 2 hrs 2) 2 pcs

2 Roughness Ra 1.6 RT 2) 1 pcs 2) 4 hrs 2) 1 pcs

MACHINE
PRODUCTION CHART M/C SETTING DATA RPM FEED BREAK DOWN
INTERNAL QPCR DETAILS
Time Total
Reason :-
Description Tooling STD ACTUAL STD ACTUAL Start End Time Reason
Lot No/ Heat NO Machine Efficiency (100%) CONTROL WHEEL 40
Cycle Time Weight GRINDING WHEEL 1200/1400
Action Taken:-
Per Hrs. Prod. (90%) P/cut
Q.A HOD
Sign.
Target (90%) M/c sett. Time

Prod.
Sign.
REMARKS:-
DOC.No:-SEI/PD/F-21
SEI CHECKING AIDS Rev.No:-00
Eff.date:-01.10.2018
Customer Name : PRICOL LTD Supplier Name : M/s Sahyog Engineering Industries
Part Number / ECL : P801105010601000A Supplier Code : 107792

Rev: ---00
Part Description : CORE MOVING Date : 12.02.2021 Ckecking Aids No:- SEI/P2/CA-09
Dimension in mm
Process. No. Measuring Instrument ID Least Count Range Calibration Date Calibration Due Location
Instrument No. Date
Operation Parameter Tolrance
10 Raw material Raw material 7.30/7.40 MM SEI-MM-01 0.01 mm 0-25 mm 03/09/2020 04/09/2021 IMI
Length 6.92/6.98 MM SEI-MM-02 0.01 mm 0-25 mm 03/09/2020 04/09/2021 Shop Floor
Dia 7.10/7.15 MM SEI-DMM-02 0.01 mm 0-25 mm 03/09/2020 04/09/2021 Shop Floor
X Axis=150mm, Y
Counter dia Ref. 4.80 PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 03/12/2020 Standard Room
0-360°
I.D 2.95/3.05 PPG SEI-PPG-65 2.95/3.05 03/12/2020 04/03/2021 Standard Room
X Axis=150mm, Y
30 Turning Both Chamfer Angle 0.25± 0.15 x45°±2˚ PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
Ra, Rq: 0.01-40 µ m

Rz, Ry, Rp, Rt, R3z: 0.02 - 160 µ m
ID Roughness Ra 6.3 RT SEI-RT-01 0.001 mm Rsm, RS: 2-400 µ m 03/09/2020 04/09/2021 Standard Room
Rmr: 1-100%
Ra, Rq: 0.01-40 µ m

Rz, Ry, Rp, Rt, R3z: 0.02 - 160 µ m
Both Face Roughness Ra 3.2 RT SEI-RT-01 0.001 mm Rsm, RS: 2-400 µ m 03/09/2020 04/09/2021 Standard Room
Rmr: 1-100%
X Axis=150mm, Y
Counter Angle 0.75x45° PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
Appreance Free from burrs. Visual …………………… …………………… …………………… …………………… …………………… ……………………
X Axis=150mm, Y
Counter Angle 0.75±0.10 X 45˚±2˚ PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
X Axis=150mm, Y
40 Counter Counter dia Ref. 4.80 PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
DOC.No:-SEI/PD/F-21
Eff.date:-01.10.2018

Rev: ---00
Dimension in mm
Process. Measuring Instrument ID Calibration Date Calibration Due
40 No. Counter Instrument No.
Least Count Range
Date
Location
DIA 7.00/7.03 DMM SEI-DMM-02 0.01 mm 0-25 mm 03/09/2020 04/09/2021 Standard Room
Ra, Rq: 0.01-40 µ m

Rz, Ry, Rp, Rt, R3z: 0.02 - 160 µ m
50 Dia Grinding Roughness Ra 1.6 RT SEI-RT-01 0.001 mm Rsm, RS: 2-400 µ m 03/09/2020 04/09/2021 Standard Room
Rmr: 1-100%
ZINC Plating & Trivalent

Plating 10 um MIN Thickness tester SEI-TT-01 0.001 mm …………………… 03/09/2020 04/09/2021 Standard Room
60 Plating Passivation Inridescent Blue Colour Visual …………………… …………………… …………………… …………………… …………………… ……………………
Length 6.90/7.00 MM SEI-MM-02 0.01 mm 0-25 mm 03/09/2020 04/09/2021 Final Inspection
Ra, Rq: 0.01-40 µ m

Rz, Ry, Rp, Rt, R3z: 0.02 - 160 µ m
Roughness Ra 1.6 RT SEI-RT-01 0.001 mm Rsm, RS: 2-400 µ m 03/09/2020 04/09/2021 Standard Room
Rmr: 1-100%
Ra, Rq: 0.01-40 µ m

