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Ecm S12X 070 1001: Motohawk Control Solutions

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Datasheet 

36347 
(Revision C, 4/2013) 

MotoHawk Control Solutions 

ECM‐S12X‐070‐1001  

70-pin platform
Microprocessor:
Freescale
Engine Control Module  MC9S12XEP100,
50 MHz
   Memory: 1M Flash,
  64K RAM,(13K of the
64K RAM is available
to the application)
Description   + 32K D-Flash, 4K
internal EEPROM,
The ECM-S12X-070-1001 Engine Control Module from Woodward’s new MotoHawk 64K serial FRAM
Control Solutions product line. These rugged controllers are capable of operating in  Operating Voltage:
harsh automotive, marine, and off-highway applications. Numerous marine 6.5–16 Vdc, 24 V
applications have proven the capability of this family. Based on the Freescale (jump start), 5 V
MC9S12 family of microprocessors, the ECM-S12X-070-1001 is capable of (crank)
delivering complex control strategies. The onboard fixed-point unit and high clock  Operating
frequency allow software to be executed in shorter times. The CAN 2.0B datalink Temperature:
ensures interoperability with other vehicle systems. –40 to +85 °C
(105 °C possible in
The ECM-S12X-070-1001 is part of the MotoHawk ControlCore® line of embedded some applications)
control systems. The ControlCore operating system, MotoHawk® code generation
product, and MotoHawk’s suite of development tools enable rapid development of Inputs:
complex control systems.  17 Analog
 1 Oxygen Sensor
This controller is only available in the ‘C’ (Calibratible) version. This module can be  1 VR or Digital
used for either production purposes or for prototyping/development. It can be Encoder (Crank)
calibrated in real time using MotoTune®.
 1 Digital Encoder
(CAM)
Physical Dimensions   1 Digital Frequency
(Speed)
 4 Switch to GND
 1 E-STOP
Outputs:
 4 Fuel Injector
 3 Spark
 9 Low Side Drivers
 1 Tach Driver
 1 Main Power Relay
Driver
 2 Sensor Supply (5 V)
Outputs
Communications:
 2 CAN 2.0B channels
 1 RS-485 channel
Woodward 36347 p.2

Simple Block Diagram 

01

01
10

10
01

01
10

10

Ordering Information 

Controller Part No. w/Mounting Boot Boot Cable Pigtail Development Desktop
Hardware Key Harness Simulator
Harness
(P/N) Harness (P/N)
ECM-S12X-070-
1751-6466 8923-1640 N/A 5404-1144 5404-1141 5404-1143 5404-1207
1001-C00
 
Woodward 36347 p.3

Connector/Pocket Definitions 

Connector viewed from wire insertion side:

Woodward P/N: 1635-1772


TYCO ELECTRONICS P/N: 1438136-1

 
Woodward 36347 p.4

Block Diagram 

 
Woodward 36347 p.5

Signal Conditioning 

Input Signal Conditioning Notes (see Resource by Connector Pin table and/or
block diagram for pull up/pull down resistor levels)
IMPORTANT—The ECM has been validated in an application using typical loads. Maximum loading is based on
datasheet values. Actual capability is somewhere between typical (validated) and maximum (datasheet) and is
dependent on ambient temperature, system voltage, and the state of all other inputs and outputs. In most cases it
will not be possible for an application to use the maximum values. Please contact Woodward sales for more
information.
Power and Ground (Note—See Figure 1 in “Typical Circuit Schematics”
section for Power and Ground Block Diagram)
BATTERY, ECUP (KEY SWITCH), DRVP1,
DRVP2, PWRGND1, PWRGND2, XDRG1,
XDRG2, O2ALO, O2BLO, GND
BATTERY(67) VBATT (min) = 5 V (crank transient) and 6.5 V
(continuous)
BATT is normally connected to battery via a fuse. VBATT (nom) = 8-16 V
IBATT (key off, max) = 1 mA at VBATT = 13 V (Battery
drain when module is off)

