Professional Documents
Culture Documents
PR70 and PR70v: Repair - Parts
PR70 and PR70v: Repair - Parts
Fixed or variable ratio systems. For accurate metering, mixing, and dispensing of
two-component materials. For professional use only.
ti12385b
2 312760Y
Related Manuals
Related Manuals
PR70 and PR70v Operation and Parts Manuals
Part Description
3A0429 PR70™ with Standard Display Module Operation
and Maintenance Manual
312759 PR70 and PR70v™ with Advanced Display Module
Operation and Maintenance Manual
312394 PR70 and PR70v Feed Systems Manual
312761 PR70v Integrated Heat Instructions - Parts Manual
334984 PR70f™ with Flow Control Operation and Mainte-
nance Manual
3A6225 PR70f Conversion Kit Instructions - Parts Manual
MD2 Dispense Valve Manual
Part Description
312185 MD2 Dispense Valve Instructions and Parts Manual
312760Y 3
Product Configurator
Product Configurator
PR7F - - - - - - - - - - - - - - - - - -
Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V
Air Motor
Controls
Dispense Valve
Mixer
Applicator Mounting
Power Cord
Flow Monitoring
PR7F - J - A5 - A5 - E - A6 - A6 - 3 - 1 - 2 - A - N - 3 - N - H - N - 6 - N - N
Code: A B-C D-E F G-H I-J K L M N O P Q R S T U V
Air Motor
Controls
Dispense Valve
Mixer
Applicator Mounting
Power Cord
Flow Monitoring
Code A Part Air Motor J LC0245 PR70v with 4.5 in. (10.26 mm) Air
Motor and Hydracheck
A LC0262 PR70 with 3.0 in. (4.56 mm) Air Motor
L LC4000 PR70f with 3.0 in. (4.56 mm) Air Motor
B LC0264 PR70 with 4.5 in. (10.26 mm) Air Motor and Hydracheck
C LC0263 PR70 with 3.0 in. (4.56 mm) Air Motor M LC4001 PR70f with 4.5 in. (10.26 mm) Air
and Hydracheck Motor and Hydracheck
D LC0265 PR70 with 4.5 in. (10.26 mm) Air Motor P LC4002 PR70f with 3.0 in. (4.56 mm) Air Motor
and Hydracheck and Hydracheck
F LC0242 PR70v with 3.0 in. (4.56 mm) Air Motor R LC4003 PR70f with 4.5 in. (10.26 mm) Air
G LC0244 PR70v with 4.5 in. (10.26 mm) Air Motor and Hydracheck
Motor
H LC0243 PR70v with 3.0 in. (4.56 mm) Air Motor
and Hydracheck
4 312760Y
Product Configurator
High Volume Side Piston and Code E Part Low Volume Side Piston Size (mm2)
Code B Part Metering Tube Material
1 80, Available in Nylon Only
A LC1___ Nylon Piston, Stainless Steel Metering 2 100, Available in Nylon Only
Tube (last three digits of part number is
3 120, Available in Nylon Only
the mm2 piston size)
4 140, Available in Nylon Only
B LC2___ UHMWPE Piston, Stainless Steel
5 160
Metering Tube (last three digits of part
6 180
number is the mm2 piston size)
7 200
C LC3___ UHMWPE Piston, Ceramic Metering
Tube (last three digits of part number is 8 220
the mm2 piston size) 9 240
A 260
Code C Part High Volume Piston Size (mm2)
B 280
1 80, Available in Nylon Only C 300
2 100, Available in Nylon Only F 320
3 120, Available in Nylon Only G 360
4 140, Available in Nylon Only H 400
5 160 J 440
6 180 L 480
7 200 M 520
8 220 R 560
9 240 S 600
A 260 T 640
B 280 U 720
C 300 W 800
F 320 X 880
G 360 Y 960
H 400 Z Custom Low Volume side, consult fac-
J 440 tory (stainless steel only)
L 480 Code F Part Controls
M 520
B LC0272 Standard Display Module with 1 Fluid
R 560 Control Module
S 600 D LC0274 Advanced Display Module with 1 Fluid
T 640 Control Module
U 720 E LC0275 Advanced Display Module with 2 Fluid
W 800 Control Modules
X 880 Codes
Y 960 G-H, High Volume Hose /
Z Custom High Volume side, consult fac- I-J Part Low Volume Hose
tory (stainless steel only) A1 LC0801 3/16 in. (4.8 mm) - 2.5 ft (0.6 m)
High Volume Side Piston and A2 LC0802 3/16 in. (4.8 mm) - 10 ft (3.0 m)
Code D Part Metering Tube Material A3 LC0803 3/16 in. (4.8 mm) - 15 ft (4.6 m)
A LC1___ Nylon Piston, Stainless Steel Metering A4 LC0804 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
Tube (last three digits of part number is A5 LC0805 1/4 in. (6.5 mm) - 10 ft (3.0 m)
the mm2 piston size) A6 LC0806 1/4 in. (6.5 mm) - 15 ft (4.6 m)
B LC2___ UHMWPE Piston, Stainless Steel A7 LC0807 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
Metering Tube (last three digits of part A8 LC0808 3/8 in. (9.5 mm) - 10 ft (3.0 m)
number is the mm2 piston size) A9 LC0809 3/8 in. (9.5 mm) - 15 ft (4.6 m)
C LC3___ UHMWPE Piston, Ceramic Metering AA LC0810 1/2 in. (13 mm) - 2.5 ft (0.6 m)
Tube (last three digits of part number is AB LC0811 1/2 in. (13 mm) - 10 ft (3.0 m)
the mm2 piston size) AC LC0812 1/2 in. (13 mm) - 15 ft (4.6 m)
AG LC0813 3/4 in. (19 mm) - 10 ft (3.0 m)
312760Y 5
Product Configurator
AH LC0814 3/4 in. (19 mm) - 15 ft (4.6 m) D8 LC0182 Recirculating, Off-Board Tanks,
B4 LC0881 Heated, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m) 3/8 in. (9.5 mm) - 10 ft (3.0 m)
B5 LC0882 Heated, 1/4 in. (6.5 mm) - 10 ft (3.0 m) D9 LC0183 Recirculating, Off-Board Tanks,
B6 LC0883 Heated, 1/4 in. (6.5 mm) - 15 ft (4.6 m) 3/8 in. (9.5 mm) - 15 ft (4.6 m)
B7 LC0884 Heated, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m) DA LC0184 Recirculating, Off-Board Tanks,
1/2 in. (13 mm) - 2.5 ft (0.6 m)
B8 LC0885 Heated, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
DB LC0185 Recirculating, Off-Board Tanks,
B9 LC0886 Heated, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
1/2 in. (13 mm) - 10 ft (3.0 m)
BA LC0887 Heated, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
DC LC0186 Recirculating, Off-Board Tanks,
BB LC0888 Heated, 1/2 in. (13 mm) - 10 ft (3.0 m) 1/2 in. (13 mm) - 15 ft (4.6 m)
BC LC0889 Heated, 1/2 in. (13 mm) - 15 ft (4.6 m) DD LC0187 Recirculating, Off-Board Tanks,
BG LC0890 Heated, 3/4 in. (19 mm) - 10 ft (3.0 m) 3/4 in. (19 mm) - 10 ft (3.0 m)
BH LC0891 Heated, 3/4 in. (19 mm) - 15 ft (4.6 m) DE LC0188 Recirculating, Off-Board Tanks,
C1 LC0161 Recirculating, On-Board Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
3/16 in. (4.8 mm) - 2.5 ft (0.6 m) E1 LC0190 Recirculating, Heated, On-Board
C2 LC0162 Recirculating, On-Board Tanks, Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
