’PRODUCT DATA» [Product data]

FINISHING OF EJECTOR PINS AND CORE PIN TIPS COMPARISON OF GUARANTEED RANGE OF SHAFT-DIAMETER PRECISION BETWEEN EJECTOR PINS AND CORE PINS
FINISHING OF CORNERS OF RECTANGULAR EJECTOR PINS DESIGNATION METHOD AND PRECISION OF KEY FLAT CUTTING OF EJECTOR PINS AND CORE PINS

IFinishing of tips and edges IComparison of Guaranteed Range of Shaft Diameter Precision between Ejector Pins and Core Pins
Ejector pins Core pins
When ejector pins and core pins are processed to determine

Shaft diameter(DorP)
Shaft diameter(P)
the total length, fine, processing burring about 0.02~ b1(Guaranteed range of b1(Guaranteed range of
0.05mm (reference values) in length occurs at the edge of the X1 shaft-diameter precision) X1 shaft-diameter precision)
tip. When this burring is removed, a slight sag results.

MISUMI does not process the tip in order to prevent

P1
sagging.
T T

P1
The allowable sag R depends on a variety of conditions such L L
(precision of mold,
as the particular mold being used
characteristics of the formed object, shape, resin type)
. For
this reason, the sag R caused by deburring may be an issue.
Guaranteed range of X1 dimensions P1 Precision Guaranteed range of X1 dimensions P1 Precision
Use an oilstone, sandpaper, cloth, etc to remove the burring
shaft-diameter precision Ejector pins X1max. Shaft diameter(P)
P1 Precision shaft-diameter precision X1max. Shaft diameter
precision P1 Precision
according the precision control standards on your design b1˘L-X1max.
Precision
b1˘L-X1max. Core pins
T4(4mm) 30 0 0 L<10 L˘10 Shaft 0 0
drawing of the mold being used. P -0.002 P1 -0.1 diameter -0.003 P1 -0.05
L¯150 JIS(4C6C8mm) 35 Standard T(TC)+1.5 T(TC)+4
T10(10mm) 40 0 0 Shaft 0 0
P -0.005 P1 -0.1 diameter -0.005 P1 -0.05
On general purpose machinery, it is common to use slight X1max.varies Precision
chamfering(C about 0.1~0.3) , but as the tips of the ejector T(TC)+1 T(TC)+2
L>150 depending on
the L dimension.
P -0.01
-0.02 P1 -0.01
-0.1 Extra precision
Shaft -0.01
diameter -0.02 P1 -0.01
-0.06
pin and core pin come in contact with the formed object,
chamfering is generally not carried out or kept to a
minimum. IDesignation Method and Precision of Key Flat Cutting of Ejector Pins and Core Pins
Method of key flat cutting
Two flats
Key flat cutting Single flat Two flats(parallel) (different dimensions) Two flats(right angled) Three flats Four flats Two flats(angled) Three flats(at 120B)
KC WKC KAC
Code RKC DKC SKC KGC KTC
VKC VWC KBC
IFinishing of corners of rectangular ejector pins AGBÚ0.5

DKC
120B
For rectangular ejector pins, P and W dimensions cannot be 0B 120B

RKC

SKC
Alterations K GC
measured if there is burring, so remove the burring from the RKC SKC 120B
KCCVKC WKCCVWC KAC KBC DKC DKC KGC
corners. As a result, a maximum of 0.03mm of burring R KTC
occurs. However, the deburring of edges is not carried out.
Shaft
This deburring is for measuring the P and W dimensions Range of Shaft Head Shaft Head diameter Shaft Head Shaft Head Shaft Head Shaft Head Shaft Head
diameter ¯ KC < diameter diameter ¯WKC< diameter 2 ¯KAC Head diameter ¯RKC< diameter diameter ¯DKC< diameter diameter ¯SKC< diameter diameter ¯KGC< diameter diameter ¯KTC< diameter
and may leave some burring. designation 2 VKC 2 2 VWC 2 KAC<KBC<
diameter
2 2 2 2 2 2 2 2 2 2
2

R value for tip

Rmax. Rmax.¯0.03(deburring R)
(deburring R)
4-R¯0.03 1 Designated according to shaft diameter 2 Designated with free dimensions (outside the shaft diameter)
Light deburring is carried out on
W

the corners of the tip to measure

P the P and W dimensions.
When designated according to shaft diameter,
Deburring 1
in order to designate the shaft diameterM 2 When designated using free dimensions
corners
Shaft diameter selection type 0.05mm increments possible Designation is only in 0.1mm increments
Shaft diameter designation (0.01mm increments) type 0.005mm increments possible
KHints and tips Shaft Shaft diameter designation (0.005mm increments) type 0.0025mm increments possible Shaft
diameter diameter
About processing burring: When cutting(with a blade)or grinding(with a grinding stone)steel, small splinter shaped burrs occur on the KC= Shaft diameter designation (0.001mm increments) type 0.0005mm increments possible KC>
2 2
edge of the processed surface.
For example, just like splinters occur when wood is cut with a saw, similar small splinters occur when processing
metal. These splinters are called burrs. In general, the size of the burrs is smaller for harder materials. On the Precision of key flat cutting
other hand, the pieces of material that melts and is caught in gaps during casting, die-casting, and molding of 1When key flat cutting is designated according to shaft diameter. 2When designated with free dimensions
plastics are called flash.
In English, the burrs caused in processing are called BURRs, while those cause in molding are called FLASH, or Category Key flat cutting tolerance Category Key flat cutting tolerance
FIN. Ejector pins 0 Ejector pins 0
Reference: Zukai Kikai Yougo Jiten(Illustrated Dictionary of Machinery), THE NIKKAN KOGYO SHIMBUM, LTD. -0.1 -0.1
Ejector pins alterations 0 Ejector pins alterations 0
VKCCVWCCVAKCVAW -0.02 VKCCVWC -0.02
Core pin shaft 0 Core pin shaft 0
diameter tolerance -0.003 diameter tolerance -0.003
Core pin shaft 0 0 Core pin shaft 0 0
diameter tolerance -0.005 -0.01 diameter tolerance -0.005 -0.01
Core pin shaft -0.01 Core pin shaft -0.01
diameter tolerance -0.02 diameter tolerance -0.02