ABN 68 547 176 720

TECHNICAL MANUAL
PART 1
AIR GROUP AUSTRALIA MANUFACTURED UNITS ONLY

2008 EDITION
SERVICE GROUP AUSTRALIA 28 - 30 DIVISION STREET WELSHPOOL WA 6106 www.airgroup.com.au

CONTENTS

Page Introduction and Abbreviations Safety and Installation Notes Ness System Preface Ness Roof unit Diagram Ness Fault Finding CZR Series Preface CZR Roof Unit Diagram CZR Fault Finding MX System Preface MX System Technical Notes MX PCB version 96/2 and 98/1 MX PCB Current Wiring Diagram MX Schematic Diagram MX Fault Finding 3 4 6 7 8 10 11 12 14 15 16 18 19 20

INTRODUCTION
This document is designed as a guide only, and does not cover all possible faults that may occur. It is intended for use by technicians and trades people with fault finding skills and relevant qualifications. Its aim is to help identify failed components and assist in diagnosis of system faults. The guide has been set out in logical order, from the basic to the more complex faults. All faults should be approached in this order and all instructions followed to avoid incorrect fault identification and/or part replacement. It should be noted that all information provided in this guide is based on current designs. Variations to these designs will be encountered on earlier models, since modifications have occurred to the product.

ABREVIATIONS
V W CZ CO MX CZR KDU MCU R/U cct DVT PIR LED PIN MRU MWL MS Volt Watt Coolzone Comfort Formerly Maxima Coolzone Rotary Keypad Display Unit Master Control Unit Roof Unit Circuit Drain Valve Timer Passive Infra-Red (detector) Light Emitting Diode Personal Identification Number Modular Roof Unit Magnetic Water Level System Magnetic Sensor Water Level System

SAFETY NOTES
Electrical & Rotary Machinery

All electrical equipment should be isolated before work is performed. If live testing is required all necessary safety precautions should be followed.

Working at Heights

When work is to be performed at heights all necessary safety precautions should be followed.

INSTALLATION NOTES

Motor & Fan

A fan clipping two opposite points of the cowling indicates the dropper is out of square. Diagonal dimensions of dropper must be equal, +/-10mm.

Centralise the fan in the cowling by tightening the nearest 8mm motor mounting nut to the point of contact. This will only achieve several millimetres of movement due to fan and cowling tolerances.

When replacing a Roof Unit circuit board or fan motor a minimum speed setup (see page 30 for details) should be preformed to avoid damaging motors by operating below specified minimum RPM values.

Fan blade pitch should not be altered from factory setting as significant changes in motor loading, airflow and noise characteristics will result.

The fan motor will not operate if the Motor Speed Key is not fitted to the keypad or MCU circuit board.

Plumbing

Non-return type valves are not required as isolation valves in water supply. Back flow is not possible due to physical air gap created by water inlet design. Using a non-return type valve may result in a pressure lock between it and the solenoid valve due to water hammer or water expansion from heat.

INSTALLATION NOTES
Plumbing (continued)

In installations where copper water supply piping is connected directly to water inlet solenoid elbow a slight humming or buzzing may be heard. This can be eliminated by connecting a length of flexible water pipe, immediately before the solenoid elbow.

Drainage pipe size, position and discharge location must all conform to local regulations.

Electrical

All units should be powered from a dedicated circuit protected by a 10A or 15A re-wireable fuse or circuit breaker, (Ref: AS3000, 2.4.2). A GPO or socket outlet is not required and therefore RCD protection is not required. Flexible wiring can be joined to fixed wiring in a junction box, (Ref: AS3000, 3.7.2.7). Supplying a unit from an existing RCD protected power circuit may result in nuisance tripping of that device due to the sum of leakage current from all appliances on that circuit.

Damage to equipment can occur if power is not isolated when connecting or disconnecting keypads, or appliances from Roof Units or MCUs.

