Installation Guide - Flatpack S Front Wire Shelves (UDOC - 370039.033 - 1 - 2.2) - 1

Installation Manual
Flatpack S 2U US Series,
I and K System
DC Power Family
Doc. No. 370039.033, Issue 2.2
Delta Part No. 5017153100 Published 23-Jun-17
DISCLAIMER
Information in this document is believed to be accurate as of the date of publication and is subject to
change without notice. This document and the information contained herein do not represent either
a commitment or any guarantee on the part of Eltek regarding the reliability, fitness, or compatibility
of the products and procedures described.
While every reasonable effort is made to ensure the accuracy and completeness of this document,
Eltek assumes no responsibility or liability for any damages that may be directly or indirectly
attributed to the use of the information contained within or to any errors or omissions.
No part of this document may be reproduced or transmitted in any form or by any means –
electronic or mechanical, including photocopying and recording – for any purpose without the
expressed consent of Eltek.
Copyright © 2014-2017 Eltek
2925 E. Plano Parkway

Plano, Texas 75074
USA
Phone: +1 (469) 330-9100

Fax: +1 (469) 330-9101
Technical Support
+1 (800) 435-4872
techsupport.us@eltek.com
Sales Support
sales.us@eltek.com
www.eltek.com
Doc. No. 370039.033, Issue 2.2, June 2017

Published 23 June 2017
The latest version of this document and other Eltek product documents are
available online at eltek.sharefile.com.
2 Installation Manual Flatpack S 2U US Series, I and K System – Doc. No. 370039.033, Issue 2.2, June 2017
Table of Contents
Safety and Recommended Practices ..................................................... 5
FCC Compliance Statement...............................................................................................7
1. Overview .......................................................................................... 8
Shelf Specifications .............................................................................................................8
Dimensions (I System Shelves) ...............................................................................9
Dimensions (K System Shelves)........................................................................... 11
Controller Specifications ................................................................................................. 12
Rectifier Specifications .................................................................................................... 13
Input Specifications .......................................................................................................... 14
DC Output Specifications ................................................................................................ 16
Distribution Circuit 50 ............................................................................................. 17
DC Output Wire Sizing ............................................................................................. 21
DC Lug Requirements ............................................................................................. 21
DC Ground .................................................................................................................. 22
Circuit Breakers ........................................................................................................ 22
TPS Fuses .................................................................................................................. 23
GMT Fuse Block ........................................................................................................ 23
2. Installing the Shelf ........................................................................ 25
Prepare for Installation .................................................................................................... 25
Required Tools .......................................................................................................... 26
Torque Settings ....................................................................................................... 26
Unpack the System .......................................................................................................... 26
Mount the System ............................................................................................................ 27
Install the Controller ......................................................................................................... 29
Make Alarm Connections ................................................................................................ 30
Install Temperature Probes ............................................................................................ 31
Connect Input ..................................................................................................................... 33
Input Warnings.......................................................................................................... 33
Input Installation ...................................................................................................... 34
Install Rectifiers ................................................................................................................. 35
Connect DC Output ........................................................................................................... 37
DC Output Warnings................................................................................................ 37
DC Output Installation ............................................................................................ 38
GMT Fuse Connections................................................................................................................. 39
Circuit Breaker Connections ....................................................................................................... 41
Bulk Load and Battery Landing Connections ......................................................................... 43
DC Ground........................................................................................................................................ 46
Power Up System .............................................................................................................. 46
Installation Manual Flatpack S 2U US Series, I and K System – Doc. No. 370039.033, Issue 2.2, June 2017 3
3. Troubleshooting ............................................................................ 48
Problems and Solutions ................................................................................................... 48
Replacement Items ........................................................................................................... 48
Replacing a Controller ............................................................................................ 48
Replacing a Rectifier ............................................................................................... 50
4. Revision Table ................................................................................ 51
Safety and Recommended Practices
IMPORTANT: READ THIS FIRST

SAFETY NOTICES – DC Power Systems
Read and observe all safety statements and requirements on this sheet before
performing any installation or operation work on the power equipment.
Failure to comply with the safety statements and requirements contained in this
document may result in injury and/or equipment damage.
Full product manuals are available online at: eltek.sharefile.com
For use in restricted-access locations only.
Suitable for mounting on concrete or other non-combustible surface only.
WARNING: Failure to size the AC breaker and wiring properly can result in
nuisance breaker trips or even fire. Always follow NEC (national electrical
code) rules and your local company practices when selecting AC wires and
protection devices. For safety, the power supply is required to be reliably
connected to PROTECTIVE GROUND. The PE/ground wire of an AC connection must
be longer than the AC mains/line wires to ensure grounding in case of accidental
disconnection. The equipment is to be connected to supply mains by qualified
personnel in accordance with local and national codes (e.g., NEC, CEC, etc). To avoid
risk of being struck by lightning, do not disconnect and reconnect units during
lightning storms. The output of the power supply is not intended to accessible due
to energy hazards. Rack mounting must be performed in accordance with
instructions provided by the rack manufacturer to avoid potential hazards.
NOTICE: Equipment is intended for deployments where an external Surge

Protective Device (SPD) is utilized.
Wire rated for 90°C is recommended for all DC connections. In practice, wires of a
size larger than the minimum safe wire size are selected for voltage drop
considerations.
The Flatpack S DC Power System operates on an input voltage between 100 V –
250 V AC or DC and 50 or 60 Hz, and produces a regulated DC output of 22–56.0 V,
depending upon the rectifier used.
CAUTION: Hazardous voltage and energy levels are present which can
cause serious shocks and burns and/or death.
WARNING: HIGH LEAKAGE CURRENT! Earth connection is essential before
connecting supply.
CAUTION: Keep hands, hardware and tools clear of the fans. Fans are
thermostatically controlled and will turn on automatically as a function of
temperature.
WARNING: Electrical connections should be made only by qualified

personnel. Current draw, temperature, voltage drop, and wire ampacity
must be correctly calculated for safe operation. Always observe industry
safety standards and codes (e.g., NEC) as well as local and company requirements.
Always use insulated tools when working on live circuits. Never work on power
equipment alone.
CAUTION: ALL RECTIFIERS EMPLOY INTERNAL DOUBLE POLE/NEUTRAL

