A.

Hock MSR- und Electronic Service GmbH Valve Division

Wörth am Main

Series 2000
Pneumatic diaphragm actuator

SPECIFICATION

Series 2000 actuators are capable of operation

within extreme ambient temperature conditions
and can withstand severe shock loadings.
Universal in application, the standard actuator top
works can be used in conjunction with a wide
variety of control valves.

Features
• Wide temperature limits
• Shock resistant
• Direct or reverse acting
• Positive fail safe action
• Full accessory range
• Fail safe action: direct, reverse, springless
• Actuating force 590 N – 79560 N +…
• Supply pressure max. 6,0 bar
• Actuator sizes 9”, 12”, 12”T, 16”, 16“T
• Diaphragm dimension max. 2600 cm²
• Stroke 10 – 100mm (120mm)
• Numerous adaptations available
• Produced with accessories according to
customer needs
• High-quality powder coating as standard
 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Specifications

General

Description Pneumatic diaphragm actuator(spring opposed or springless)

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Operating principle Direct action = air to close (air supply causes stem extension) ATC
Reverse action = air to open (air supply causes stem refraction) ATO
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Signal or spring ranges Standard: 0,2…1,0 bar (3…15 psi); 0,8…2,2 bar (12…31 psi); 0,5…1,7 bar (7…25 psi); 1,2…3,0 bar (21…43
psi); 1,5…3,8 bar (21…54 psi); 1,4…2,8 bar (20…40 psi); 1,6…3,2 bar (23…46 psi); 1,5…3,0 bar (21…43
psi); 0,7…2,5 bar (10…36 psi); 0,8…2,8bar (11…31 psi); 0,75…2,7 bar (11…39 psi)
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Nominal Travel See table „Max. stroke, stand. stroke, springe range, stroke obstruction and actuator volume“ on page 3
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Travel indication Pointer and graduated scale
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Max. supply pressure 2109 2112 2112T 2116 2116T
bar (psi) 6 (87) 6 (87) 3,5 (51) 6 (87) 3,5 (51)
bar (psi) springless 5 (73) 5 (73) 2,5 (36)
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Max. supply pressure 6 bar (86 psi) Standard; 3,5 bar (50 psi) Tandem
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Enviromental temperature Standard : -40…+100ºC (14 F…+215 F)
Optional : -60…-80ºC (-75 F…+175 F) Special Material for stem and diaphragm Item 3
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Vol. casing displacement See table „Max. stroke, stand. stroke, springe range, stroke obstruction and actuator volume“ on page 3
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Stroking speed See below „Aprox. Stroking speed“
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Air connections Standard : ¼“ NPT female for 2109, 2112, 2112T; ½“ (¾“) NPT female for 2116, 2116T
Optional : ½“ NPT female for 2109, 2112, 2112T; other on request
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Finish (casting) Wash-primer and high corrosion resistant varnish
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Options on request • Casing rodes, screws, nuts, etc in stainless steel
• Finish resistant to seawater or tropical environment
• Synthetic rubber sheath for stem protection
• Adjustable travel stop (up)
• Other nominal strokes and spring ranges
• Further on request
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Aprox. Stroking speed (S)¹ 2109 2112 2112T 2112-50 2112T-50 2116 2116T
PP-PR-6 0,8 1,6 3,0 2,6 5,0 11 20
PP-VT-6 1,3 2,6 4,8 4,2 7,5 18 30
EP-PR-6 0,7 1,5 2,8 2,5 4,5 9 16
EP-VT-6 1,2 2,4 4,5 4,0 7,0 14 24
EP-PR-8 0,65 1,3 2,3 3,4 3,6 7 12
EP-VT-8 1,1 2,1 3,7 5,5 6,0 11 19
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References ¹ Stroking speed depends on: Spring range, supply pressure, travel, tubing, fittings, etc.
In this case it is assumed:
Spring = 0,2 to 1,0 bar, Supply Pressure = 2,4 bar, travel = nominal

PP = Pneumatic positioner HP type PR = Pressurizing -6 = Tube 6mm i. Ø

EP = elektro-pneumatischer Stellungsregler 2200 VT = entlüftend -8 = Tube 8mm i. Ø

Note : Air capacity of filter-regulator should be greater or at least the same as capacity of positioner!
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According to the ignition hazard assessment the actuators series 2000 have no own potential ignition source. Therefore
the actuators are qualified for operation in the Ex-Zone. Further safety precautions are needed for the operation in a
hydrogen atmosphere.

