PQC Mix Design 01 (Camp 01) 1
PQC Mix Design 01 (Camp 01) 1
PQC Mix Design 01 (Camp 01) 1
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Secti
142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procuremen
Construction (EPC) Mode
Workability (mm) 20
Proportion One m of Concrete
3
CONTRACTOR
UILDCON LIMITED
ar Burhar)
dition of Aggregate
328
62
896
431
789
155
3.51
H Target Strength Required
28 days 52 MPa
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section
142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement an
Construction (EPC) Mode
ONTRACTOR
LDCON LIMITED
r Burhar)
r Burhar)
r Burhar)
Remarks
Remarks
Remarks
Remarks
Retained
Authority Engineer Rep.
DILIP BUILDCON LIMITED
CLIENT AUTHORITY EN
MADHYA PRADESH ROAD DEVELOPMENT CORPORATION THEME ENGINEERING SE
LIMITED
e)Type of Cement =
k) Workability =
m) Degree of Exposure =
n) Type of Aggregate =
ii) 10 mm Aggregate =
h) Water absorption
i) 26.5 mm Aggregate =
ii) 10 mm Aggregate =
ii) 10 mm Aggregate =
C-13.2 PROPORTION OF VOLUME OF COARSE AGGREGATE AND FINE AGGREGATE CONTENT (IR
= 0.104 M 3
c ) Volume of Fly Ash = Mass of Fly Ash /( SPG of Fly Ash X 1000)
= 0.027 M 3
d ) Volume of Water = Mass of Water /( SPG of Water X 1000)
= 0.133 M 3
= 0.003 M 3
= 0.733 M 3
= 900.09 Kgs
= 435.11 Kgs
i ) Mass of FA (Crushed Sand) = Volume of All in Aggregate X Volume of Fine Agg. X SPG
= 803.01 Kgs
Wt. of Aggregate
Type of Aggregate
(Kg)
26.5 mm 900.09
10 mm 435.11
Water required per cum of concrete (Kgs) = 154.66 (After Correction of water Absorption )
Water (Kg) Cement (Kg) Fly Ash (Kg) Sand (Kg) 26.5 mm (Kg)
Slump Noted:-
Initial slump = 70 mm
After 60min. = 45 mm
After 90min. = 20 mm
Compressive Strength:-
oppur-MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in
Engineering Procurement and Construction (EPC) Mode
40 Mpa
31.5 mm
310 kg/m 3
Moderate
Crushed Aggregate
Superplasticizer
1.09
3.15
2.29
ar Burhar)
ar Burhar)
ar Burhar)
2.995
2.968
2.809
0.42% 0.650%
0.88%
1.80%
NIL
NIL
NIL
0.34
132.60
390
328
62
0.90%
- 40 PQC
44.22
52.00
54.10
Target Strength 28 Days
Strength Obtained N/mm 2
Remarks
N/mm 2
5.00
5.05
6.71
Admixture %
Water- Coarse Aggregate
Trial No Date of Casting by wt. of
Cement Ratio
cement Crushed
Cement Fly Ash Water
Sand
26.5 mm 10 mm
06.11.2015
1 to 0.34 0.9% 328.00 62.00 132.60 803.01 900.09 435.11
08.11.2015
MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State
ing Procurement and Construction (EPC) Mode
Remarks
neer Rep.
DILIP BUILDCON LIMITED
Admixture %
Water- Coarse Aggregate
Trial No Date of Casting by wt. of
Cement Ratio
cement Crushed
Cement Fly Ash Water
Sand
26.5 mm 10 mm
06.11.2015
1 to 0.34 0.9% 328.00 62.00 154.66 788.56 896.31 431.28
08.11.2015
MP/Chhattishgarh Border Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State
ing Procurement and Construction (EPC) Mode
Remarks
neer Rep.
