WL/WLM: Wide Range of Two-Circuit Switches Select One For The Operating Environment/Application
WL/WLM: Wide Range of Two-Circuit Switches Select One For The Operating Environment/Application
WL/WLM: Wide Range of Two-Circuit Switches Select One For The Operating Environment/Application
WL/WLM CSM_WL_WLM_DS_E_8_1
Features
Standard Models Features Common to All Models
Many Variations in Standard Limit Switches DPDB Operation
A Wide Range of Models The double-pole, double-break structure ensures circuit braking.
The WL Series provides a complete range of Limit Switches with a
1 4
long history of meeting user needs. Select environment-resistant
specifications, actuators for essentially any workpiece, operating Za 2 3
(NO)4 3(NO)
sensitivity matched to the workpiece, operation indicators to aid
operation and maintenance, and various wiring specifications.
(NC)1 2(NC) Load Load
Environment-resistant Models
Select from Six Types of Environment Resistance Degree of Protection; IP67
The series includes Airtight Switches, Hermetic Switches, Heat- O-rings, cover seals, and other measures provide a water-proof, drip-
resistant Switches, Low-temperature Switches, Corrosion-proof proof structure (IP67).
switches, and Weather-proof Switches. Select the one required by the
onsite environment. Approved Standards to Aid Export Machines
Various WL/WLM switches are approved by UL, CSA, TÜV, EN/IEC,
Spatter-prevention Models and CCC making them ideal for export machines.
Excellent Performance on Arc Welding Lines or Sites with High-precision Models Available in All Switch Types;
Spattering Cutting Powder Ideal for Position Control
Ideal for Welding Sites High-precision models achieve a very small movement to operation
Stainless steel and resins that resist adhesion of spatters are used to (approx. 5°) and a repeat accuracy that is twice that of basic models.
prevent troubles caused by zinc powder generated during welding.
Operation Indicators for Easier Daily
Long-life Models Inspections*
Confirm operation with a neon lamp or LED for
Mechanical Endurance of 30 Million Operations
easier startup confirmations and maintenance.
Long-life Models for High-frequency Applications * Operation indicators are provided on Indicator- Operation
Long life has been achieved by increasing the resistance to friction equipped switches, Spatter-prevention Basic indicator
Switches, and Long-life Basic Switches.
and creating better sliding properties in the head mechanism. Greater
visibility is provided when setting with a fluorescent display for setting
Models with Connectors to Reduce Wiring
the stroke.
Reduce wiring with one-touch connection. Models with direct-wired
and prewired connectors that make Switch replacement easier are
also available.
1
WL/WLM
Product Configuration
Selection by Purpose
●Standard-load
Switches Selection Points
WL@
Effective for switching loads of 0.1 A, 125 VAC/30
●Microload
Switches VDC.
WL01@
Standard ❍General-purpose
●Basic Switches Switches Selection Points
WLC@ WLH@
Effective if the overall
●Overtravel Switches ❍High-sensitivity movement is 80° or 90°
Switches
WLG@ when dog angle or
deflection is absorbed.
❍90° Operation
Switches
WL@-2
WL@-2N
●High-precision Selection Points
Switches
WLGCA2 Provide twice the repeat accuracy as Basic Switches.
Effective for positioning in machine tools.
●Protective Selection Points
WLCA32-@ Effective for protecting the operating status.
General- ●Indicator-equipped Switches: Neon lamps
purpose Operation indicators WL@-@LE
Selection Points ●Indicator-equipped Switches: Light emitting diodes (LED)
WL@-@LD
· Effective for confirming workpieces
passing by on a conveyor or for
confirming operation in dark
locations.
· For standard models, add -LE or -LD.
(Operation indicators cannot be used
with some environment-resistant
●Direct-wired Switches
Sensor I/O connectors WL@-@LDK@
Selection Points ●Pre-wired Switches
WL@-@LD-M1@
Effective for reducing wiring work, WL@-@LD-AGJ@/-DGJ@
WL Series making maintenance easier, and WL@-@LD-DK1EJ@
preventing wiring mistakes.
●Airtight Switches
WL@-55
●Hermetic Switches
WL@-139
WL@-140
WL@-141
WL@-145
WL@-RP40
Environment-resistant WL@-RP60
●Heat-resistant Switches
Selection Points
WL@-TH
Enable selection according to the ●Low-temperature Switches
operating environment: water, oil, WL@-TC
chemicals, high/low temperatures, etc.
●Corrosion-proof Switches
WL@-RP
●Weather-proof Switches
WL@-P1
●Basic Switches
WLCA2-@S
●Microload Switches
Spatter-prevention WL01@-@S ❍General-purpose Switches
●Overtravel Switches WLH2-@S
Selection Points
●High-precision Switches ❍High-sensitivity Switches
Effective for welding sites or spattering WLG2-@S
cutting powder. WLGCA2-@S
●Basic Switches
WLMCA2@ ❍General-purpose Switches
WLM Series Long-life ●Overtravel Switches WLMH2@
❍High-sensitivity Switches
Selection Points ●High-precision Switches
WLMG2@
With high mechanical durability of 30 WLMGCA2@
million operations, effective for
high-frequency operation.
2
WL/WLM
Tables of Models
General-purpose Switches Spatter-prevention Switches Long-life Switches
Heads (Roller levers only)
General Spatter
Features Head specifications Long-life
purpose prevention
Type
One-side Head
Model Total travel (TT) Model Model
operation mounting
• With a Roller Lever 45° 45°
Possible *1
(Except for Any of
Basic WLC@ WLCA2-@S WLMCA2@
long-life 4 directions
models.)
3
WL/WLM
Environment-resistant Switches
Item Environment-resistant
Type Model Application Environment-resistant construction Applicable models
All models except the low-
temperature and heat-re-
Airtight seal WL@-55 Uses the W-10FB3-55 Airtight Built-in Switch. sistant models
Note: Use the SC Connector for the conduit opening. Note: Models can be produced
using standard
actuators.
WL@-139 All models except the low-
For uses in locations sub- temperature and heat-re-
WL@-140 ject to cutting oil or water sistant models
Hermetic seal WL@-141 Refer to page 25 for information on the environ- Note: Models can be produced
(Molded terminals/ ment-resistant construction of Switches with Her- using standard
Anti-coolant) WL@-145 metic Seals. actuators. Only the
WLCA2, WLGCA2, or
WL@-RP40 WLH2 can be produced
for the WL@-141 and
WL@-RP60 WL@-145.
Can be used at a tempera- All models except airtight
ture of –40°C (operating • Uses a general-purpose built-in switch. seal, hermetic seal, heat-
Low-temperature * WL@-TC temperature range: –40 to • Silicone rubber is used for rubber parts such as resistant, corrosion-proof,
40°C), but cannot with- the O-ring, gasket, etc. and indicator-equipped
stand icing. models
All models except airtight
seal, hermetic seal, heat-
Can be used in tempera- • Uses a special built-in switch made from heat-
resistant, corrosion-proof,
tures of 120°C (operating resistant resin.
Heat-resistant * WL@-TH and indicator-equipped, ny-
temperature range: 5 to • Silicone rubber is used for rubber parts such as
lon roller (WLCA2-26N),
120°C). the O-ring, gasket etc.
seal roller models, and res-
in rod (WLNJ-2) models
• Diecast parts, such as the switch box, are made
of corrosion-proof aluminum.
• Rubber sealing parts are made of fluorine
All models except overtrav-
rubber which aids in resisting oil, chemicals and
el (90° operation), fork le-
For use in locations sub- adverse weather conditions.
ver lock (WLCA32-41 to -
Corrosion-proof WL@-RP ject to corrosive gases and • Exposed nuts and screws (except the actuator
43), low-temperature, heat-
chemicals. section) are made of stainless steel.
resistant, and indicator-
• Moving and rotary parts such as rollers are
equipped models
made of sintered stainless steel or stainless
steel.
• The Head, box, and cover are yellow.