3/16 in. (4.8 mm) - 10 ft (3.0 m) E2 LC0191 Recirculating, Heated, On-Board
C3 LC0163 Recirculating, On-Board Tanks, Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
3/16 in. (4.8 mm) - 15 ft (4.6 m) E3 LC0192 Recirculating, Heated, On-Board
C4 LC0164 Recirculating, On-Board Tanks, Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
1/4 in. (6.5 mm) - 2.5 ft (0.6 m) E4 LC0193 Recirculating, Heated, On-Board
C5 LC0165 Recirculating, On-Board Tanks, Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
1/4 in. (6.5 mm) - 10 ft (3.0 m) E5 LC0194 Recirculating, Heated, On-Board
C6 LC0166 Recirculating, On-Board Tanks, Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
1/4 in. (6.5 mm) - 15 ft (4.6 m) E6 LC0195 Recirculating, Heated, On-Board
C7 LC0167 Recirculating, On-Board Tanks, Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
3/8 in. (9.5 mm) - 2.5 ft (0.6 m) E7 LC0196 Recirculating, Heated, On-Board
C8 LC0168 Recirculating, On-Board Tanks, Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
3/8 in. (9.5 mm) - 10 ft (3.0 m) E8 LC0197 Recirculating, Heated, On-Board
C9 LC0169 Recirculating, On-Board Tanks, Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
3/8 in. (9.5 mm) - 15 ft (4.6 m) E9 LC0198 Recirculating, Heated, On-Board
CA LC0170 Recirculating, On-Board Tanks, Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
1/2 in. (13 mm) - 2.5 ft (0.6 m) EA LC0199 Recirculating, Heated, On-Board
CB LC0171 Recirculating, On-Board Tanks, Tanks, 3/4 in. (19 mm) - 10 ft (3.0 m)
1/2 in. (13 mm) - 10 ft (3.0 m) EB LC0200 Recirculating, Heated, On-Board
CC LC0172 Recirculating, On-Board Tanks, Tanks, 3/4 in. (19 mm) - 15 ft (4.6 m)
1/2 in. (13 mm) - 15 ft (4.6 m) F1 LC0201 Recirculating, Heated, Off-Board
CD LC0173 Recirculating, On-Board Tanks, Tanks, 1/4 in. (6.5 mm) - 2.5 ft (0.6 m)
3/4 in. (19 mm) - 10 ft (3.0 m) F2 LC0202 Recirculating, Heated, Off-Board
CE LC0174 Recirculating, On-Board Tanks, Tanks, 1/4 in. (6.5 mm) - 10 ft (3.0 m)
3/4 in. (19 mm) - 15 ft (4.6 m) F3 LC0203 Recirculating, Heated, Off-Board
D1 LC0175 Recirculating, Off-Board Tanks, Tanks, 1/4 in. (6.5 mm) - 15 ft (4.6 m)
3/16 in. (4.8 mm) - 2.5 ft (0.6 m) F4 LC0204 Recirculating, Heated, Off-Board
D2 LC0176 Recirculating, Off-Board Tanks, Tanks, 3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
3/16 in. (4.8 mm) - 10 ft (3.0 m) F5 LC0205 Recirculating, Heated, Off-Board
D3 LC0177 Recirculating, Off-Board Tanks, Tanks, 3/8 in. (9.5 mm) - 10 ft (3.0 m)
3/16 in. (4.8 mm) - 15 ft (4.6 m) F6 LC0206 Recirculating, Heated, Off-Board
D4 LC0178 Recirculating, Off-Board Tanks, Tanks, 3/8 in. (9.5 mm) - 15 ft (4.6 m)
1/4 in. (6.5 mm) - 2.5 ft (0.6 m) F7 LC0207 Recirculating, Heated, Off-Board
D5 LC0179 Recirculating, Off-Board Tanks, Tanks, 1/2 in. (13 mm) - 2.5 ft (0.6 m)
1/4 in. (6.5 mm) - 10 ft (3.0 m) F8 LC0208 Recirculating, Heated, Off-Board
D6 LC0180 Recirculating, Off-Board Tanks, Tanks, 1/2 in. (13 mm) - 10 ft (3.0 m)
1/4 in. (6.5 mm) - 15 ft (4.6 m) F9 LC0209 Recirculating, Heated, Off-Board
D7 LC0181 Recirculating, Off-Board Tanks, Tanks, 1/2 in. (13 mm) - 15 ft (4.6 m)
3/8 in. (9.5 mm) - 2.5 ft (0.6 m)
6 312760Y
Product Configurator
312760Y 7
Product Configurator
Code L Part Mixer Type C LC0313 One 1.0 gpm Flow Meter, One 0.5 gpm
Flow Meter, With Pressure Transduc-
N N/A None
ers
1 LC0063 3/16 in. (4.8 mm) x 32
D LC0317 Two 2.0 gpm Flow Meters, With Pres-
2 LC0057 1/4 in. (6.4 mm) x 24 sure Transducers
3 LC0058 3/8 in. (9.5 mm) x 24 E LC0316 One 2.0 gpm Flow Meter, One 1.0 gpm
4 LC0059 3/8 in. (9.5 mm) x 36 Flow Meter, With Pressure Transduc-
5 LC0060 3/8 in. (9.5 mm) Combo ers
6 LC0062 1/4 in. (6.4 mm) x 24 Luer Lock F LC0314 One 2.0 gpm Flow Meter, One 0.5 gpm
7 LC0061 3/16 in. (4.8 mm) x 32 Luer Lock Flow Meter, With Pressure Transduc-
ers
8 LC0295 1/2 in. (12.7 mm) x 24
9 LC0296 1/2 in. (12.7 mm) x 36 Code P Part High Volume Side Tank
8 312760Y
Product Configurator
T LC0127 8 L, Twin Polyethylene Tanks and Lids, Code R Part Low Volume Side Tank
Two 240V Agitators
N N/A None
U LC0128 8 L, Twin Polyethylene Tanks and Lids,
1 256896 No Tanks, 1 1/2 in. npt flange
One 240V Agitator, with Shut-Off
Valves 8 LC0235 7.5 L, Stainless Steel, High Level Sen-
sors
V LC0238 7.5 L, Stainless Steel, High Level Sen-
sors, 240V Heat, with Shut-Off Valve 9 LC0236 7.5 L, Stainless Steel, High Level Sen-
sors,
W LC0129 8 L, Twin Polyethylene Tanks and Lids,
with Shut-Off Valve
Two 240V Agitators, with Shut-Off
Valves A LC0013 3 L, Stainless Steel
X LC0160 Accumulator, Fluoroelastomer B LC0012 7.5 L, Stainless Steel
Y LC0297 Accumulator, EP C 255285 3 L, Stainless Steel, with Shut-Off Valve
Z LC0237 7.5 L, Stainless Steel, High Level Sen- F 255284 7.5 L, Stainless Steel, with Shut-Off
sors, 240V Heat Valve
--- When ordering tanks for spare or G LC0254 7.5 L, Stainless Steel, 240V Heat
replacement parts, refer to Parts sec- H LC0255 7.5 L, Stainless Steel, 240V Heat,
tion of the PR70 and PR70v Feed Sys- with Shut-Off Valve
tems manual. J LC0054 30 L, Stainless Steel
Code Q Part High Volume Side Tank Cover L LC0259 30 L, Stainless Steel, 240V Heat
N N/A None M LC0055 60 L, Stainless Steel
1 LC0018 On-Board Dust Cover R LC0260 60 L, Stainless Steel, 240V Heat
2 LC0019 On-Board Clamp Down V LC0238 7.5 L, Stainless Steel, High Level Sen-
sors,
3 LC0020 On-Board Vacuum De-gas
240V Heat, with Shut-Off Valve
4 LC0021 On-Board Agitate 120VAC 50/60 Hz
X LC0160 Accumulator, Fluoroelastomer
5 LC0022 On-Board Agitate 240VAC 50/60 Hz
Y LC0297 Accumulator, EP
6 LC0023 On-Board Agitate 120 VAC 50/60 Hz
Z LC0237 7.5 L, Stainless Steel, High Level Sen-
and De-gas
sors,
7 LC0024 On-Board Agitate 240 VAC 50/60 Hz 240V Heat
and De-gas
--- When ordering tanks for spare or
8 LC0025 On-Board 120VAC 50/60 Hz, De-gas replacement parts, refer to Parts sec-
and Fill-Port tion of the PR70 and PR70v Feed Sys-
9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas tems manual.