Rz, Ry, Rp, Rt, R3z: 0.02 - 160 µ m
Face Roughness Ra 3.2 RT SEI-RT-01 0.001 mm Rsm, RS: 2-400 µ m 03/09/2020 04/09/2021 Standard Room
Rmr: 1-100%
Dia 7.00/7.05 DMM SEI-DMM-02 0.01 mm 0-25 mm 03/09/2020 04/09/2021 Shop Floor
X Axis=150mm, Y
Counter dia 4.80 PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
I.D 2.90/3.10 PPG SEI-PPG-65 2.90/3.10 03/12/2020 04/03/2021 Final Inspection

DOC.No:-SEI/PD/F-21
Eff.date:-01.10.2018

Rev: ---00
Dimension in mm
Process. No. Measuring Instrument ID Least Count Range Calibration Date Calibration Due Location
Instrument No. Date
X Axis=150mm, Y
Chamfer Angle 2 x 0.25±0.15 x45° PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
Ra, Rq: 0.01-40 µ m

Rz, Ry, Rp, Rt, R3z: 0.02 - 160 µ m
Final ID Roughness Ra 6.3 RT SEI-RT-01 0.001 mm 03/09/2020 04/09/2021 Standard Room
70 Inspection
Rsm, RS: 2-400 µ m
Rmr: 1-100%
X Axis=150mm, Y
Counter Angle 2 x 0.75x45° PP SEI-PP-01 0.005 mm Axis=100 mm , 03/09/2020 04/09/2021 Standard Room
0-360°
Material (EN8) / S45c MTC As per report
Apprearance Free From Burr ,Dents Visually …………………… …………………… …………………… …………………… …………………… ……………………
ZINC Plating
& Trivalent Chrome Passivation as
Surface Treatment per ASTM B117 Visually …………………… …………………… …………………… …………………… …………………… ……………………
Colour :-ISIDESCENT BLUE
10 Microns Min Thickness tester SEI-TT-01 0.001 mm 03/09/2020 04/09/2021 Standard Room
No White Corrosion allowed After

48 hrs salt Sppray Test As per report As per report
Plating Thickneass
No Red Corrosion allowed After
120 hrs salt Sppray Test As per report As per report
Test Method Neutral Salt spray

test as per IS 9844-1981 As per report As per report
Prepared By Approved By
DOC.No:-SEI/PD/F-29
SEI SUPPLIER PACKING DATA SHEET Rev.No:-00
Eff.date:-01.10.2018
Part Number P801105010601000A Packing Std.No SEI/P7/PS-09

Supplier Code 107792 Date 12.02.2021 Part Name CORE MOVING
Address Plot No. 400/1 Sainik colony ,Hissar Road, Rohtak 124001
Phone No. 7876767789 Fax No.
E-mail ID sahyog_industries@yahoo.co.in
Contact Person Mr. Paramvir singh Mobile No. 7876767789
No. of Parts Actual Weight

Sample Weight Details 10 0.0017
(in Nos.) (in grams)
Packing Details:
Primary Secondary
Material Poly Bag Box
Specification 8"x11" 8"x9"
Appropriate Dimension
Quantity Packed
Gross Weight 0 kg 0 kg
Method Returnable Non-returnable Returnable Non-returnable
Photos of Primary Packing Photos of Scondary Packing
Supplier Use pricol use
Signature of Authorized
Representative
Name of Signatory Mr. Paramvir singh

Title MD
Date 12.02.2021
Note:
1.All packing material should comply with prevailing Statutory Regulations
2.The responsibility for ensuring material safety and quality from Supplier site to the point of use remains with Supplier.
3.Packaging other than through agreed methodology will be considered as a Non-conformity and the material shall not be
received at pricol Stores.
Sheet 1 of 1
Prepared by / date
Doc No: SEI/PD/F-06
SEI PROCESS FLOW DIAGRAM Rev.No:-00
Eff.date:-01.10.2018
CUSTOMER: PRICOL LTD #REF! P801105010601000A PFD No:-
Part Name : CORE MOVING Date 12.02.2021 SEI/P2/PFD-09

Operation
Operation Move Store Inspec. Delay

cum Insp.
Sr No. Description KEY PRODUCT KEY CONTROL CHARACTERSTICS

CHARACTERSTICS
INCOMING INSPECTION INCOMING INSPECTION REPORT (Raw

10 Raw material STANDARD
Material )
SEI/SUP/F-02)
1)Raw Material Inspection / Identification Tag

20 Storage NO RUST / PITIING & DENTS (SEI/QA/F-58)
2)Raw material colour coding Chart
Daily Inprocess Inspection /Prod./Rejection