• Rubber parts are made from silicone rubber, Only basic (WLCA2/CA12/
which has a high-tolerance to deterioration over CL), general-purpose over-
time and changes in temperature. travel (WLH2/H12/HL) and
For use in parking lots and
Weather-proof * WL@-P1 • Rollers are made of stainless steel to improve high-sensitivity overtravel
other outdoor locations.
corrosion resistance. (WLG2/G12/GL) models
• Exposed nuts and screws are made of stainless (excluding heat-resistant
steel. models).
* Weather Resistance, Cold Resistance, and Heat Resistance
Silicon rubber is used to increase resistance to weather, cold, and heat. Silicon rubber, however, can generate silicon gas. (This can occur at room temperature, but
the amount of silicon gas generated increases at higher temperatures.) Silicon gas will react as a result of arc energy and form silicon oxide (SiO2). If silicon oxide
accumulates on the contacts, contact interference can occur and can interfere with the device. Before using a Switch, test it under actual application conditions
(including the environment and operating frequency) to confirm that no problems will occur in actual.
4
WL/WLM
Selection Guide
With the WL Series, OMRON will combine the switch, Actuator, and wiring method required to build the ideal switch for
your application.
Normal Switches
Water-resistant to IP67. WLM@ Long-life Switches
+5°C +120°C
WL@-TH Heat-resistant
High-temperature Switches *1
To increase heat resistance, the rubber material (silicon rubber)
and the material of the built-in switch have been changed.
−40°C +40°C
WL@-TC Low-temperature
Low-temperature
To increase resistance to cold, silicon rubber and other Switches *1
measures are used.
*1. Not all functions can be combined with environment-resistant switches. Refer to the applicable models on the previous page.
*2. Refer to page 25 for information on the construction of Hermetic Switches.
5
WL/WLM
Switching 0.1 A at 125 VAC, resistive load WL01@ General-purpose Microload Switches
microloads 0.1 A at 30 VDC, resistive load WL01@-S Spatter-prevention Microload Switches
WL@-@LDK13
Direct-wired connector, 2-conductor.
General-purpose, Direct-wired Connector Switches
Greatly reduces wiring work.
WLM@-LDK13
Water-proof to IP67.
One-touch Long-life, Direct-wired Connector Switches
connector
Wiring specification
attachment WL@-@LDK43
Direct-wired connector, 4-conductor.
General-purpose, Direct-wired Connector Switches
Greatly reduces wiring work.
WLM@-LDK43
Water-proof to IP67.
Long-life, Direct-wired Connector Switches
WL@-@LD-M1J
General-purpose, Pre-wired Connector Switches
Pre-wired connector, 2-conductor.
WL@-@S-M1J-1
Greatly reduces wiring work.
Spatter-prevention, Pre-wired Connector Switches
Water-proof to IP67.
WLM@-LD-M1J
Connector
Long-life, Pre-wired Connector Switches
attachment in
control and relay
WL@-@LD-@GJO3
boxes
General-purpose, Pre-wired Connector Switches
Pre-wired connector, 4-conductor. WL@-@S-@GJSO3
Greatly reduces wiring work. Spatter-prevention, Pre-wired Connector Switches
Water-proof to IP67. WLM@-LD-@GJO3
Long-life, Pre-wired Connector Switches
6
WL/WLM
R38
● Short lever
● One-Horizontal operation possible. WL@2 Roller Lever Actuators
(WLCA@ only) WL@2-@S Roller Lever Actuators
● Head mounts in any of 4 directions.
WLM@2 Roller Lever Actuators
Dogs and R50 ● Medium lever
25 to 140
● One-Horizontal operation possible.
(WLCL only) WL@L Adjustable Rod Lever Actuators
● Head mounts in any of 4 directions.
7
WL/WLM
Application Examples
8
WL/WLM
Model Number Structure
Model Number Legend (Not all combinations are possible. Ask your OMRON representative for details.)
General-purpose and Environment-resistant Switches
WL @ @-@ @ @ @ @ @ @ @
(1) (2) (3) (4) (5) (6) (7) (8) (9)(10)
Airtight built-in switch with cables attached and molded cover and
(10) Lever Type
box interior (cover cannot be removed, Head direction can be
RP40
changed). SC Connector can be removed, so it is possible to use Blank Standard lever
flexible conduits for the cable. * A Double nut lever
Airtight built-in switch with cables attached, fluorine rubber used,
RP60 and molded conduit opening, cover, and box interior (cover cannot
be removed, Head direction cannot be changed). *
* Refer to page 4 for applicable models.
9
WL/WLM
WL @ @-@ LD @
(1) (2) (3) (4) (5)
10
WL/WLM
Ordering Information
General-purpose Switches
Note: Models are also available with ground terminals.
Standard Switches
Lever
Actuator
Roller lever R38 Roller lever R50 Roller lever R63
Actuator Fork lever lock (with Fork lever lock (with Fork lever lock (with Fork lever lock (with
WL-5A100 plastic WL-5A102 plastic WL-5A104 plastic WL-5A104 plastic
roller lever) roller lever) roller lever) roller lever)
Item Model Model Model Model
Standard load WLCA32-41 WLCA32-42 WLCA32-43 WLCA32-44
Maintained
Microload WL01CA32-41 — WL01CA32-43 WL01CA32-44
Plunger
Actuator Sealed top-roller
Top plunger Top-roller plunger Top-ball plunger
plunger
Item Model Model Model Model
Standard load WLD WLD2 WLD3 WLD28
Top plunger
Microload WL01D WL01D2 WL01D3 WL01D28
Flexible Rod
Actuator Coil spring (spring Coil spring (spring Coil spring Steel wire (wire
diameter: 6.5) diameter: 4.8) (resin rod diameter: 1)
diameter: 8)
Item Model Model Model Model
Standard load WLNJ WLNJ-30 WLNJ-2 WLNJ-S2
Flexible rod
Microload WL01NJ WL01NJ-30 WL01NJ-2 WL01NJ-S2
11
WL/WLM
General-purpose Switches
Indicator-equipped Switches
Lever
Actuator Adjustable roller
Roller lever R38 Roller lever R50 Roller lever R63
lever
Item Model Model Model Model
Neon lamp WLCA2-LE WLCA2-7LE WLCA2-8LE WLCA12-LE
Basic
LED WLCA2-LD WLCA2-7LD WLCA2-8LD WLCA12-LD
General- Neon lamp WLH2-LE — — WLH12-LE
purpose LED WLH2-LD — — WLH12-LD
High- Neon lamp WLG2-LE — — WLG12-LE
sensitivity LED WLG2-LD — — WLG12-LD
Overtravel
Neon lamp WLCA2-2LE — — WLCA12-2LE
90° LED WLCA2-2LD — — WLCA12-2LD
operation Neon lamp WLCA2-2NLE — — WLCA12-2NLE
LED WLCA2-2NLD — — WLCA12-2NLD
Neon lamp WLGCA2-LE — — —
High-precision
LED WLGCA2-LD — — —
Actuator Fork lever lock (with Fork lever lock (with Fork lever lock (with
WL-5A100 Plastic WL-5A102 Plastic WL-5A104 Plastic
Roller Lever) Roller Lever) Roller Lever)
Item Model Model Model
Neon lamp WLCA32-41LE WLCA32-42LE WLCA32-43LE
Maintained
LED WLCA32-41LD — WLCA32-43LD
Plunger
Actuator Sealed top-roller
Top plunger Top-roller plunger Top-ball plunger
plunger
Item Model Model Model Model
Neon lamp WLD-LE WLD2-LE WLD3-LE WLD28-LE
Top plunger
LED WLD-LD WLD2-LD WLD3-LD WLD28-LD
Flexible Rod
Actuator Coil spring
Coil spring (spring Coil spring (spring Steel wire (wire
(resin rod
diameter: 6.5) diameter: 4.8) diameter: 1)
diameter: 8)
Item Model Model Model Model
Neon lamp WLNJ-LE WLNJ-30LE WLNJ-2LE WLNJ-S2LE
Flexible rod
LED WLNJ-LD WLNJ-30LD WLNJ-2LD WLNJ-S2LD
12
WL/WLM
General-purpose Switches
Pre-wired Connectors
Item Overtravel
Basic High-precision
General-purpose High-sensitivity
Built-in switch
Wiring Model Model Model Model
Actuator specification
Standard WLCA2-LD-M1J WLH2-LD-M1J WLG2-LD-M1J WLGCA2-LD-M1J
No. 3, 4
Airtight seal WLCA2-55LD-M1J — — WLGCA2-55LD-M1J
NO
2-con- Standard WLCA2-LD-M1GJ WLH2-LD-M1GJ WLG2-LD-M1GJ WLGCA2-LD-M1GJ
DC No. 1, 4
Roller lever ductor Airtight seal WLCA2-55LD-M1GJ — WLG2-55LD-M1GJ —
Standard — — WLG2-LD-M1JB —
NC No. 3, 2
Airtight seal WLCA2-55LD-M1JB — WLG2-55LD-M1JB WLGCA2-55LD-M1JB
4-con- Standard WLCA2-LD-DGJ03 WLH2-LD-DGJ03 WLG2-LD-DGJ03 —
DC
ductor Airtight seal WLCA2-55LD-DGJ03 — WLG2-55LD-DGJ03 WLGCA2-55LD-DGJ03
3-con- Standard WLCA2-LD-DK1EJ03 — WLG2-LD-DK1EJ03 —
DC No. 2, 3, 4
ductor Airtight seal WLCA2-55LD-DK1EJ03 — WLG2-55LD-DK1EJ03 —
Standard WLD2-LD-M1J — — —
No. 3, 4
Airtight seal WLD2-55LD-M1J — — —
NO
2-con- Standard WLD2-LD-M1GJ — — —
DC No. 1, 4
Top-roller ductor Airtight seal WLD2-55LD-M1GJ — — —
plunger Standard — — — —
NC No. 3, 2
Airtight seal WLD2-55LD-M1JB — — —
4-con- Standard WLD2-LD-DGJ03 — — —
DC
ductor Airtight seal — — — —
3-con- Standard WLD2-LD-DK1EJ03 — — —
DC No. 2, 3, 4
ductor Airtight seal WLD2-55LD-DK1EJ03 — — —
13
WL/WLM
Environment-resistant Switches Note: Models are also available with ground terminals.