and Fill-Port
Code S Part Low Volume Side Tank Covers
A LC0142 Off-Board Clamp Down - 30L
N N/A None
B LC0101 Off-Board Clamp Down - 60L
1 LC0018 On-Board Dust Cover
C LC0043 Off-Board Vacuum De-gas - 30L
2 LC0019 On-Board Clamp Down
F LC0102 Off-Board Vacuum De-gas - 60L
3 LC0020 On-Board Vacuum De-gas
G LC0047 Off-Board Electric Agitator - 30L
4 LC0021 On-Board Agitate 120VAC 50/60 Hz
H LC0048 Off-Board Electric Agitator - 60L
5 LC0022 On-Board Agitate 240VAC 50/60 Hz
K LC0147 Off-Board Vacuum De-gas, Pneumatic
Agitator, Fill Port, Slinger - 60 L 6 LC0023 On-Board Agitate 120 VAC 50/60 Hz
and De-gas
M LC0051 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 30 L 7 LC0024 On-Board Agitate 240 VAC 50/60 Hz
and De-gas
R LC0052 Off-Board Vacuum De-gas, Electric
Agitator, Fill Port, Slinger - 60 L 8 LC0025 On-Board 120VAC 50/60 Hz, De-gas
and Fill-Port
S LC0130 On-Board, Pneumatic Agitate
9 LC0026 On-Board 240 VAC 50/60 Hz, De-gas
T LC0131 On-Board, Pneumatic Agitate, De-gas
and Fill-Port
U LC0132 On-Board, Pneumatic Agitate, De-gas,
A LC0142 Off-Board Clamp Down - 30L
Fill Port
B LC0101 Off-Board Clamp Down - 60L
V LC0142 Off-Board Pneumatic Agitator - 30 L
C LC0043 Off-Board Vacuum De-gas - 30L
W LC0143 Off-Board Pneumatic Agitator - 60 L
F LC0102 Off-Board Vacuum De-gas - 60L
Z LC0146 Off-Board Vacuum De-gas, Pneumatic
Agitator, Fill Port, Slinger - 30 L G LC0047 Off-Board Electric Agitator - 30L
H LC0048 Off-Board Electric Agitator - 60L
312760Y 9
Product Configurator
K LC0147 Off-Board Vacuum De-gas, Pneumatic Code U Part Heat Zone Controller
Agitator, Fill Port, Slinger - 60 L
N N/A None
M LC0051 Off-Board Vacuum De-gas, Electric
C LC0250 1 Tank or 1 Hose
Agitator, Fill Port, Slinger - 30 L
D LC0251 2 Tanks, 1 Tank and 1 Hose, or 2
R LC0052 Off-Board Vacuum De-gas, Electric
Hoses
Agitator, Fill Port, Slinger - 60 L
E LC0252 2 Tanks and 1 Hose, or 1 Tank and 2
S LC0130 On-Board, Pneumatic Agitate
Hoses
T LC0131 On-Board, Pneumatic Agitate, De-gas
F LC0253 2 Tanks and 2 Hoses
U LC0132 On-Board, Pneumatic Agitate, De-gas,
Fill Port Code V Part Off-Board Tank Stands
V LC0142 Off-Board Pneumatic Agitator - 30 L N N/A None
W LC0143 Off-Board Pneumatic Agitator - 60 L 2 LC0103 PR70 Tank Stand
Z LC0146 Off-Board Vacuum De-gas, Pneumatic 3 LC0247 PR70v Tank Stand
Agitator, Fill Port, Slinger - 30 L
Code T Part Tank Level Sensors
N N/A None
2 LC0278 Polyethylene Tanks - Low Level Sen-
sors Only
3 LC0279 Two 7.5 L Stainless Steel Tanks - Low
Level Sensors Only
4 LC0282 Two 30 L or 60 L Stainless Steel Tanks
- Low Level Sensors Only
5 LC0281 7.5 L Stainless Steel - Low Level Sen-
sors Only, and 30 L or 60 L Stainless
Steel - Low Level Sensors Only
6 LC0280 Accumulator Sensors, and 7.5 L Low
Level Sensors
7 LC0283 Accumulator Sensors, and 30 L or 60 L
Low Level Sensors
9 LC0284 Two 7.5 L Stainless Steel Tanks - High
and Low Level Sensors with Refill
Logic
A LC0287 Two 30 L or 60 L Stainless Steel Tanks
- High and Low Level Sensors with
Refill Logic
B LC0286 7.5 L Stainless Steel - Low Level Sen-
sors, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
C LC0289 7.5 L Stainless Steel - High and Low
Level Sensors with Refill Logic, and
30 L or 60 L Stainless Steel - High and
Low Level Sensors with Refill Logic
D LC0285 Accumulator Sensors, and 7.5 L High
and Low Level Sensors
E LC0288 Accumulator Sensors, and 30 L or 60 L
High and Low Level Sensors
G N/A Two Sets of Accumulator Sensors
10 312760Y
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on power and extension cords.
• Do not expose to rain. Store indoors.
312760Y 11
Warnings
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
12 312760Y
Warnings
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
NOTE: The amount of film formation and rate of crystal-
lization varies depending on the blend of ISO, the
humidity, and the temperature.
312760Y 13
Grounding
Pressure Relief 3. Press the system air pressure relief switch down to
stop air supply and to vent air pressure in the
Procedure machine. It is the yellow tab at the left, rear of the
machine. The hole in the tab should be visible.