FUSING. Internal rectifier fuses are not field accessible. Do not attempt to
open or otherwise service these rectifiers. Return defective units to Eltek.
WARNING: For continued protection against fire, only replace a fuse with
another of the same type and rating. Indicating fuses have exposed live
parts. Use caution when replacing or servicing them.
If the plug end of an input line cord is considered to be the primary disconnection
means, then reasonable access must be given to the plug and receptacle area. The
receptacle must be fed with a breaker or fuse according to NEC requirements.
For hard-wired input connections, a readily accessible disconnection device must be
incorporated in the building installation wiring. Select circuit breaker sizes
according to national (NEC) and local electric codes.
Use Underwriters Laboratories (UL)-listed, double-hole lugs for all DC lug
connections to prevent lug rotation and inadvertent contact with other circuits.
It is recommended practice to ensure that all circuit breakers (including those for
DC distribution) are in the OFF position during both installation and removal.
Alarm contacts are rated for a maximum voltage of 60 V, SELV (Safety Extra Low
Voltage) and a maximum continuous current of 0.5A. Connection and mounting
torque requirements are listed in Table 9.
Rectifiers should be shipped in separate boxes, as provided by Eltek.
If using a DC input, a breaker must be installed in front of the rectifiers.
FCC Compliance Statement
NOTICE: Changes or modifications to the system not expressly approved by
Eltek could void the user's authority to operate the system.
The power system complies with Part 15 of Federal Communications Commission

(FCC) Rules. Its operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference
that may cause undesired operation.
If the system causes harmful interference to radio or television reception, which

can be determined by turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the system and the receiver.
• Connect the system to an outlet of a circuit different from that to which the
receiver is connected.
• Consult the dealer or an experienced radio/television technician for help.
1. Overview
Flatpack S Shelves are two (2) rack units, 19" wide power shelves that can be used
in open relay racks or cabinet applications with 24V or 48V equipment. The shelves
can house a microprocessor controller and up to six Flatpack S rectifiers, for a
maximum system capacity up to 200A. The power shelf operates on an input
voltage between 100 – 250V (see Table 2 on page 13 for more detail); temperature
range is –40°C to 65°C (see temperature derating in Table 3 on page 13).
Controller Section 6 Rectifier Positions
Distribution
Section
Figure 1 – Shelf Overview (I System Shelf)
Figure 2 – Shelf Overview (K System Shelf)
Shelf Specifications
Flatpack S shelves have various distribution options, as described in the following
table. (Controllers and rectifiers are purchased separately; for additional
information about the controller, see “Controller Specifications,” on page 12.)
Table 1 – Shelf Guide Table
Nominal Number of Number of

Wire Circuit Input Battery Number of Bulk
Shelf Part Number Output Battery Load
Direction Number* Type LVD GMT Fuses Output
Voltage Breakers Breakers
FPSI50I-ANL-VC Front 50 Individual – 48 Yes 0 4 10 Battery

FPSI50I-ANS-VC Front 50 Individual – 48 No 0 4 10 Battery
FPSI56I-ANL-VC Front 56 Individual – 48 Yes 2 2 10 Load
FPSI56I-ANS-VC Front 56 Individual – 48 No 2 2 10 Load
FPSI56I-BPL-VC Front 56 Individual +24 Yes 2 2 10 Load
FPSI57I-ANL-VC Front 57 Individual – 48 Yes 4 0 10 Load
FPSI57I-ANS-VC Front 57 Individual – 48 No 4 0 10 Load
FPSK59I-ANL-VC Rear 59 Individual – 48 Yes 2 4 10 Load
FPSK59I-ANS-VC Rear 59 Individual – 48 No 2 4 10 Load
∗
Refer to “DC Output Specifications” section (p. 16) for schematic diagram for each circuit.
Dimensions (I System Shelves)
Figure 3 – Shelf Dimensions, Top View (I System Shelves)
Figure 4 – Shelf Dimensions, Front View (I System Shelves)
Figure 5 – Shelf Dimensions, AC Side (I System Shelves)
Figure 6 – Shelf Dimensions, Distribution Side (I System Shelves)
Dimensions (K System Shelves)
Figure 7 – Shelf Dimensions, Top View (K System Shelves)
Figure 8 – Shelf Dimensions, Front View (K System Shelves)
Figure 9 – Shelf Dimensions, AC Side (K System Shelves)
Figure 10 – Shelf Dimensions, Distribution Side (K System Shelves)
Controller Specifications
These shelves use the Smartpack S microprocessor controller. The controller
configuration must match the voltage of the rectifiers. The standard options are:
• 48V (Part number SPS-FPS200-A01-VV)
• 24V (Part number SPS-FPS200-B01-VV)
If you have ordered a custom configuration (not listed here), the parameters have
been set to match your system. If you need to order a replacement controller with a
custom configuration, use the part number found on the product label.
Figure 11 – Smartpack S Controller
Rectifier Specifications
These shelves use the Flatpack S rectifier modules. Specifications for the rectifiers
are listed in Table 2.
Figure 12 – Flatpack S Rectifier
Table 2 – Rectifier Specifications
Nominal DC Output Max DC Maximum Rated Input Operating Input

Part No. DC Voltage Voltage Output DC Output Voltage Voltage
(V DC) (V DC Range) Current (A) Power (W) (V AC or DC) (V AC or DC Range)
185 – 300 (full power)
241122.105.VC 48 43.5 – 57.6 20.9 1000 100 – 250
85 – 185 (de-rated)
241122.125.VC 48 43.5 – 57.6 37.5 1800 100 – 250
85 – 195 (de-rated)
241122.205.VC 24 21.5 – 28 41.7 1000 100 – 250
85 – 185 (de-rated)
Table 3 – Rectifier Temperature De-Rating
Output Power
Rectifier
45°C 55°C 65°C
241122.105.VC
1000W 900W 800W
48V/1000W
241122.125.VC
1800W 1600W 1400W
48V/1800W
241122.205.VC
1000W 850W 700W
24V/1000W
Typical and maximum values of heat dissipation for Eltek rectifiers are listed in
Table 4. “Typical” is calculated at nominal AC or DC input voltage, DC output
voltage and 50% load. “Maximum” is calculated at nominal AC or DC input, DC
output voltage and 100% load. A minimum of 2" of space is required at the front
and rear of the shelf.
NOTE: Heat dissipation greater than the objectives listed in GR-63-CORE may occur.
Additional equipment room cooling may be required.
NOTE: Values listed in Table 4 are per rectifier rather than the sum of a fully-
populated shelf.
Table 4 – Heat Dissipation