Actuator
Roller lever R38
Overtravel
Basic
General-purpose High-sensitivity
Item Model Model Model
No indicator WLCA2-55 WLH2-55 WLG2-55
Airtight seal LED WLCA2-55LD WLH2-55LD WLG2-55LD
Indicator
Neon WLCA2-55LE WLH2-55LE WLG2-55LE
No indicator WLCA2-139 WLH2-139 WLG2-139
-139 NC wiring WLCA2-139LD2 — —
Indicator
NO wiring WLCA2-139LD3 — WLG2-139LD3
No indicator WLCA2-140 WLH2-140 WLG2-140
Molded
-140 NC wiring WLCA2-140LD2 — WLG2-140LD2
terminals Indicator
Hermetic NO wiring WLCA2-140LD3 — WLG2-140LD3
seal No indicator WLCA2-141 WLH2-141 WLG2-141
-141 NC wiring WLCA2-141LD2 — WLG2-141LD2
Indicator
NO wiring WLCA2-141LD3 WLH2-141LD3 WLG2-141LD3
No indicator WLCA2-RP60 WLH2-RP60 WLG2-RP60
Anti-coolant NC wiring WLCA2-RP60LD2 — WLG2-RP60LD2
Indicator
NO wiring WLCA2-RP60LD3 WLH2-RP60LD3 WLG2-RP60LD3
Heat-resistant WLCA2-TH WLH2-TH WLG2-TH
Low-temperature WLCA2-TC WLH2-TC WLG2-TC
No indicator
Corrosion-proof WLCA2-RP WLH2-RP WLG2-RP
Weather-proof WLCA2-P1 WLH2-P1 WLG2-P1
Actuator
Roller lever R38
Overtravel
High-sensitivity
90° (-2 model) 90° (-2N model)
Item Model Model Model
No indicator WLCA2-255 WLCA2-2N55 WLGCA2-55
Airtight seal LED WLCA2-255LD WLCA2-2N55LD WLGCA2-55LD
Indicator
Neon WLCA2-255LE WLCA2-2N55LE WLGCA2-55LE
No indicator WLCA2-2139 WLCA2-2N139 WLGCA2-139
-139 NC wiring WLCA2-2139LD2 — WLGCA2-139LD2
Indicator
NO wiring WLCA2-2139LD3 — WLGCA2-139LD3
No indicator — WLCA2-2N140 WLGCA2-140
Molded
-140 NC wiring — — WLGCA2-140LD2
terminals Indicator
Hermetic NO wiring — — WLGCA2-140LD3
seal No indicator — — WLGCA2-141
-141 NC wiring — — —
Indicator
NO wiring — — WLGCA2-141LD3
No indicator WLCA2-2RP60 — WLGCA2-RP60
Anti-coolant NC wiring WLCA2-2RP60LD2 — WLGCA2-RP60LD2
Indicator
NO wiring WLCA2-2RP60LD3 — WLGCA2-RP60LD3
Heat-resistant WLCA2-2TH WLCA2-2NTH WLGCA2-TH
Low-temperature No indicator WLCA2-2TC WLCA2-2NTC WLGCA2-TC
Corrosion-proof — — WLGCA2-RP
14
WL/WLM
Actuator
Adjustable roller lever
Overtravel
Basic
General-purpose High-sensitivity
Item Model Model Model
No indicator WLCA12-55 — —
Airtight seal LED WLCA12-55LD — —
Indicator
Neon WLCA12-55LE — —
-139 WLCA12-139 — —
Molded
Hermetic -140 WLCA12-140 — —
terminals No indicator
seal -141 WLCA12-141 — —
Anti-coolant WLCA12-RP60 — —
Heat-resistant WLCA12-TH WLH12-TH WLG12-TH
Low-temperature WLCA12-TC WLH12-TC WLG12-TC
No indicator
Corrosion-proof WLCA12-RP WLH12-RP WLG12-RP
Weather-proof WLCA12-P1 WLH12-P1 WLG12-P1
Actuator
Adjustable roller lever
Overtravel
90° (-2 model) 90° (-2N model)
Item Model Model
Heat-resistant WLCA12-2TH WLCA12-2NTH
No indicator
Low-temperature WLCA12-2TC WLCA12-2NTC
Actuator
Adjustable rod lever 25 to 140 mm
Overtravel
Basic
General-purpose High-sensitivity
Item Model Model Model
No indicator WLCL-55 — —
Airtight seal LED WLCL-55LD — —
Indicator
Neon — — —
-139 WLCL-139 — —
Molded
Hermetic -140 WLCL-140 — —
terminals No indicator
seal -141 — — —
Anti-coolant WLCL-RP60 — —
Heat-resistant WLCL-TH WLHL-TH WLGL-TH
Low-temperature WLCL-TC WLHL-TC WLGL-TC
No indicator
Corrosion-proof WLCL-RP WLHL-RP WLGL-RP
Weather-proof WLCL-P1 WLHL-P1 WLGL-P1
Actuator
Adjustable rod lever 25 to 140 mm
Overtravel
90° (-2 model) 90° (-2N model)
Item Model Model
Heat-resistant WLCL-2TH WLCL-2NTH
Low-temperature No indicator WLCL-2TC WLCL-2NTC
Corrosion-proof WLCL-2RP —
15
WL/WLM
Actuator
Top-roller plunger Sealed top-roller plunger Horizontal plunger
16
WL/WLM
Spatter-prevention Switches
Actuator
Roller lever
Sealed top-roller plunger
Long-life Switches
Item LED operation indicator *1
Overtravel
Basic High-precision
General-purpose High-sensitivity
Actuator Model Model Model Model
17
WL/WLM
Individual Parts
Heads
Actuator type Set model Head model (with Actuator) Actuator type Set model Head model (with Actuator)
WLCA2 WL-1H1100 WLD WL-7H100
WLG2 WL-2H1100 WLD2 WL-7H200
Top plunger
Roller lever WLH2 WL-2H1100-1 * WLD3 WL-7H300
WLCA2-2 WL-3H1100 WLD28 WL-7H400
WLCA2-2N WL-6H1100 WLSD WL-8H100
Horizontal
WLCA12 WL-1H2100 WLSD2 WL-8H200
plunger
WLG12 WL-2H2100 WLSD3 WL-8H300
Adjustable
WLH12 WL-2H2100-1 * WLCA32-41 WL-5H5100
roller lever
WLCA12-2 WL-3H2100 Fork lever WLCA32-42 WL-5H5102
WLCA12-2N WL-6H2100 lock WLCA32-43 WL-5H5104
WLCL WL-4H4100 WLCA32-44 WL-5H5104
Adjustable WLGL WL-2H4100 WLNJ WL-9H100
rod lever WLCL-2 WL-3H4100 WLNJ-30 WL-9H200
Coil spring
WLCL-2N WL-6H4100 WLNJ-2 WL-9H300
WLNJ-S2 WL-9H400
* The model number of Heads without levers are same as those of Heads with levers without the numbers at the end.
