Group 9 Boom, Arm and Bucket Cylinder
Group 9 Boom, Arm and Bucket Cylinder
Group 9 Boom, Arm and Bucket Cylinder
29078CY002
29078CY003
8-126
④ Sling bucket cylinder assembly(8) and
8
remove bolt(6) then pull out pin (5).
⑤ Remove bucket cylinder assembly(8).
·Weight : 300kg(660lb, R450LC-7A )
381kg(840lb, R500LC-7A )
5
6 29078CY004
(2) Install
① Carry out installation in the reverse order
to removal.
When aligning the mounting position of
the pin, do not insert your fingers in the
pin hole.
※ Bleed the air from the bucket cylinder.
※ Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
8-127
2) ARM CYLINDER
(1) Removal
※ Expand the arm and bucket fully, lower the
work equipment to the ground and stop
the engine.
※ Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
Loosen the breather slowly to release the 13031GE18
pressure inside the hydraulic tank.
※ Escaping fluid under pressure can
penetrate the skin causing serious injury.
Arm cylinder
Fit blind plugs in the hoses after disco-
nnecting them, to prevent dirt or dust
from entering.
① Set block between arm cylinder and
boom. Block
29078CY01
29078CY02
29078CY03
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⑤ Sling arm assembly(8) and remove bolt
(7) then pull out pin(6).
⑥ Remove arm cylinder assembly(8). 8
·Weight : 540kg(1190lb, R450LC-7A )
630kg(1390lb, R500LC-7A )
6
7
29078CY04
(2) Install
① Carry out installation in the reverse order
to removal.
When aligning the mounting position of
the pin, do not insert your fingers in the
pin hole.
※ Bleed the air from the arm cylinder.
※ Confirm the hydraulic oil level and check
the hydraulic oil leak or not.
8-129
3) BOOM CYLINDER
(1) Removal
※ Expand the arm and bucket fully, lower the
work equipment to the ground and stop
the engine.
※ Operate the control levers and pedals
several times to release the remaining
pressure in the hydraulic piping.
Loosen the breather slowly to release the 13031GE18
pressure inside the hydraulic tank.
※ Escaping fluid under pressure can
penetrate the skin causing serious injury.
Fit blind plugs in the hoses after
disconnecting them, to prevent dirt or dust 1
from entering.
① Disconnect greasing hoses(1).
② Sling boom cylinder assembly.
29078CY05
4
5
50078CY11
29078CY07
8-130
⑤ Disconnect boom cylinder hoses(7) and
put plugs on cylinder pipe.
29078CY08
8
9
29078CY09
(2) Install
① Carry out installation in the reverse order
to removal.
When aligning the mounting position of
the pin, do not insert your fingers in the
pin hole.
※ Bleed the air from the boom cylinder.
※ Conformed the hydraulic oil level and
check the hydraulic oil leak or not.
8-131
2. DISASSEMBLY AND ASSEMBLY
1) STRUCTURE
(1) Bucket cylinder(R450LC-7A)
Internal detail
30 23,24 26 25 27 29 23,24 30
470078BK01
8-132
(2) Bucket cylinder(R500LC-7A)
Internal detail
25 23,24 27 26 28 30 23,24 25
50078BK02
8-133
(3) Arm cylinder(R450LC-7A)
Internal detail
24,25 28 26 27 29 31 30 24,25
470078AM01
8-134
(4) Arm cylinder(R500LC-7A)
Internal detail
25,26,27,28
23,24 31 29 30 32 34 33 23,24
50078AM12
8-135
(5) Boom cylinder(R450LC-7A)
Internal detail
29,31 25 24 26 28 33 30,32
470078BO01
8-136
(6) Boom cylinder(R500LC-7A)
Internal detail
23,25 28 27 29 31 26 24,25
50078BO01
8-137
2) TOOLS AND TIGHTENING TORQUE
(1) Tools
10
B
14
Allen wrench 18
24
30
(-) Driver Small and large sizes
Torque wrench Capable of tightening with the specified torques
8-138
3) DISASSEMBLY
(1) Remove cylinder head and piston rod
※ Procedures are based on the bucket
cylinder.
① Hold the clevis section of the tube in a
vise.
※ Use mouth pieces so as not to damage
the machined surface of the cylinder
tube. Do not make use of the outside
piping as a locking means.
m
0m
20
36078CY21A
4507A8CY01
8-139
Note that the plated surface of rod
assembly(2) is to be lifted. For this
reason, do not use a wire sling and
others that may damage it, but use a
strong cloth belt or a rope.
Wooden block
36078CY22A
50078CY02
8-140
③ Remove the cylinder head assembly
from rod assembly(2). Plastic
hammer
※ If it is too heavy to move, move it by Lift with a crane
striking the flanged part of cylinder head
with a plastic hammer.
※ Pull it straight with cylinder head Pull straight
assembly lifted with a crane.
Exercise care so as not to damage the lip
of rod bushing(4) and packing (6, 7, 8, 9,
36078CY22C
10) by the threads of rod assembly(2).
50078CY03
8-141
3) ASSEMBLY
(1) Assemble cylinder head assembly
※ Check for scratches or rough surfaces if
found smooth with an oil stone.
① Coat the inner face of gland(3) with
hydraulic oil.
21078DA37
36078CY24A
45078CY11
45078CY24
8-142
⑤ Fit back up ring(12) to gland(3).
※ Put the backup ring in the warm water of 12
30~50。 C.
11
⑥ Fit O-ring(11) to gland(3).
50078CY05
45078CY12
50078CY06
50078CY07
8-143
(3) Install piston and cylinder head
① Fix the rod assembly to the work bench.
Gland assembly
② Apply hydraulic oil to the outer surface of
rod assembly(2), the inner surface of Rod assembly
piston and cylinder head.
③ Insert cylinder head assembly to rod
assembly.
36078CY26A
Insert
50078CY08
36078CY26C
50078CY09
8-144
⑦ Fit lock washer(20) and lock nut(21) to
piston(R450LC-7A) 21
·Tightening torque :
4507A8CY26
20 200±20 1447±147
Bucket
21 5.4±0.5 39.1±3.6
20 200±20 1447±147
Boom
21 5.4±0.5 39.1±3.6 50078CY10
20 200±20 1447±147
Arm
21 5.4±0.5 39.1±3.6
Place rag
36078CY27B
8-145