ECUP (KEY SWITCH)(52) VIL(max) = 18 V


VIH (min)= 4 V
This input is the user interface to turn the module on VADC = 0.181 x VKEYSW (10-bit resolution)
and off.
τ = 1.8 ms
DRVP1 (57), DRVP2 (58) VIN = 0 to 18 V
VADC = 0.181 x VKEYSW (10-bit resolution
These pins are normally connected to the output of
the main power relay, Driver Power (battery voltage). τ = 1.8 ms
They provide a current path back to the load (e.g.
controlled current) as well as a power source to the Note—Unless otherwise specified, all low-side loads
internal H-bridges. assume protection from reverse battery via the main
power relay and DRVP.
PWRGND1(68), PWRGND2(70) Note—All DRVG terminals are internally connected (one
These pins are the single point ground for the module. electrical node).

XDRG1(42), XDRG2(10) Note—These pins are signal return paths from analog
sensors and or switch inputs
Transducer Grounds

Note—These pins are signal return paths from oxygen


O2ALO(59), O2BLO(27) sensors. Because the ECU ties these signal return paths to
The O2 sensors grounds the single point ground, the O2 sensor must be isolated.

Note—Internally, ECM70 uses a ground plane. These pins


GND (Redundant) (1,17,45,46) may be used as redundant grounds if necessary.
Woodward 36347 p.6

Input Signal Conditioning Notes (see Resource by Connector Pin table and/or
block diagram for pull up/pull down resistor levels)
Vin (min) = 1 volt (peak-peak) at 24 Hz
CNKVR+(14), CNKVR– (13) Vin (max) = 360 volts (peak-peak) at 3000 Hz
Variable reluctance input F = 569 Hz
3dB
Note—The frequency (min and max) are dependent on the
input signal waveform and software processing of the
conditioned signal.
VIL (max) = 1.0 V
CNKDG(5) VIH (min) = 3.8 V
This is a digital position input, normally used for VHYST = 400 mV
crankshaft position. τ = 29 μs
R = 47.5 kΩ
PULLDOWN
Note—Typical applications will use a 50% duty-cycle (half
moon) sensor.
VIL (max) = 2.0 V
CAMDG(30) VIH (min) = 3.0 V
This is a digital position input, normally used for the VHYST = 400 mV
camshaft. It includes a software selectable pull-up τ = 1 ms
resistor and is suitable for 5-volt or open-drain type R = 1 kΩ to 5 V software selectable
sensors. PULLUP
R = 47.5 kΩ
PULLDOWN

Note—Typical applications will use a 50% duty-cycle (half


moon) sensor. No internal termination.
DFRQ(15) VIL (max) = 2.0 V
Digital frequency input. VIH (min) = 3.0 V
VHYST = 400 mV
τ = 5 μs
R = 1 kΩ to 5 V
PULLUP
Analog Inputs Vin = 0 to 5 volts
AN01(22), AN02(20), AN03(21), AN04(53), V =V
A/D IN
AN05(54), AN06(39), AN07(55), AN09(12), τ = 1 ms
AN10(35), AN11(6), AN12(38), AN13(37), A/D Resolution: 10-bits
AN14(36), AN15(40), AN16(7), AN17(44) A/D Accuracy: 0.6%
See Figure 2 in “Typical Circuit Schematics” Note—Short-to-ground and short-to-battery protected.
section. The pull-up or pull-down values are specified in Block
Diagram on page 4 and Connector Pinout descriptions on
page 11.
AN08(18) Normal Input voltage: 0–16 V
V = 0.181(V )
A/D IN

A/D Accuracy: 5% (0–16 V)


AN18(19) R = 13 MΩ, 5% to 5 V
PULLUP

R = 1.2 MΩ, 5%
PULLDOWN

Note— Input designed for oxygen sensor, doesn’t allow


for any amplification. Software selectable pull-up 1 kΩ
Switch Inputs SWG1(11), SWG2(9), SWG3(31), R = 1.0 kΩ
PULLUP
SWG4(62). τ = 1 ms
Vil (max) = 2.0 V
Vih (min) = 3.0 V
Vhyst (min) = 0.4 V
Note— Short-to-ground and short-to-battery protected.
Woodward 36347 p.7