Shutdown
14 312760Y
Shutdown
312760Y 15
Troubleshooting
Troubleshooting
Before starting any troubleshooting procedures, perform 3. Allow the machine to cool if the machine has a heat
the following procedure. control option.
1. Relieve pressure. See Pressure Relief Procedure, Try the recommended solutions in the order given for
page 14. each problem to avoid unnecessary repairs. Verify all
circuit breakers, switches, and controls are properly set
2. Disconnect AC power from the machine. and wiring is correct.
16 312760Y
Troubleshooting
312760Y 17
Troubleshooting
Error Codes
(Advanced Display Module)
Code-Class-Event System
Shown on Errors Screen Description Behavior Ref
18 312760Y
Troubleshooting
Code-Class-Event System
Shown on Errors Screen Description Behavior Ref
312760Y 19
Troubleshooting
Code-Class-Event System
Shown on Errors Screen Description Behavior Ref
20 312760Y
Troubleshooting
Code-Class-Event System
Shown on Errors Screen Description Behavior Ref
System
Behavior
Reference System Behavior Description
When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by
pressing the Enter button ( ). The heat control will be turned off, any auto-sequencing in progress
1 will be stopped, and the foot switch will be disabled until the error-code is acknowledged. When the
error condition is cleared, the heat control may be turned back on from the Home screen. This error
will not disable purge or recirculation operation.
When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by
2 pressing the Enter button ( ). All physical machine operation will be disabled until the error condi-
tion is corrected. The display module can still be used but all machine commands sent will be ignored.
When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by
pressing the Enter button ( ). Any auto-sequencing in progress will be stopped and the foot
3 switch will be disabled until the error-code is acknowledged. This error will not disable purge or recir-
culation operation. All features dependent on Fluid Control Module #2 will be disabled until the error
condition is corrected.
When this error is generated, a pop-up with the error-code will be shown continuously until the error
4 condition is corrected. The machine and display module are completely disabled until the error condi-
tion is corrected.
When this error is generated, a pop-up with the error-code will be shown. Any auto-sequencing, purge
timer or recirculation timer operation in progress will be stopped and the foot switch will be disabled
5
until the error-condition is cleared. The error-code pop-up will be shown until the error condition is
cleared. When the error condition is cleared, all options may be turned back on.
312760Y 21
Troubleshooting
System
Behavior
Reference System Behavior Description
When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by
pressing the Enter button ( ). Any auto-sequencing in progress will be stopped, and the foot
6 switch will be disabled until the error-code is acknowledged. Once the error-code pop-up is acknowl-
edged, the machine will return to normal operation The error will be shown in the Errors screen until
the condition is cleared. The error-code pop-up will not reappear unless the error condition is cleared
and then reappears. This error will not disable purge or recirculation operation.
When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by
pressing the Enter button ( ). All heat options will be turned off, any auto-sequencing in progress
7 will be stopped, and the foot switch will be disabled until the error-code is acknowledged. When the
error condition is cleared, the heat control may be turned back on from the Home screen. This error
will not disable purge or recirculation operation.
When this error is generated, a pop-up with the error-code will be shown until it is acknowledged by
8 pressing the Enter button ( ). All heat options will remain on, any auto-sequencing in progress
will be stopped, and the foot switch will be disabled until the error-code is acknowledged. This error
will not disable purge or recirculation operation.
22 312760Y
Troubleshooting
When error codes are generated, a screen will be dis- under the ICON.
played which contains an animation sequence, the error
code number and an ICON symbol representing the After the user activates the key, the error number
condition detected. The HMI will also output an error shown in FIG. 1, will be displayed on the bottom left
code tone sequence. The tone sequence cannot be dis- hand corner of the Run screen, while the condition is still
abled. present.
Error
Code Title Cause, Details ICON
E11 Stuck Key Error A key on membrane has been active (pressed) for > 30 seconds
continuously. Replace the HMI. This error code does not require user
acknowledgment and will clear itself automatically if the condition is
removed.
E12 Communication The Display module has lost communication with the Fluid Control Module.
Error Material dispensing will be disabled if this condition exists. Check
communication cables between the 2 electronic components, or check the
HMI and/or the Fluid Control Module.
This error will be regenerated continuously while the condition exists.
E13 No or Invalid Run The Run Token in the FCM is missing (not installed), or does not have the
Token Error correct data.
E21 Piston Stroke A piston stroke action has taken > 55 seconds. Typically caused by no/too
Time-out Error little air pressure to the machine or a mechanical interference with the
piston has occurred. Check machine input line pressure.
312760Y 23
Troubleshooting
Error
Code Title Cause, Details ICON
E23 Less than User has requested a shot < the minimum allowable size entered during
Minimum Shot calibration. (< 15% of stoke, N/A in Operator Mode).
Requested Error
E24 Improper The calibration done on the machine is invalid, so the requested shot
Calibration Error cannot be executed. For instance, a Large Stroke Calibration Shot mass
which is less than the Short Stroke Calibration Shot mass (C4 screen) will
create this error code. If the wiring to the linear position transducer is
reversed this error will appear. If invalid piston positions are calibrated into
the machine (C1 screen) this error will appear.
E25 Delta Velocity The piston velocity is slower than the calibration velocity measured, by the
(“V”) Minus Error percentage amount selected by the user (20%, 40% or 60%). If the user
selects 0%, this monitoring or alarm feature is disabled.
If generated, shot size accuracy may be degraded. Typically the problem is
created when the machine pressure regulator is adjusted to different value
from when the machine was calibrated. Another less likely cause could be a
mechanical failure with dispensing (worn piston, etc.). This error will not be
generated for a purge shot or when the machine is in Operator mode.
E26 Delta Velocity The piston velocity is faster than the calibration velocity measured, by the
(“V”) Plus Error percentage amount selected by the user (20%, 40% or 60%). If the user
selects 0%, this monitoring or alarm feature is disabled.
If generated, shot size accuracy may be degraded. Typically the problem is
created when the machine pressure regulator is adjusted to different value
from when the machine was calibrated. Another less likely cause could be a
mechanical failure with dispensing (worn piston, etc.). This error will not be
generated for a purge shot, or when the machine is in Operator mode.
E27 Low Material Tank A is low (only generated if tank sensing is enabled). Fill tank A with
Level, Tank A material.
Alarm or Error Tank level errors will be generated after every shot if the condition still
exists.
E28 Low Material Tank B is low (only generated if tank sensing is enabled). Fill tank B with
Level, Tank B material.
Alarm or Error
Tank level errors will be generated after every shot if the condition still
exists.
E29 Low Material Both tanks are low (only generated if tank sensing is enabled). Fill both
Level, Both Tanks tanks with material.
Alarm or Error
Tank level errors will be generated after every shot if the condition still
exists.
E50 Bad Linear There is a fault with the linear position sensor. Check wiring or replace.
Position Sensor
24 312760Y
Electrical Schematics
Electrical Schematics
A
NOTE: Fluid Control Module #2 B
C
sections apply only to models with
optional features purchased.
