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ABSTRACT OF DBM MIX DESIGN Gr-II (50-75 MM THICK)

(Section 500, MORT&H 5th Rev)

1. AGGREGATE COMBINATION PROPATION ADOPED :

SL. NO DESCRIPTION MIX BLEND %
1 26.5 MM 33
2 11.2 MM 25
3 5.6 MM 22
4 Fine Aggregate 20
2. COMBINED GRADING ANALAYSIS :
SIEVE SIZE ACHIVED % PASSING SPECIFICATION LIMIT
37.5 100 100
26.5 95.46 90 – 100
19.0 82.05 71 – 95
13.2 67.18 56 – 80
4.75 42.84 38 – 54
2.36 33.37 28 – 42
0.30 13.80 7 – 21
0.075 3.33 2-8
3. PHYSICAL TEST OF AGGREGATE :
SL. NO DESCRIPTION RESULT OF 26.5 RESULT OF 11.2 RESULT OF 5.6 REQUIRED
MM AGGREGATE MM AGGREGATE MM AGGREGATE
1 F.I & E.I 18.20 % 19.50 % 19.82 % Max. 35 %
2 Water Absorption 0.39 % 0.46 % 0.51 % Max. 2 %
3 Aggregate Impact Value 16.0 % 18.0 % -- Max. 27 %
4 Aggregate Abrasion Value 21.0 % 19.63 % -- Max. 35 %
5 Striping Value 95.0 % 97.0 % 97.0 % Min. 95 %

4. TEST OF BITUMEN (VG-30) :

SAMPLE REF. TESTS CONDUCTED OBTAINED REQUIRED AS PER IS-73-2013
Penetration at 25⁰C, 100gm,5Sec 1/10mm 55 Min. 45
Ductility at 25⁰C cm , Min 61 40 (Min)
Softening Point ⁰C 49 47⁰C Min.
Bitumen (VG-30) Specific Gravity at 27⁰C 1.2 --
Flash & Fire Point ⁰ C 240 220 (Min)
Stripping Value 99 % Min 95 %
Absolute Viscosity at 60⁰ C, Poises 2700 2400-3600

5. TEST OF DBM Gr-2 MIX :

SL No. TESTS CONDUCTED OBTAINED REQUIRED AS PER MORT&H
TABLE 500-11
1 Marshall Stability (Kg) 1008 Min. 917
2 Flow Value (mm) 3.50 2-4 MM
3 % of voids in the mix 3.70 3-5
4 % of voids in mineral Aggregate (VMA) 13.77 11.7 Min.
5 % of voids filled with Bitumen (VFB) 70.20 65-75
6 Bitumen Content % by wt of Total mix 4.55 Min 4.5
7 G.M.M 2.46 --
8 S.P.V 58 --
10 Marshal Density in gm/cc 2.342 --

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Padhuanpada, Proof Road, Balasore- 756001 (Odisha) / Bhimpur, Unit-6, Plot No – 55/56, Behind Maa Shakti Hospital,BBSR - 751020
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ABSTRACT OF BC MIX DESIGN Gr-II (30-40 MM THICK)
(Section 500, MORT&H 5th Rev)

1. AGGREGATE COMBINATION PROPATION ADOPED :

SL. NO DESCRIPTION MIX BLEND %
1 22.4 MM 20
2 11.2 MM 22
3 5.6 MM 25
4 Fine Aggregate 33
2. COMBINED GRADING ANALAYSIS :
SIEVE SIZE ACHIVED % PASSING SPECIFICATION LIMIT
19.0 100 100
13.2 98.88 90 – 100
9.5 77.23 70 – 88
4.75 57.58 53 – 71
2.36 47.21 42 – 58
1.18 39.15 34 – 48
0.600 30.41 26 – 38
0.300 21.50 18 – 28
0.150 15.30 12 – 20
0.075 5.46 4 – 10
3. PHYSICAL TEST OF AGGREGATE :
SL. NO DESCRIPTION RESULT OF 22.4 RESULT OF 11.2 RESULT OF 5.6 REQUIRED
MM AGGREGATE MM AGGREGATE MM AGGREGATE
1 F.I & E.I 18.20 % 19.50 % 19.82 % Max. 35 %
2 Water Absorption 0.39 % 0.46 % 0.51 % Max. 2 %
3 Aggregate Impact Value 16.0 % 18.0 % -- Max. 24 %
4 Aggregate Abrasion Value 21.0 % 19.63 % -- Max. 30 %
5 Striping Value 95.0 % 97.0 % 97.0 % Min. 95 %
6 Polished Stone Value 66 Min 55

4. TEST OF BITUMEN (VG-30) :

SAMPLE REF. TESTS CONDUCTED OBTAINED REQUIRED AS PER IS-73-2013
Penetration at 25⁰C, 100gm,5Sec 1/10mm 55 Min. 45
Ductility at 25⁰C cm , Min 61 40 (Min)
Softening Point ⁰C 49 47⁰C Min.
Bitumen (VG-30) Specific Gravity at 27⁰C 1.2 --
Flash & Fire Point ⁰ C 246 220 (Min)
Stripping Value 98 % Min 95 %
Absolute Viscosity at 60⁰ C, Poises 2700 2400-3600

5. TEST OF BC Gr-2 MIX :

SL No. TESTS CONDUCTED OBTAINED REQUIRED AS PER MORT&H
TABLE 500-11
1 Marshall Stability (Kg) 1005 Min. 917
2 Flow Value (mm) 3.60 2-4 MM
3 % of voids in the mix 3.60 3-5
4 % of voids in mineral Aggregate (VMA) 13.50 11.6 Min.
5 % of voids filled with Bitumen (VFB) 71.30 65-75
6 Bitumen Content % by wt of Total mix 5.46 Min 5.4
7 G.M.M 2.45 --
8 S.P.V 54 --
10 Marshal Density in gm/cc 2.284 --

