AE 214 Prelim Learning Module No. 2
AE 214 Prelim Learning Module No. 2
AE 214 Prelim Learning Module No. 2
LEARNING
MODULE 02:
Non-Metallic
Materials
(Wood and Fabric)
Prepared by:
Engr. Franz Yves B. Eria
AERONAUTICAL ENGINEERING FACULTY 2021
PhilSCA-InET
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
CONTENTS
Title Ref. no Page
Wood I, II, III 6
Plastics I, II, III 13
Transparent Plastics I, II, III 17
Fabric I, II, III 17
Rubber I, II, III 20
Learning Module Activity - 23
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
FIGURES
Figure
References
No.
[Types of Wood]. (2018). Retrieved September 10, 2020, from https://fella.com.my/wp-
1 content/uploads/2018/09/WoodTimber-01-1024x752.jpg
[MANUFACTURING PROCESS FOR LAMINATED GLUED WOOD]. (n.d.). Retrieved
2 September 10, 2020, from http://claesenander.se/wp-
content/uploads/2012/03/LimträGlulam.jpg
[Manufacturing Plywood]. (2013). Retrieved September 10, 2020, from
3 https://image.slidesharecdn.com/6706l2u214powerpoint1-160106103637/95/6706-
l2u214-powerpoint1-13-638.jpg?cb=1452076646
[Manufacturing Plywood]. (2013). Retrieved September 10, 2020, from
4 https://image.slidesharecdn.com/6706l2u214powerpoint1-160106103637/95/6706-
l2u214-powerpoint1-14-638.jpg?cb=1452076646
Hardwood and Softwood [Digital image]. (n.d.). Retrieved September 10, 2020, from
5 https://cdn.instructables.com/F1L/LAAQ/ILCHI90U/F1LLAAQILCHI90U.MEDIUM.jpg
S. (2019). Advantages and disadvantages of spruce wood [Digital image]. Retrieved
6 September 10, 2020, from https://www.savillefurniture.com/wp-
content/uploads/2019/03/spruce-wood.jpg
Douglas Fir [Digital image]. (2009). Retrieved September 10, 2020, from
7 https://www.wood-database.com/wp-content/uploads/douglas-fir-sealed.jpg
T. (n.d.). Noble Fir [Digital image]. Retrieved September 10, 2020, from
8 https://www.wood-database.com/noble-fir/#identification
[Northern White Pine]. (2018). Retrieved September 10, 2020, from
9 https://aeschmidtbilliards.com/wp-content/uploads/2016/05/northern-white-knotty-
pine_clipped_rev_1.png
Woodworld.com.au. (2015). Balsa Wood [Digital image]. Retrieved September 10,
10 2020, from https://www.woodworld.com.au/wp-content/uploads/2015/04/Balsa-
Wood.jpg
Www.wood-database.com. (2010). Yellow Birch [Digital image]. Retrieved September
11 10, 2020, from https://www.wood-database.com/wp-content/uploads/yellow-birch-
sealed.jpg
Technologystudent.com. (n.d.). Wood Anatomy [Digital image]. Retrieved September
12 10, 2020, from https://technologystudent.com/joints/natwood1a.png
Infographicjournal.com. (2020). 7 Types of Plastic [Digital image]. Retrieved
13 September 10, 2020, from https://infographicjournal.com/wp-
content/uploads/2020/02/7-types-plastic-toxicity-uses-feat.png
Www.chemistryworld.com. (n.d.). Cellulose Acetate [Digital image]. Retrieved
September 10, 2020, from
14 https://d2cbg94ubxgsnp.cloudfront.net/Pictures/480x270//5/9/2/85592_cellulose-
acetate_shutterstock_94102891_300.jpg
[Acrylic Sheet]. (n.d.). Retrieved September 10, 2020, from https://image.made-in-
15 china.com/2f0j00wNYaQMzKHjpR/3mm-Lucite-Materials-Transparent-Acrylic-Sheet-
PMMA-Plastic-Sheet.jpg
[Polyester resin]. (n.d.). Retrieved September 10, 2020, from
16 https://4.imimg.com/data4/IF/MT/MY-3129767/polyester-resin-500x500.jpg
[Vinyl ester resin]. (n.d.). Retrieved September 10, 2020, from
