NTPC LTD

UNCHAHAR POWER PROJECT

(IS/ISO 14001:2004, IS/ISO 9001:2008 & IS 18001:2007)

UCE LOG BOOK-(UNIT-3)

Parameters Shift Shift end 129 25

beginning
Gen voltage 15.20/15.19/15.27 15.21/15.18/15.28
First Stage Press 81.25 86.13
MS Press Bef ESV-1/2 82.25 82.2 0 0
MS temp Bef ESV-1/2 527.34 526.37    
CRH Press 21.54/21.42 0/0
HRH Press 21.21/20.92 0/0
RH Outlet Temp L 511.01 511.45 0 0
Total coal flow 76 0
Total air Flow 491 0
PA Header press 747 0
Condenser Press 59.1  
Diff Exp (HPT/IPT/LPT) -0.004628198  

Brg Vib. 1.12/8.06/19.73/14.16/11.8 1.6/3.6/15.4/12/13.5

(1/2/3/4/5/6/7) 2/13.96/5.42 /11.9/5.3
Brg Metal Temp 65/60/65/86/83/71/63/67 69/62/70/87/82/74/
(1/2/3/4/5/6/7) 66/68
MOT Level 805 800
Lub Oil Press/ Temp 3.16 45.9 3.35 45.9
Lub Oil Filter Choking A/15 B/0
(%)
H2 Gas Temp 37.84/45.41 43.21/50.54
(Cold/Hot)
H2 Press/ Purity/ dew 1.90/97.5 1.23/97.5
point
Exciter air Temp 59.18 65.72
SO Inlet/ Outlet Temp 58.3/38.1 41.74/52.49
 Stator Slot/ Core Temp 60.30/33.20 /48.83
(Max)
Rotor Temp 1.32 (erratic)  --
Instrument/ Service Air 5.5 7.31 5.55 5.75
Press
HFO Supply Press/ 11.96/29.54 10.88/47.61
Temp
Fire Hydrant press at 0.5 0.4
52M EL-
AUX PRDS Press/ Temp 13.02/289.06 14.67/318.36
LLD Collection nil nil
CER/VFD Room Temp 21.418/21.31 24.41/25.71
Drum Silica 435.79 230.7
Hot well DO 2.25 5.96
DMCW suction hdr. 32.71 37.1
temp

BUS PARAMETERS 6.6/6.8/6.8/6.3 6.8/6.3/6.5/6.7

(SE1/SE2/UA/UB)-
3586
GT-3 OTI/WTI 41/45 Fans I/S 44/48
UAT-3A OTI/WTI 44/50 Fans I/S 49/55
UAT-3B OTI/WTI 36/47 48/60
ST-3 OTI/WTI 30/30 37/37
220 V DCDB Voltage 230  
Mill (Current/Power) 143/1070,144/1025,00/00,   
  
SAF /Current 1-173/3-177  
BUNKER LEVEL
A/B/C/D/E/F 10/9/9/10/9/10

Mill Lub oil system Parameters:

System Lub oil Lub oil Flow Reducer
oil
Parameter Tank temp After Cooler Press DE N Pre Te
Temp DE ss mp

Coal Mill-AB  45    9.2/4.  32  2  1.4  60

9 8
Coal Mill-CD  42    6.9/5.  28  2  2.2  56
1 8
Coal Mill-EF  47    9.2/4.  28  3  2.0  48
4 0

Control Mode:
Unit Mode (CMC/  - -
BF/    TF)
Turbine  -  -
Control(SPEED/LOAD/
PR)
FGMO (ON/OFF)  - -

Auto Loop Status:
Drum level  A  A
FW Master  A  A
Dea Lvl. Ctrl.  A  A
Hotwell level Control  A  A
Primary Air flow  A  A
Secondary Air flow  A  A
Furnace draft  A  A
SH temperature  A  A
control
RH temperature A  A
 control
Seal steam control  A  A
SLC – Lube Oil  ON  ON
SLC Seal Oil  ON  ON
Temp. Control- Lube  A  A
Oil
Temp. Control- H2 Gas  M  M