Example: WL-1H1100 becomes WL-1H without the lever.
However, the WLH2 and WLH12 become WL-2H-1 and the WLGCA2 becomes WL-1H-1 for the Heads without levers.
Other Heads are also available. Ask your OMRON representative.
Model
Basic R38 WLRCA2
High-precision R38 WLRGCA2
High-sensitivity overtravel, 80° WLRG2
Switches for roller levers
General-purpose overtravel, 80° WLRH2
Overtravel, 90° operation WLRCA2-2
Overtravel, 90° operation WLRCA2-2N
Basic WLRCA2
High-sensitivity overtravel, 80° WLRG2
Switches for adjustable
General-purpose overtravel, 80° WLRH2
roller levers
Overtravel, 90° operation WLRCA2-2
Overtravel, 90° operation WLRCA2-2N
Basic, 25 to 140 mm WLRCL
Switches for adjustable High-sensitivity overtravel, 80°, 25 to 140 mm WLRG2
rod lever Overtravel, 90° operation, 25 to 140 mm WLRCA2-2
Overtravel, 90° operation, 25 to 140 mm WLRCA2-2N
18
WL/WLM
Spatter-prevention Products
Head (with actuator) Lever Cover with indicator Switches without Levers
Complete Heads Switches
Double Nut Allen-head Double Nut Cover with
with allen-head without
Lever Lever Lever Indicator
levers levers
Model Model Model Model Model Model
WLRCA2-LDS
Neon lamp
WL-1H1100S WL-2H1100S WL-LES WLRH2-LES
WL-1A103S WL-1A105S WLRH2-LDS
(for WLCA2-@ or (for WLH2-@ or
Roller lever Roller Lever
WLGCA2-@) WLG2-@) LED (LED) WLRG2-LDS
WL-LDS WLRGCA2-LES
WL Head Replacement
Heads can be replaced within the same model group. They cannot be replaced between different model groups.
Group No. Set model number Head model number (with Actuator)
WLCA2 WL-1H1100
WLCA2-7 WL-1H1200
1
WLCA2-8 WL-1H1300
WLCA12 WL-1H2100
2 WLCL WL-4H4100 *
WLH2 WL-2H1100-1
WLH12 WL-2H2100-1
3 WLHL WL-2H4100
WLHAL4 WL-2H4106
WLHAL5 WL-2H4107
WLCA2-2N WL-6H1100
4 WLCA12-2N WL-6H2100
WLCL-2N WL-6H4100
WLCA2-2 WL-3H1100
5 WLCA12-2 WL-3H2100
WLCL-2 WL-3H4100
WLG2 WL-2H1100
6 WLG12 WL-2H2100
WLGL WL-2H4100
WLCA32-41 WL-5H5100
WLCA32-42 WL-5H5102
7
WLCA32-43 WL-5H5104
WLCA32-44 WL-5H5104
WLD WL-7H100
8 WLD2 WL-7H200
WLD3 WL-7H300
9 WLD28 WL-7H400 *
WLSD WL-8H100
10 WLSD2 WL-8H200
WLSD3 WL-8H300
WLNJ WL-9H100
11
WLNJ-30 WL-9H200
12 WLNJ-2 WL-9H300 *
13 WLNJ-S2 WL-9H400 *
* This Heads are special and must be used. Do not use any other Head.
Specifications
Approved Standards
Agency Standard File No. Approved models
UL UL508 E76675
CSA CSA C22.2 No.14 LR45746
J50022353, Contact your OMRON representative for information on approved models.
TÜV Rheinland EN60947-5-1 J9950023,
J9950959
CCC (CQC) GB14048.5 2004010305128675
19
WL/WLM
General-purpose/Weather-proof Switches
Ratings
Standard-load Switches Microload Switches (Refer to these ratings before using the product.)
Item Non-inductive load (A) Inductive load (A) Rated voltage (V) Rated current (A) - Resistive load
Rated
Resistive Lamp Inductive Motor AC 125
voltage load load load load 0.1
(V) DC 30
Model NC NO NC NO NC NO NC NO
Basic models, 125 VAC 10 3 1.5 10 5 2.5 Operation in the following ranges will produce optimum performance.
overtravel 250 VAC 10 2 1 10 3 1.5
models (except 500 VAC 10 1.5 0.8 3 1.5 0.8 5 to 30 VDC
Recommended load range
for high- 8 VDC 10 6 3 10 6 0.5 to 100 mA
sensitivity 14 VDC 10 6 3 10 6
Voltage (VDC)
models), and 30 VDC 6 4 3 6 4
high-precision 125 VDC 0.8 0.2 0.2 0.8 0.2
models 250 VDC 0.4 0.1 0.1 0.4 0.1
125 VAC 5
High-sensitivity — — —
250 VAC 5
overtravel
125 VDC 0.4 30
models — — —
250 VDC 0.2
30 A max. Note: 1. The above figures are for steady-state 10
Inrush NC (15 A max. *) currents.
cur- 2. Inductive loads have a power factor of 0.4 min. 5
rent 20 A max. (AC) and a time constant of 7 ms max. (DC). 0.8 W
NO (10 A max. *) 3. A lamp load has an inrush current of 10
5 mW
times the steady-state current.
* For high-sensitivity 4. A motor load has an inrush current of 6
times the steady-state current. 1
overtravel models.
5. For PC loads, use the microload models. 0.1 0.16 1 5 10 100 Current (mA)
20
WL/WLM
Spatter-prevention Switches
Ratings Characteristics
Screw terminals Degree of protection IP67
Item Non-inductive load (A) Inductive load (A) Durability Mechanical 15,000,000 operations min. *2
Rated Resistive Lamp Inductive Motor *1 Electrical 750,000 operations min. *3
voltage (V) load load load load
Operating speed 1 mm/s to 1 m/s (in case of WLCA2)
Model NC NO NC NO NC NO NC NO
125 VAC 10 3 1.5 10 5 2.5 Operating Mechanical 120 operations/minute min.
WL@-LES frequency Electrical
250 VAC 10 2 1 10 3 1.5 30 operations/minute min.
115 VAC 10 3 1.5 10 5 2.5 Rated frequency 50/60 Hz
WL@-LDS 12 VDC 10 6 3 10 6 Insulation resistance 100 MΩ min. (at 500 VDC)
24 VDC 6 4 3 6 4
48 VDC 3 2 1.5 3 2 25 mΩ max. (initial value for the built-
Contact resistance
in switch when tested alone)
Note: 1. The above figures are for steady-state currents.