NESS
No longer available - Replace with QM Conversion Kit SP3156 Wall Control : Compatible Roof Unit: Control Cable: Fan Motor: Drainage: Ness 14V ac (obsolete) Ness R/U (SP3010) (obsolete) 5-pin pre-terminated low voltage 370W, 600W, 750W Hydraulic Drain Valve (SP2064) or Bleed Off - (no capacity for Electric Drain Valve) 240V Pump 240V or 24Vac with retro fit kit (SP2057) both off pump supply FAN EXHAUST COOL TIMER - ventilation with fresh air - extraction of air - for evaporative cooling - countdown timer to switch unit on or off after timed interval

Pump: Solenoid:

Modes of Operation:

Fan Speeds:

8 speeds all modes

NESS KDU

A I R

C O N D I T I O N I N G

RANGE

SPEED

COOL

TIME ON

FAN

TIME OFF

EXH

<

>

Pump Fuse Indicator Leds

Motor Fuse
FAN
J4 J3 J2

AGA NESS 98/1

EXHAUST

TRIACS
PUMP

Minimum Speed Adjustment Jumpers

5A FUSE

15A FUSE

BLUE BROWN GREEN RED BLACK

PUMP FAN SPEED EXHAUST AC COMM 14V ac

EARTH

MAINS IN

BLUE

BROWN

ORANGE

WHITE

NESS ROOF UNIT (SP3010) (No longer available)

Incoming Mains 240 volts AC S2 S1

MOTOR

BLACK

7
RELAY FAN RUN FAN ACTIVE SPARE

BLUE

BROWN

PUMP

BLUE

BROWN

Regulator

WHEN REPLACING 5 WIRE MOTOR WITH CURRENT 6 WIRE MOTOR. MUST REPLACE MOTOR LEAD EXTENSION (SP6020)

WHEN REPLACING ROOF UNIT OLD STYLE SCREW TERMINALS S2 S1 FAN RUN FAN ACTIVE SPARE CURRENT ROOF UNIT ORANGE WHITE (capacitor wired in series) BLUE BROWN BLACK

ORANGE

WHITE

BLUE

BROWN

BLACK

CAP REMAINS IN ORIGINAL TERMINALS

NESS FAULT GUIDE

ELECTRICAL FAULTS FAULT 1. NO RESPONSE FROM KEYPAD Ref 1.1 1.2 1.3 1.4 1.5 2. NO RESPONSE FROM WALL CONTROL 2.1 CAUSE 240V mains supply isolated Keypad not connected Cable fault Roof unit failure Keypad failure Fuse blown or circuit breaker tripped ACTION Check mains fuse, circuit breaker or unit isolation switch Check 5-pin cable connections Check continuity of cable If 14 Vac not present at pin 2 (red) replace roof unit Keypad obsolete & unavailable requires change of control system Check for short or earth fault in system or arcing in 6-pin motor plug

FAN FAULTS FAULT 3. FAN NOT OPERATING Select FAN and fault find as follows Ref 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 4. FAN NOT OPERATING IN EXHAUST 4.1 4.2 5. FAN CONSTANTLY RUNNING 5.1 CAUSE Keypad failure - no signal to roof unit, check indicator LEDs Motor fuse blown (if fitted) Capacitor failure (motor will buzz but not rotate) Motor not powered Motor seized Fan jammed in cowling Roof unit failure Motor failure or shutdown due to thermal overload Any of the above FAN faults Roof unit failure Keypad transistor failure ACTION Keypad obsolete & unavailable requires change of control system Replace 15A fuse Replace capacitor Check continuity through 6-pin motor plug connection Replace motor Centralise in cowling Replace roof unit Test motor & compare current draw to motor name plate value Check to 3.1 to 3.8 above If relay does not change over when ordered - replace roof unit If fan runs with RED control wire disconnected keypad has failed IMPORTANT See 1.5 above Replace roof unit