17 https://5.imimg.com/data5/AR/PG/MY-2532758/vinyl-ester-resins-250x250.jpg
[Phenolic resin]. (n.d.). Retrieved September 10, 2020, from
18 https://sc02.alicdn.com/kf/HTB1KvMQCDtYBeNjy1Xdq6xXyVXah.jpg_350x350.jpg
[Epoxy resin]. (n.d.). Retrieved September 10, 2020, from https://images-na.ssl-
19 images-amazon.com/images/I/717ZbYHUh1L._SL1500_.jpg
[Digital image]. (n.d.). Retrieved September 10, 2020, from
20 https://5.imimg.com/data5/AQ/DI/MY-1495753/polyimide-500x500.jpg
[Digital image]. (n.d.). Retrieved September 10, 2020, from
21 https://icon2.cleanpng.com/20180508/zxq/kisspng-jacket-polybenzimidazole-fiber-
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
gore-tex-fire-depar-5af227e9a3e1b3.0411734215258193696713.jpg
REFERENCES
Reference No
.
Jeppesen. (2004). A & P Technician General Textbook. Jeppesen
I
Sanderson,2004.
AFS-600. (2008). Aviation Maintenance Technician Handbook. Federal
Aviation Administration. Retrieved 9 8, 2020, from
II
http://www.faa.gov/regulations_policies/handbooks_manuals/aircraft/amt_ha
ndbook/
U.S. Department of Transportation, F. A. (2012). Aviation Maintenance
Technician Handbook–Airframe. Retrieved 9 8, 2020 III
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
LEARNING OUTCOMES
Course Learning Outcomes [CLO]
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
LECTURE CONTENTS
WOOD
During World War 1 (WW1) and the early 1930s, wood was the chosen material for
aircraft construction. Since making a wooden aircraft deals with a great mastery of
woodworking, a small number of aircrafts today are now made from wood apart from
home-built aircrafts and aircrafts for restoration.
• Types of Wood
o Solid Wood (see Figure 1)
▪ It is made from one solid log cut by quarter sawing for the
reduced chance of warpage. Most commonly use in aircraft wing
spars.
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
Figure 3. Plywood
Figure 4. Plywood
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
• Species of Wood
Wood can be classified into two species: Hard Wood and Soft Wood.
o Spruce
▪ Most used in aircraft construction
▪ Free from defects
▪ Hight Strength-to-Weight ration
▪ Hight Quality Wood
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
o Douglas Fir
▪ Strength is far better than of spruce
▪ Heavier
▪ Difficult to work than spruce with the tendency of splitting
o Noble Fir
▪ Lighter than Spruce
▪ Equal or superior to Spruce in all properties
▪ Lower hardness and shock resistance to Spruce
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
o Balsa
▪ Exceptionally light weight
▪ Lacks structural strength
▪ Used as a core material for panels for sandwich-type requiring
light weight and rigidity
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
• Quality of Wood
o Grain Deviation
▪ Whatever species of wood used for aircraft construction; its
grain orientation should always be straight. A limit of variation
1:15 is permitted, indicating that the grain must not have an
angle of more than an inch per 15 inches.
o Knots
▪ Knots are the part where the tree branch sprouted from the
trunk. There are different types of shapes of knots depending on
the cut from the wood e.g. round, oval, or spiked.
▪ Hard knots are allowed up to 3/8 inch of its dimension but with
some restrictions.