Equipment Status:
Equipment Status I/S AV NAV/P Auto
TW /manual
APH AB      
ID Fan    AB    
FD Fan    AB    
PA Fan    AB    
Coal Mill AB CD EF    
RC Feeder ABCD  E F    
Seal Air Fan   123456    

Scanner Air Fan  AC  DC    

BFP AB C    DP
0.10/0.10/0
.05 
CEP A B    
DMCW Pump c A,b    
CLCW Pump   ABC    
Main vacuum Pump AB      
GSC VEFs   AB
MOT VEFs B A
Seal Oil VEFs B A
MOT Filter A  B
Aux Oil Pump    1,2
DC EOP    Avl
Jacking Oil pump    Avl
Seal Oil pump B A
 SO Vacuum Pump B A
Hydrogen Drier A,B   
H2 Cooler booster   A,B
Pump
LP Heaters  1,2,3  
HP Heaters  5,6  
MOT Centrifuge    
Machine
Phosphate Dosing  -  A,B
Pump
Hydrazine Dosing  A B
Pump
Ammonia Dosing  B  A 
Pump
NaOH Dosing Pump    AB
DM Make up pumps    
Sump Pump    A B
ESP Field Status    
Oil Gun status  Avl    

A/C SYSTEM -UCB (3157/3418)

VAM In service    C&I- 919873067
21,UPS- 8
19,UCB-
25,RH-64

SCREW CHILLER    AV    

AC Compressor     3   1   2,4 No Gas

Cond Water pump 01-02-2004      3 Abnormal

Sound

Chiller water Pump 1,3,4 2    

AHU 2,4,5,7,11  rest  3 U/P  
(pulley)
CT 1,2,6 1,3,4,7    

A/C SYSTEM -ESP (3340)

CT     123  
AC Compressor      1 2  
Cond Water pump      12  
AHU      12  
Package AC 1, 2      

Equipment Trial/Operation status (Morning Shift):

Equipment Parameter Status Remarks
DC EOP Press/  3.8 ksc/45A
Current
DC SOP Press/  8.0 Ksc/29A
Current
DC Scanner air fan Press  avl
DG Set-1/2 Voltage DG1-
740mm/405
V/7.0
KG/1485RPM
/50 HZ

DG 2-
790MM/420
V/6.5
KG/1455
RPM/49.5 HZ

Hydrant Booster p/p Dis Press/  

(Diesel) RPM
Blowers Available Under PTW

APH-A&B soot  Avl  

blowers
Wall Blowers  Avl  
LRSBs  Avl  

Off site (3204)

Equipment  In Service   Avl Not Remarks 
Avl 
 CW3A/3B 3A 3B      106.45
 CW4A/4B 4A    4B  
 CW 5A/5B 5A,5B      
 CT3(18) 6(1,2,5,6,7,8  12    
)
 CT4(18) 16   4,15  
 CT5(9) 5.1(1) rest  5.3  
 BLOW DOWN PUMP  1,2,3,4      
 SERVICE WATER  1,2  3    

PT Plant (3161)
Equipment  In Service  Avl  Not  Remarks
Avl 
Clarified water Tank        2.4
Level
CW M/U pump St#2 2 1,3   1000 m3/h
@40%
CW M/U Pump St#3 1 2   900m3/hr
@100%
 Clarified/Drinking 2,3 1    
water pump
 AC ventilation Pump  2 1    
 Pressure filter Blower  ABC -    
 Compressor House (3202)
 Equipment  In Service Avl   Not Remarks 
Avl
 IAC 1 2,3   310
 PAC   1,2    
 ADP                     1                

HFO Pump House (3106)

 Equipment  In service  Avl  Not Remarks 
Avl 
 HFO C(28amp)    AB    15.5,header
14.5 ksc/ 21deg 