Typical load (50%) Maximum load (100%)
Part No. at nominal input at nominal input
BTU/hr Watts BTU/hr Watts
241122.105.VC
96 28 200 59
48V/1000W
241122.125.VC
148 43 409 120
48V/1800W
241122.205.VC
145 42 307 90
24V/1000W
Input Specifications
Depending on the configuration, the Flatpack S power shelves use six AMP
MATE-N-LOK connectors to power one rectifier per connector.
For MATE-N-LOK connectors, optional cables, unterminated on one end, allowing for
a single input plug into two MATE-N-LOK connectors, are available from Eltek, to
power two rectifiers per line cord. Cables vary depending on the length, breaker
size, or receptacle rating. Contact your Inside Sales Representative to find the
correct cable for your shelf.
N+1 DC Out
Rectifiers
1 2 3 4 5 6
Input
Input
Input
Input
Input
Input
Figure 13 – Input Wiring Architecture
WARNING: Each input must be grounded.
WARNING: Hazardous energy is present in the system once the input service
panel circuit breakers are activated. Exercise caution when the system is
powered.
WARNING: Protection of persons against electric shock. Input voltage from

the power supply might be present. Improper connection may cause
damage or serious injury. Make sure the input service panel circuit breakers feeding
the system are OFF and locked out during installation, especially while making cable
connections. Use a voltmeter to check the presence of voltage from the supply.
Ensure that all power switches are in the OFF position at the supply. Before
performing maintenance, either unplug or disconnect the equipment from the
power source in order to reduce the risk of electric shock or other possible hazards.
NOTE: The ampacity of the wire must always be greater than or equal to the
protection device (fuse or circuit breaker) regulating the wire, regardless of voltage
drop calculations.
To size inputs properly, follow the specifications in Table 5. Failure to size the
input breaker and wiring properly can result in nuisance breaker trips or even fire.
If you anticipate growth, size the input breaker and wiring for the expected
capacity. Always follow NEC (National Electrical Code) rules and local or company
practices when selecting input wires and protection devices.
Table 5 – Input Breaker Recommendations
Number of
Part No. Breaker Size
Modules per Input
1 15A
241122.105.VC
2 15A
1 15A
241122.125.VC
2 30A
1 15A
241122.205.VC
2 15A
DC Output Specifications
There are different configurations, each one based on battery and load
connections, and designated by a circuit number.
• Distribution Circuit 50; see page 17 – Ten (10) fuses and four (4) breakers for
load; two (2) bulk for battery connections.
• Distribution Circuit 56; see page 18 – Ten (10) fuses, two (2) bulks and two (2)
breakers for load; two (2) breakers for battery.
• Distribution Circuit 57; see page 19 – Ten (10) fuses and two (2) bulks for
load; four (4) breakers for battery.
• Distribution Circuit 59; see page 20 – Ten (10) fuses, one (1) bulk and four (4)
breakers for load; two (2) breakers for battery.
Distribution Circuit 50
The 50-series distribution circuit contains ten (10) GMT fuse and four (4) load
breaker-protected output positions that are front accessible, as well as two (2) bulk
battery outputs that are accessible from the top (near the rear of the shelf).
Optional
HOT 1 2 3 4
Shunt LVBD
1 2 10
Rectifiers
10 GMT Fuse 4 Circuit Breaker Top Access

Compression Front Wire Double ¼”-20
Terminals #10-32 Studs Studs
RTN Extra Ground

Figure 14 – Circuit 50 Diagram
Overcurrent protection devices for this system are UL-listed bullet-style breakers of
up to 100A and GMT fuses of up to 15A. The distribution as a whole has a total
rating of 200A, depending on the model and number of rectifiers used. The GMT
fuse blocks have a total rating of 60A. For additional details about thermal
considerations see “Circuit Breakers” on page 22, and “GMT Fuse Block” on page 23.
GMT fuse connections are made on a compression-style terminal block. The

maximum wire size for fuse connections is 12 AWG. Select wire sizes for each GMT
fuse connection according to fuse current rating.
The four (4) circuit breaker positions have landings with #10-32 studs on ⅝"
centers for two-hole lugs. The maximum tongue width for lugs is 0.55”. Select wire
sizes for each position according to breaker current rating. An extra landing for a
two-hole lug is provided on the circuit breaker return bus. Use this extra connection
to connect a DC ground if needed.
Battery output consists of two landings per polarity with ¼"-20 studs on ⅝" centers
for two-hole lugs. The landings are located on the top side of the system, near the
rear. The maximum tongue width for battery connections is two (2) lugs at 0.52".
The bulk output connections have a shunt and an optional LVBD. Shelves with the
optional LVBD are listed in Table 1.
Circuit 56 contains ten (10) GMT fuse and four (4) breaker-protected output
positions, two for load and two for battery, that are front accessible, as well as two
(2) unprotected bulk outputs that are accessible from the top (near the rear of the
shelf). Total maximum DC output from the rectifiers is up to 200A; nevertheless,
because of the battery breaker ratings, the load should not be sized for more than
160A.
up to 100A and GMT fuses of up to 15A. The GMT fuse blocks have a rating of 60A.
For additional details about thermal considerations see “Circuit Breakers” on page
22, and “GMT Fuse Block” on page 23.

The four (4) circuit breaker positions have landings with #10-32 studs on ⅝" centers
for two-hole lugs. The maximum tongue width for lugs is 0.55". Select wire sizes for
each position according current rating. An extra landing for a two-hole lug is
provided on the circuit breaker return bus. Use this extra connection to connect a
DC ground if needed. The bottom two positions (C and D) have a shunt and an
optional LVBD. Shelves with the optional LVBD are listed in Table 1.
The bulk output consists of two landings per polarity with ¼"-20 studs on ⅝"
centers for two-hole lugs. The landings are located on the top side of the system,
near the rear. The maximum tongue width for bulk connections is two (2) lugs at
0.52".
The 57 distribution circuit contains ten (10) GMT fuse and four (4) breaker-
protected output positions that are front accessible, as well as two (2) unprotected
bulk outputs that are accessible from the top (near the rear of the shelf).
up to 100A and GMT fuses of up to 15A. The distribution as a whole has a rating of
up to 200A, depending on the model. The GMT fuse box has a rating of 60A. For
additional details about thermal considerations see “Circuit Breakers” on page 22,
and “GMT Fuse Block” on page 23.
The four (4) circuit breaker positions have landings with #10-32 studs on ⅝" centers
provided on the circuit breaker return bus. Use this extra connection to connect DC
ground. All four positions have a shunt and an optional LVBD. Shelves with the
optional LVBD are listed in Table 1.
Bulk output consists of two landings per polarity with ¼"-20 studs on ⅝" centers for
two-hole lugs. The landings are located on the top side of the system, near the
rear. The maximum tongue width for bulk connections is two (2) lugs at 0.52".
The 59 distribution circuit contains ten (10) GMT fuse and six (6) breaker-protected
output positions, four for load and two for battery, as well as one (1) unprotected
bulk output. Total maximum DC output from the rectifiers is up to 200A;
nevertheless, because of the battery breaker ratings, the load should not be sized
for more than 160A.
up to 100A and GMT fuses of up to 15A. The GMT fuse blocks have a rating of 60A.
For additional details about thermal considerations see “Circuit Breakers” on page
22, and “GMT Fuse Block” on page 23.

