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Qualification Tests Program: Test Test Conditions

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QUALIFICATION TESTS PROGRAM

Lugar de Archivo: Calidad


Tiempo de Archivo: 3 años

Part description: PSA LF Antenna HP 110μH, 15nF @124kHz Qualification resp:


PREMO P/N: X-D0287-039R3 Reason for qualification:

Estimated Repection Date of sample parts: internal qualification

Customer project qualification

PREMO specification: Edition 1 Customer specification: 2004-07-05_product specification ENG_632040-115-001-revC-10.docx Start: 27/10/2021 Production reliability

Product family: RFID End: 27/11/2021


Product application: LF Antennas Customer P/N: E1136485-A

Aditional requirements / Estimated Estimated Completion


Item Test Test conditions Reference
Compliance criteria Duration of the test
starting date finish date date
Lots Pieces per lot Test Report Results / Status Comments Valeo comment

All parts Passed both Samwha and


7.2.1 Functional tests at room temperature See customer spec 7.2.1 Within specified limits 1 week 01/11/2021 01/11/2021 01/11/2021 2 all parts tested
tested Acme

Passed both Samwha and


7.2.1 Functional tests in temperature See customer spec 7.2.1 Within specified limits 1 day 10/11/2021 10/11/2021 10/11/2021 2 6
Acme

Passed both Samwha and


7.2.2 Dimensional tests See customer spec 7.2.2 Within specified limits 1 day 05/11/2021 05/11/2021 05/11/2021 2 6
Acme

validate the integrity of the subsets


(ferrite, winding, capacity…) and of All parts Passed both Samwha and
7.2.3 Assembly control Before Test See customer spec 2 days 27/10/2021 29/10/2021 29/10/2021 2
internal connections (welding points, wire tested Acme
connections…).

validate the integrity of the subsets


(ferrite, winding, capacity…) and of All parts Passed both Samwha and
7.2.3 Assembly control After Test See customer spec 2 days 27/11/2021 27/11/2021 27/11/2021 2
internal connections (welding points, wire tested Acme
connections…).

The antenna satisfied the elementary Passed both Samwha and


7.3.1.1 ESD on product See customer spec 1 day 11/11/2021 11/11/2021 11/11/2021 2 6 No base material change pins are changed
functional test after the discharges. Acme

The antenna satisfied the elementary Passed both Samwha and No base material change
7.3.1.2 ESD on connector See customer spec 1 day 08/11/2021 08/11/2021 08/11/2021 2 6 pins are changed
functional test after the discharges. Acme changes on PCBA

Isolation resistance > 100M W.


No skirting, exhales, perforation or
Passed both Samwha and No base material change, changes on PCBA to do after waterproof and ice water
7.3.2 Dielectric strength and insulation See customer spec crackling during the dielectric strength 1 day 09/11/2021 10/11/2021 10/11/2021 2 6
Acme (connector pins) thermal shock
test.
After the test, operation must be class A.
After the load application:
· no deterioration of the strips and plastic
parts,
· strip position in their base plates within Passed both Samwha and
7.4.1.1 Connection Strips Behaviour See customer spec 2 days 24/11/2021 24/11/2021 24/11/2021 1 6
their tolerances, Acme
· must no cause disassembly, mechanical
or electrical damage of the blades and
their support
The assembling (effort of coupling (resp.
disassembling) must be lower than 60N. Passed both Samwha and
7.4.1.2 Connector Assembling and Disassembling Strength See customer spec 1 day 09/11/2021 09/11/2021 09/11/2021 2 6
At the end of the test, operation must be A Acme
class.

QTP PV_X-D0287-039R3 (1)


QUALIFICATION TESTS PROGRAM
Lugar de Archivo: Calidad
Tiempo de Archivo: 3 años

Part description: PSA LF Antenna HP 110μH, 15nF @124kHz Qualification resp:


PREMO P/N: X-D0287-039R3 Reason for qualification:

Estimated Repection Date of sample parts: internal qualification

Customer project qualification

PREMO specification: Edition 1 Customer specification: 2004-07-05_product specification ENG_632040-115-001-revC-10.docx Start: 27/10/2021 Production reliability

Product family: RFID End: 27/11/2021


Product application: LF Antennas Customer P/N: E1136485-A

Aditional requirements / Estimated Estimated Completion


Item Test Test conditions Reference
Compliance criteria Duration of the test
starting date finish date date
Lots Pieces per lot Test Report Results / Status Comments Valeo comment

Test A: The value of uncoupling must be


higher than 120N, without voluntary
unlocking.
Test B: During and after test, there should Passed both Samwha and
7.4.1.3 Control of Connector Locking System See customer spec 2 days 11/11/2021 12/11/2021 12/11/2021 2 6
be neither unlocking of the connectors, nor Acme
mechanical deterioration
whatever is the traction direction within the
cone defined above.

One should not be able to couple the


connectors under an effort lower than Passed both Samwha and
7.4.1.4 Control of 180º polarization device of the connectors See customer spec 1 day 11/11/2021 11/11/2021 11/11/2021 2 6
200N, (when offsetting the carry-strips Acme
and its counterpart).

One should not be able to assemble the


connectors under an effort lower than
Passed both Samwha and
7.4.1.5 Control of the "right insertion" system of the connectors See customer spec 200N. 1 day 12/11/2021 12/11/2021 12/11/2021 1 6
Acme
At the end of the test, the antenna must
present an operating condition of class A.