MADHYA PRADESH ROAD DEVELOPME
DILIP BUILDCON LIMITED CORPORATION LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Se
(km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procure
and Construction (EPC) Mode
in (N/
rh Border Section
ring Procurement
RACTOR
N LIMITED
0*150*150
3375
Average
Compressive
Strength
in (N/mm )
2
44.15
44.30
44.22
44.22
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Se
(km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procur
and Construction (EPC) Mode
(N/m
1 9342 3375 2.768 06.11.2015 04.12.2015 28 Days 1210 53.78
2 9296 3375 2.754 06.11.2015 04.12.2015 28 Days 1180 52.44 53.
3 9436 3375 2.796 06.11.2015 04.12.2015 28 Days 1210 53.78
4 9315 3375 2.760 06.11.2015 04.12.2015 28 Days 1240 55.11
5 9341 3375 2.768 06.11.2015 04.12.2015 28 Days 1200 53.33 54.
6 9418 3375 2.791 06.11.2015 04.12.2015 28 Days 1210 53.78
7 9386 3375 2.781 06.11.2015 04.12.2015 28 Days 1220 54.22
8 9291 3375 2.753 06.11.2015 04.12.2015 28 Days 1190 52.89 53.
9 9238 3375 2.737 06.11.2015 04.12.2015 28 Days 1210 53.78
10 9315 3375 2.760 07.11.2015 05.12.2015 28 Days 1210 53.78
11 9404 3375 2.786 07.11.2015 05.12.2015 28 Days 1240 55.11 54.
12 9256 3375 2.743 07.11.2015 05.12.2015 28 Days 1230 54.67
13 9402 3375 2.786 07.11.2015 05.12.2015 28 Days 1210 53.78
14 9344 3375 2.769 07.11.2015 05.12.2015 28 Days 1240 55.11 54.
15 9267 3375 2.746 07.11.2015 05.12.2015 28 Days 1230 54.67
16 9278 3375 2.749 07.11.2015 05.12.2015 28 Days 1200 53.33
17 9314 3375 2.760 07.11.2015 05.12.2015 28 Days 1230 54.67 53.
18 9452 3375 2.801 07.11.2015 05.12.2015 28 Days 1190 52.89
19 9305 3375 2.757 08.11.2015 06.12.2015 28 Days 1220 54.22
20 9368 3375 2.776 08.11.2015 06.12.2015 28 Days 1250 55.56 54.
21 9411 3375 2.788 08.11.2015 06.12.2015 28 Days 1220 54.22
22 9350 3375 2.770 08.11.2015 06.12.2015 28 Days 1180 52.44
23 9229 3375 2.735 08.11.2015 06.12.2015 28 Days 1210 53.78 53.
24 9288 3375 2.752 08.11.2015 06.12.2015 28 Days 1210 53.78
25 9307 3375 2.758 08.11.2015 06.12.2015 28 Days 1230 54.67
26 9428 3375 2.793 08.11.2015 06.12.2015 28 Days 1200 53.33 53.
27 9243 3375 2.739 08.11.2015 06.12.2015 28 Days 1210 53.78
28 9298 3375 2.755 08.11.2015 06.12.2015 28 Days 1250 55.56
29 9401 3375 2.785 08.11.2015 06.12.2015 28 Days 1260 56.00 55.
30 9366 3375 2.775 08.11.2015 06.12.2015 28 Days 1230 54.67
rh Border Section
ring Procurement
RACTOR
N LIMITED
0*150*150
3375
Average
Compressive
Strength
in
(N/mm )
2
53.33
54.07
53.63
54.52
54.52
53.63
54.67
53.33
53.93
55.41
54.10
ority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPM
DILIP BUILDCON LIMITED CORPORATION LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section
to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement and Co
(EPC) Mode
Density Position of
Beam Weight Age in Load in
Volume (cc) Date of casting Date of testing Crack in
No. (gms) days KN
(gm/cc) mm
EPC CONTRACTOR
( As per IS : 516
700*150*150
15750
Flexural Average
Flexural
Strength Strength
N/mm 2
N/mm 2
5.33
4.62 4.92
4.80
5.33
4.98 5.16
5.16
4.62
4.80 4.92
5.33
5.00
For Authority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPMENT
DILIP BUILDCON LIMITED CORPORATION LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Sectio
142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement
Construction (EPC) Mode
Density Flexural
Position of
Beam Weight Volume Age in
No. (gms) (cc)
Date of casting Date of testing
days
Crack in Load in KN Strength
mm N/mm
(gm/cc)
2
TRACTOR
ON LIMITED
( As per IS
00*150*150
15750
Average
Flexural
Strength N/mm 2
6.64
6.87
6.76
6.52
6.99
6.52
6.70
6.58
6.81
6.76
6.71
rity Engineer Rep.