5.2

Roof unit triac shorted

NESS FAULT GUIDE

WATER FAULTS FAULT 6. WATER NOT ENTERING UNIT Select COOL and fault find as follows Ref 6.1 6.2 6.3 6.4 6.5 6.6 7. WATER CONTINUALLY RUNNING FROM UNIT Select COOL and fault find as follows 7.1 7.2 7.3 7.4 7.5 7.6 8. WATER NOT DRAINING FROM UNIT 8.1 8.2 9. WATER NOT CIRCULATING Select COOL and fault find as follows 9.1 9.2 CAUSE Isolation tap closed Solenoid not energized Solenoid mesh strainer blocked Solenoid coil open circuit or failed Low water pressure Pressure lock between solenoid & non return type valve Correct operation when in use for bleed off system Hydraulic drain valve not closing due to low water pressure Hydraulic drain valve seeps some water during operation Solenoid leaking Water level set too high Float valve failed Correct operation for bleed off unit ACTION Open tap and retry Check 240V ac supply to solenoid Remove solenoid & clean mesh strainer and check water quality Replace solenoid Fit low pressure diaphragm (green) to float valve Relieve pressure & fit standard Isolation tap Adjust bleed off rate to suit Suggest bleed off system be used If leaking is excessive or valve body cracked; replace Replace solenoid Adjust float valve setting Replace diaphragm or float valve Ensure bleed off rate set as required

Hydraulic drain valve jammed shut Replace drain valve Keypad failure - no signal to roof unit, check indicator LEDs Roof unit failure - no 240V supply to pump/solenoid Pump fuse blown (if fitted) Pump motor seized, impellor stripped, base cracked Pump strainer basket clogged Restrictor tap closed (if fitted) If Pump LED not lit suspect keypad failure - See 1.5 With Pump LED lit test for 240V at terminals - replace roof unit if not present Replace with 5A fuse Replace pump Remove & clean strainer basket Open restrictor tap

9.3 9.4 9.5 9.6 9.7

Water distribution manifold blocked Remove & flush manifold of any blockages

COOLZONE CZR SERIES

(COOLZONE ROTARY)
No longer available - Replace with QM Conversion Kit SP3156 Wall Control : Coolzone rotary 12V dc (SP3200 thru 3210) Three factory preset speed ranges to suit model size 80, 105-130 and 160-250 (Obsolete) COOLZONE Rotary R/U (SP3002) (Obsolete) 7-pin 12V dc pre-terminated split 4/3 at wall control (SP5212) 370W, 600W, 750W 240V Electric Drain Valve (SP2062), Hydraulic Drain Valve (SP2064) or bleed off tray 240V Pump 240V or 24Vac with retro-fit kit (240/24V transformer) VENT EXHAUST WASH COOL - fan only for ventilation with fresh air - reverse fan direction to extract air - pad wash with pump circulating water - fan and pump both operate for cooling

Compatible Roof Unit: Control Cable:

Fan Motor: Drainage:

Pump: Solenoid: Modes of Operation:

Fan Speeds: Other Features:

Variable potentiometer 2.5 hrs drain cycle standard or 5 hours with Timer (SP3004)
COOLZONE ROTARY

FAN SPEED

MIN

MAX

WASH OFF EXHAUST COOL

VENT

Cool
10

Zone

Control out to cascade multiple units with one controller

MINIMUM SPEED ADJUSTMENT POTENTIOMETER

5 HOUR DRAIN TIMER SOCKET

Control In

ROOF UNIT REV 96/1

COOLZONE

CZR BOARD DIAGRAM (SP3002) (No longer available)

11 Relay
BROWN BROWN BROWN CAP WHITE BLUE BROWN

PUMP EARTH

BROWN

Triac
MOTOR
ORANGE CAP BLACK

MAINS EARTH

MAINS

PUMP

INLET

DUMP VALVE

MOTOR EARTH

BLUE BLUE

BLUE

BLUE

CZR FAULT FINDING

ELECTRICAL FAULTS FAULT 1. NO RESPONSE FROM WALL CONTROL Ref 1.1 1.2 1.3 1.4 1.5 CAUSE No power to roof unit No 12V dc supply to wall control Faulty wall control Faulty roof unit Fuse blown or circuit breaker tripped ACTION Check mains fuse, circuit breaker or isolation switch Check 7-wire cable for continuity Replace wall control Replace roof unit Check for short or earth fault in system or arcing in 6-pin motor plug