Input Signal Conditioning Notes


STOP (41) R = 1.0 kΩ to 5 V
PULLUP
Analog Monitor:
τ = 180 us
V = V (analog monitor)
A/D IN
A/D Resolution: 10-bits
A/D Accuracy: 0.6%

Digital Monitor:
τ = 1 ms
Vil (max) = 2.0 V
Vih (min) = 3.0 V
Vhyst (min) = 0.4 V

Output Signal Conditioning Notes


Outputs are protected from shorts to battery and ground.
See Figure 4 in “Typical Circuit Schematics”
Outputs have open circuit and short circuit detection.
section.
Low-side output drivers sink current and the maximum
current must not exceed the specified value, Imax.
Stored energy in an inductive load, E=0.5*L*(I^2), must not
exceed the specified value, Emax.
LSO3, LSO4, LSO5, and LSO8 are implemented as
integrated outputs on the same IC. A short-to-battery on one
of these outputs may also cause the other outputs to turn-off.
LSO7 is not protected from a short to battery when the key is
off and software is not operating.

XDRP1(34), XDRP2(51) Vout: 5 V ± 0.5%


Iout (max): 100 mA
5-volt supply for analog sensors. R = 20 kΩ(monitor circuit)
PULLDOWN
τ = 5 ms
V = 0.5(V )
A/D IN

A/D Resolution: 10-bits


A/D Accuracy: 4% (0–5.25 V)
Note—XDRPx is on whenever the key switch is on. When
the key switch is turned off, XDRPx remains on until
software shuts the system down.
R = 1.8 kΩ to key switch
TACH – LINK(4) PULLUP
Isink (max) = 250 mA
0-12 volt pulsed output, implemented as low side output Isource (max) = 7 mA (at Vkeysw = 14 V)
with pull-up resistor Trise (max) = 7 μs (@ external 200 ohm load to battery)
Tfall (max) = 3 μs (@ external 200 ohm load to battery)

Note—Short to battery and short to ground protected. Short


to ground not detected. LINK is a “bit-banged” serial
interface, enabled via software.
MPRD (8) ISINK (max) = 500 mA
Main power relay control output Emax = 50 mJ
Note—The high-side of the main power relay is normally
connected to battery (fused). Reverse battery-protected
via series blocking diode.
Woodward 36347 p.8

Output Signal Conditioning Notes


SPARK1(32), SPARK2(33), SPARK3(66) Imax = 10 A (peak)
Low-side output driver, IGBT Note—Imax of 10 A directly implies that the average current
during Ton is 5 A.

INJ1(49), INJ2(50), INJ3(65), INJ4(48) Imax = 1.4 A


Low-side output driver Lmax (load) = 12 mH
Duty-cycle: 0 to 100%
Note—Clamped at 47 V (nominal)
LSO1A(69),LSO1B(47),LSO1C(64), ISINK (max) = 12 A (discrete) or 3 A (PWM)
Low-side output with current monitor τ = 220 μs (monitor circuit)
V = 0.255 (Iout)
A/D
A/D Resolution: 10 bits
A/D Accuracy: 20% @ 4 A, 10% @ 12 A
Note—Implementation uses low-side drive with flyback
(recirculation) diode to DRVP.
LSO2(3) Imax = 2 A
Low-side output with PWM capability Fmax = 500 Hz
Note—The 500 Hz maximum frequency results from excess
power dissipation during a short to battery. Implementation
uses low-side drive with flyback (recirculation) diode to
DRVP.
LSO3(16),LSO4(61) Imax = 1 A
Low-side output with PWM capability Fmax = 1000 Hz
Note—The 1000 Hz maximum frequency results from
excess power dissipation during a short to battery.
Implementation uses low-side drive with flyback
(recirculation) diode to DRVP.
LSO5(63),LSO8(56) Imax = 1 A
Low-side output Emax = 100 mJ
Fmax = 1000 Hz
Note—There is no flyback diode on this output. The 1000
Hz maximum frequency results from excess power
dissipation during a short to battery.
LSO6(43), LSO9(60), Imax = 500 mA
Low-side output Emax = 50 mJ
Note—There is no flyback diode on this output. Short to
battery and short to ground protected. Short to ground not
detected. Clamped at 45 V (nominal).
LSO7(2) Imax = 2 A
Low-side output Emax = 50 mJ
Caution: Normally on (even with key off) Note—There is no flyback diode on this output. Short to
battery and short to ground protected. Short to ground not
detected. Clamped at 47 V (nominal).