MADHYA PRADESH ROAD DEVELOPMENT
DILIP BUILDCON LIMITED CORPORATION LIMITED
AVERAGE % OF PASSING
% of Passing
Sieve Size mm
Sample 1 Sample 2 Sample 3 Sample 4 Sample 5
MP/Chhattishgarh
f Madya Pradesh on
C CONTRACTOR
BUILDCON LIMITED
Average %
Passing
100
91.21
80.56
58.65
38.70
17.17
6.30
2.64
Remarks:
For EPC Contractor Rep. For Authority Engineer
Remarks:
For EPC Contractor Rep. For Authority Engineer
Remarks:
For EPC Contractor Rep. For Authority Engineer
Remarks:
For EPC Contractor Rep. For Authority Engineer
Remarks:
For EPC Contractor Rep. For Authority Engineer
ADESH ROAD
CORPORATION
TED
hattishgarh Border Section
n Engineering Procurement
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
02.11.2015
32840
Upper
100
95
88
65
55
30
15
5
r Authority Engineer Rep.
ADESH ROAD
CORPORATION
TED
hattishgarh Border Section
n Engineering Procurement
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
02.11.2015
34109
Upper
100
95
88
65
55
30
15
5
r Authority Engineer Rep.
ADESH ROAD
CORPORATION
TED
hattishgarh Border Section
n Engineering Procurement
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
03.11.2015
30915
Upper
100
95
88
65
55
30
15
5
r Authority Engineer Rep.
ADESH ROAD
CORPORATION
TED
hattishgarh Border Section
n Engineering Procurement
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
03.11.2015
37085
Upper
100
95
88
65
55
30
15
5
r Authority Engineer Rep.
ADESH ROAD
CORPORATION
TED
hattishgarh Border Section
n Engineering Procurement
EPC CONTRACTOR
DILIP BUILDCON
LIMITED
E
E 600-3)
29.10.2015
03.11.2015
36915
Upper
100
95
88
65
55
30
15
5
r Authority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPMENT
DILIP BUILDCON LIMITED CORPORATION LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border
Section (km 142/2 to km 245/00) of NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering
Procurement and Construction (EPC) Mode
CLIENT AUTHORITY ENGINEER EPC CONTRACTOR
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCON
CORPORATION LIMITED PVT. LTD. LIMITED
26.5 100.00 100 100 48.00 14.00 38.00 100.00 100.00 100
100
Blending Graph of PQC Mix Design
% of passing
90
% of Passing
80 % of Passing
% of Passing
70
Mid Curve
60
50
40
30
20
10
0
0.0
Sieve Size (mm)
For EPC Contractor Rep. For Authority Engineer Rep.
DEVELOPMENT
MITED
hattishgarh Border
esh on Engineering
PC CONTRACTOR
DILIP BUILDCON
LIMITED
(As
Specification limit
Upper Limit
100
100
100
78
58
35
12
5
ngineer Rep.
MADHYA PRADESH ROAD DEVELOPMENT C
DILIP BUILDCON LIMITED LIMITED
EPC CONTRACTOR
Average % Passing
Sample - 5
100.00 100
83.18 81.50
52.74 51.52
2.64 1.96
1.36 0.87
Average % Passing
Sample - 5
100 100
100 100
100 100
93.38 92.58
2.19 1.98
0.38 0.51
Average % Passing
Sample - 5
100 100
100 100
100 100
100 100
95.36 94.19
43.62 42.17
12.89 13.58
6.35 5.94
IS Sieve Size weight of mat. cumm.wt. %cum. IS Sieve Size weight of mat.