FAN FAULTS FAULT 2. FAN NOT OPERATING Select VENT and fault find as follows Ref 2.1 2.2 2.3 2.4 2.5 3. FAN NOT OPERATING IN EXHAUST 3.1 3.2 4. FAN CONSTANTLY RUNNING 5. WATER NOT ENTERING UNIT Select COOL and fault find as follows 4.1 5.1 5.2 5.3 5.4 5.5 CAUSE No power to roof unit Motor not powered Wall control failure Motor seized or fan jammed in cowling Motor Failed or shut down due to thermal overload Wall control failure Roof unit relay failure Roof unit failure, triac shorted Isolation tap closed Solenoid coil open circuit Roof unit failure Solenoid mesh strainer blocked Low water pressure ACTION Check mains fuse, circuit breaker or isolator switch Check continuity through 6-pin plug to motor Substitute new controller to verify & replace if required Replace motor or balance fan Test motor & compare current draw to motor name plate valve Substitute new controller to verify and replace if necessary Replace roof unit If fan runs when OFF selected replace roof unit Open tap Replace solenoid Test for 24Vac at inlet terminal and replace if roof unit if required Remove solenoid, clean mesh strainer and check water quality Fit low pressure diaphragm (green) to float valve

12

CZR FAULT FINDING

WATER FAULTS FAULT 6. WATER NOT CIRCULATING Select COOL and fault find as follows Ref 6.1 6.2 6.3 6.4 6.5 7. WATER CONTINUALLY RUNNING FROM UNIT Select COOL and fault find as follows 7.1 7.2 7.3 7.4 7.5 7.6 7.7 8. WATER NOT DRAINING AT SHUTDOWN 8.1 CAUSE Pump failure; seized, impellor stripped or base cracked Faulty roof unit Pump strainer basket clogged Restrictor tap closed (if fitted) Water distribution manifold blocked Correct operation for bleed off unit Water level set too high Solenoid leaking or failed Electric drain valve failure Hydraulic drain valve failed or leaking Roof unit failure Float valve diaphragm failed Drain Valve and/or roof unit triac shorted as result ACTION Replace Pump If 240V not present at pump terminals - replace roof unit Remove & clean strainer basket Open restrictor tap Remove & flush manifold of any blockages Ensure bleed off rate is set as required Adjust float valve setting Replace solenoid Replace drain valve and ensure DVT is fitted if required Replace drain valve If 240V not present at drain terminals replace roof unit Replace diaphragm If 240V present at drain terminals with OFF selected replace roof unit & drain valve

13

MAXIMA PLUS SERIES

Wall Control : Master Control Unit: Compatible Roof Unit: MX Series 12 Vdc (SP3222) MCU Plus 17 Vdc (SP3228) CO R/U (SP3006) / Fused R/U (SP3003) / Modular R/U (SP3000) Keypad to MCU, 4-pin pre-terminated (SP5202) MCU to Roof Unit, 7-pin pre-terminated (SP5200) MCU to Temp Sensor, 3-pin pre-terminated (SP5204) All other wiring plain twin, minimum 14/0.18 or 21 AWG 370W, 600W, 750W 240V Electric Drain Valve (SP2062), Bleed Off or Counterweight Drain Valve (SP2040) 240V Pump 24V or 24Vac or retro-fit kit (dependant on R/U) FAN EXHAUST COOL AUTO - ventilation with fresh air - to extract air - for evaporative cooling - controls unit to maintain constant preset temperature TIMER - countdown timer to switch unit on and off after timed interval DAILY ON & DAILY OFF TIMERS

Control Cable:

Fan Motor: Drainage:

Pump: Solenoid: Modes of Operation:

Fan Speeds: Standard:

100 speeds in all modes Mains powered battery backed smoke detectors Emergency 12 V battery powered lighting Remote temperature sensor Digital clock & temperature displays Variable drain cycle 0 to 23 hours Back-lit LCD display with 2 lines, 40 character text Keypad reset button (current version) Home security system including: Passive infra-red detectors External siren and strobe light Internal sounder Dual keypads Gas detector Perimeter security

Plus Upgrade:

Optional Features:

14

MAXIMA KEYPADS
(MAXIMA)

MAXIMA VER 94/95

MAXIMA VER 95/97

MAXIMA VER 97/02

MX Series

MX Series

RE-

MX Series

RE-

1
LIGHTS

2
SENTRY

3 6 9
>>

A B C D

SECURITY

4
CLOCK

5
TIMER

DAY ON

TRANSPERANT RUBBER BUTTONS

LIGHTS

2 3 GREY/WHITE A PLASTIC SENTRY SECURITY BUTTONS (Ver 95/97) 5 6 B 4 RUBBER BUTTONS CLOCK TIMER DAY (Ver 94/95) ON 1 7
GREEN