The six (6) circuit breaker positions have landings with ¼"-20 studs on 5/8" centers
provided on the circuit breaker return bus. Use this extra connection to connect a
DC ground if needed. The two positions on the left (A and B) have a shunt and an
optional LVBD. Shelves with the optional LVBD are listed in Table 1.
The bulk output consists of one (1) landing with ¼"-20 studs on 5/8" centers for a
two-hole lug. The landing is located to the right of the circuit breaker landings, next
to the GMT fuse connections. The maximum tongue width for the bulk connection is
0.6".
DC Output Wire Sizing
There are two main considerations for sizing DC wire, ampacity and voltage drop.
Ampacity refers to a safe current carrying level as specified by non-profit
organizations such as the NFPA. Voltage drop is simply the amount of voltage loss
in a length of wire due to ohmic resistance of the conductor. In general, ampacity
considerations will drive wire selection for short loop lengths (less than 50 feet) and
voltage drop will drive wire selection for long loop lengths (greater than 50 feet).
The National Electric Code provides values for various sizes, bundles of 3 or more
wires, ambient temperature correction factors, and insulation temperature rated
wire. ALWAYS FOLLOW NEC RULES AND YOUR LOCAL COMPANY PRACTICES WHEN
SELECTING DC WIRING AND PROTECTION.
The size of wires for DC circuit breakers must be based on the breaker size rating.
The size of wires for DC GMT fuses must be based on the GMT fuse size rating. The
selection of unprotected DC output wires is based on the total rectifier capacity of
the shelf.
DC Lug Requirements
Table 6 and Table 7 list lug part numbers that can be used for circuit breaker and
bulk output connections. The part numbers are for lugs used with flex conductor
cable. Consider the type of wire and your company’s requirements when
determining the exact type of lug. Burndy lugs are not required, but are listed for
convenience, as parts compatible with Flatpack S systems.
Table 6 lists the available lugs for use with the I System circuit breaker output
connections and DC ground.
Table 6 – Lug Part Number for #10 Stud DC Output Connections
Wire Size Burndy Lug

Description
AWG mm2 Part number
10 6 YAV102TC10 Double hole lug with #10 holes and 5/8" centers
8 10 YA8CL2TC10 Double hole lug with #10 holes and 5/8" centers
6 16 YAV6C-L2TC10-FX Double hole lug with #10 holes and 5/8" centers
4 25 YAV4C-L2NT10-FX Double hole lug with #10 holes and 5/8" centers
2 35 YAV2C-L2NT10-FX Double hole lug with #10 holes and 5/8" centers
Table 7 lists the available lugs for use with the bulk connections, K system circuit
breaker output connections and DC ground.
Table 7 – Lug Part Number for 1/4" Stud DC Output Connections
Wire Size Burndy Lug

Description
AWG mm2 Part number
10 6 YAV102TC14 Double hole lug with 1/4" holes with 5/8" centers
8 10 YA8CL2TC14 Double hole lug with 1/4" holes with 5/8" centers
6 16 YAV6C-L2TC14-FX Double hole lug with 1/4" holes with 5/8" centers
4 25 YAV4C-L2NT14-FX Double hole lug with 1/4" holes with 5/8" centers
2 35 YAV2CL2NT14-FX Double hole lug with 1/4" holes with 5/8" centers
1 – YAV1CL2NT14-FX Double hole lug with 1/4" holes with 5/8" centers
DC Ground
A dedicated DC ground is recommended, and may be connected to any return
position. The circuit breaker return bus bar has an extra connection for this
purpose, as shown in Figure 44 on page 46. This connection has double #10-32
studs (I system), 1/4”-20 (K system) with 5/8” centers. The ground wire should be
equivalent (or greater) in size and insulation to the largest size wire used in the
system. All return connections are internally connected.
Circuit Breakers
Each breaker position can accept a breaker rating up to 100A.
NOTE: The current through a breaker should not exceed 80% of the rated value of
the breaker. For example, do not connect loads of more than 60A to a 75A circuit
breaker, or more than 80A to a 100A breaker. For power systems with circuit 56, do
not exceed 70A through each load breaker in ambient temperatures above 50°C.
Circuit breakers (sold separately) are UL-listed bullet style and install into the
breaker connection points. Follow national, local, and company codes for sizing and
installation. If circuit breakers supplied by Eltek are not used, the system requires
agency-approved listed breakers with isolated (dry) alarm contacts. In addition,
alarm contacts should short-circuit between the NC (normally closed) and
C (common) connections in a tripped state.
TPS Fuses
TPS style fuses can be used in place of circuit breakers. Nevertheless, for
I systems, due to the increased depth of the fuse holder over a circuit breaker, you
cannot install a TPS fuse in the lowest position, as shown in Figure 37, on page 42.
Fuse holder
TPS fuse
Alarm tab Alarm

indicator
fuse
Figure 18 – TPS Fuse and Fuse Holder
GMT Fuse Block

The GMT fuse block is rated for a maximum of 60A. Each fuse slot can use a
maximum fuse rating of 15A.
NOTE: For loads larger than 6A per fuse, fuse slots should be left unpopulated on
either side to provide adequate heat dissipation. See Table 8 for the recommended
fuse position configurations for specific maximum loads per fuse circuit.
Table 8 – Recommended Fuse Configurations
Fuse Block Fuse Configuration for Load Current Up To …

Position 6A per Fuse 10A per Fuse 12A per Fuse
1 FUSE FUSE FUSE
2 FUSE
3 FUSE FUSE
4 FUSE FUSE
5 FUSE FUSE
6 FUSE
7 FUSE FUSE FUSE
8 FUSE
9 FUSE FUSE
10 FUSE FUSE
As shown in Table 8, fuses may be installed in consecutive fuse slots for loads up to
6A per fuse. For loads up to 10A per fuse, one fuse slot should be left unpopulated
between each fuse. For loads up to 12A per fuse, both slots on either side of each
fuse should be left unpopulated.
NOTE: It is recommended that current through a fuse not exceed 80% of the rated
value of the fuse. Do not connect loads to the GMT fuse block that will draw more
than 12A per circuit (80% of the 15A rating per fuse slot) or 60A total load.
2. Installing the Shelf
The installation procedure for the Flatpack S System includes the following tasks.
1. Unpack the system (see page 26).
2. Mount the system (see page 27).
3. Install the Controller (see page 29).
4. Make Alarm Connections (page 30).
5. Install Temperature Probes (page 31).
6. Connect Input (page 33).
7. Connect DC Output (page 37).
Prepare for Installation