% passing
(mm) Retained retained Retained (mm) Retained
IS Sieve Size weight of mat. cumm.wt. %cum. IS Sieve Size weight of mat.
% passing
(mm) Retained retained Retained (mm) Retained
EPC CONTRACTOR
rts
29.10.2015
01.11.2015
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
5981 21.66 78.34
14142 51.21 48.79
27308 98.89 1.11
27521 99.66 0.34
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
5057 17.93 82.07
13964 49.51 50.49
27657 98.06 1.94
27981 99.21 0.79
For Authority Engineer Rep.
MADH
DILIP BUILDCON LIMITED
IS Sieve Size weight of mat. cumm.wt. %cum. IS Sieve Size weight of mat.
% passing
(mm) Retained retained Retained (mm) Retained
IS Sieve Size weight of mat. cumm.wt. %cum. IS Sieve Size weight of mat.
% passing
(mm) Retained retained Retained (mm) Retained
EPC CONTRACTOR
Reports
29.10.2015
02.11.2015
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
0 0.00 100.00
0 0.00 100.00
0 0.00 100.00
114 6.57 93.43
991 57.15 42.85
1501 86.56 13.44
1634 94.23 5.77
cumm.wt. %cum.
% passing
retained Retained
0 0.00 100
0 0.00 100.00
0 0.00 100.00
0 0.00 100.00
81 5.85 94.15
794 57.33 42.67
1183 85.42 14.58
1304 94.15 5.85
For Authority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPME
DILIP BUILDCON LIMITED
LIMITED
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section (km
NH – 78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement and Construction (
Sampling
Stock Yard (159+000 LHS DBL Camp 1 Near Burhar) Type of material Aggregate
Location
Weight of oven dry sample (A) gms 382 388 394 378
Remarks :-
For EPC Contractor Rep.
AD DEVELOPMENT CORPORATION
LIMITED
EPC CONTRACTOR
IS:
0.2015
1.2015
gregate
378 385
337 342
41 43
Rehabilitation and Up-gradation Two lane with paved shoulders of Shahdol-Anooppur-MP/Chhattishgarh Border Section (km 14
78 Design Length 91.80 km. in the State of Madya Pradesh on Engineering Procurement and Construction (EPC
Sampling Location Stock Yard (159+000 LHS DBL Camp 1 Near Burhar) Date of testing
Type of material
FLAKINESS INDEX
7.28 6.46 8.14 7.30
(%)
Remarks :-
For EPC Contractor Rep.
D DEVELOPMENT CORPORATION
LIMITED
EPC CONTRACTOR
29.10.2015
04.11.2015
Coarse Aggregate
Sample No 5 Average
7.58 7.35
For Authority Engineer Rep.
MADHYA PRADESH
DILIP BUILDCON LIMITED CORPORAT
Date of Testing: 03.11.2015 Sample Location: Stock Yard (159+000 LHS DBL C
50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
Elongation Index=(∑D/∑C)*100=
Total =
For EPC Contractor Rep.
MADHYA PRADESH
DILIP BUILDCON LIMITED CORPORAT
Date of Testing: 03.11.2015 Sample Location: Stock Yard (159+000 LHS DBL C
50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
Elongation Index=(∑D/∑C)*100=
Total =
MADHYA PRADESH
DILIP BUILDCON LIMITED CORPORAT
Date of Testing: 03.11.2015 Sample Location: Stock Yard (159+000 LHS DBL C
50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
Elongation Index=(∑D/∑C)*100=
Total =
MADHYA PRADESH
DILIP BUILDCON LIMITED CORPORAT
Date of Testing: 04.11.2015 Sample Location: Stock Yard (159+000 LHS DBL C
50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
Elongation Index=(∑D/∑C)*100=
Total =
For EPC Contractor Rep.