D
E
F
See FIG. 6
G
H
J
K
L
M
See FIG. 6
See FIG. 6
N
P
R
S
T
U
V
W
X
FIG. 3: Electrical Schematic - Page 1
312760Y 25
Electrical Schematics
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
FIG. 4: Electrical Schematic - Page 2
26 312760Y
Electrical Schematics
FIG. 6
FIG. 6
FIG. 6
FIG. 6
312760Y 27
Electrical Schematics
NOTE: See PR70 operation manual for Optional External Control Interface instructions.
Customer Supplied
Dry Contact/Relay
2 2
3
1
5
4
Brown
Gray
Black
SHOT SEL - BIT 0
SHOT SEL - BIT 3
Not Used
NOTE: Connector #2 is for use
with systems with an Advanced Blue
COMMON
Display Module only. White SHOT SEL - BIT 1
NOTE: View shown is looking at
pins on end of cable.
Customer Supplied
Dry Contact/Relay
1 2
3
1
5
4
Brown
Gray
Black
SHOT REQUEST - INPUT
FAULT OUTPUT
INTERRUPT - CAN - REQ - INPUT
+24 VDC
NOTE: Connector #1 is for use
with all systems.
NOTE: View shown is looking at Blue COMMON
pins on end of cable. White READY - OUTPUT +24 VDC
28 312760Y
Repair
Repair
203
AA
ti12437a
1 Torque to 85 in-lb (9.6 N•m).
420
100d
100b
103
104
ti12436a
312760Y 29
Repair
NOTE: The HydraCheck kit is intended to be used with 9. On Variable Ratio models, loosely install hex
low viscosity materials to minimize splashing. It is not nut (200d) and adjustment screw (200c) onto the
intended to be used as a timer or flow control device. variable ratio drive block (AA).
On Fixed Ratio models, loosely install hex
Prepare Machine for Kit Installation nut (100b) and adjustment cap (100d) onto the air
cylinder shaft (420).
1. Navigate to the Manual screen.
2. Press the Retract Piston Command button. Adjust the Adjustment Screw/Cap
30 312760Y
Repair
417 405
412 401
4 411
4 403
419
406
412
413
415 416
422
411 4
412
407 418
408 404 2
1 402
414
415
414 409 ti12490a
412 410
312760Y 31
Repair
10. Partially remove the air cylinder by pulling on the 21. Reinstall the four long screws (404) that attach the
cylinder from the back of the machine until the air two drive blocks (417, 418) by finger-tightening
lines at the elbow fittings can be seen. them. Then torque the bolts to 350 in-lb (39.5 N•m)
in a crisscross pattern.
11. With the cylinder partially removed, disconnect the
airlines at the air cylinder elbow fittings. 3
1
12. Finish removing air cylinder.
14. Inspect the cylinder tube (416) and piston (419) for
scratches. Replace if necessary. 22. Insert the cylinder rod (420) through the hole in the
rod end cylinder block (417) and base frame.
15. Using a clean dry cloth, remove any grease from the
inside of the tube (416), the outside of the 23. Before the cylinder is completely in place, reconnect
piston (419), and the cylinder rod (420). the airlines to the cylinder block elbows fittings. Ver-
ify the correct airlines are connected.
16. Remove the two cylinder block o-rings (411) from
the blocks (417, 418) and replace. 24. Reinstall the four screws (108) that attach the cylin-
der rod end block (417) to the frame. See FIG. 15 on
17. Remove the piston o-ring (403) and replace. page 41.
18. Remove the cylinder rod (420) from the rod end 25. Reinstall the hex nuts (103, 100b, 100d) to the cylin-
block (417). der rod (420) and torque to 100 ft-lb (135 N•m). See
FIG. 15 on page 41.
19. Remove the rod o-ring (401) from the rod end
block (417) and replace. 26. Install the three screws (402) that attach the sole-
noid valves (407, 408) to the blind end block (418).
20. Liberally apply high temperature lubricant grease Torque to 41 in-lb (4.6 N•m).
(part 115982) to the inside of the tube (416), the out-
side of the piston (419), all the o-rings, and the cyl- Prepare Machine for Operation
inder rod (420).
27. Reattach the incoming power bracket (110) by rein-
Re-Assemble the Air Cylinder stalling the two attachment screws (109). See FIG.
15 on page 41.
NOTICE
In the following step, the long screws must be tight- 28. Reconnect pressurized air input hose.
ened in a crisscross pattern. Failure to do so may
29. Operate the machine and ensure there are no air
result in air cylinder damage.
leaks are found.
32 312760Y
Repair
513
506
514
507 508
2 511
501
504
512 3
503 3
505 1
510
502
509 ti12491a
FIG. 9
Prepare Machine for Kit Installation 2. Relieve pressure. See Pressure Relief Procedure,
page 14.
1. Drain the pump.
• If ball valves are installed, close the ball 3. Shut down the machine. See Shutdown, page 14.
valves then take several shots.
• If ball valves are not installed, empty the 4. Disconnect the pressurized air input hose.
tanks. Perform shots repeatedly until no mate-
rial comes out of the dispense valve. 5. Remove shroud screws (2202, 2409). See FIG. 17
on page 44 and FIG. 21 on page 48.
312760Y 33
Repair
6. Remove the shroud (117, 214). See FIG. 16 on 16. Apply one layer of thin masking tape over the male
page 42 and FIG. 21 on page 48. threads of the pump shaft that mates with the drive
block. This will prevent the threads from damaging
Disassemble the Rear Pump Assembly the seal (503).
7. Disconnect the pump shaft (511) from the drive 17. Slide the pump shaft through the hole in the bearing
block. housing.
a. Loosen the shaft locking nut (502). 18. Align the bearing housing in position next to the
pump housing.
b. Hold the drive block alignment rod (2302, 2419)
stationary with a wrench. See FIG. 18 on page 19. Install the pump collar over the bearing housing.
45 and FIG. 22 on page 49.
20. Attach the pump housing using the two
screws (505) and torque to 350 in-lb (39.5 N•m).
c. Turn the pump shaft (511) with a wrench.
21. Remove the masking tape from pump shaft (511).
d. Manually push the pump shaft (511) forward to
separate the shaft from the drive block. 22. Install the pump shaft lock nut (502) onto the pump
shaft (511).
8. Remove the shaft lock nut (502). 23. Connect the pump shaft to the drive block alignment
rod (2302, 2419). See FIG. 18 on page 45 and FIG.
9. Remove the two screws (505) that hold the pump
22 on page 49. Screw the shaft completely into the
collar in place.
drive block.
10. Remove the pump collar (509) from the pump
24. Tighten the lock nut (502).
housing (507).
11. Slide the pump bearing housing (510) away from Prepare for Operation
the pump housing (507) to remove. 25. Open the tank ball valves if installed.
12. Remove rear pump components from the pump 26. Fill tanks.
bearing housing (510).
27. Perform several shots to fill the pump with new
Clean and Inspect the Parts material.
13. Using a clean dry cloth, remove any existing grease 28. Calibrate and phase the machine. See the appropri-
from the bearing housing. ate operation manual referenced at the beginning of
this manual for procedure.