Before installing the Flatpack S 2U series shelf in a rack, note the following rack
safety requirements:
• Elevated Operating Ambient: If installed in a closed or multi-unit rack
assembly, the operating ambient temperature of the rack environment may
be greater than room ambient. Therefore, consideration should be given to
installing the equipment in an environment compatible with the maximum
ambient temperature (Tma) specified by the manufacturer.
• Reduced Air Flow: Installation of the equipment in a rack should be such that
the amount of air flow required for safe operation of the equipment is not
compromised. A minimum gap of 2" in front and behind the system is required
for proper airflow.
• Mechanical Loading: Mounting of the equipment in the rack should be such
that a hazardous condition is not achieved due to uneven mechanical loading.
• Circuit Overloading: Consideration should be given to the connection of the
equipment to the supply circuit and the effect that overloading of the
circuits might have on over-current protection and supply wiring. Appropriate
consideration of equipment nameplate ratings should be used when
addressing this concern.
• Reliable Earthing: Reliable earthing of rack-mounted equipment should be
maintained. Particular attention should be given to supply connections other
than direct connections to the branch circuit (e.g. use of power strips).
Required Tools
The power system is designed to be installed with a minimum number of commonly
available tools.
• #1 Phillips screwdriver
• 1/8″ Flat head screwdriver
• Torque wrench
• 5/16″, 3/8″, and 7/16″ box wrenches, sockets, and nut drivers
• Wire and cable strippers
• Wire and cable crimpers
Torque Settings
Table 9 lists recommended torque settings for all mechanical and electrical
connections according to screw or nut size.
Table 9 – Recommended Torque Settings (in-lbs.)
Screw or
Minimum Maximum
Nut Size
#8-32 15 17
#10-32 20 22
#12-24 40 42
¼” - 20 50 58
GMT Fuse
3 4
Terminal Block
Unpack the System

Before unpacking the power system, note any physical package damage that could
indicate potential damage to the contents. After removing the system from boxes
and packing material, inspect for any shipping or other damage. Contact the
shipping service immediately if you notice any damage.
Have all tools, wires, cables, and hardware within easy reach. The electronics in the
system are sensitive to contaminants. Therefore, to the extent possible, ensure a
clean work environment (free of debris, dust, and foreign material). Care should be
taken during the installation process to prevent exposure of the equipment to wire
clippings. If possible, rectifiers should remained sealed in their shipping boxes until
the shelf wiring is complete.
Mount the System

The shelves are to be installed in a standard 19″ rack. Eltek recommends that one
person hold the shelf in position in the rack while another person secures it to the
rack. Use the mounting hardware shipped with the system (#12-24 screws), and a
5/16″ socket for mounting the system to the rack. For recommended torque
settings, see Table 9. A minimum gap of 2” in front and behind the system is
required for proper airflow.
Mounting brackets
(mid-mount)
Figure 19 – Front View of I System (mid-mount)
Mounting brackets
(flush-mount)
Figure 20 – Front View of K System (front-mount)
Both I and K systems ship with mid-mount brackets. Optional flush-mount brackets
are available for K systems. If using flush-mount brackets, remove the mid-mount
brackets, and put the flush mount brackets in their place.
Note: Due to the position of the flush-mount brackets, not all holes are used for
mounting screws. Refer to Figure 21.
Flush-mount
Mounting Screws
Mid-mount
One screw underneath
Mounting brackets (distribution side)

One screw on top
Mounting Screws
Mid-mount Flush-mount
Mounting brackets (controller side)
Figure 21 – Mounting Brackets
Note: Systems using flush-mount brackets require the alarm wires to be routed
through the access hole on the rear of the shelf. See “Make Alarm Connections,” on
page 30, for additional details.
Install the Controller
The Smartpack S controller is designed for the Flatpack S power system. Install the
controller into the controller slot, which is on the left side of the shelf (see Figure
19). Only gentle force is required to fully install the controller module. If the
controller does not mate with the backplane, simply withdraw the controller,
realign, and try again.
To mount the Smartpack S controller:
 Locked  Unlocked
(position 1) (position 2)
Figure 22 – Mounting the Controller
1. Ensure that the controller is unlocked. Using a screwdriver, turn the locking
screw to the unlocked position (position #2 on face of controller).
Note: When the mechanism is locked (position #1), the Ethernet port can be
accessed by sliding the front section of the controller forward from within
shelf. The controller can be mounted in the power shelf with the locking
screw in either locked and unlocked positions, but the recommended practice
is to keep the controller unlocked during installation and removal, until the
unit is properly in place.
For shelves with flush-mount brackets: Because the space produced by the
flush-mount brackets is limited to 1", Ethernet cables with long, molded
connectors may not fit. (For convenience, right-angle Ethernet cables may be
purchased from Eltek.)
2. Insert the controller by sliding it fully into the power shelf (providing support
from underneath), so that it makes proper contact.
Figure 23 – Inserting the Controller
3. Lock the controller by using a screwdriver to turn the locking screw to the
locked position (position #1). When removing the controller from the shelf,
ensure that the screw in the unlocked position (#2); see details in the section,
“Replacing a Controller,” on page 48.
Make Alarm Connections

The Smartpack S provides six dry-contact Form-C relays, with spring connections,
for output alarms. Wire conductor size can range between 20 – 26 AWG. Strip
length is 0.3 inches.
Relay Outputs
Relay Outputs
1 2 3 4 5 6
NC C NO NC C NO NC C NO NC C NO NC C NO NC C NO
Figure 24 – Relay Outputs
To make alarm connections:
1. Route your alarm cable from alarm transport equipment to the controller. An
access hole is available on the rear of the shelf if front access is limited.
Note: If using flush-mount brackets, you must route the alarm cables
through the rear hole. Ensure enough length on the cables to allow removal
of the controller.
Figure 25 – Rear Access Hole
2. Remove the relay output terminal blocks from the controller.

3. Insert first wire from twisted pair into the Common connection of the
terminal block.
4. Insert the other wire from twisted pair into either the Normally Open or
Normally Closed connection of the terminal block, according to company
standards.
5. Repeat steps 3 and 4 for additional alarm connections.
6. Replace the terminal blocks into the controller.
Install Temperature Probes

There are six configurable inputs (NO, NC, Volt, Temperature). Inputs 1 –4 are for
temperature probes to monitor battery or ambient temperature.
Note: Temperature probes are sold separately by Eltek.
Temperature
Probe Inputs
Configurable Inputs
1 2 3 4 5 6
+ – + – + – + – + – + –
Figure 26 – Configurable Input
To connect temperature probes to the controller:

1. Route your temperature probe to the controller. An access hole is available
on the rear of the shelf if front access is limited. (See Figure 25 on page 31.)
Note: If using flush-mount brackets, you must route temperature probes
through the rear hole. Ensure enough length on the cables to allow removal
of the controller.
2. Remove the Config Input terminal blocks from the controller.
3. Insert first wire from temperature probe into the positive (+) connection of
the terminal block.
Note: Temperature probe is not polarity sensitive, so either wire can be
inserted into positive connection.
4. Insert the other wire from temperature probe into the negative (–)
connection of the terminal block.
5. Replace the terminal blocks into the controller.
6. Route your temperature probe cable from the controller to the batteries, or
to the location for monitoring ambient temperature.
If the probe is being used for ambient temperature, this procedure is
complete. If the probe is being used for battery monitoring, continue with
next step.
To activate temperature probe inputs, follow the steps in the Configuration
Guide: Eltek Controllers (Doc. No. 370013.063).
7. Connect the sensor-end of the temperature probe cable to the battery post
at the midpoint of the battery string, or in between the battery blocks at the
midpoint of the battery string, if using a temp probe with a thermistor.
Connect Input
Before making input connections, read the following “Input Warnings,” and then
proceed to “Input Installation” on page 34.
Input Warnings
WARNING: Each input feed must be grounded. Always make ground
connections first.
WARNING: HIGH-LEAKAGE CURRENT IS PRESENT. EARTH CONNECTION IS