2. Inductive loads have a power factor of 0.4 min. (AC) and a time Between
constant of 7 ms max. (DC). terminals of 1,000 VAC (600 VAC), 50/60 Hz for
3. A lamp load has an inrush current of 10 times the steady-state current. the same 1 min
4. A motor load has an inrush current of 6 times the steady-state current. polarity
Between
Inrush NC 30 A max. current-
2,200 VAC (1,500 VAC), 50/60 Hz for
current NO 20 A max. carrying
Dielectric 1 min/Uimp 2.5 kV
metal part
Operating temperature –10°C to +80°C (with no icing) strength
and ground
Operating humidity 35% to 95%RH max. Between
each
Approved Standard Ratings terminal and 2,200 VAC (1,500 VAC), 50/60 Hz for
UL/CSA non-current- 1 min/Uimp 2.5 kV
carrying
LE Switches (Neon lamp): A300 metal part
Rated Carry Current (A) Volt-amperes (VA) Rated insulation voltage
250 V (EN60947-5-1)
voltage current (Ui)
Make Break Make Break
Pollution degree
120 VAC 60 6 3 (EN60947-5-1)
10 A 7,200 720 (operating environment)
240 VAC 30 3
Short-circuit protective
10 A, fuse type gG or gI (IEC60269)
device (SCPD)
LD Switches (LED)
Conditional short-circuit
Rated voltage Carry current 100 A (EN60947-5-1)
current
115 VAC 10 A Conventional enclosed
10 A, 0.5 A (EN60947-5-1)
115 VDC 0.8 A thermal current (Ithe)
Protection against
Class I
CCC (GB14048.5) electric shock
Vibration
Model Application category and ratings Malfunction 10 to 55 Hz, 1.5-mm double amplitude
resistance
AC-15: 2 A/250 V
WL@ Shock Destruction 1,000 m/s2 min.
DC-12: 2 A/48 V
resistance Malfunction 300 m/s2 min.
AC-14: 0.1 A/125V
WL01@ Ambient operating
DC-12: 0.1 A/48 V –10°C to +80°C (with no icing)
temperature
WL@-LE AC-15: 2 A/250 V
WL01@-LE AC-14: 0.1 A/125 V Ambient operating
35% to 95%RH
humidity
AC-15: 2 A/115 V
WL@-LD Weight Approx. 275 g (in case of WLCA2)
DC-12: 2 A/48 V
AC-14: 0.1 A/115 V Note: 1. The above figures are initial values.
WL01@-LD 2. The figures in parentheses for dielectric strength are those for the high-
DC-12: 0.1 A/48 V sensitivity overtravel models.
Note: As an example, AC-15: 2 A/250 V means the following: *1. The values are calculated at an operating temperature of +5°C to +35°C and
an operating humidity of 40% to 70%RH. Contact your OMRON sales
representative for more detailed information on other operating
Application category AC-15 environments.
Rated operating current (Ie) 2 A *2. Durability is 10,000,000 operations min. for general-purpose or high-
sensitivity overtravel models.
Rated operating voltage (Ue) 250 V *3. Durability is 500,000 operations min. for high-precision models. All
microload models however, are 1,000,000 operations min.
21
WL/WLM
Long-life Switches
Ratings
General Ratings (Refer to these ratings before using the product.)
Screw Terminal Switches * For high-sensitivity overtravel models.
Direct-wired Connector and Pre-wired Connector Switches
Item Non-inductive load (A) Inductive load (A)
Rated Non-inductive load (A) Inductive load (A)
Resistive Lamp Induc- Motor
voltage Rated
load load tive load load Resistive Inductive
(V) Model voltage Lamp load Motor load
Model NC NO NC NO NC NO NC NO load load
(V)
Basic models, 115 AC 10 3 1.5 10 5 2.5 NC NO NC NO NC NO NC NO
overtravel mod- 12 DC 3 3 3 3 3 3 3 3
els, (except for 12 DC 10 6 3 10 6 24 DC 3 3 3 3 3 3 3 3
high-sensitivity 24 DC 6 4 3 6 4 DC
models), and 48 DC 3 3 3 3 3 3 3 3
48 DC 3 2 1.5 3 2
high-precision 115 DC 0.8 0.2 0.2 0.8 0.2 115 DC 0.8 0.8 0.2 0.2 0.8 0.8 0.2 0.2
models AC 115 AC 3 3 3 1.5 3 3 3 2.5
High-sensitivity 115 AC 5 — — —
Note: 1. The above figures are for steady-state currents.
overtravel mod- 2. Inductive loads have a power factor of 0.4 min. (AC) and a time
115 DC 0.4 — — —
els constant of 7 ms max. (DC).
3. A lamp load has an inrush current of 10 times the steady-state current.
Inrush NC 30 A max. (15 A max. *) 4. A motor load has an inrush current of 6 times the steady-state current.
current NO 20 A max. (10 A max. *)
Between
Dielectric current-
strength carrying 2,200 VAC (1,500 V)
(50/60 Hz metal part
for 1 min) and ground
Between each
terminal and
non-current- 2,200 VAC (1,500 V)
carrying metal
part
Vibration
Malfunction 10 to 55 Hz, 1.5-mm double amplitude
resistance
Shock Destruction 1,000 m/s2 min.
resistance Malfunction 300 m/s2 min.
Ambient operating
–10°C to +80°C (with no icing)
temperature
Ambient operating
35% to 95%RH
humidity
Weight Approx. 275 g (in case of WLCA2)
Note: The figures in parentheses for dielectric strength, are those for overtravel
(high-sensitivity) or connector models.
* The values are calculated at an operating temperature of +5°C to +35°C, and
an operating humidity of 40% to 70%RH. Contact your OMRON sales
representative for more detailed information on other operating environments.
22
WL/WLM
Structure and Nomenclature
Structure
General-purpose Switches: WLCA2
*1. The display for conduit threads has changed from PF½ to G½, according to revisions of JIS B 0202. This is only a change in the display, so the thread size and
pitch have not changed. (Conduit threads Pg 13.5 and ½-14NPT are also available.)
*2. By changing the orientation of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected electrically.
23
WL/WLM
Indicators
LED at top
LED at bottom
Internal circuits
WL-LE
WL-LD Rectifier stack
Contact spring
Power
Rated
Internal circuits Resistor current
diode
WL-LD
Light-ON when Za
Load Zener
not operating *2 4 3 diode Resistor
1 2
LED
Built-in switch
Note: The indicator cover cannot be replaced on the molded terminals. In all cases the indicator does not light when the load is ON.
*1. Light-ON when operating means that the lamp lights when the Limit Switch contacts (NC) release, or when the actuator rotates or is pushed down.
*2. Light-ON when not operating means the lamp remains lit when the actuator is free, or when the Limit Switch contacts (NO) close when the actuator rotates or is
pushed down.
24
WL/WLM
Environment-resistant Switches
Standard
Airtight Airtight
built-in
built-in built-in
switch
switch switch
Actuator
Roller, Roller Axis
Using stainless steel prevents spatter
from adhering. Screws
Operating Lever SUS is used, preventing spatter
Melamine sinter-painted, it is easy to from adhering.
peel off the spatter. Head Cap
Using fluororesin prevents spatter
Double Nut
from adhering.
SUS is used for double nut.
* Spatter means the zinc powder
produced when welding.
Lamp Cover Adhering spatter to the Limit Switch
· Heat-resistant resin is used for the
may cause malfunction of lever or
lamp cover.
lamp cover.
· By using spherical surface for the
display part, it disperses the direction The lack of gap prevents spatter
of spatter. powder from clogging.
25
WL/WLM
Release Plunger
Hardening method changed for greater Set Position Marker Plate
abrasion resistance. The set position is easy to view.
Long-life Model The stroke is indicated in fluorescent color that
Standard Model
is visible from the slit in the rubber cap.
Stainless
Sintered steel +
Standard Model Long-life Model
alloy Hardening
Head
The Head can be mounted in any of the
four directions by removing the screws Fluorescent paint
at the four corners of the Head.
Shaft Section Seal Requires maintenance (excessive overtravel)
By fitting a double seal consisting of an Proper range
Requires maintenance (insufficient overtravel)
oil seal and an X-ring to the rotary Proper range
shaft, even greater sealing properties Requires maintenance (excessive overtravel)
are achieved.
Standard Model Long-life Model
Actuator
Head Roller
Mounting The roller is made of self-lubricating stainless
Screws sintered and boasts high resistance to wear.
O-ring
Oil seal X-ring
Lever
Smoother Movement The lever forged of anti-corrosive aluminium
A grease holder is provided on the alloy features high corrosion resistance and
shaft to prevent the grease from outstanding ruggedness. With roller lever
running out. models, the actuator position can be set
Standard Model anywhere within 360°. (The lever cannot be
mounted in the opposite direction.)
Operational Plunger *
Cover Seal
By using a packing seal as the
Long-life Model cover seal, an optimum squeeze
can be obtained and high sealing
properties are assured as well.