14. Apply new high temperature grease lubricant
(part 115982) to the inside of the pump bearing
housing (510), and the new rebuild components.
NOTICE
Be careful when installing the seal (503). Ensure
there is masking tape on the threads of the piston rod
and that the open side of the seal faces the piston rod
when it slides onto the rod.
34 312760Y
Repair
Piston/Cylinder Replacement Kit 7. Push the drive block (104, AA) forward until pistons
are fully extended. See FIG. 7 and FIG. 8 on
Installation page 29.
See Piston Package on page 58 and Nylon and 8. Use a wrench to prevent the pump shaft (511) from
UHMW Piston Replacement Kits on page 61 for rotating and remove the piston screw (605). See
kit numbers. FIG. 9 on page 33.
ti12438a Tighten the piston screw until the piston stops rotat-
ing, then turn the screw an additional 1/4 turn.
1 The arrow imprinted on the cylinder points
toward the pump outlet.
13. Fully retract the piston.
Prepare Machine for Kit Installation 14. Lubricate the new o-rings with high temperature
grease (part 115982).
1. Drain the pump.
• If ball valves are installed, close the ball 15. Insert the lubricated o-rings (606) into the grooves
valves then take several shots. of the pump housing (507) and end caps (508). See
• If ball valves are not installed, empty the FIG. 9 on page 33.
tanks. Perform shots repeatedly until no mate-
rial comes out of the dispense valve. 16. Install the cylinder between the pump housing (507)
and end cap (508). See FIG. 9 on page 33.
2. Relieve pressure. See Pressure Relief Procedure,
page 14. 17. Secure cylinder in place with the four end cap
screws (506). See FIG. 9 on page 33.
3. Models with ADM: To prevent machine movement,
Prepare Machine for Operation
press the Machine Disable Mode key ( ).
18. Open the tank ball valves if installed.
Models with SDM: To prevent machine movement,
press the Red button . 19. Fill tanks.
Disassemble Cylinder 20. Perform several shots to fill the pump housing (507)
with new material.
4. Remove the four end cap screws (506). See FIG. 9
on page 33. 21. Calibrate and phase the machine. See the operation
manual referenced at the beginning of this manual
5. Remove the pump end caps (508). See FIG. 9 on for procedure.
page 33. Allow the cap to hang by the hose.
312760Y 35
Repair
Check Valve Rebuild Kit 8. Remove the existing check valve (514) from the
housing by inserting a screwdriver or dowel rod into
Installation the female threaded end of the check valve
housing (513).
See Pump Sub-Assembly, LC0112, page 53 for
pump sub-assembly part references. See Kits on 9. Place the new check valve ball guide (2103) on a
page 77 for kit numbers. bench with the open end up. Install the check valve
spring (2102) into the guide.
Inner Radius Outside 10. Install the check valve ball (2101) on top of the
Chamfer spring (2101).
press the Machine Disable Mode key ( ). 14. Use a wrench to insert the new valve and valve
housing into the pump end cap (508).
Models with SDM: To prevent machine movement,
press the Red button . 15. Install the material male hose fitting into the check
valve housing using a wrench.
3. Place a waste container below the dispense valve to
catch any dispensed material. 16. Before operating the machine, activate a few shots
to purge any air present in the material hose lines.
4. Push the drive block (104, AA) forward until pistons
are fully extended. See FIG. 7 and FIG. 8 on 17. Calibrate the machine if necessary. See the appro-
page 29. priate operation manual referenced at the beginning
of this manual for procedure.
5. Move the waste container to below the check
valve (514).
36 312760Y
Repair
9. Fill tanks.
312760Y 37
Repair
Flow Meter Installation 9. Install fluid lines into fitting (2003) on top of flow
meter.
1. Drain the pump.
• If ball valves are installed, close the ball 10. For side A flow meters, plug flow meter sensor
valves then take several shots. cable into port #1 on Fluid Control Module #2.
• If ball valves are not installed, empty the For side B flow meters, plug flow meter sensor
tanks. Perform shots repeatedly until no mate- cable into port #2 on Fluid Control Module #2.
rial comes out of the dispense valve.
11. Open the tank ball valves if installed.
2. Relieve pressure. See Pressure Relief Procedure, 12. Install shield and shield locking screws.
page 14.
13. Fill tanks.
3. Models with ADM: To prevent machine movement,
14. Perform several shots to fill the pump with new
press the Machine Disable Mode key ( ).
material and to prime the flow meters.
Models with SDM: To prevent machine movement,
press the Red button .
2002
2001
2004
2005
508
ti13898a
38 312760Y
Repair
Fluid Control Module If there is only one fluid control module on the
Replacement machine, the module number is 1.
If there are two fluid control modules, the mod-
1. Remove access cover (D). ule closest to the air regulator is module number 1
and the other module is number 2.
C 1
C A Connection
Reference Module
(FIG. 12) Number Connects To
1 1 Footswitch or
PLC Interface
2 1 Footswitch or
D PLC Interface
3 1 Tank Low Level Sensor A
4 1 Tank Low Level Sensor B
1 2 Flow Meter A
2 2 Flow Meter B
3 2 Tank High Level Sensor A
4 2 Tank High Level Sensor B
ti12334a
6. Connect cables to rear of fluid control module. See
B FIG. 13 and the following table.
1 Not visible from current angle.
FIG. 11
3
If there is only one fluid control module on the
4 machine, the module number is 1.
If there are two fluid control modules, the mod-
ule closest to the air regulator is module number 1
and the other module is number 2.
2 Connection
Reference Module
1 (FIG. 13) Number Connects To
ti12337a
5 1 Dispense Valve and
Linear Position Sensor
FIG. 12: Fluid Control Module Front Connections
6 1 Pressure Transducer A
7 1 Pressure Transducer B
5 2 Auto-Fill Valve
6 2 Not Used
7 2 Not Used
312760Y 39
Repair
Fuse Holder 1
S ti12563a
40 312760Y
Parts
Parts
See Feed Systems manual for feed system parts.
See Related Manuals on page 3.
106 100b
3
103 3
2 108
104
107
1 Torque to 85 in-lb (9.6 N•m).
2 Torque to 350 in-lb (39.5 N•m).
3 Torque to air cylinder shaft
to100 ft-lb (135 N•m). ti12436a
111 109
110
118
119
1 109
ti12486a
FIG. 15
312760Y 41
Parts
100c 1
2 102
101
100a 4
117a
117
120 112
ti12476b
FIG. 16
42 312760Y
Parts
* Not shown.
Replacement Danger and Warning labels, tags, and cards are available at no cost.
312760Y 43
Parts
2204 2202 1
2201
2203
1 2202
2207
ti12572a
FIG. 17
44 312760Y
Parts
3 2301
1 2305
2308
1 2302
2307
1 2305 2309
2 2303
2304
ti12573a
FIG. 18
Replacement Danger and Warning labels, tags, and cards are available at no cost.