ESSENTIAL BEFORE CONNECTING THE SUPPLY.
NOTICE: Hazardous energy is present in the system once the input service panel
circuit breakers are activated. Exercise caution when opening doors and accessing
equipment when the system is powered.

must be correctly calculated for safe operation. Always observe industry safety
standards and codes (e.g., NEC) as well as local and company requirements. Always
use insulated tools when working on live circuits. Never work alone.
WARNING: Protection of persons against electric shock:
Input voltage from the power supply is present. Improper connection may cause
damage or serious injury. Make sure the input service panel circuit breakers feeding
the system are OFF and locked out during installation, especially while making cable
connections. Use a voltmeter to check the presence of voltage from the supply.
Ensure that all power switches are in the OFF position – in the system, devices, and
at supply. Improper wiring may cause bodily injury and equipment damage. Before
performing maintenance, either unplug or disconnect the equipment from the
power source in order to reduce the risk of electric shock or other possible hazards.
NOTICE: The ampacity of the wire must always be greater than or equal to the
protection device (fuse or circuit breaker) regulating the wire, regardless of voltage
drop calculations.
WARNING: Shock hazard! Make sure all power sources are off or
deactivated before making electrical connections. Input mains should
remain off until all electrical connections are terminated and verified.
Eltek recommends that this product be protected by a surge protector that meets
the applicable criteria of GR-974-CORE. Failure to utilize this appropriate surge
protector could result in susceptibility to lightning surges or create a potential
hazard due to power faults.
Input Installation
To install the input connections, complete the following steps. For additional
information about breaker sizing, see “Input Specifications” on page 14.
To connect input using MAT-N-LOK connectors:
Controller
Input
Connectors
Input to
6 3 5 2 4 1 Rectifier
Assignments
Figure 27 – Input Connections, I System Shelves
6 5 4
Input
Connectors
Input to
Rectifier
Assignments
3 2 1
Figure 28 – Input Connections, K System Shelves
1. Route the input cables from input breaker or receptacle to the input
connections on the shelf.
2. Insert cable(s) into desired connector(s)
Note: For installations using two MATE-N-LOK connectors per feed, connect
the first feed to positions 1 and 4; connect the second feed to positions 2
and 5, and connect the third feed to positions 3 and 6 (see Figure 27).
Do NOT activate input breakers at this time.
Install Rectifiers
Before installing rectifiers, refer to “Rectifier Specifications,” on page 13.
To install the Flatpack S rectifiers complete the following steps:
 Unlocked
 Locked
Figure 29 – Mounting the Rectifiers
1. Activate input power to the shelf by inserting plugs into receptacles, or by

turning on input breakers.
2. Ensure that all rectifiers are unlocked. Using a screwdriver, turn the locking
screw to the unlocked position ( ).
Note: The rectifier can be mounted in the power shelf with the locking screw
in either locked and unlocked positions, but the recommended practice is to
keep the rectifier unlocked during installation and removal, until the unit is
properly in place.
3. Insert the first rectifier into position # 1 by sliding it fully into the power shelf
(providing support from underneath), so that it makes proper contact.
4 5 6
1
2 3
Figure 30 – Inserting the Rectifiers
• The rectifier LEDs illuminate, with the green light remaining on. Fans are
regulated by ambient temperature and will turn on or off as needed.
• The controller screen displays the Eltek logo, and then moves to the main
status screen, showing System Normal; the green controller LED is also
on. If any alarms are activated, refer “Troubleshooting” on page 48.
4. Install additional rectifiers individually, in sequence, according to the position
numbers indicated in Figure 30. Wait for each rectifier to display the green
LED, before installing the next rectifier.
This procedure establishes the proper rectifier IDs within the controller. The
IDs are retained (based on rectifier serial numbers) in the controller, even
through loss of power. After all rectifiers are installed, proceed to the next
step.
5. Lock each rectifier into place, using a screwdriver; turn the locking
mechanism counter-clockwise into the locked position ( ).
6. While the system is powered, verify polarity, based on expected output
voltage and polarity in Table 1 on page 9. Use a multimeter across the return
bus bar and one of the circuit breaker bullet holes.
Circuit breaker
bullet holes Return bus bar
Figure 31 – Verifying Polarity (I System shown for reference)
If the polarity does not match expectations, stop the installation procedure
and call Eltek tech support.
7. Power down the system, by turning off input breakers or removing plugs
from receptacles, leaving rectifiers installed.
Connect DC Output
Before making DC connections, read the following DC Output Warnings, and then
proceed to “DC Output Installation” on page 38.
DC Output Warnings
must be correctly calculated for safe operation. Always observe industry safety
standards and codes (e.g., NEC) as well as local and company requirements.
Always use insulated tools when working on live circuits. Never work alone.
WARNING: It is very important to verify polarity of all shelf connections, as

well as of batteries, before connecting batteries to the shelf. A wrong
connection can cause the system not to work properly, can damage the shelf, and
may cause bodily harm. For continued protection against fire, replace a fuse with
another of only same type and rating. Indicating fuses have exposed live parts. Use
caution when replacing or servicing them.
Measure the voltage difference between battery leads and panel bus work. The
voltage difference should be within 1V. If necessary, adjust the system float
voltage so that there is less than 1V between the battery bus and battery lead.
Make output and return connections and torque according to specifications in Table
9.
CAUTION: Circuit breakers (both load and battery if equipped) should be in

the “OFF” position when installed in the system. Verify correct polarity
BEFORE connecting batteries. Make sure the battery breaker actuator is in the OFF
(down / “O”) position during installation. Do not turn the breaker actuator ON (up /
“|”) until successful system turn-up. The output of the power supply is not intended
to be accessible due to energy hazards.
NOTICE: If there are no breakers or fuses in line with the battery bus, an
external battery breaker or fuse is needed.
DC Output Installation
There are three different distribution options: GMT fuses, circuit breakers, and bulk
connections. (Fuses and circuit breakers are sold separately.) To install the DC
connections complete the applicable steps given in the following sections:
• “GMT Fuse ” on page 39
• “Circuit Breaker” on page 41
• “Bulk Load and Battery Landing” on page 43
• “DC Ground” on page 46
For additional information about output circuit configurations, see “DC Output
Specifications” on page 16.
Note: Use the distribution label card – located on the door of the distribution
section – to label and record fuse and breaker location/information.
To open the distribution door, loosen the thumb screw holding the door in place.
Thumb Screw
Figure 32 – Distribution Door Open, I Systems (left), K Systems (right)
GMT Fuse Connections