GREY/ WHITE PLASTIC BUTTONS

1
LIGHTS

2
SENTRY

3 6 9
>>

A B C D

SECURITY

4
CLOCK

5
TIMER

OVERLAY (NO BUTTONS)

DAY ON

7
GREEN

8
<<

8
<<

9
>>

C D

7
GREEN

8
<<

*
EXH

0
OFF

#
FAN

*
EXH

0
OFF

#
FAN

*
EXH

0
OFF

#
FAN

NOTES

MCU Indicator LEDs display outgoing control signals only. R/U Indicator LEDs display incoming control signals only. Resetting an MX keypad will not affect preset values, these are retained by the MCU. If the MCU reset button is pressed or both mains and battery power are isolated, the MCU will RESET to factory settings. Motor speed keys and external drain valve timers are fitted to the MCU Red Label Compatibility Earlier versions of MX keypads and MCUs utilised a different style microprocessor . THEY ARE NOT COMPATIBLE WITH CURRENT VERSIONS. Current versions are marked with a red label on the microprocessor of the keypad and MCU. When replacing parts check if it is red label equipment or not. Current version MCUs have internal timing for electric drain valves .This is noted by a fluorescent orange sticker on the MCU stating: FITTED WITH INTERNAL DRAIN VALVE TIMER. Earlier versions without internal timing will not have a sticker and require an External Drain Valve Timer. There are two styles, both are fitted to the 7-pin control cable. Either at the at MCU or at the roof unit. The timers generate a 5 second ON and 15 second OFF duty cycle to increase durability of the drain valve. They do not affect the drain cycle times.

15

MCU WIRING DIAGRAM VER 96/2 (OBSELETE)

5.

4.

3.

1.

6.

JP1 JP2

JP3

2.

CONNECTIONS
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Lights - White Tag Temperature Sensor External Siren - Red Tag Internal Sounder - Red Tag Strobe Light - Red Tag Keypad x 2 Tamper Switches PIR Power - Red Tag PIR Contact - Black Tag Smoke Detectors - Red Tag Indicator LEDS 7 pin socket to Roof Unit Motor Speed Key Security Enable Key 12V Battery connections Battery Fuse - 5 amp
FUSE

16 15

14

7. 13

SPEED

8.

9.

PUMP

DUMP

POWER

+ -

REVERSE

10 11

12

16

MCU WIRING DIAGRAM VER 98/1 (SP3228)

MCU TERMINAL BOARD VER 98/1

CONTACT - POWER + PIR DETECTOR

- STROBE/ + SOUNDER

SIREN

+ SMOKE

TAMPER SWITCH

TAMPER SWITCH

TAMPER SWITCH

+ LIGHTS

1. 2.
JP1 JP2 JP3
AIR GROUP AUSTRALIA SMCU FUSE
+

CONNECTIONS
1. 2. 3. 4. 5. 6. 7. Temperature Sensor Keypad x 2 Indicator LEDS Roof Unit Motor Speed Key 12 V Battery Battery Fuse - 5AMP
7.

5.

REVERSE

POWER

SPEED

PUMP

DUMP

4. 3.

17

BATTERY

6.

SECURITY ENABLE JUMPER

TAMPER SWITCH

LIGHTS

RELAY
TAMPER SWITCH LIGHTS

MOTOR SPEED KEY SOCKET

TAMPER SWITCH

TERMINALS

RELAY
AUTO DIALLER SIREN

TERMINALS

+ SMOKE POWER

MICRO PROCCESSOR

RELAY
+ PIR POWER SOUNDER

PUMP

SPEED
PIR CONTACTS

INDICATOR

MCU BOARD CURRENT VERSION (SP 3228)

18
CONNECTORS KDU TSU CRYSTAL CONNECTOR RESET BUTTON

DRAIN

RELAY

KDU

EXHAUST

POWER

4 PIN 4 PIN 3 PIN

2 PIN
12v REGULATOR

7 PIN CONTROL CABLE HEADER

5A FUSE & HOLDER

FUSE

RED BLACK LEADS TO 12V BATTERY

BATTERY

MX SCHEMATIC
AIR CONDITIONER
240v AC Mains

8. 6.

