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Kompact Series: Flanged / Wafer Full Bore Ball Valve

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Tech Bulletin Page 111-18 Page 1

Flanged / Wafer Full Bore Ball Valve

Kompact Series
A Compact Valve
designed for applications
where space & weight are
of major concern
Models:
W150SS / W150CS

Pressure Rating:
Class 150
Kompact Series
Materials: STANDARD PRODUCT NUMBER
316 Stainless Steel W150-SS-FF-L (SS Standard)
Carbon Steel W150-CS-FF-L (CS Standard)
W150-SS-CFF-L (SS Cavity filler)
Temperature Range: W150-CS-CFF-L (CS Cavity filler)
Consult Factory *C/F For price with cavity filler*
Size Range: Ideal Ball Valve for
1/4” - 6”
Design Features: OEM Applications

• The valve body is tapped allowing use of • Full Port Design


cap screws to install valve between ANSI
150 LB flanges • Blow-out Proof Stem Design
Optional • Double “D” Stem 1/2”-4”; 6” Square
• Transmitter isolation 45° handle for fitting
insulation recess • Foundry Heat Numbers
• Pocketless design supplied with cavity
fillers • ISO 5211 Mounting Pad
Ideal Design for Control Valve • Super-Tek Seating
• Compact Control Package
• Economical low operating cost • Low-Torque Design
• Characterized linear, V, or slotted ball design
to meet your custom flow requirements • Live-loaded stem design

The Kompact Series is ideal for control, modulating, and many other applications
that specially require low profile valves.
Tech Bulletin Page 111-18 Page 2

Flo-Tite’s Kompact Wafer Series is


Design & Technical Data
an ideal choice for Control Valve
applications.
6” size only

3” Valve 4.57” wide


Verify Mounting Dimensions Before Valuable Space Saving Compact Design
Manufacturing Mounting Hardware

Dimensions & Technical Data


ISO Torque Weight
SIZE A B C C1 D F G K L M N P S t T Pad
U Cv In-Lb Lbs

1/2” 1.61 0.63 2.56 0.70 4.84 3.78 1.42 0.39 0.66 0.26 4 0.39 2.37 0.55 1/2-13unc F03 M5 15 58 3.2
3/4” 1.77 0.79 2.72 0.74 4.84 4.13 1.42 0.39 0.68 0.26 4 0.39 2.75 0.63 1/2-13unc F03 M5 40 80 3.7
1” 2.13 0.98 3.15 1.75 6.22 4.53 1.65 0.63 0.99 0.34 4 0.55 3.13 0.63 1/2-13unc F04 M5 70 108 6.6
1 1/4” 2.28 1.26 3.43 2.01 6.22 5.31 1.65 0.63 0.94 0.34 4 0.55 3.50 0.63 1/2-13unc F04 M5 120 150 7.9
1 1/2” 2.44 1.50 3.78 2.17 7.80 5.71 1.97 0.83 1.15 0.39 4 0.63 3.87 0.63 1/2-13unc F05 M6 200 200 8.8
2” 3.05 1.97 3.76 2.38 6.89 6.00 1.97 0.70 0.85 0.31 4 0.47 4.75 0.62 5/8-11unc F05 M6 480 300 11
3” 4.57 2.99 5.71 3.46 9.57 7.50 2.76 0.77 1.50 0.47 4 0.75 6.00 0.75 5/8-11unc F07 M8 1150 750 26
4” 5.91 3.78 6.59 4.49 11.22 8.66 2.76 1.01 1.32 0.47 8 0.75 7.50 0.94 5/8-11unc F07 M8 1850 1000 44
6” 7.17 5.31 8.46 6.34 18.11 11.0 4.02 1.05 1.20 0.87 8 1.10 9.50 1.00 3/4-10unc F10 0.43 4800 2018 84
Larger Sizes On Application: Consult Factory

Pressure & Temperature Rating:


300 Technical Specifications
Pressure (psi)

Body Wall Thickness ASME B16.34

200 Body Bolting ASME B16.34


Testing Standards ASME B16.34, API 598
NACE MR-0175
100 Manufacturing CE Certified / ISO 9001

0
-20 0 100 200 300 400 500 Transmitter Isolation Option
Temperature (°F)
Valve flange machined to 26° - 28°
All Valves are 100% Hydrostatically Pressure Tested in Open and Closed Positions.
knife gate offset tank end
Class 150 Test Pressure:
45° handle for insulation recess
Shell 425 Psi Seat 80 Psi (air)
Tech Bulletin Page 111-18 Page 3

Kompact Series
Wafer Type Ball Valve

Exploded View Models:


Stainless Steel W 150-SS
Carbon Steel W 150-CS
BILL OF MATERIALS:
Item Parts W150SS W150CS Qty
1 Body ASTM A351 CF8M ASTM A216 WCB 1
2 Retainer ASTM A351 CF8M ASTM A216 WCB 1
3 Seats # TFM1600/Super-Tek TFM1600/Super-Tek 2
4 Ball ASTM A351 CF8M ASTM A351 CF8 1
5 Gasket # TFM1600 TFM1600 1
6 Stem 17-4PH 17-4PH 1
7 Thrust Washer # 25% Carbon Filled PTFE 25% Carbon Filled PTFE 1
8 Stem Packings # TFM1600 TFM1600 3
9 Packing Follower SS304 SS304 1
10 Packing Nut SS304 SS304 1
11 Handle Washer SS304 SS304 1
12 Handle Nut SS304 SS304 1
13 Handle SS304 Zinc Plated Steel 1
14 Handle Cover PVC PVC 1
15 Handle Stopper SS304 Carbon Steel 1
16 Belleville Washers SS301 SS301 2
17 Lock Washer SS304 SS304 1
18 O-Ring # Viton Viton 1