▪ Small pin-knots will only be allowed if it does not cause any
grain imperfections to the wood.
o Pitch Pockets
▪ It is a type of wood imperfection caused by small holes in the
annual rings of a tree. Woods with pitch pockets are only
allowed to be used if they are 14 inches apart and with a volume
of 11/2-inches x 1/8-inch x 1/8-inch deep.
o Compression Wood
▪ NEVER a good wood for aircraft construction and repair.
▪ Wood taken from a tilted tree as it grows that lead to its wood
having a denser and weaker wood structure than a normal
grown tree.
o Compression Failure
▪ Should not be mistaken for compression wood
▪ Usually can be identified by its irregular and thread-like line on
the grains
▪ Also, NEVER a good wood for aircraft construction and repair.
o Checks, Shakes, and Splits
▪ A check is a crack running through or across the annual grain
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
PLASTICS
Plastics is an important component in aircraft construction. Its application to aircraft
construction ranges from a thermoset plastic reinforced fiberglass to thermoplastic
material for windows.
▪ Acrylic
• Also known as Lucite,
Plexiglass, or Perspex
• Stiffer that cellulose
• Clear transparent appearance Figure 15.
Acrylic Sheet
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
• Thermoset
o Thermosetting plastic when applied with heat can also be molded and
shaped but when cooled down, it cannot be reheated to be reshaped
as it is fully cured (by heat or catalyst).
o Can also be used as an adhesive and bonding agent
o Can be combined and poured into different kind of materials
▪ Polyester Resin
• Low-cost
• Fast treating
• Common handling
techniques for Fiber-
reinforced polyester:
o Autoclaving
o Pultrusion
o Filament winding Figure 16. Polyester resin (powder form)
o Press (vacuum bag)
molding
o Wet layup
o Injection molding
o Metal molding
▪ Phenolic Resin
• Also known as Phenol-
formaldehyde resin
• Shows low smoke and
flammability characteristics
• Used in interior components
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
▪ Epoxy
• Have different variety of viscosity from liquid to solid
• Used as structural adhesives
and for prepreg materials
• High strength and modulus
• Low volatility
• Exceptional adhesion
• Low shrinkage
• Exceptional chemical resistance
• Ease of use
• Brittle
• Reduced mechanical properties Figure 19. Epoxy Resin
when subjected to moisture
• Usually longer to process than polyester resin
• Common handling techniques:
o Autoclaving
o Pultrusion
o Filament winding
o Press (vacuum bag) molding
o Resin transfer molding
▪ Polyimides
• Mostly used in high-
temperature settings e.g.:
o Airframe structure
o Hot engine
o Circuit boards
• Excellent high thermal
resistance
• Oxidative stability
• Low amount of thermal Figure 20. Polyimide Resin powder
expansion
• Have high-temperature curing
▪ Polybenzimidazoles (PBI)
• Best used in environments where
dangerously high heat-resistant
resin is needed.
• Available in the form of fiber and
adhesive
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
▪ Bismaleimides (BMI)
• Higher temperature and toughness
characteristic than epoxy resin
• Used in airplane engines and high-
temperature components
• Common handling techniques is
similar to epoxy resin:
o Autoclave
o Injection molding
o Resin transfer molding
o Sheet molded compound
(SMC) Figure 22. Bismaleimides powder
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
FABRICS
Aircraft covered in fabrics have been the early stage in aviation history. One example
of a famous fabric-covered aircraft is the Wright Flyer, due to its lightweight
characteristics have been used for decades in aircraft design and building.
In the early times, finely woven organic fabrics like cotton and linen have been the
initial choice for covering airframes. Nowadays, the standard and mostly used for
aircraft covering is Polyester fabric while cotton and linen have been ceased in
production due to its low resistance to environmental effects.
Fabric Terminologies
• Warp—the direction along the length of fabric
• Fill or weave—the direction across the width of the fabric.
• Count—the number of threads per inch in warp or
• filling.
• Ply—the number of yarns making up a thread.
• Bias—a cut, fold, or seam made diagonally to the warp or fill threads.