 LDO    A,B    
 Suction Strainer BCD  A    
 Discharge Strainer BCD  A    
 Heater  C  A,B    24
 Tank Level 1/2/3 mm 7600/6202/-      
-
 Drain Oil Tank Level 6.4      
(%)

SHIFT ACTIVITIES:
 CBD opened to 50% at 06:30 hrs. CBD closed at 15:30.
 ID Fan-A LOP-A PTW issued to BMD, supply kept isolated. PTW returned
supply normalized. trial taken.
 CT Fan 3.13 PTW issued to OFS for fixing blades. Supply kept isolated and
riser valve kept closed. CT fan no load trial taken. CT fan vibration
 measured by MTP and found OK. PTW returned ,supply normalized, trial to
be taken.
 O2 measurement offline:- 4.4/5.5(L/R) online:- 4.2/5.4(L/R)
 Scanner fan emergency damper was open in local. scanner fan discharge air
pressure maintaining low. Attended by C&I.
 FD fan A vibration is showing faulty. It is showing 30/49 mm/s, while
reading recorded by MTP is within limit. LWC issued to C&I. Pending.
 Mill CD B&S pump A was NTS. LWC issued to C&I. Attended.
 Mill AB noise getting out intermittently. LWC issued to C&I. pending
 ESP field B3 ERM ON feedback not coming, notified tto EMD(105265937).
 ADP-1 ,one 4way valve and one 3way valve inoperative. PTW returned by
TMD. Supply kept off and i/l and o/l valves opened. Informed to C&I for C&I
connections installation. Pending
 Field D3 isolated. PTW to be issued to EMD for oil leakage.
 ADP 2 faulty changeover alarm persisting ,informed & notified to
C&I.105263703
 ESP field A7 tripping on UV. field D1, D3 & D5 is having spark rate high. .As
per EMD problem is from ash handling side. Notified to AHM (105265211).
 BFP # A bearing vibration NDE (X) is showing bad value in OWS. notified to
C&I (105262559).
 mill AB SAF #1 current is not showing on desk and on OWS. notified to EMD
(105262566).
 Line P3 multiple leakages PTW given to Ash handling Maintenance. Line
drain & depressurized.
 CEP#3A brg vibration showing faulty values (both x/y values are 50/50),
notification raised to C&I (105261928).
 MW correction not coming in Frequency influence. notification raised to
C&I (105262245).
 Mill EF attempted twice in night shift, but could not be taken in service due
to non establishment of coal flow in feeder-F. Feeder F tripping on no coal
flow and coal feed rate showing zero. LWC issued to C&I
 (105261811).Problem attended by C&I .Its NO Coal flow limit switch is
replaced.
 Mill AB, CAD 4B is jammed. PTW issued to BMD. Also PTW issued to C&I to
remove actuator. Supply of CAD 4B isolated. C&I communicated at 14:00
hrs(04/12/2021) to stop mill AB in order to remove actuator. To be taken
up whenever mill-EF is taken in service.
 Starting Device feedback is not correct. In local it is open 100% but
feedback showing 50%. Due to this tracking device has been kept Off.
Notified to C&I (105260549)
 PTW of Mill 3AB B&S-B. On trial pressure of DE/NDE of B&S-A is 30/31 ksc
and B&S-B is 17/17 ksc. Informed and Notified to BMD(105231802). BMD
again informed to take permit.
 ESP-C PASS issued to AHM:- All field off and locked(C1 to C8) Earthing done
and locked, ACP panel supply off and locked. I/L and O/L ESP gate closed
and locked, ERM shaft/support insulator, CRM, Hopper heater off. Fuses
kept in UCB.As per written communication given by AHM,
ERM/CRM/GDRM supply made on for trial. After inspection, AHM gave
communication to isolate ACP panels. ACP panel isolated and module of
ERM/CRM/GDRM and heaters made OFF. Permit reissued.
 APH-A GB LOP-A not delivering adequate flow (<2lpm in local). Informed to