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Padhuanpada, Proof Road, Balasore- 756001 (Odisha) / Bhimpur, Unit-6, Plot No – 55/56, Behind Maa Shakti Hospital,BBSR - 751020
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DBM BLENDING (Gr-II )

Sieve % of passing Material % of Blending As per
% of Middle
size 26.5 mm 11.2 mm 5.6 mm Fine MoRTH
passing Value
(mm) 33 25 22 20 Specification
Agg. Agg. Agg. Aggregate
37.5 100 100 100 100 33.00 25.00 22.00 20.00 100.00 100 100

26.5 86.24 100 100 100 28.46 25.00 22.00 20.00 95.46 95 90-100

19 45.60 100 100 100 15.05 25.00 22.00 20.00 82.05 83 71-95

13.2 0.54 100 100 100 0.18 25.00 22.00 20.00 67.18 68 56-80

4.75 0.00 23.65 78.59 98.20 0.00 5.91 17.29 19.64 42.84 46 38-54

2.36 0.00 3.62 63.27 92.73 0.00 0.91 13.92 18.55 33.37 35 28-42

0.300 0.00 2.26 11.26 56.61 0.00 0.57 2.48 11.32 13.80 14 7-21

0.075 0.00 1.10 0.32 16.29 0.00 0.28 0.07 3.26 3.33 5 2-8

DBM BLENDING (Gr-II)

% of Passing

Sieve size (mm)

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Padhuanpada, Proof Road, Balasore- 756001 (Odisha) / Bhimpur, Unit-6, Plot No – 55/56, Behind Maa Shakti Hospital,BBSR - 751020
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DBM G-II JOB MIX FORMULA

% Of Permissible JMF JMF MORT&H MORT&H
IS Sieve
Passing Variation Lower Limit Upper Limit Lower Limit Upper Limit

37.50 100.00 (+/-) 8 100.0 100.0 100 100

26.50 95.46 (+/-) 8 92.0 100.0 90 100
19.00 82.05 (+/-) 8 74.1 90.1 71 95
13.20 67.18 (+/-) 7 60.2 74.2 56 80
4.75 42.84 (+/-) 6 36.8 48.8 38 54
2.36 33.37 (+/-) 5 28.0 38.4 28 42
0.30 13.80 (+/-) 4 9.8 17.8 7 21
0.075 3.33 (+/-) 2 1.3 8.0 2 8

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Padhuanpada, Proof Road, Balasore- 756001 (Odisha) / Bhimpur, Unit-6, Plot No – 55/56, Behind Maa Shakti Hospital,BBSR - 751020
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BC Gr-II BLENDING
Sieve % of passing Material % of Blending As per
% of Middle
size 22.4 mm 11.2 mm 5.6 mm Fine MoRTH
20 22 25 33 passing Value
(mm) Agg. Agg. Agg. Aggregate Specification

19 100.00 100 100 100 20.00 22.00 25.00 33.00 100.00 100 100

13.2 94.42 100 100 100 18.88 22.00 25.00 33.00 98.88 95 90-100

9.5 18.66 70.63 100.00 100 3.73 15.54 25.00 33.00 77.23 79 70-88

4.75 1.61 23.65 78.59 98.2 0.32 5.20 19.65 32.41 57.58 62 53-71

2.36 0.00 3.62 63.27 92.73 0.00 0.80 15.82 30.60 47.21 50 42-58

1.180 0.00 0.52 42.11 86.38 0.00 0.11 10.53 28.51 39.15 41 34-48

0.600 0.00 0.00 22.19 75.34 0.00 0.00 5.55 24.86 30.41 32 26-38

0.300 0.00 0.00 11.26 56.61 0.00 0.00 2.82 18.68 21.50 23 18-28

0.150 0.00 0.00 0.92 45.66 0.00 0.00 0.23 15.07 15.30 16 12-20

0.075 0.00 0.00 0.32 16.29 0.00 0.00 0.08 5.38 5.46 7 4-10

BC G-II BLENDING
% of Passing

Sieve size (mm)

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Padhuanpada, Proof Road, Balasore- 756001 (Odisha) / Bhimpur, Unit-6, Plot No – 55/56, Behind Maa Shakti Hospital,BBSR - 751020
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BC G-II JOB MIX FORMULA

% Of Permissible JMF JMF MORT&H MORT&H
IS Sieve
Passing Variation Lower Limit Upper Limit Lower Limit Upper Limit

19.00 100.00 (+/-) 7 100.0 100.0 100 100

13.20 98.88 (+/-) 6 90.0 100.0 90 100
9.50 77.23 (+/-) 6 72.7 84.6 70 88
4.75 57.58 (+/-) 5 56.3 66.3 53 71
2.36 47.21 (+/-) 4 44.9 52.9 42 58
1.18 39.15 (+/-) 4 36.2 44.2 34 48
0.600 30.41 (+/-) 4 27.3 35.2 26 38
0.300 21.50 (+/-) 3 19.7 25.6 18 28
0.150 15.30 (+/-) 3 13.1 19.0 12 20
0.075 5.46 (+/-) 1.5 4.4 7.4 4 10

______________________________________________________________________________________________________________
Padhuanpada, Proof Road, Balasore- 756001 (Odisha) / Bhimpur, Unit-6, Plot No – 55/56, Behind Maa Shakti Hospital,BBSR - 751020