Grease holder Terminal Screws
Smooth movement is achieved using Four, M4 screws
olefin grease. (Standard models use
molybdenum disulfide grease.) Cover
Separator
Bearing The separator has outstanding
The bearing smooths the plunger insulation properties and prevents
movement. the generation of any gases
Built-in Switch which may corrode the internal
Built-in switch with SPST-NO+NC parts.
contact form. Cover Mounting Screw
Phillips screws are used to
Conduit Opening ensure ease of use.
In addition to level screws which use G½
tube, direct-wired and pre-wired connectors
have been added to the Series.
* By changing the direction of the operational plunger, any one of the three operational directions (both sides, left, or right) can be selected.
26
WL/WLM
Contact Forms
Screw Terminal Switches Direct-wired Connector, Pre-wired Connector, and
Za Indicator-equipped (Light-ON when Not Operating)
(NO) 4 3 (NO)
Switches *1
(NC) 1 2 (NC) AC DC
Internal Internal
Screw Terminal Switches circuits circuits
Za Za
Indicator-equipped (Light-ON when Not Operating)
Switches *1
Internal
circuits NO NC NC NO NO NC NC NO
Za 2-core 4 -- -- 3 2-core 4 -- -- 3
(NO) 4 3 (NO) Pin No. Pin No.
4-core 4 1 2 3 4-core 4 1 2 3
2 2
NC NC
NC NC
3 1 3 1
NO NO
4 4
NO NO
*1. Light-ON when not operating means the indicator is lit when the actuator is free and is not light when the Switch contacts (NO) close when the actuator rotates or
is pushed down.
*2. The position of the positioning piece is not always the same. If using an L-shaped connector causes problems in application, use a straight connector.
27
WL/WLM
Dimensions and Operating Characteristics (Unit: mm)
General-purpose Models
Standard Models
Basic
Rotating Lever ........ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
60 max. 67.2 max.
Roller lever R38 53 ±1.5
Roller lever R50 58.1 ±1.5
WLCA2 41.5 ±1.5 WLCA2-7 17.5 dia. × 15 * 36 ±1.5
40 ±1.5 13.1
WL01CA2 17.5 dia. × 7 * 13.1 WL01CA2-7
25.4
25.4
50R Four, M3.5 12.7
Four, M3.5 12.7
38R
M5 (length: 12)
Allen-head bolt M5 (length: 12) 25.4
25.4 Allen-head bolt
14.7 (137) 14.7
(125)
Four, 5.2 +0.2
0
Four, 5.2 +0.2
0 dia. holes
dia. holes 58.7 ±0.2 68.7
58.7 ±0.2 68.7 Three, M4
Three, M4 (length: 13)
(lengh:13)
5
5 21.6
21.6 Four, M6 (15.1) ±1.2 Four, M6
JIS B0202 G½ ±1.2 (4.9) JIS B0202 G½ 29.2 Depth: 15 min.
(15.1) Depth: 15 min. 30.2 ±0.2
(4.9) Effective thread: 29.2 Effective thread: 35
30.2 ±0.2 4 threads min. 40 ±0.7
35 4 threads min. 42 max.
40 ±0.7
60 max. * Stainless steel roller 53.2 ±0.8
* Stainless sintered roller
53.2 ±0.8
60 max. 67 max.
Roller lever R63 53 ±1.5
Adjustable Roller Lever
60 ±1.5
WLCA2-8 17.5 dia. × 7 *
41.5 ±1.5 WLCA12 17.5 dia. × 7 * 41.5 ±1.5
40 ±1.5 13.1
WL01CA2-8 WL01CA12
25.4
13.1 Four, M3.5 12.7
25.4 Adjustable range:
63R
12.7 25 to 89 M5 (length: 16)
Four, M3.5
Allen-head bolt 25.4
Four, 5.2 +0.2
0
14.7 Four, 5.2 +0.2
0
dia. holes 25.4 dia. holes
(150)
14.7
M5 (length: 12)
Allen-head bolt 58.7 ±0.2 68.7
Three, M4
(length: 13)
58.7 ±0.2 68.7
Three, M4
(length: 13) 5
21.6
5 ±1.2
Four, M6
(15.1) Depth: 15 min.
21.6 (4.9) 29.2
30.2 ±0.2 JIS B0202 G½
(15.1) JIS B0202 G½ Four, M6 35
(4.9) ±1.2 40 ±0.7 Effective thread:
Effective thread: 29.2 Depth: 15 min.
30.2 ±0.2 4 threads min. 42 max.
40 ±0.7 4 threads min. 35 * Stainless sintered roller 65.2 ±0.8
42 max.
* Stainless sintered roller 53.2 ±0.8
62.5 max.
Adjustable Rod Lever (25 to 140 mm) Fork Lever Lock 56.4 ±3.5
55 max.
WLCL 9
46 ±1.5 WLCA32-41 to 44 42.8 ±3.5
13.1
WL01CL WL01CA32-41 to 44 Two, 17.5 dia.
(length: 7) * 25.4
3 ±0.2 dia. 13.1 12.7
(length: 160) * (For details 90 ±3°
Adjustable range: 25.4
Four, M3.5 M8 ×12 see page 42) R38
25 to 140 12.7 Four, M3.5
Allen-head
set screw 34.1
M5 × 12 14.7 M5 × 16
Allen-head 25.4 Allen-head bolt
(125)
14.7 bolt
Four, 5.2 +0.2
0
Four, 5.2 +0.2 dia. holes
0
dia. holes 58.7 ±0.2 68.7
Three, M4
58.7 ±0.2 68.7 (length: 13)
Three, M4
(length: 13) 5
21.6
5 JIS B0202 G½ Four, M6
(15.1) ±1.2
21.6 (4.9) Effective thread: 29.2 Depth: 15 min.
JIS B0202 G½ Four, M6 30.2 ±0.2 4 threads min.
(15.1) ±1.2 Note: This illustration shows 35
Effective thread: 29.2 Depth: 15 min. 40 ±0.7
(4.9) the external dimensions * Plastic roller 42 max.
30.2 ±0.2 4 threads min.
40 ±0.7 35 of the WLCA32-41. (Models WLCA32-041 to -044 and WL01CA32-
* Stainless steel rod 42 max. 041 to -044 have stainless steel rollers.)
Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions.
28
WL/WLM
Basic
Plunger .....................For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
Top Plunger Horizontal Plunger PT OP
46.6 ±0.8
13.1
WLD 9.2 dia. 12.9
WLSD Four, M3.5
13.1
PT 25.4 12.7
WL01D 1R * WL01SD
Four, M3.5 27.5
OP 19.9 17.8
1R *1
+0.2 25 dia. *2
Four, 5.2 0
Four, 5.2 +0.2
0
(96.2)
dia. holes
dia. holes
58.7 ±0.2 68.7
58.7 ±0.2 68.7 Three, M4
Three, M4
(length: 13)
(length: 13)
5
5
21.6
21.6 Four, M6 JIS B0202 G½ Four, M6
(15.1) ±1.2
(15.1) JIS B0202 G½ ±1.2 Depth: 15 min. Effective thread: 29.2 Depth: 15 min.
29.2 (4.9)
(4.9) Effective thread: 30.2 ±0.2 4 threads min.
30.2 ±0.2 40 ±0.7 35
40 ±0.7 4 threads min. 35
*1. Stainless steel plunger 42 max.
* Stainless steel plunger 42 max. *2. Cosmetic nuts
27.5
OP Four, M3.5
28 17.8
25 dia. *2
(96.2) Four, 5.2 +0.2
0
Four, 5.2 +0.2
0 dia. holes
dia. holes 58.7 ±0.2 68.7
Three, M4
58.7 ±0.2 68.7
Three, M4 (length: 13)
(length: 13)
5
5 21.6
JIS B0202 G½ ±1.2 Four, M6
21.6 (15.1)
JIS B0202 G½ Four, M6 (4.9) Effective thread: 29.2 Depth: 15 min.
(15.1) ±1.2 30.2 ±0.2
(4.9) Effective thread: 29.2 Depth: 15 min. 4 threads min.