After the tests A and B2, blemishes are


tolerated, but no deterioration of the design
features is allowed (neither Changes does not affect
Passed both Samwha and internal change could be affected by
7.4.2.1 Fixing to the vehicle See customer spec permanent deformation, nor mechanical or 1 day 26/11/2021 26/11/2021 26/11/2021 1 6 to external dimensions or TRW Clips
Acme contraint during the test
electric deterioration). to check constraint on ferrite
Within the framework of the B1 test, F
must be higher than 10daN.

At the end of the test, the antenna must


present an operating condition of class A. Passed both Samwha and No base material change internal change could be affected by
7.4.3.1 Fall of ball See customer spec 1 day 26/11/2021 26/11/2021 26/11/2021 1 6
If not, it must necessarily present Acme to check constraint on ferrite contraint during the test
blemishes (glares, cracks, etc…).

At the end of the tests, the antenna must


present an operating condition of class A. Passed both Samwha and
7.4.3.2 Free fall See customer spec 1 day 01/11/2021 01/11/2021 01/11/2021 2 6
If not, it must necessarily present Acme
blemishes (glares, cracks, etc…).

The antenna must support a bending


stress higher than 100N without
Passed both Samwha and
7.4.5 Behaviour against inflection See customer spec mechanical degradation (permanent 1 day 03/11/2021 03/11/2021 03/11/2021 2 6
Acme
deformation, breakage, separation…) or
degradation of its electric performances.

The antenna must support the test without


mechanical degradation (permanent Passed both Samwha and
7.4.6 Behaviour against Torsion See customer spec 2 days 09/11/2021 10/11/2021 10/11/2021 2 6
deformation, breakage, separation…) Acme
or degradation of its electric performances.

Burning speed £ 100 mm/mn.


Passed both Samwha and Compliance certificate of material may be provided by the what are the changes concerning the
7.5.1.2 Combustibility See customer spec Compliance certificate of material may be N/A 15/11/2021 15/11/2021 15/11/2021 1 -
Acme supplier. material?
provided by the supplier.

QTP PV_X-D0287-039R3 (1)


QUALIFICATION TESTS PROGRAM
Lugar de Archivo: Calidad
Tiempo de Archivo: 3 años

Part description: PSA LF Antenna HP 110μH, 15nF @124kHz Qualification resp:


PREMO P/N: X-D0287-039R3 Reason for qualification:

Estimated Repection Date of sample parts: internal qualification

Customer project qualification

PREMO specification: Edition 1 Customer specification: 2004-07-05_product specification ENG_632040-115-001-revC-10.docx Start: 27/10/2021 Production reliability

Product family: RFID End: 27/11/2021


Product application: LF Antennas Customer P/N: E1136485-A

Aditional requirements / Estimated Estimated Completion


Item Test Test conditions Reference
Compliance criteria Duration of the test
starting date finish date date
Lots Pieces per lot Test Report Results / Status Comments Valeo comment

After the tests, no deterioration of the


electric characteristics is allowed.
Passed both Samwha and
7.5.3 Waterproofness (IPX8) See customer spec During the disassembling of the module 1 week 10/11/2021 11/11/2021 11/11/2021 2 6
Acme
antenna, no water trace must be noted
inside connector cavity.

QTP PV_X-D0287-039R3 (1)


QUALIFICATION TESTS PROGRAM
Lugar de Archivo: Calidad
Tiempo de Archivo: 3 años

Part description: PSA LF Antenna HP 110μH, 15nF @124kHz Qualification resp:


PREMO P/N: X-D0287-039R3 Reason for qualification:

Estimated Repection Date of sample parts: internal qualification

Customer project qualification

PREMO specification: Edition 1 Customer specification: 2004-07-05_product specification ENG_632040-115-001-revC-10.docx Start: 27/10/2021 Production reliability

Product family: RFID End: 27/11/2021


Product application: LF Antennas Customer P/N: E1136485-A

Aditional requirements / Estimated Estimated Completion


Item Test Test conditions Reference
Compliance criteria Duration of the test
starting date finish date date
Lots Pieces per lot Test Report Results / Status Comments Valeo comment

During and after the test, operation must Passed both Samwha and
7.5.6.2 Extreme temperatures under operation See customer spec 1 week 16/11/2021 20/11/2021 20/11/2021 2 6
be of class A. Acme

During the test, no deterioration is allowed.


Passed both Samwha and
7.5.6.4 Thermal shocks See customer spec After the test, operation must be of class 2 weeks 04/11/2021 26/11/2021 26/11/2021 1 6
Acme
A.

Operation at t=1h and t=5h and at the end


of the test, must be of class A. Man
should measure the three parameters
(Resonance frequency, AC Resistance at Passed both Samwha and
7.5.8 Life tests under operation See customer spec 2 weeks 04/11/2021 14/11/2021 14/11/2021 1 6
resonance, DC resistance) as defined in Acme
the § 7.2.1, when measurement is
scheduled
to be performed within working hours.

Initial and final characterization


measurements within specification.
Dielectric rigidity and insulation compliant
with specification
No water ingress inside the product
checked through fluorescein under UV Passed both Samwha and
8.2.8.2 Air liquid thermal shock test See customer spec 3 weeks 20/11/2021 26/11/2021 26/11/2021 1 6
No water ingress inside connector inner Acme
cavity
No corrosion of pins
No potting damage (if applicable)
No potting interfacial delamination (if
applicable)

Comment
s: QTP

Prepared by: J. Muñoz & O. Gutiérrez Reviewed by: Claudio Cañete Approved by:

Date: 25/01/2020 Date: 25/01/2020 Date:

QTP PV_X-D0287-039R3 (1)

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