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Actual spring ranges at reverse acting and maximum spring preload

Nennbereich Hub (mm) 2109 2112 2112T 2112-50 2112T-50 2116 2116T
(bar)
0,2…1,0 10 0,2…1,0 - - - - - -
20 0,2…1,0 0,46…1,0 0,46…1,0 0,68…1,0 0,68…1,0 - -
30 - 0,2…1,0 0,2…1,0 0,52…1,0 0,52…1,0 0,76…1,0 0,76…1,0
50 - - - 0,2…1,0 0,2…1,0 0,6…1,0 0,6…1,0
100 - - - - - 0,2…1,0 0,2…1,0
0,8…2,2 20 0,8…2,2 1,26…2,2 1,26…2,2 - - - -
30 - 0,8…2,2 0,8…2,2 - - 1,78…2,2 1,78…2,2
50 - - - - - 1,5…2,2 1,5…2,2
100 - - - - - 0,8…2,2 0,8…2,2
0,5…1,7 20 - - - 1,22…1,7 1,22…1,7 - -
30 - - - 1,0…1,7 1,0…1,7 - -
50 - - - 0,5…1,7 0,5…1,7 - -
1,2…3,0 20 1,2…3,0 - - - - - -
1,5…3,8 20 1,5…3,8 - - - - - -
1,4…2,8 20 - 1,87…2,8 1,87…2,8 - - - -
30 1,4…2,8 1,4…2,8 - - - - -
1,6…3,2 20 - 2,13…3,2 - - - - -
30 - 1,6…3,2 - - - - -
1,5…3,0 20 - - 2,0…3,0 - - - -
30 - - 1,5…3,0 - - - -
0,7…2,5 20 - - - 1,78…2,5 1,78…2,5 - -
30 - - - 1,42…2,5 1,42…2,5 - -
50 - - - 0,7…2,5 0,7…2,5 - -
0,8…2,8 20 - - - 2,0…2,8 - - -
30 - - - 1,6…2,8 - - -
50 - - - 0,8…2,8 - - -
0,75…2,7 20 - - - - 1,92…2,7 - -
30 - - - - 1,53…2,7 - -
50 - - - - 0,75…2,7 - -

Max. stroke, stand. stroke, springe range, stroke obstruction and actuator volume
Max. stroke Standard Stroke Total Volume change of
Actuator size Standard springe range Quantity
springless stroke obstruction actuator volume standard stroke
(bar) of springs
(mm) (mm) (N/mm) (cm ³) (cm ³)

¹ For Handwheel

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Fig. 1: Direct acting actuator Fig. 2: Reverse acting actuator Fig. 3: Springless actuator

Fig. 4: Direct acting tandem-type Fig. 5: Direct acting tandem-type Fig. 6: Air cushion opposed
2112T 2116T reverse acting actuator

2109 2112 2112T 2116 2116T

Air to close (ATC)
Air to open (ATO)
Percent rated travel
Percent rated travel

Spring range (%) Effective diaphragm area (cm²)

Fig. 7: Tolerance band of spring Fig. 8: Effective diaphragm area vs % travel

ranges

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Materials of construction
Parts number Description Material
1 Diaphragm case (bottom) Steel, powder painted
2 Diaphragm case (top) Steel, powder painted
3 Diaphragm EPDM, nylon reinforced
4 Diaphragm plate Steel, passivated
5 Spring Steel, painted
6 Stem seal assembly Steelcore and NBR and PTFE
7 Actuator stem Stainless Steel 1.4122.05
8 Rod Stainless Steel 1.4021
9 Stem connector Steel, passivated
10 Scale Stainless Steel 1.4301
11 Travel indicator (pointer) Stainless Steel 1.4301
12 Nameplate Stainless Steel 1.4301

Fig. 9: Type 2109, 2112, 2112-50 Fig. 10: Type 2016 (forerunner from new Type 2116)

Fig. 11: Type 2112T, 2112T-50 Fig. 12: Type 2016T (forerunner from new Type 2116T)

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Actuator thrust

The following tables can be used as a guide to actuator selection. For clarity only the standard spring ranges based
on nominal travels and the most common supply pressures are listed. For full details, including maximum allowable
stem loads of control valves, consult A. Hock MSR- u. Electronic Service GmbH.

Direct acting : Maximum stem thrust in bar and Newton (N) at standard spring range 0,2-1,0 bar (3-15 psi)

Direct acting (ATC)

Actuator force (N) Actual

diaphragm area
Nominal direct acting 1) (cm ²)
Actuator size stroke spring range: 0,2 - 1,0 bar
(mm) Start- End-
Supply pressure (bar): point point
(reverse) (direct)
1,2 2,4 3,5 * 6

* for Tandem-Actuator limited at max. 3,5 bar (51 psi)

1) for Handwheel, top

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Actuator thrust

The following tables can be used as a guide to actuator selection. For clarity only the standard spring ranges based on
nominal travels and the most common supply pressures are listed. For full details, including maximum allowable stem
loads of control valves, consult A. Hock MSR- u. Electronic Service GmbH.