40 ±0.7 35
30.2 ±0.2
40 ±0.7 4 threads min. 35 *1. Stainless sintered roller 42 max.
*2. Cosmetic nuts
* Stainless sintered roller 42 max. Note: The WLSD21 model, which has the roller rotated by 90° is also available.
WL01D28 PT
OP Four, M3.5
24
5
21.6
(15.1) JIS B0202 G½ ±1.2 Four, M6
(4.9) Effective thread: 29.2 Depth: 15 min.
30.2 ±0.2
40 ±0.7 4 threads min. 35 Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all
* Stainless steel roller 42 max. dimensions.
29
WL/WLM
Basic
Flexible Rod ............ For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
Coil Spring Coil Spring (Multi-wire)
PT 6.5 dia.
WLNJ *1 *2 WLNJ-30 PT 4.8 dia.
*1 *2
WL01NJ *3
WL01NJ-30
*3
(107) 13.1 (107) 13.1
140 ±2.5 140 ±2.5
*3
(95.4)
(161) 13.1
26 dia. 13.1
193 ±2.5
140 ±2.5
30
WL/WLM
Overtravel
General-purpose/High-sensitivity Models ........... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
60 max. 9 55 max.
Roller Lever R38 53 ±1.5
Adjustable Rod Lever 46 ±1.5
WLH2 17.5 dia. (length: 7) *
41.5 ±1.5
40 ±1.5
WLHL 3 ±0.2 dia. 41.5 ±1.5
13.1 (length: 160) * 13.1
WL01H2 WL01HL 25.4
25.4 Adjustable range:
WLG2 Four, M3.5 12.7 WLGL Four, M3.5
25 to 140 12.7
38R
M5 (length: 12) M8 (length: 12)
WL01G2 Allen-head bolt WL01GL Allen-head
25.4
lock screw 25.4
14.7
(125) 14.7 M5 (length: 12)
Allenhead bolt
Four, 5.2 +0.2
0
dia. holes Four, 5.2 +0.2
0
58.7 ±0.2 68.7 dia. holes
Three, M4 58.7 ±0.2 68.7
(length: 13) Three, M4
(length: 13)
5
21.6 5
JIS B0202 G½ Four, M6 21.6
±1.2
(15.1) 29.2 Depth: 15 min. (15.1) JIS B0202 G½ ±1.2
(4.9) Effective thread: Four, M6
35 (4.9) Effective thread: 29.2
30.2 ±0.2 4 threads min. 30.2 ±0.2 Depth: 15 min.
40 ±0.7 42 max. 40 ±0.7 4 threads min. 35
53.2 ±0.8 42 max.
* Stainless sintered roller * Stainless sintered roller
Note: 1. WL@G2 is identical to other models except in Note: 1. WL@GL is identical to other models except in
the shape of the set position marker plate. the shape of the set position marker plate.
2. The built-in switch for WLH2 is W-10FB3. 2. The built-in switch for WLHL is W-10FB3.
3. The built-in switch for WLG2 is W-10FB3-8. 3. The built-in switch for WLGL is W-10FB3-8.
67 max.
Adjustable Roller Lever 17.5 dia. (length: 7) * 60 ±1.5
Adjustable Rod Lever
41.5 ±1.5
WLH12 13.1 WLHAL4
WL01H12 Four, M3.5
25.4 WL01HAL4 3.2 dia. *
12.7 54.5 ±1.5
WLG12 Adjustable range: M5 (length: 16) 8
41.5 ±1.5
25 to 89 Allen-head Adjustable range:
WL01G12 12 .8 13 .1
bolt 25.4 350 to 380
2 5 .4
14.7 Four, 5.2 +0.2
0 M5 (length: 12)
dia. holes 12 .7
Allen-head
bolt
65
58.7 ±0.2 68.7 2 5 .4
Three, M4
(length: 13) 14 .7
Rod Spring Lever 7.7 Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all
dimensions.
WLHAL5
2.3 dia. *
WL01HAL5 54 ±1.5
41.5 ±1.5
428.5 ±2 13 .1
25.4
65
12.7
M5 (length: 16)
Allen-head
11 bolt
25.4
14.7
31
WL/WLM
Overtravel
Side-installation Models ... For all models WL@ indicates a standard-load model and WL01@ indicates a microload model.
60 max. 60 max.
Roller Lever Roller Lever
53 ±1.5 53 ±1.5
WLCA2-2N 41.5 ±1.5
WLCA2-2 41.5 ±1.5
WL01CA2-2N 40 ±1.5 WL01CA2-2 17.5 dia. (length: 7) *
40 ±1.5
13.1
17.5 dia. (length: 7) * 22
11 13.1 25.4
Four, M3.5 Four, M3.5 12.7
11.5
38R
38R Two, M5 M5 (length: 12)
(length: 18) Allen-head bolt 25.4
16.1
16.1 M5 (length: 12) (10.8) (126.5)
(126.5) Allen-head bolt
Four, 5.2 +0.2 Four, 5.2 +0.2
0
0 101.8 dia. holes
dia. holes
Two, 5.2 +0.2 58.7 ±0.2 68.7
58.7 ±0.2 0 64 ±0.2
dia. holes Three, M4
Three, M4 (length: 13)
(length: 13)
5
5 5 21.6
±0.2 JIS B0202 G½ Four, M6
(15.1) ±1.2
JIS B0202 G½ 23 5 Four, M6 (4.9) Effective thread: 29.2 Depth: 15 min.
(15.1) 21.6 30.2 ±0.2
(4.9) Effective thread: Depth: 15 min. 4 threads min.
30.2 ±0.2 40 ±0.7 35
40 ±0.7 4 threads min. 33 ±1.2
* Stainless sintered roller 42 max.
* Stainless sintered roller 35
53.2 ±0.8
42 max.
67 max.
Adjustable Roller Lever Adjustable Roller Lever 67 max.
60 ±1.5
WLCA12-2N 17.5 dia. (length: 7) * 41.5 ±1.5 WLCA12-2 60 ±1.5
17.5 dia. (length: 7) * 41.5 ±1.5
WL01CA12-2N 22 WL01CA12-2 13.1
11 13.1
Four, M3.5 25.4
Adjustable range: 11.5 Four, M3.5
12.7
25 to 89 Two, M5 Adjustable range:
(length: 18) 25 to 89 M5 (length: 16)
M5 (length: 16) Allen-head bolt 25.4
16.1 Allen-head bolt (10.8) 16.1 Four, 5.2 +0.2
0
dia. holes
Four, 5.2 +0.2
0 101.8
dia. holes
58.7 ±0.2 64 ±0.2 68.7
58.7 ±0.2
Two, 5.2 +0.2
0
Three, M4
dia. holes (length: 13)
5 Three, M4 5 5
(length: 13) ±0.2
21.6
23 5 Four, M6
(15.1) JIS B0202 G½ 21.6 Four, M6 (15.1) ±1.2
(4.9) Effective thread: Depth: 15 min. (4.9) JIS B0202 G½ 29.2 Depth: 15 min.
30.2 ±0.2 30.2 ±0.2
Effective thread:
40 ±0.7 4 threads min. 33 ±1.2 40 ±0.7 35
4 threads min.
35 * Stainless sintered roller 42 max.
* Stainless sintered roller
42 max. 65.2 ±0.8
9 55 max. 55 max.
Adjustable Rod Lever 3 ±0.2 dia. Adjustable Rod Lever 9
(length: 160) * 46 ±1.5 46 ±1.5
WLCL-2N M8 (length: 12) 22
WLCL-2 3 ±0.2 dia.
11 13.1 41.5 ±1.5
WL01CL-2N Allen-head WL01CL-2 (length: 160) * 13.1
Adjustable range: lock screw
11.5 Adjustable range: M8 (length: 12) 25.4
25 to 140 Four, M3.5
Two, M5 (length: 18) 25 to 140 Four, M3.5 Allen-head 12.7
M5 (length: 12) lock screw
Allen-head bolt M5 (length: 12)
16.1 (10.8) 25.4
Allen-head bolt
16.1
Four, 5.2 +0.2
0
dia. holes 101.8
Two, 5.2 +0.2 Four, 5.2 +0.2
0
0 64 ±0.2
58.7 ±0.2 dia. holes dia. holes
Three, M4 58.7 ±0.2 68.7
(length: 13) Three, M4
(length: 13)
5 5
±0.2
5
23 5 Four, M6
(15.1) JIS B0202 G½ 21.6 JIS B0202 G½ 21.6
(4.9) Effective thread: Depth: 15 min. ±1.2
Four, M6
30.2 ±0.2 (15.1) Effective thread: Depth: 15 min.