12v

9. 10. 12.
12v

5v

17v

7. 11.
M.C.U
9v
BATTERY

12v

1.

13.

15. 4. 3.
MX KEYPAD
. . . . . . . . . .

12v

12v

2.

14.

MX SCHEMATIC TABLE
Dwg No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Keypad Display Unit (K.D.U.) 4-Pin In-line Spike Filter 4-Pin Cable (10m) Smoke Detector Temperature Sensing unit (T.S.U.) 3-Pin Cable (8m) Passive Infra-Red Detector (P.I.R.) Air Conditioning Unit 7-Pin Cable (12m) 7-Pin In-line Spike Filter External Siren Box including Tamper Switch Internal Sounder Emergency Light 12V 7Ah Battery Tamper Switch for MCU Box (not shown) Strobe Light for Siren Box (not shown) 19 SP 5200 SP 3242 SP 5008 SP 5020 SP 5016 SP 5002 SP 5004 SP 5010 Description Master Control Unit (MCU) Printed Circuit Board Part No SP 3228 SP 3222 SP 3240 SP 5202 SP 5014 SP 3230 SP 5204 SP 5212

MX FAULT GUIDE
ELECTRICAL FAULTS FAULT 1. NO DISPLAY AT KEYPAD Ref 1.1 1.2 1.3 1.4 1.5 1.6 1.7 2. NO RESPONSE FROM WALL CONTROL 2.1 CAUSE Keypad locked up Roof unit not powered - Power LED not lit MCU not powered - if red MCU Power LED not lit Roof unit failure Keypad not connected Keypad failure MCU failure Fuse blown or circuit breaker tripped ACTION Push RESET button on keypad Check mains fuse, circuit breaker or unit isolation switch Check 7-pin cable connections & unit isolation switch Check 17V dc between pins 1 & 7, if not present replace roof unit Check 4-pin cable connections Substitute new keypad to verify and replace if required Replace MCU Check for short or earth fault in system or arcing in 6-pin motor plug

FAN FAULTS FAULT 3. FAN NOT OPERATING Select FAN at keypad and fault find as follows Ref 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 4. FAN NOT OPERATING IN EXHAUST Select EXHAUST at keypad and fault find as follows 4.1 4.2 4.3 CAUSE Speed key not fitted Fan motor fuse blown Capacitor failure - motor will buzz but not rotate Motor not powered Motor seized or fan jammed in cowling Motor shutdown due to thermal overload Keypad failure Roof unit failure Master control unit failure Motor failure Any of the above FAN faults MCU failure Relay failed or locked up ACTION Check & fit correct size speed key to MCU Replace 15A slow blow fuse Replace capacitor Check continuity through 6-pin motor plug connection Replace motor or balance fan Test motor & compare current draw to motor rating If Speed LED not lit at MCU suspect keypad or MCU If MCU Speed LED & R/U Speed LED are lit replace R/U If MCU Speed LED not lit replace MCU Test motor to verify & replace Check to 3.1 to 3.10 above If Exhaust LED is not lit at MCU replace MCU If R/U Exhaust LED is lit yet motor direction has not reversed replace roof unit

20

MX FAULT GUIDE
FAN FAULTS CONTINUED FAULT 5. FAN RUNNING CONSTANTLY Select OFF at keypad & fault find as follows 6. UNIT STARTING OR STOPPING INDEPENDANTLY Ref 5.1 5.2 6.1 6.2 CAUSE System may be in AUTO or TIMER mode Roof unit triac shorted Unit being affected by spike interference ACTION Check system mode at keypad If fan runs with R/U Speed LED not lit replace roof unit Fit in-line spike filters to both ends of 4-pin & 7-pin cables

System may be in AUTO or DAILY Check system mode at keypad ON/OFF mode

WATER FAULTS FAULT 7. WATER NOT ENTERING UNIT Select COOL and fault find as follows Ref 7.1 7.2 CAUSE Isolation tap closed Solenoid time delay active ACTION Open tap & retry Wait 1 min for drain valve to close & delay to end and solenoid to open Replace keypad & retest

7.3 7.4 7.5 7.6 7.7 7.8 8. WATER CONTINUALLY RUNNING FROM UNIT Select COOL at keypad and fault find as follows 8.1 8.2 8.3 8.4 8.5 8.6 8.7 8.8