Communications
CAN1Hi(23), CAN1Lo(24), CAN2Hi(26), High-speed CAN 2.0B buses, no internal termination.
CAN2Lo(25) 500 kps capable, validated to 250 kps
RS-485 serial lines
RS485+(28), RS485-(29)
Woodward 36347 p.9

Memory
Base 256K, Calibratible 1M
FLASH
Base 16K, Calibratible 64K
RAM
4K EEPROM; serial
EEPROM

Typical Circuit Schematics


Power and Ground
Figure 1:

Analog Inputs
Figure 2:

Resistor Pull-up Resistor Pull-down


Woodward 36347 p.10

Digital Inputs
Figure 3:

Resistor Pull-up Resistor Pull-down

Typical Outputs
Figure 4:

Recirculation Diode Without Diode Blocking Diode

 
Woodward 36347 p.11

Connector Pinouts 

Pin# Pin# Pin# Pin#


GND AN18 AN13 AN5
Ground Analog input 18 Analog input 13 Analog input 5
1 19 37 54
R =1 MΩ (O2 R =220 kΩ,
PULLUP R =201 Ω, 1% PULLDOWN
PULLUP
sensor) 5%
LSO7 AN2 AN12 AN7
Low Side Output 7 Analog input 2 Analog input 12 Analog input 7
2 20 38 55
R =10.0 kΩ,
Normally on, 2 A, No diode R =1.0 kΩ, 1% PULLUP R =201 Ω, 1%
PULLUP PULLUP
1%
LSO2 AN3 AN6 LSO8
Low Side Output 2 Analog input 3 Analog input 6 Low Side Output 8
3 21 39 56
R =51.1 kΩ,
Recirc. diode, 2 A R =1.0 kΩ, 1% PULLDOWN No diode, 1 A
PULLUP
1%
TACH_LINK AN1 AN15 DRVP1
Digital Output Analog input 1 Analog input 15 Driver Power
4 22 40 57
0/12 V, Isink 250 mA, R =51.1 kΩ,
PULLDOWN R =201 Ω, 1%
Isource 7 mA, serial 1% PULLUP

CNKDG CAN1H STOP DRVP2


Digital Input CAN Hi Emergency Stop Input Driver Power
5 23 41 58
With Monitor, disables
Rpulldown=47.5 kΩ CAN2.0b MPRD, RPULLUP =1.0 kΩ

AN11 CAN1L XDRG1 O2ALO

6 Analog input 11 24 CAN Lo 42 Transducer Ground 59 Oxygen Sensor Ground


R =1.0 kΩ, 1% CAN2.0b
PULLUP

AN16 CAN2L LSO6 LSO9

7 Analog input 16 25 CAN Lo 43 Low Side Output 6 60 Low Side Output 9


R = 150 kΩ CAN2.0b No diode, 500 mA No diode, 500 mA
PULLUP

MPRD CAN2H AN17 LSO4


Main Power Relay Driver CAN Hi Analog input 17 Low Side Driver 4
8 26 44 61
R =220 kΩ,
Blocking diode, 500 mA CAN2.0b PULLDOWN Recirc. diode, 1 A
5%
SWG2 O2BLO GND SWG4

9 Switch-to-ground input 27 Oxygen Sensor Ground 45 Ground 62 Switch-to-ground input


RPULLUP = 1.0 kΩ (for optional population) RPULLUP = 1.0 kΩ

XDRG2 RS-485+ GND LSO5


10 Transducer Ground 28 Serial communication 46 Ground 63 Low Side Driver 5
No diode, 1 A
SWG1 RS-485- LSO1B LSO1C
Low Side Output with Low Side Output with
Switch-to-ground input Serial communication
11 29 47 monitor (same as 64,69) 64 monitor (same as 47,69)