BMD(105258037).
 PTW pending with OFS for fill pack cleaning of CT 5.3 .Supply isolated and
riser valve closed.
 Seal oil lvl switch is malfunctioning. notified to C&I(105252429)
 CT Fan 3.3 tripping on release of start button. EMD checked and reported
vibration switch malfunctioning. notified & informed to C&I (105239665).
LWC issued to C&I.
 Notification raised to C&I to provide mill running hours in OWS.
(105241192 dt 23.11.21).
 PM of UCB AC CT-4 issued to TMD. supply isolated..
 Abnormal sound observed from motor of PAC1. Notified to EMD.
(105239332 dt 22.11.21)
 BFP-C tachometer shows incorrect value, notified to C&I(105237857).
 PAC 2 tripping frequently on "High air temperature before and after
cooler", & "High water temperature in cylinder jacket". Notification raised
to C&I (105237160).
 Low point and sampling line gland leakage. Notified to BMD(105232698)
 Stage-1 and Stage-2 Instrument air interconnection is closed BMD returned.
 D/A Pegging steam valve from Aux PRDS AS-8 was passing(Notified to TMD
105230049).
 Water leakage from DM water line near U#3 boiler cabin, informed and
notified to OFS.(105227423).
 Fire protection Gate valve on TG floor is malfunctioning while checking Fire
protection 1. TMD and C&I on job. Also Shutoff valve is closing only up to
95% when FP is operated from MOT room.
 BFP A DE (Y) vibration hunting, Informed and notified to C&I.105194489.
LWC issued to C&I
 UCB AC compressor 1 NTS PTW issued to TMD. PTW pending
 Oil Leakage observed from DG-1 Engine notified to TMD (105178900).
 SD 07 having demand /Feed back mismatch issue. Notified to C&I
105172972. SD 07 will be attended after Insulation work.
 PT Plant Air Blower A having oil lkg. PTW issued to OFS after isolation.
 Mill CD grease pump A has to be removed as per BMD request. Cable
connection to be removed on communication by BMD. Notified and
Informed to EMD. Supply isolated. PTW to be collected by EMD. Greasing
sequence bypassed by C&I. Connection removed by EMD. Informed to
BMD.
 CW-4B got decoupled at 18:11hrs on 07.10.2021, its current came down to
60A, Main Breaker and discharge v/v supply isolated. Informed to
EMD(permit issued) and C&I for cable disconnection. Electrical Connections
removed. C&I connections removed. OFS Permit pending.
 3CLCW A/B/C Gland Leakage from DE & NDE side, Notified(105153336/
104977800)
 Feeder F SHUT OFF GATE OPEN limit simulation and Closed limit wire was
taken out by C&I. Notified to C&I 105148399.
 Gland leakage increased from low point drain manual valve. Notification
raised to BMD. (105134911 dt 25.9.21).
 Pin hole water lkg from CLCW common discharge header in trench, causing
filling up of the trench. Notified to TMD (105118800)
 GT-3 winding temp hunting on desk panel, notified to EMD(105044701).

SOOT BLOWING STATUS:

WALL BLOWING # 1 to 11/10/2021 
56  
 LRSB 65-74 11-10-2021
Shift End Particulars:
                                            1400 2200 2400
0600      
KWH reading                    22510483

 UAT-A       130458
UAT-B        134465
 Colony Feeder/Project       3386.13/45108
7

  SHIFT DAY
Generation-MU 0.988  
H2 Consumption 01/105  
DM Water Consumption-MT 0.08  
Coal consumption -MT 624  
H2 Stock-nos 43/5  
CO2 Stock-nos 40  
HFO/ LDO Consumption-KL    
Boiler Water/ Steam Silica 0.36/10  
Hyd purity/ Dew Point 97.5%/-  
14.1/-18.2
Boiler drum Wtr / Steam Wtr Cond. 5.0/6.4  
Instrument air dew point  --/-3/-  
1.5(06.12.20
21)