30 Turning AS PER PROCESS DRAWING Report (SEI/QA/F-03)

40 Counter AS PER PROCESS DRAWING Report (SEI/QA/F-03)

50 Dia Grinding AS PER PROCESS DRAWING Report (SEI/QA/F-03)
Incoming inspectionReport (Plating)

60 Plating AS PER PROCESS DRAWING (SEI/SUP/F-03A)
Final AS PER FINAL INSPECTION Final Inspection Standard (SEI/QA/F-48)

70 Inspection STANDARD
Final Inspection Report
(SEI/QA/F-72)
Packing Standard
80 Packing AS PER PACKING STANDARD (SEI/PD/F-29)
As per VEHICLE TEST W.I Dock Audit

90 Dispatch
(SEI/PROD/WI-11) (SEI/QA/F-64)
Symbol Activity Definition
When something is done to or by the subject being followed at a given work area. Something is being changed added
Operation to or created.
When something is done to or by the subject being followed at a given work area. Something is being changed added
Operation Cum Inspection to or created and at the same time Inspection is also done along with the Process.
Transportation When something is moving or being moved from one workplace or location to another.
Storage When something is kept or protected against unauthorised removal.
Inspection When something is checked or verified to quality or examined for information or the act of doing so.
Delay When something or someone waits or is delayed or when flow is interrupted.
Prepared By :- Approved By :-

Layout Inspection Report: M/s Pricol LTD

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SEI Layout Inspection Report REV. No. : 01

3 Face Roughness Ra 3.2 RT

4 Dia 7.00/7.05 DMM

5 Counter dia 4.80 PP

6 I.D 2.90/3.10 PPG

7 Chamfer Angle 2 x 0.25±0.15 x45° PP

9 Counter Angle 2 x 0.75x45° PP

10 Material (EN8) / S45c MTC

11 Apprearance Free From Burr ,Dents Visually

13 Plating Thickneass 10 Microns Min Thickness tester

No White Corrosion allowed After 48 hrs

No Red Corrosion allowed After 120 hrs

Test Method Neutral Salt spray

Legends Accepted Under Deviation 0

Checked By. Approved By.

L.C.L. 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000

2 - CHART 7.0260 7.0275 0 50

SEI Part Submission Warrant Rev No:-00

Part Name CORE MOVING Customer Part Number P801105010601000A

Engineering Change Level A Dated 12.02.2021

Additional Engineering Changes Dated

ORGANIZATION MANUFACTURING INFORMATION CUSTOMER SUBMITTAL INFORMATION

Rohtak INDIA Mr. Tejpal Saini

Are polymeric parts identified with appropriate ISO marking codes?

REASON FOR SUBMISSION (Check at least one)

REQUESTED SUBMISSION LEVEL (Check one)

Is each Customer Tool properly tagged and numbered?

Organization Authorized Signature Date

Title MD E-mail sahyog_industries@yahoo.co.in

FOR CUSTOMER USE ONLY (IF APPLICABLE)

Customer Signature Date

Print Name Customer Tracking Number (optional)

SEI SAHYOG ENGINEERING INDUSTRIES, ROHTAK Rev.No:-00

Customer Name PRICOL LTD PPAP Level 3

Part No : P801105010601000A Part Name : CORE MOVING Drawing Rev:

1 Design Records N/A

2 Engineering Change Documents if any N/A

3 Engineering Approval, Where required N/A

4 Design FMEA N/A

5 Process Flow Diagrams y

8 Material, Performance Test results y

9 Initial Process Study y

10 Measurement System Analysis X

11 Qualified Laboratory Documents y

13 Appearance approval report N/A

14 Bulk Material requirements check list N/A

15 Sample Product N/A

18 Part Submission Warrant y

Records of Compliance with pricol specific

Supplier Representative Name : Supplier Signature : Date:

Customer Representative Name : Customer Signature : Date:

Crack, Pitted, Deep die Marks, 1) Dent's,rusty

Supllier Audit Incoming Inspection Report (Plating)

Supllier Audit Incoming Inspection Report (Plating)

1) Worng Instrument 1)Final Inspection Standard Final Inspection Standard

1) Worng Instrument 1)Final Inspection Standard Final Inspection Standard

1) Worng Instrument 1)Final Inspection Standard Final Inspection Standard

1) Worng Instrument 1)Final Inspection Standard Final Inspection Standard