Reverse acting: Maximum stem thrust in bar and Newton (N) at supply pressure = zero for standard spring ranges and
maximum

Reverse acting (ATO)

Stroke Actual Spring Total Total Stroke Actual Spring Total Total
Actuator size Spring range spring rate spring force F Actuator size Spring range spring rate spring force F
(mm) (bar) (pcs.) C (N/mm) (N) (mm) (bar) (pcs.) C (N/mm) (N)

Springless actuator

Actuator size Stroke Actuator force (N) Actual

supply pressure diaphragm area
(bar)
(mm) 2,5 5 (cm ²)

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Accessories
Handwheels Top mounted Type OMH9 and OMH12 (applicable for 2109 and 2112 actuators) are mounted on top of the diagram case
as shown in Figure 17. These devices can be used as a travel stop in both directions. Type OMH16 uses a
gear drive and handwheel similar to the side-mounted version as shown in Figure 18.
Side mounted Type SMH9 and SMH12 shown in Figure 15/16 are applicable for 2109 and 2112 actuators respectively
Adjustable travel stop Available for all actuators without top mounted handwheels. They are used to limit travel in the up direction.
Positioner Pneumatic Provides fast and accurate positioning of the actuator stroke proportional with the pneumatic input signal. The
postioner is available with characterised cams, bypass and gauges.
Electro-pneumatic Receives a 0 to 20 or 4 to 20 dc input signal which is converted into a pneumatic output signal up to 86 psi (6
bar). It is vibration resistant, reversible, intrinsically safe, easy to adjust and service. Gain and reset
adjustment provides for stable operation.
Others El.-Pn. Transducer Converts a dc milliampere signal into a proportional pneumatic output pressure of 0,2-1,0 bar (3 to 15 psi)

Stroke transmitter / Mounts on the actuator in a similar way to the positioner and provides a proportional feed-back or on-off
Limit switch assembly signal. It operates lights, alarms, relay etc and contains up to 4 switches which are adjustable across the full
actuator travel.
Many others Air Set; Solenoid Valve; Lock-up valve; Booster; Terminal Box . . .

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 A. Hock MSR- und Electronic Service GmbH Valve Division
Wörth am Main

Dimensions and shipping weights

Main dimensions of diaphragms and manual actuators Shipping weights Handwheel
0,2-
Type A B D E H J Kø L M R S T U V W > side top
1,0
2109 mm 132 128 28 M12x1,5 M16x1,5 M12x1 268 316 38 297 58 170 265 210 kg 9 9 7 5,3
inch 5,2 5 1,1 11 12,4 1,5 12 2,3 6,7 11 8,3 Ibs 20 20 15 12
2112 mm 168 152 25 M16x1,5 M16x1,5 M16x1,5 352 364 38 316 58 192 350 265 kg 18 18 7 7,6
inch 6,6 6 1 14 14,3 1,5 14 11 Ibs 40 40 15 17
2112T mm 168 152 25 M16x1,5 M16x1,5 M16x1,5 352 552 38 350 265 kg 34,5 34,5 7,6
inch 6,6 6 1 14 21,7 1,5 14 11 Ibs 76 76 17
2112 mm 168 152 25 M16x1,5 M16x1,5 M16x1,5 352 364 38 350 265 kg 18,7 18,7 7,6
-50 inch 6,6 6 1 14 21,7 1,5 14 11 Ibs 78 78 17
2112T mm 168 152 25 M16x1,5 M16x1,5 M16x1,5 352 552 38 350 265 kg 35,2 35,2 7,6
-50 inch 6,6 6 1 14 21,7 1,5 14 11 Ibs 78 78 17
2116 mm 230 157 50 M27x2 M30x2 M30x2 520 565 55 500 670 kg 100 105 48
inch 9 6,2 2 21 22 2,2 20 26 Ibs 222 233 106
2116T mm 230 157 50 M27x2 M30x2 M30x2 520 870 55 500 670 kg 200 210 48
inch 9 6,2 2 21 34 2,2 20 26 Ibs 444 466 106
Note : Sizes and weights for actuator and handwheels only. See individual valve specifications for ‘add-on’ data.

Fig. 13: Standard actuator Fig. 14: Tandem type actuator

Fig. 15: Standard actuator with sidemounted handwheel (ATC) Fig. 16: Standard actuator with sidemounted handwheel (ATO)

Fig. 17: Top mounted handwheel for 2109, 2112, 2112T actuators Fig. 18: Top mounted handwheel for 2116 and 2116T actuators

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 Ordering check list
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Specification Items to check
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Maximum differential pressure Actuator thrust requirements
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Fail safe position Closed (ATO), open (ATC) blocked (Air lock)
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Signal range Spring range, rated travel, positioner
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Manual operation Top or side mounted handwheel, connection
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Limited travel Travel stop, up/down/in both directions
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Supply pressure Actuator type/size, thrust requirements
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Mounting position Seismic and/or shock requirements
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Valve type and material Allowable valve stem load (see ’Actuator Selection Guide’)
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Stem diameter/thread Valve/actuator interface, stem connector
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Stroking speed Connections, tubing, fittings, accessories
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Finish, materials Indicate special requirements
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Ambient temperature Indicate when beyond standard range
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Positioner Pneumatic, electro-pneumatic, hazardous environment
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Options Indicate when required
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Accessoiries Specify in accordance with actuators model selection guide
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The devices have to be applied with “normal” compressed air. Flammable or oxidizing mediums are not
allowed.
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A. Hock MSR- u. Electronic Service GmbH

Dr.-Konrad-Wiegand-Strasse 13
D-63939 Wörth am Main

Valve Division
Tel.: +49 (0) 9372 94 756 -12 Fax -22
EN-Act_Series_2000_SPEC