312760Y 45
Parts
203
209 2
202 3
201
ti12437a
207 1
205
204 210
1 207
ti12488b
46 312760Y
Parts
214
206
ti12475b
FIG. 20
312760Y 47
Parts
1 2406 2409 2
2430
2409
2404
2404
2409 1 2406
5 2416
5 2417
ti12568a
2436
2427 2415
2405
2401 7
2426
10 2418
ti12569a
Drive Block Rear Parts 2432
1 Torque screws to 140 in-lb (15.8 N•m). 7 Torque to 8 in-lb (0.9 N•m).
2 Torque screws to 350 in-lb (39.5 N•m). 8 Tighten retaining nut until alignment rod
(2419) cannot be moved. Then loosen
3 Torque stud to 780 in-lb (88.1 N•m). retaining nut until alignment rod can
move side to side with no in-and-out
4 Ref 2414 and 2428 must be oriented as movement.
shown.
9 Torque to 19 in-lb (2.1 N•m).
5 Lubricate bearing and threaded
surfaces with 115982. 10 Bond 2418 into 2427 using adhesive,
part 071023.
6 Torque to 35 in-lb (3.9 N•m).
11 Press fit 2403 into 2424.
FIG. 21
48 312760Y
Parts
2407 2
2424
1 2410
3 5 2425 3 5 2425
2435
9 2413 2403 11
4
5 2421 2414 5
2429 2402 2
5 2419 2434
9 2413 2412
5 2421
8 2420
2411
2403 11
2422
2424
2412
2 2407
FIG. 22
312760Y 49
Parts
50 312760Y
Parts
420
417 405
412 401
4 411
4 403
419
3 406
412
413
415 416
422
411 4
412
407 418 ti12490a
408 404 2
1 402
414
415
414 409†
412 410
312760Y 51
Parts
52 312760Y
Parts
513
506
514
507 508
2 511
501
504
512
503 3
510 ti12491a
502
509
505 1
312760Y 53
Parts
2104 1
2101
2102
ti12565a
2103
Chamfer
54 312760Y
Parts
2513
2508 2510
2507
2506
2512 2511
2509
2505
2502
2501
1 2503
2504 1
ti12568b
Assembly
* Not shown.
Replacement Danger and Warning labels, tags, and cards are available at no cost.
312760Y 55
Parts
336
334 338
333
303
Part of
331
302 1
309
333 305
335
330
337 312
325
308 Ground
from
Ground 319
from
306
311 Ground
307 from
303
326
307 308
329 304
301 314 ti17531b
313 2
317 1
314
316 1
56 312760Y
Parts
312760Y 57
Parts
Piston Package
606
1 601
606
605
603 ti12438a
602
604
58 312760Y
Parts
312760Y 59
Parts
† For custom piston packages, washer (603) part number will change by piston size as follows:
For piston sizes 80-100cc: 15M089
For piston sizes 101-159cc: Washer not used.
For piston sizes 160-285cc: 15M099
For piston sizes 286-646cc: 15M100
For piston sizes 647-960cc: 15M101
60 312760Y
Parts
653 653
652
653
651
652
651
653
652
651
LCF - 160
Code: A
Piston Size (mm2)
312760Y 61
Parts
702
703
ti12711b
62 312760Y
Parts
Applicator Mounting
816 816
801 802
817
808
802
802
805 804
805 804
810 810
803
803 809
809
806
808 806
808
813
807 807
816 816
ti21830a
811 /&
812
814
312760Y 63
Parts
Dispense Valve
Standard Dispense Valves, 255179 and
255181
See MD2 manual for parts information. See Related
Manuals on page 3.
901a 902
903
901b
† See MD2 manual for dispense valve and dispense valve handle parts information. See Related Manuals on
page 3.
64 312760Y
Parts
1101a
1101b
1103
1102
ti12441a
† See MD2 manual for dispense valve and dispense valve lever parts information. See Related Manuals on
page 3.
312760Y 65
Parts
Mixers
1301
1303
1302
66 312760Y
Parts
Hose Packages
Unheated, Non-Recirculating Hoses
1404
1403
1401
1402
ti12446a
Assembly LC0801 Shown
312760Y 67
Parts
1603
1602
1603
1602
1601
ti12444a
1 Apply thread sealant tape to male npt threads before assembly.
2 Dispense valve shown for reference only.
68 312760Y
Parts
312760Y 69
Parts
1703 1702
1704 1702
1703
1701
1705
ti12443b
70 312760Y
Parts
312760Y 71
Parts
1503
1504
1501
1502
* Not shown.
72 312760Y
Parts
Power Cords
ti12447a
Power
Cord
Package Description
121054 CORD SET, 250V, 10A, United States
121055 CORD SET, 250V, 10A, North America
121056 CORD SET, 250V, 10A, Continental Europe
121057 CORD SET, 250V, 10A, United Kingdom/Ire-
land
121058 CORD SET, 250V, 10A, Israel
121060 CORD SET, 250V, 10A, India
124861 CORD SET, 250V, 10A, Italy
124862 CORD SET, 250V, 10A, Denmark
124863 CORD SET, 250V, 10A, Switzerland
124864 CORD SET, 250V, 10A, Australia
312760Y 73
Parts
Flow Monitoring
Part Number and Quantity
1802 1902
1901
1801
ti12448a ti13391b
74 312760Y
Parts
Flow Meters
2005
2004
2001
2003
ti13390a
2002
312760Y 75
Parts
2001
2002
ti12473a
76 312760Y
Kits
Kits
Mixer and Shroud Options Machine Rebuild Kits
Part Description Part Description
LC0063 Mixer, 3/16 in. (6.5 mm) x 32, 10 Mixers LC0091 3.0 in. Air Cylinder rebuild kit
with shroud LC0092 4.5 in. Air Cylinder rebuild kit
LC0057 Mixer, 1/4 in. (6.5 mm) x 24, 10 Mixers LC0093 Check Valve rebuild kit, Stainless Steel Ball
with shroud LC0318 Check Valve rebuild kit, Carbide Ball
LC0058 Mixer, 3/8 in. (9.8 mm) x 24, 10 Mixers LC0094 Rear Pump Seal rebuild kit
with shroud
LC0059 Mixer, 3/8 in. (9.8 mm) x 36, 10 Mixers Tank Accessories
with shroud
LC0060 Mixer, 3/8 in. (9.8 mm) Combo, 10 Mixers Part Description
with shroud LC0097 Desiccant Dryer, 3/8 in. NPT with adapter
LC0061 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, and cartridge
10 Mixers with shroud LC0098 Desiccant Dryer refill cartridge
LC0062 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 10 LC0095 Nitrogen Harness Kit for 30 L and 60 L
Mixers with shroud tank, 1 tank
LC0077 Mixer, 3/16 in. (4.8 mm) x 32, 50 Mixers LC0096 Nitrogen Harness Kit for 30 L and 60 L
LC0078 Mixer, 1/4 in. (6.5 mm) x 24, 50 Mixers tank, 2 tanks
LC0079 Mixer, 3/8 in. (9.8 mm) x 24, 50 Mixers †LC0099 Vacuum Transfer Pump, 120V, down to 25
LC0080 Mixer, 3/8 in. (9.8 mm) x 36, 50 Mixers Torr
LC0081 Mixer, 3/8 in. (9.8 mm) combo, 50 Mixers †LC0100 Vacuum Transfer Pump, 240V, down to 25
LC0083 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock, 50 Torr
Mixers
LC0082 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, † Item includes only the pump. A vacuum kit must be pur-
50 Mixers chased to install the pump onto the tank.
LC0084 Mixer, 3/16 in. (4.8 mm) x 32, 250 Mixers Kit includes all parts needed to connect a nitrogen tank to
LC0085 Mixer, 1/4 in. (6.5 mm) x 24, 250 Mixers the material tank.