# Parts included in the repair kits


Special body materials are also available

Unique Low-Torque Design Straight Through Flow


• Precision dimensions with very tight tolerance All flow is directed through the ball orifice. Full
• Exact compression of ball seats body cavity fillers prevent flow from diverting behind
• Stop/step for seat retainer does not allow for over or around the valve ball. This unique design results in a
tightening in assembly process more efficient linear flow stream. The narrow wafer
• Low-torque stem design: high polish, the blow-out body is very close to the ball’s overall width.
proof stem shoulder has a 45° bell shaped slope
• V-Ring live-loaded stem packing
• Valve ball is precisely machined and polished:
spherically plus/minus 0.0008”, surface finish 4
microinches roughness average
• Super-Tek TFM seats provide a wide temperature
range without using fillers, but with lower torques
as compared to RPTFE.
• Torque-approximately 20% less than other
conventional full port valves. This reduced torque
allows the use of smaller actuators and mounting 30° and 60° V-Ball standards,
kits, providing lower profile and lower prices. custom designs available,
Consult Factory.
Tech Bulletin Page 111-18 Page 4

Dimensions
Pneumatic Actuator Dimen-
sions shown in this drawing
are for units based on 60
NOTE:
or 80 psi supply air, valves
Similar actuators
with standard seats, clean
are available in
fluid at ambient temperature
our 4-piston design
& pressures not to exceed
compact series
250 psi. Consult factory for
additional actuator types
and dimensional drawings.
Wafer Valve with Double Acting Actuator
DOUBLE ACTING 80 PSI DOUBLE ACTING 60 PSI
SIZE A B C D E Actuator F G H J L M Actuator F G H J L M
2” 3.05 1.97 2.38 1.52 1.87 C-DA063 8.49 3.31 6.61 4.23 3.27 1.85 C-DA075 8.96 3.62 7.24 4.70 3.74 2.09
3” 4.57 2.99 3.54 2.28 1.87 C-DA092 10.75 5.16 10.31 5.39 4.27 2.30 C-DA092 10.75 5.16 10.31 5.39 4.27 2.30
4” 5.91 3.78 4.49 2.95 1.87 C-DA092 11.76 5.16 10.31 5.39 4.27 2.30 C-DA105 12.39 5.28 10.55 6.02 4.78 2.52
6” 7.17 5.31 5.12 3.58 0 C-DA125 13.23 5.83 11.65 6.89 5.59 2.93 C-DA140 13.88 7.68 15.35 7.54 5.98 3.03

Wafer Valve with Spring Return Actuator


SPRING RETURN 80 PSI SPRING RETURN 60 PSI
SIZE A B C D E Actuator F G H J L M Actuator F G H J L M
2” 3.05 1.97 2.38 1.52 1.87 C-SR083.12 9.33 4.02 8.03 5.07 4.05 2.24 C-SR092.8 9.65 5.16 10.31 5.39 4.27 2.30
3” 4.57 2.99 3.54 2.28 1.87 C-SR105.12 11.38 5.28 10.55 6.02 4.78 2.52 C-SR125.8 12.25 5.83 11.65 6.89 5.59 2.93
4” 5.91 3.78 4.49 2.95 1.87 C-SR125.12 13.26 5.83 11.65 6.89 5.59 2.93 C-SR140.8 13.91 7.68 15.35 7.54 5.98 3.03
6” 7.17 5.31 5.12 3.58 0 C-SR140.12 13.88 7.68 15.35 7.54 5.98 3.03 C-SR160.8 14.88 9.02 18.03 8.54 6.86 3.43

For size 1/2”-1 1/2”, please consult factory

Important Design Features and Benefits


• Weight - 30% less weight than other conventional full port valves, ideal for transportation vehicles, boats,
planes, trains and many other applications where weight is of major concern
• Price - significantly less than other conventional full port valves
• Pocketless design 2” - 6” are available with full PTFE body cavity fillers. Many valve users will not use ball
valves due to the dead space behind valve ball. The compact valve is also ideal for asphalt applications within
the temperature limits of the valve trim
• Uni-body construction - one piece body design eliminates the possibility of body seal leaks; adds strength to
the pipeline
• Steam jacket design - the one piece body design offers ease of adding weld-on jackets
• Transmitter Isolation Design - Replace gate valves with a full port valve with positive shut-off
• Tank Bottom - Compact design is ideal where space is limited like undertanks, and near floors, with very little
“dead space” between valve ball and flanged end.
• Control Valves - body flanges are tapped, uses cap screws to install, the valve is held in the pipeline better
than most other conventional flanged end valve designs. This design allows for dead end service.

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