• Pinked edge—an edge which has been cut by machine or special pinking
shears in a continuous series of Vs to prevent raveling.
• Selvage edge—the edge of cloth, tape, or webbing woven to prevent
raveling.
• Greige—condition of polyester fabric upon completion of the production
process before being heat shrunk.
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
3. Kevlar Fiber – frequently used type of fiber where high impact resistance is
needed. Identifiable by its soft yellow color in the form of woven cloth.
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
RUBBER
Rubber is used to stop the entry of foreign materials like dirt, water, or air, and to
stop a seepage of fluids, gasses, or air. Rubber is also a vibration absorbent, noise
deadening, and impact load safeguard.
2 Types of Rubber
1. Natural Rubber – has better ease of processing and properties including
tensile strength, tear strength, elasticity, flexibility, and accumulate heat
buildup than of synthetic rubber. However, the problem of the general-
purpose rubber is that the decline in its physical properties when subjected to
fluids especially solvents in an aircraft causes faster deterioration than of
synthetic rubber.
2. Synthetic Rubber – is available in different composition that gives it different
properties depending on where it will be used.
a. Butyl
i. Superior resistance to gas
saturation
ii. High resistance to
deterioration
iii. Low water absorption
iv. Good temperature
resistance
v. Lower physical properties
than Natural rubber
vi. Best used for phosphate
ester hydraulic fluid (also
known as Skydrol), silicone Figure 29. Samples of butyl rubber
fluids, ketones, acetones,
and gases.
b. Buna-S
i. Have the same physical
and processing
characteristic to natural
rubber
ii. Water resistant
iii. Good resistance to heat in
the absence of harsh
flexing
iv. Poor resistance to oil,
gasoline, solvents, and
concentric acids
v. Better substitute to natural
rubber Figure 30. Sample of Buna-S rubber
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
c. Buna-N
i. Also known as nitrile
rubber
ii. Exceptional resistance to
hydrocarbons and
solvents
iii. Low resistance to
solvents at low
temperature
iv. Good resistance to
abrasion
v. Used in automotive and
aviation industry to handle Figure 31. Sample of Buna-N rubber
oil and gasoline hoses,
seals, tank lining, and for
gaskets.
d. Neoprene
i. Superior oil resistance
ii. Good to use with
nonaromatic gasoline
but bad with aromatic
gasoline
iii. Have similarity to
natural rubber in the
appearance and texture
iv. Tougher than natural
rubber
v. Tear and abrasive
resistance are less than Figure 32. Sample of Neoprene rubber
of natural rubber
vi. Exceptional resistance
to the elements
e. Thiokol
i. Also known as
polysulfide rubber
ii. Best resistance to
deterioration
iii. Worst physical
characteristics
iv. Have similarity in
usage as Buna-N
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
f. Silicone
i. Best to use where flexibility is needed in high and low
temperatures
ii. Good resistance to oils but adversely reactive to aromatic and
nonaromatic gasoline
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
ACHIEVEMENTS PROBLEMS/ISSUES
As an institution of higher learning, students are expected to display highest degree of honesty and professionalism in their class work,
requirements, and activities; thus, in no case that cheating—or any form of it, may it be plagiarism, copying other students' works, and
fabrication of materials—shall be tolerated. The Philippine State College of Aeronautics assumes as a simple and minimal preferred of
habits in academic matters that students be truthful and that they publish for deposit solely the merchandise of their personal efforts.
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PHILIPPINE STATE COLLEGE OF AERONAUTICS
INSTITUTE OF ENGINEERING AND TECHNOLOGY
AERONAUTICAL ENGINEERING DEPARTMENT
Learning Module 02: Non-metallic Materials (Wood and Fabric)
ASSESSMENT
➢ In accomplishing the activities in this learning module. Create a document
following the format below:
o Font/Size: Tahoma/12
o Paper Size: Short-8.5x11in
o Save as PDF
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