Before installing GMT connections, refer to “GMT Fuse Block,” on page 23 for
important information about fuse placement.
1 GMT Fuse Positions
10
Figure 33 – DC Distribution, Front View (I Systems)
1
10
GMT Output GMT Return

Figure 34 – DC Distribution, Side View (I Systems)
Front, left side of shelf Rear connections on shelf
GMT Fuse
Positions
1 10
GMT Return GMT Output
Figure 35 – Fuse Positions, GMT Output and Return (K Systems)
To make GMT output and return connections, complete the following steps:
1. Ensure that all power sources are inactive.
2. Route wire from your equipment to the GMT connections.
3. Insert wires into open slot on the GMT terminal strip (strip length 8mm).
• For a -48V system: (a) Connect negative wire to Output connection;
(b) connect positive wire to Return connection.
• For a +24V system: (a) Connect positive wire to Output connection;
(b) connect negative wire to Return connection.
4. Use a 1/8″ flat head screwdriver to compress wire with the terminal screw.
Use the recommended torque value in Table 9.
5. Install fuse into appropriate slot in the GMT fuse block.
GMT-style fuses should be installed into the fuse block with the indicator arm
on the left side, or up (see Figure 36).
This end into

the fuse block Indicator Arm
Install fuse Install fuse

into the into the
block with block with
indicator arm indicator arm
on the left in the up
side. position.
I Systems K Systems
Figure 36 – GMT-Style Fuse
6. Repeat steps 2 – 5 for additional fuse connections.

7. Record fuse position information on the distribution label card provided on
the door.
Circuit Breaker Connections

Battery and load circuit breaker configurations differ by distribution circuit. Before
installing circuit breakers (or TPS fuse holders), refer to “DC Output Specifications,”
on page 16 for important information on breaker configurations.
Circuit Breaker Positions
Breaker A
Breaker B
Breaker C
Breaker D
Figure 37 – Circuit Breaker Connections (I Systems)
Front, right side of shelf
A B C D E F Breaker
Positions
Figure 38 – Circuit Breaker Connections (K Systems)
To make circuit breaker output and return connections, complete the following
steps:
2. Route wires from your equipment or batteries to the breaker connections.
3. Connect the lugged wires to the circuit breaker connections. Connections are
labeled on Figure 37 (I Systems) and Figure 38 (K Systems).
• For a -48V system: (a) Connect negative wire to Output connection;
(b) connect positive wire to Return connection.
• For a +24V system: (a) Connect positive wire to Output connection;
(b) connect negative wire to Return connection.
4. Secure output and return connections, with provided hardware. Use the
recommended torque value in Table 9.
5. Insert circuit breaker (or TPS fuse holder) into position used in Step 3.
CAUTION: Circuit breakers (both load and battery) should be in the

“OFF” position when installed in the system.
For I system shelves, breakers (or TPS fuse holders) must be installed with
the “line” (OFF) bullet connector on the left and the “load” (ON) bullet
connector on the right. “Line” and “Load” are labeled on a sticker on the side
of the breaker (Figure 39).
Line
Load
OFF
ON
Figure 39 – Circuit Breaker Installation
Note: Due to the increased depth of the fuse holder over a circuit breaker,
you cannot install a TPS fuse in the lowest position (Position D, as shown in
Figure 37, on page42).
For K system shelves, breakers (or TPS fuse holders) must be installed with
the “line” bullet connector down (OFF position) and the “load” bullet
connector up (ON position). “Line” and “Load” are labeled on a sticker on the
side of the breaker (Figure 39).
6. Record breaker positions on the distribution label card provided on the door.
Bulk Load and Battery Landing Connections

Battery and load bulk configurations differ by distribution circuit. Before making
bulk connections, refer to “DC Output Specifications,” on page 16 for important
information on bulk configurations.
To connect load (Circuit 56, 57, and 59) or battery landings (Circuit 50), complete
the following procedure.
Bulk Return Bulk Output or
Top Cover,
Connections Battery Connections
I System Shelves
Remove Screws
Figure 40 – Top Cover and Bulk Connections (I Systems)
Load Output Battery Bulk Output
Load Returns Bulk Return
Figure 41 –Output and Return Connections, Rear View (K Systems)
1. Ensure that all power sources are inactive. If installing batteries, ensure that
external battery breaker is off or a battery bus bar link is removed between
cells (to ensure that the batteries are not active during installation).
2. For I system shelves, use a #1 Philips screwdriver to remove the two screws
holding the top cover in place.
For K system shelves, locate the load and battery connections on the rear of
the shelf (refer to Figure 41), and move to the next step.
3. Remove the cover to find the load/battery connections.
4. Route wires from your equipment or batteries (Circuit 50 only) to the bulk
connections.
5. Connect the lugged wires to the bulk connections. Connections are labeled
on Figure 40 and Figure 41.
• For a -48V system: (a) Connect negative wire to the Output or Battery
connection; (b) connect positive wire to Return connection.
• For a +24V system: (a) Connect positive wire to Output or Battery
connection; (b) connect negative wire to Return connection.
6. Secure connections, using provided hardware. Use the recommended torque
value in Table 9.
K system connections are complete; for I system connections, continue with

steps 7 and 8.
7. For I system shelves, break off the cable access portion of the bulk
connection cover (see Figure 42).
Figure 42 – Remove Cable Access Portion of Cover
8. For I system shelves, reinstall the cover using the two screws removed in
step 2.
Figure 43 – Load/Battery Landing Cover Reinstalled
DC Ground
Before installing the ground, refer to “DC Ground,” on page 22 for important
information on grounding.
I System Shelves K System Shelves

Figure 44 – DC Ground Connections
To make the DC ground connection, complete the following steps:

2. Route wire from your site ground bus bar to the DC ground connection.
3. Connect the lugged wire to the DC ground connection.
4. Secure connection using provided hardware. Use the recommended torque
value in Table 9.
Power Up System
When you power up the system, the bulk and GMT fuse connections will be live
connections. Therefore, prior to powering up the system, verify that connections
and equipment are ready to activate.
To power up the system, complete the following steps:

1. Activate input power to the shelf by inserting plugs into receptacles, or by
turning on input breakers.
• The rectifier LEDs illuminate, with the green light remaining on.
• The controller screen displays the Eltek logo, and then moves to the main
status screen.
• The controller will show an alarm for any circuit breaker in the OFF
position. If any alarms are activated, refer “Troubleshooting” on page 48.
2. Before turning battery breakers ON, lower the float voltage to match the
measured battery voltage. Float voltage can be set from the front display
using the following path: System Config > System Voltages > Reference
Voltage.
Note: Changing the float voltage requires a password. The default password
is 0003. For additional details, see the Configuration Guide: Eltek Controllers
(Doc. No. 370013.063).
3. Activate the battery breakers or install the battery bus bar link onto the
batteries.
Note: In systems with bulk battery bus bars, the battery breaker will be
external from the system.
4. Return float voltage to battery manufacturer’s (or site) specifications, as
described in step 2.
5. Activate any DC load breakers in the power system. (Not all systems have DC
load breakers.)
6. Check the controller for alarms. If the display reads System Normal, the
power up procedure is complete. If the display indicates a System Alarm,
press the “X” button to obtain details about the alarm. If any alarms are
activate, refer “Troubleshooting” on page 48.
3. Troubleshooting
Problems and Solutions