Keypad not signaling MCU MCU drain LED not lit

Roof unit not supplying solenoid 24 If 24 Vac not present at WATER Vac INLET terminals replace roof unit Solenoid mesh strainer blocked Solenoid coil open circuit or failed Float valve sticking or low water pressure Pressure lock between solenoid & non-return valve MCU failure - no signal to roof unit Drain valve fuse blown Roof unit failure Electric drain valve failure Solenoid Leaking Water level set too high Float valve not shutting off Counterweight drain valve A) Leaking from hoses or plastic clips B) Hoses incorrectly connected Remove solenoid and clean mesh strainer and check water quality Replace solenoid Replace float valve or fit low pressure diaphragm (green) Relieve pressure & fit standard isolation tap If MCU Drain LED not lit replace MCU Replace 5A fuse on roof unit If 240V not present at drain Terminals replace roof unit Replace drain valve IMPORTANT see 9.1 Replace solenoid Adjust float valve setting Replace diaphragm Replace plastic clips (SP2041) or hoses kit (SP2042) Do not re-use clips Replace hoses kit (SP2042)

C) Physical or mechanical Replace drain valve (SP2040) imparement of drain valve body

21

MX FAULT GUIDE
WATER FAULTS CONTINUED FAULT 9. WATER NOT DRAINING FROM UNIT Ref 9.1 CAUSE Drain valve failed and/or roof unit triac shorted as a result System is in AUTO mode and at end of cycle Counterweight drain valve A) Stuck in closed position B) Blockage in components 10. WATER DRAINING OUT OF CYCLE 10.1 10.2 11. WATER NOT CIRCULATING Select COOL and fault find as follows 11.1 11.2 11.3 11.4 11.5 Drain interval setting altered System in AUTO or TIMER mode Pump time delay is active Pump delay jumper JP3 not fitted Keypad failure - no signal to MCU Pump fuse blown Roof unit failure - no 240V supply to pump Pump failed Pump strainer basket clogged Restrictor tap closed ACTION If 240V present at drain terminals when OFF is selected replace roof unit Check system mode at keypad Replace drain valve (SP2040) Replace drain valve (SP2040) Check duration of drain interval Check system mode at keypad Wait 2 mins until delay ends Check jumper JP3 on roof unit is fitted If pump LED at MCU not lit after 3 mins suspect keypad or MCU fault Replace 5A fuse Replace roof unit if 240V not present at pump terminals with Pump LED lit Replace pump Remove & clean strainer basket Open restrictor tap

9.2 9.3

11.6 11.7 11.8 11.9 12. EMERGENCY LIGHTS NOT OPERATING 12.1 12.2 13. SENTRY SYSTEM NOT OPERATING 14. REQUESTED KEY UNAVAILABLE DISPLAYED 13.1 14.1 14.2 14.3 14.4

Water distribution manifold blocked Remove & flush manifold of any blockages Battery failure Incorrect circuit connection PIR failure Test battery voltage, 12V dc Correct under load (lights on) Check lights are on two circuits Check PIR operation and contact circuit continuity

Security enable jumper not fitted to Check & fit jumper MCU PIR contact cct open PIR failure MCU failure
22

Test for continuity from MCU Short suspected PIR out of circuit and test contact cct for continuity Replace MCU

MX FAULT GUIDE
SECURITY SYSTEM FAULTS FAULT 15. PIN NOT RECOGNISED BY SYSTEM 16. SYSTEM CONSTANTLY IN ALARM CONDITION 17. SYSTEM NOT GENERATING ALARM 18. LOW BATTERY WARNING Ref 15.1 16.1 17.1 CAUSE System has reset to factory settings Tamper cct open or terminals not bridged MCU failure ACTION Try 1234 as PIN then reload owners PIN Test for continuity on cct or bridge tamper terminals Test using PANIC to trigger alarm & check for 12V dc at Siren and Sounder terminals Replace Battery Replace 5A slow-blow fuse Replace MCU if 12V dc not supplied to battery leads

18.1 18.2 18.3

Battery failure MCU charging cct fuse blown MCU charging cct failure

23

FM774/0708BK1

24