RPULLUP = 1.0 kΩ Recirc. diode, 12 A Recirc. diode, 12 A


(or 3 A PWM) (or 3 A PWM)
Woodward 36347 p.12

Pin# Pin# Pin# Pin#


AN9 CAMDG FUEL4 FUEL3
Digital input. Software
Analog input 9 Low-side output driver Low-side output driver
12 30 selectable pull-up 48 65
R =51.1 kΩ, Rpullup = 1.0 kΩ
PULLDOWN Imax = 1.4 A Imax = 1.4 A
Rpulldown = 47.5 kΩ
1%
CNKVR- SWG3 FUEL1 SPARK3
Low-side output driver,
13 Differential Frequency Input 31 Switch-to-ground input 49 Low-side output driver 66 IGBT
R = 1.0 kΩ Imax = 1.4 A Imax = 10 A
PULLUP

CNKVR+ SPARK1 FUEL2 VBATT+


Low-side output driver,
14 Differential Frequency Input 32 50 Low-side output driver 67 Battery input
IGBT
Imax = 10 A Imax = 1.4 A
DFRQ SPARK2 XDRP2 PWRGND1
Low-side output driver,
15 Digital Frequency Input 33 51 Transducer Power 68 Power Ground
IGBT
Imax = 10 A 5 V Output
LSO3 XDRP1 KEYSW LSO1A
Low Side Output with
Low Side Output 3 Transducer Power Key switch
16 34 52 69 monitor (same as 47,64)

R = 500 Ω Recirc. diode, 12 A


Recirc. diode, 1 A 5 V Output PULLDOWN (or 3 A PWM)
GND AN10 AN4 PWRGND2
Ground Analog input 10 Analog input 4 Power Ground
17 35 53 70
R =51.1 kΩ, R =220 kΩ,
PULLDOWN PULLDOWN
1% 5%
AN8 AN14
Analog input 8 Analog input 14
18 36
R =51.1 kΩ,
R =500 Ω PULLDOWN
PULLDOWN
1%
 
Woodward 36347 p.13

Environmental Ratings 

Environmental Ratings Notes

The ECM is designed for automotive, under hood and marine industry environmental requirements. Validation tests
include extreme operating temperatures, thermal shock, humidity, salt spray, salt fog, immersion, fluid resistance,
mechanical shock, vibration, and EMC. The customer must contact Woodward and provide the intended
environmental conditions in the application for verification of performance capability.
Storage Temperature –40 to +125 °C
Operating Temperature –40 to +85 °C (105 °C applications possible)
Thermal Shock –40 to +125 °C
Fluid Resistance Two-stroke motor oil, four-stroke motor oil, unleaded
gasoline, ASTM Reference 'C' fuel
Humidity Resistance 90% humidity at 85 °C for 1000 hours.
Salt Fog Resistance 500 hours. 5% salt fog, 35 °C.
4.34 psi (29.92 kPa) test (simulated 10 feet/3 m), salt
Immersion water, 20 minutes.
Mechanical Shock 50 G's, 11 ms, half sine wave.

Drop Test Drop test on concrete from 1 meter.

Vibration
This ECM family has been successfully deployed with
on-engine mounting for small displacement engine
applications with extreme vibrations. Electrical and
mechanical isolation is achieved via Woodward mounting
hardware (consisting of grommet, bushing, and washer)
shown at the right.

For prior verification of


performance capability, contact Woodward and
provide the vibration profile of the intended
application.

For more information contact:


PO Box 1519, Fort Collins CO, USA 80522-1519
1000 East Drake Road, Fort Collins CO 80525
Tel.: +1 (970) 482-5811  Fax: +1 (970) 498-3058
mcsinfo@woodward.com  mcs.woodward.com
www.woodward.com

Distributors & Service


Woodward has an international network of distributors and service facilities.
For your nearest representative, call the Fort Collins plant or see the
Worldwide Directory on our website.

This document is distributed for informational purposes only. It is not to be construed as


creating or becoming part of any Woodward contractual or warranty obligation unless
expressly stated in a written sales contract.

Copyright © Woodward 2011–2013, All Rights Reserved

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