In case of alarm conditions, verify the following:
• All AC and DC connections are secured properly.
• All rectifiers are installed and seated properly.
• The controller is installed and seated properly.
• Distribution breakers are in the ON position.
Additional product information is available online at eltek.sharefile.com.
For assistance with technical questions and solutions, please contact Technical
Support by email at techsupport.us@eltek.com or by phone at 1-800-435-4872.
Replacement Items
The controller and rectifiers are designed as modular, field-replaceable units. The
following sections outline the procedure to replace these items.
Replacing a Controller
The controller can be replaced with the system powered. To replace a Smartpack S
controller:
 Locked  Unlocked
(position 1) (position 2)
Figure 45 – Removing Controller
1. Using a screwdriver, unlock the controller by turning the locking screw to the
unlocked position (position # 2 on the face of the controller).
2. Slide the controller forward, by using the controller handle to pull the module
loose. Support the controller from underneath until the unit is completely
free.
3. Disconnect any cables, and remove the controller from the shelf.
4. Ensure that the replacement controller is unlocked. Using a screwdriver, turn
the locking screw to the unlocked position (position #2).
Note: The controller can be mounted in the power shelf with the locking
screw in either locked and unlocked positions, but the recommended practice
is to keep the controller unlocked during installation and removal, until the
unit is properly in place.
5. Reconnect the cables removed in step 3.
6. Insert the controller by sliding it fully into the power shelf (providing support
from underneath), so that it makes proper contact. Once properly seated, the
controller turns on if the shelf is powered.
Figure 46 – Inserting the Controller
7. Lock the controller by using a screwdriver to turn the locking screw to the
locked position (position #1).
Replacing a Rectifier
To replace a rectifier, perform the following steps:
 Unlocked
 Locked
Figure 47 – Replacing Rectifier
1. Using a screwdriver, unlock the rectifier by turning the locking screw to the
unlocked position ( ).
2. Remove the rectifier by using the handle to pull the module loose. Support
the rectifier from underneath until the unit is completely free. If powered, the
controller will show an alarm.
3. Ensure that the replacement rectifier is unlocked. Using a screwdriver, turn
the locking screw to the unlocked position ( ).
4. Insert the replacement rectifier into position by sliding it fully into the power
shelf (providing support from underneath), so that it makes proper contact.
The rectifier LEDs illuminate, with the green light remaining on.
5. Lock the rectifier into place, using a screwdriver to turn the locking
mechanism into the locked position ( ).
4. Revision Table
Revision Release Description CO
1 10/27/2014 First release. NA
1.1 11/25/2015 Updated branding, breaker table 151124UK
2.0 10/5/2016 Expanded to include K system shelves. NA
2.1 03/20/2017 Updated torque table; photos of relay NA
inputs on controller.
2.2 06/23/2017 Corrected callouts to photo of bulk NA
connections.
For assistance with technical questions and solutions, please contact Technical
Support by email at tech.support@eltek.com or by phone at 1-800-435-4872.
Ordering information: sales.us@eltek.com, (469) 330-9100
Doc. No. 370039.033, Issue 2.2
Published 23-Jun-17
www.eltek.com
US Office: International:
Eltek, Inc. Eltek AS
2925 E Plano Pkwy, Plano, TX 75074, USA Gråterudv. 8, Pb 2340 Strømsø, 3003 Drammen, Norway
Phone: +1 (469) 330-9100 Fax: +1 (469) 330-9101 Phone: +47 32 20 32 00 Fax: +47 32 20 32 10

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Installation Manual

Copyright © 2014-2017 Eltek

2925 E. Plano Parkway

Phone: +1 (469) 330-9100

Doc. No. 370039.033, Issue 2.2, June 2017

IMPORTANT: READ THIS FIRST

Full product manuals are available online at: eltek.sharefile.com

For use in restricted-access locations only.

Suitable for mounting on concrete or other non-combustible surface only.

NOTICE: Equipment is intended for deployments where an external Surge

WARNING: Electrical connections should be made only by qualified

CAUTION: ALL RECTIFIERS EMPLOY INTERNAL DOUBLE POLE/NEUTRAL

If using a DC input, a breaker must be installed in front of the rectifiers.

The power system complies with Part 15 of Federal Communications Commission

If the system causes harmful interference to radio or television reception, which

Controller Section 6 Rectifier Positions

Figure 1 – Shelf Overview (I System Shelf)

Figure 2 – Shelf Overview (K System Shelf)

Nominal Number of Number of

FPSI50I-ANL-VC Front 50 Individual – 48 Yes 0 4 10 Battery

Dimensions (I System Shelves)

Figure 3 – Shelf Dimensions, Top View (I System Shelves)

Figure 5 – Shelf Dimensions, AC Side (I System Shelves)

Figure 6 – Shelf Dimensions, Distribution Side (I System Shelves)

Figure 7 – Shelf Dimensions, Top View (K System Shelves)

Figure 8 – Shelf Dimensions, Front View (K System Shelves)

Figure 9 – Shelf Dimensions, AC Side (K System Shelves)

Figure 11 – Smartpack S Controller

Figure 12 – Flatpack S Rectifier

Table 2 – Rectifier Specifications

Nominal DC Output Max DC Maximum Rated Input Operating Input

Table 3 – Rectifier Temperature De-Rating

Table 4 – Heat Dissipation

Figure 13 – Input Wiring Architecture

WARNING: Each input must be grounded.

WARNING: Protection of persons against electric shock. Input voltage from

10 GMT Fuse 4 Circuit Breaker Top Access

RTN Extra Ground

GMT fuse connections are made on a compression-style terminal block. The

Figure 15 – Circuit 56 Diagram

GMT fuse connections are made on a compression-style terminal block. The

Figure 16 – Circuit 57 Diagram

Figure 17 – Circuit 59 Diagram

GMT fuse connections are made on a compression-style terminal block. The

Table 6 – Lug Part Number for #10 Stud DC Output Connections

Wire Size Burndy Lug

Table 7 – Lug Part Number for 1/4" Stud DC Output Connections

Wire Size Burndy Lug

Alarm tab Alarm

Figure 18 – TPS Fuse and Fuse Holder

GMT Fuse Block

Table 8 – Recommended Fuse Configurations

Fuse Block Fuse Configuration for Load Current Up To …

Prepare for Installation

Table 9 – Recommended Torque Settings (in-lbs.)

Unpack the System