MADHYA PRADESH
DILIP BUILDCON LIMITED CORPORAT
Date of Testing: 04.11.2015 Sample Location: Stock Yard (159+000 LHS DBL C
50mm-40mm - - - - -
40mm-31.5mm - - - - -
31.5mm-25mm - - - - -
Elongation Index=(∑D/∑C)*100=
EPC CONTRACTOR
DEX
Wt.of Aggregate
retained on thickness Wt.of aggregate retained
on length gauge ( D )
gauge ( C )
- -
- -
- -
2709 459
1676 318
867 116
708 86
334 28
6294 1007
15.9993644741
7.28
23.2761644741
For Authority Engineer Rep.
EPC CONTRACTOR
DEX
Wt.of Aggregate
retained on thickness Wt.of aggregate retained
on length gauge ( D )
gauge ( C )
- -
- -
- -
2020 453
1698 159
865 123
480 78
312 23
5375 836
15.5534883721
6.46
22.0100883721
EPC CONTRACTOR
DEX
- -
- -
- -
3245 -
2004 -
988 -
466 -
288 -
8.14
EPC CONTRACTOR
DILIP BUILDCON LIMITED
DEX
Wt.of Aggregate
retained on thickness Wt.of aggregate retained
on length gauge ( D )
gauge ( C )
- -
- -
- -
3471 -
1992 -
1098 -
490 -
274 -
7.30
For Authority Engineer Rep.
EPC CONTRACTOR
DEX
Wt.of Aggregate
retained on thickness Wt.of aggregate retained
on length gauge ( D )
gauge ( C )
- -
- -
- -
2893 301
1819 125
995 64
629 28
166 16
6502 534
8.21
10.01
18.22
Sampling Location Stock Yard (159+000 LHS DBL Camp 1 Near Burhar) Date of Testing 03.11.2015
Sample No. 1 2 3 4 5
Remark
For EPC Contractor Rep. For Authority Eng
ELOPMENT
ED
9.10.2015
3.11.2015
Average Silt
Content %
2.60
or Authority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPM
DILIP BUILDCON LIMITED CORPORATION LIMITED
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCON LIMITED
CORPORATION LIMITED PVT. LTD.
Remarks :
0.654
For EPC Contractor Rep. For Authority Engine
DEVELOPMENT
MITED
-Anooppur-
Length 91.80
on (EPC) Mode
NTRACTOR
CON LIMITED
p)
MEAN
2.861
2.946
1.00
hority Engineer Rep.
MADHYA PRADESH ROAD DEVELOPM
DILIP BUILDCON LIMITED CORPORATION LIMITED
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCON LIMITED
CORPORATION LIMITED PVT. LTD.
Remarks :
For EPC Contractor Rep. For Authority Engine
DEVELOPMENT
MITED
-Anooppur-
Length 91.80
on (EPC) Mode
NTRACTOR
CON LIMITED
p)
MEAN
2.968
3.047
0.88
hority Engineer Rep.
MADHYA PRADESH ROAD
DILIP BUILDCON LIMITED DEVELOPMENT CORPORATION LIMIT
MADHYA PRADESH ROAD DEVELOPMENT THEME ENGINEERING SERVICES DILIP BUILDCON LIMITED
CORPORATION LIMITED PVT. LTD.
Remarks :
For EPC Contractor Rep. For Authority Engineer
H ROAD
TION LIMITED
Anooppur-
Length 91.80
ction (EPC)
TRACTOR
ON LIMITED
p)
MEAN
2.809
2.959
1.80
ority Engineer Rep.
DILIP BUILDCON MADHYA PRADESH ROAD DEVELOPMENT
LIMITED CORPORATION LIMITED
Location Jaithari
Date of Testing
Proposed Use PQC
Observation Trial - 1
dol-Anooppur-MP/Chhattishgarh
1.80 km. in the State of Madya
n (EPC) Mode
EPC CONTRACTOR
26.10.2015
30.10.2015
Trial - 2
40.77
70.91
100.75
81.04
0.79
2.28
For Authority Engineer Rep.