LC0086 Mixer, 3/8 in. (9.8 mm) x 24, 250 Mixers
LC0087 Mixer, 3/8 in. (9.8 mm) x 36, 250 Mixers Light Tower Accessory (Optional)
LC0088 Mixer, 3/8 in. (9.8 mm) combo, 250 Mixers
LC0089 Mixer, 3/16 in. (4.8 mm) x 32 Luer Lock, Part Description
250 Mixers 255468 * Light Tower Kit
LC0090 Mixer, 1/4 in. (6.5 mm) x 24 Luer Lock,
250 Mixers * Only operational with ADM models.
Part Description
255217 MD2, kit rebuild, air cylinder
255218 MD2, kit rebuild, back-end of wet section
(no needle or seat)
255219 MD2, Soft Seat rebuild, needle and nose
255220 MD2, convert Soft Seat nose to Hard Seat
(Hard Seat rebuild), needle and nose
312760Y 77
Kits
ti12589a
ti12588a
ti12590a
Assembly 256206 Assembly 256207
Assembly 256659 ti12591a
Shown Shown
Shown
Assembly 256577 shown
installed on tank for reference
Part Description
256205 Vacuum Kit, Single On-Board Tank
256206 Vacuum Kit, Two On-Board Tanks Part Description
256207 Vacuum Kit, Single Off-Board Tank 256659 Refill Kit, 1/4 npt, solenoid, 24V
256208 Vacuum Kit, Two Off-Board Tanks 256660 Refill Kit, 1/2 npt, solenoid, 24V
256577 Tank Refill Kit
78 312760Y
Dimensions
Dimensions
ti12621b
ti12622b
B C
PR70
† Assembly Dimensions, in. (mm)
Polyethylene Tanks Stainless Steel Tanks
7.5 L, No 7.5 L, with
No Agitators With Agitators 3L
Ref Agitators Agitators
A 26.4 (670) 38.6 (980) 28.2 (716) 38.2 (970) 39.9 (1013)
B 18.5 (470) 18.5 (470) 15.5 (394) 15.5 (394) 15.5 (394)
C 30.6 (778) 30.6 (778) 30.6 (778) 30.6 (778) 30.6 (778)
D 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340) 13.4 (340)
PR70v
† Assembly Dimensions, in. (mm)
Polyethylene Tanks Stainless Steel Tanks
3 L, No 7.5 L, No 7.5 L, with
No Agitators With Agitators
Ref Agitators Agitators Agitators
A 30.0 (762) 39.4 (1001) 29.0 (737) 39.0 (991) 40.6 (1031)
B 20.9 (531) 20.9 (531) 20.9 (531) 20.9 (531) 20.9 (531)
C 38.6 (980) 38.6 (980) 38.6 (980) 38.6 (980) 38.6 (980)
D 14.3 (363) 14.3 (363) 14.3 (363) 14.3 (363) 14.3 (363)
† Assembly dimensions listed are maximum for all assemblies under the given title.
On-board stainless steel tank dimensions include ball valves and vacuum de-gas in maximum height calculation.
312760Y 79
Dimensions
D
ti12623c ti12624c
B C
PR70
† Assembly Dimensions, in. (mm)
30 L Tank 60 L Tank
Ref No Agitators With Agitators No Agitators With Agitators
A 75.7 (1923) 83.4 (2118) 64.9 (1648) 89.5 (2273)
B 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815)
C 29.3 (236) 29.3 (236) 29.3 (236) 29.3 (236)
D 16.0 (406) 16.0 (406) 16.0 (406) 16.0 (406)
PR70v
† Assembly Dimensions, in. (mm)
30 L Tank 60 L Tank
Ref No Agitators With Agitators No Agitators With Agitators
A 75.7 (1923) 83.4 (2118) 64.9 (1648) 89.5 (2273)
B 32.1 (815) 32.1 (815) 32.1 (815) 32.1 (815)
C 40.1 (1019) 40.1 (1019) 40.1 (1019) 40.1 (1019)
D 17.0 (432) 17.0 (432) 17.0 (432) 17.0 (432)
† Assembly dimensions listed are maximum for all assemblies under the given title.
80 312760Y
Technical Data
Technical Data
Metering Pump Effective Area . . . . . . . . . . . . . . . . . . . . . 80 to 960 mm2 (0.124 to 1.49 in.2) per side
Small Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . . 4560 mm2 (7.07 in.2)
Large Air Cylinder Effective Area . . . . . . . . . . . . . . . . . . . 10260 mm2 (15.9 in.2)
Maximum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 38.1 mm (1.50 in.)
Minimum Stroke Length . . . . . . . . . . . . . . . . . . . . . . . . . 5.8 mm (0.23 in.)
Volume per Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 to 70 cc (0.12 to 4.3 in.3)
Pump Cycles per 1 L (0.26 gal) . . . . . . . . . . . . . . . . . . . . 14.3 to 500 cycles (varies by piston size)
Ratios (fixed) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1 to 12:1 (depending upon cylinders selected)
Maximum Fluid Working Pressure . . . . . . . . . . . . . . . . . . 3000 psi (20.7 MPa, 207 bar)
Maximum Air Input Pressure . . . . . . . . . . . . . . . . . . . . . . 100 psi (0.7 MPa, 7 bar)
Maximum Cycle Rate . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 cycles per minute
Maximum Operating Temperature . . . . . . . . . . . . . . . . . . 70°C (160°F), nylon pistons 50°C (120°F) UHMWPE pis-
tons or PE Tanks
Air Inlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1/4 NPT female
Pump Fluid Outlet Size . . . . . . . . . . . . . . . . . . . . . . . . . . -03, -04, -06, -08 or –12 JIC fittings for 3/16 in. (4.8 mm),
1/4 in. (6.4 mm), 3/8 in. (9.5 mm), 1/2 in. (12.7 mm),
3/4 in. (19.1 mm) hoses
Wetted Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303/304, 17-4 PH, hard chrome, Chromex™, carbide,
Chemical Resistant O-rings, PTFE, nylon, UHMWPE
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55 kg (120 lb) typical with two 7.5 L tanks
150 kg (330 lb) typical with two 60 L tanks
Sound Pressure Level (at typical operator station for
machine mounted Dispense Valve) . . . . . . . . . . . . . . . . . 82 dBA
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Less than 10 scfm typical (varies with cycle times)
Electrical Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • 100-240V 50/60Hz, 1 phase for machine – 80 Watts
• 208-240V 50/60Hz, 1 phase for heat – 11 kW max
• 120 or 240 VAC 50/60Hz 1 phase for on-board agita-
tors, 80 Watts
• 240 VAC 50/60Hz 1 phase for off-board agitators,
600 Watts
312760Y 81
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
Sealant and Adhesive Dispensing Equipment
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 312760
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2008, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision Y, October 2018