40 ±0.7 4 threads min. 33 ±1.2 (4.9) 29.2
30.2 ±0.2 4 threads min.
35 40 ±0.7 35
* Stainless steel rod 42 max. * Stainless steel rod 42 max.
Model WLCA2-2N WLCA12-2N *1 WLCL-2N *2 WLCA2-2 WLCA12-2 *1 WLCL-2 *2 OF and RF for WLCA12-2N
Operating characteristics WL01CA2-2N WL01CA12-2N *1 WL01CL-2N *2 WL01CA2-2 WL01CA12-2 *1 WL01CL-2 *2 and WL01CA12-2N, with a
Operating force OF max. 9.61 N 9.61 N 2.84 N 8.83 N 8.83 N 2.55 N lever length of 89 mm.
Release force RF min. 1.18 N 1.18 N 0.25 N 0.49 N 0.49 N 0.1 N WLCA12-2N,
Pretravel PT 20° max. 20° max. 20° max. 25° ±5° 25° ±5° 25° ±5° WLA01CA12-2N
Overtravel OT min. 70° 70° 70° 60° 60° 60°
OF 4.10 N
Movement Differential MD max. 10° 10° 10° 16° 16° 16°
RF 0.50 N
*1. The operating characteristics of WLCA12-2N and WL01CA12-2N are measured at the lever length of 38 mm.
*2. The operating characteristics of WLCL-2N and WL01CL-2N are measured at the rod length of 140 mm.
32
WL/WLM
High-precision Models
WL@ are Standard Models and WL01@ are Microload Models.
WLGCA2 53 ±1.5
41.5 ±1.5
WL01GCA2 40 ±1.5
17.5 dia. (length: 7) * 13.1
25.4
Four, M3.5 12.7
38R
M5 (length: 12) Model WLGCA2
Allen-head bolt 25.4 Operating characteristics WL01GCA2
14.7 Operating force OF max. 13.34 N
(125)
Four, 5.2 +0.2
Release force RF min. 1.47 N
0 +2°
dia. holes Pretravel PT 5° 0°
58.7 ±0.2 68.7
Three, M4
Overtravel OT min. 40°
(length: 13) Movement Differential MD max. 3°
5
21.6
JIS B0202 G½ Four, M6
(15.1) ±1.2
(4.9) Effective thread: 29.2 Depth: 15 min.
30.2 ±0.2 4 threads min.
40 ±0.7 35
* Stainless sintered roller 42 max.
53.2 ±0.8
Roller Lever Plungers ........WL@ are Standard Models and WL01@ are Microload Models.
Standard Models (WLCA2), High-precision Models (WLGCA2),
Overtravel General-purpose Models (WLH2), Overtravel High-sensitivity Models (WLG2)
Note: 1. Only the dimension of the set position marker plate is different for WLG2 Models.
2. Unless otherwise indicated, a tolerance of ±0.4 mm applies to all dimensions.
3. The models with operation indicators are shown in the above diagrams.
Actuator Standard roller lever High-precision roller Overdrive general- Overdrive high-sensitivity
Operating characteristics actuator lever actuator purpose actuator actuator
Operating force OF max. 13.34 N 13.34 N 9.81 N 9.81 N
Release force RF min. 2.23 N 1.47 N 0.98 N 0.98 N
15° ±5° 15° ±5°
+2° +2°
Pretravel PT 5° 0° 10° 0°
Overtravel OT min. 30° 40° 55° 65°
Movement Differential MD max. 12° 3° 12° 7°
33
WL/WLM
13.1
Four, M3.5 (length: 10)
PT OP 28
17.5 dia. (length: 4.6) * 12.9
Actuator
Top-roller plunger
Operating characteristics
Operating force OF max. 26.67 N
Release force RF min. 8.92 N
Pretravel PT max. 1.7 mm
Overtravel OT min. 5.6 mm
Movement Differential MD max. 1 mm
Operating Position OP 44 ±0.8mm
Total travel Position TTP max. 39.5 mm
Indicator-equipped Models
60 max.
Roller Lever
53 ±1.5
WLCA2-LE/LD 41.5 ±1.5
WL01CA2-LE/LD 40 ±1.5
17.5 dia. (length: 7) * 13.1
25.4
12.7
Four, M3.5
38R
25.4
14.7 M5 (length: 12)
(125) Allen-head bolt
Four, 5.2 +0.2
0
dia. holes
58.7 ±0.2 68.7
Three, M4
(length: 13)
5
21.6 Four, M6
(15.1) ±1.2
(4.9) JIS B0202 G½ Depth: 15 min.
29.2
30.2 ±0.2 Effective thread:
40 ±0.7 4 threads min. 35
* Stainless sintered roller 42 max.
Actuator WLCA2-LE/LD
Operating characteristics WL01CA2-LE/LD
Operating force OF max. 13.34 N
Release force RF min. 2.23 N
Pretravel PT 15° ±5°
Overtravel OT min. 30°
Movement Differential MD max. 12°
34
WL/WLM
Spatter-prevention Models
6 dia.
21.6
(15.1) XS2H-D421 ±1.2
(4.9)
30.2 ±0.2 29.2
40 ±0.7 35
42 max.
* Stainless steel roller 53.2 ±0.8
Sealed Top-roller Plunger (Screw Terminals) Sealed Top-roller Plunger (Pre-wired connectors)
WLD28-@S WLD28-@S-M1J*
* External dimensions are the same even for different core wires.
35
WL/WLM
Long-life Models
Rotating Lever Models
Roller Lever (Screw Terminals) Roller Lever (Direct-wired Connectors)
60 max. 60 max.
WLM@-LD 53 ±1.5 WLM@-LD@ 53 ±1.5
41.5 ±1.5 41.5 ±1.5
40 ±1.5 40 ±1.5
17.5 dia. (length: 7) * 13.1 17.5 dia. (length: 7) * 13.1
Four, M3.5 25.4 Four, M3.5 25.4
(length: 26.5) 12.7 (length: 26.5) 12.7
38R M5 (length: 12) 38R M5 (length: 12)
Allen-head bolt Allen-head bolt
25.4 Four, 5.2 +0.2 25.4
Four, 5.2 +0.2
0 0
14.7 dia. holes 14.7 dia. holes
Rubber cap
(20) 5 Four, M6
XS2H-D421 Depth: 15 min.
300 ±50
44.7
6 dia.
21.6
(15.1) ±1.2
(4.9)
30.2 ±0.2 29.2
40 ±0.7 35
42 max.
* Stainless steel roller 53.2 ±0.8
Note: Unless otherwise indicated, a tolerance of ±0.4 mm applies to all
dimensions.
36
WL/WLM
7.3-dia.
mounting M5
M5 M5 M5 holes 16
16 16 Allen-head bolt 11.4 16 Allen-head bolt 11.4 Allen-head bolt 11.4
Allen-head bolt 11.4
7.3-dia. 7.3-dia.
mounting mounting
holes 38 54.8 holes 38 ±0.2 54.8
7.3-dia. 7.3-dia. 63 ±0.3 79.8
mounting 50 66.8
mounting
holes holes
Two, M5 Allen- M5
16 head nut and 16 Allen-head bolt 11.4
11.4
arm set screw
M5 M5
16 Allen-head bolt 11.4 16 Allen-head bolt 11.4
37
WL/WLM
38R
Adjustable 23 Adjustable 38R
122
from 41 to from 41 to
78.5 89
M5
Allen-head 7.3-dia. 7.3+0.1
0 -dia.
bolt 16 mounting 16 mounting holes 11.5
holes 11.5
M5
7.3-dia. Allen-head 7.3-dia. M5
mounting bolt mounting Allen-head
holes holes bolt
16 16
WL-2A129 15.8
WL-5A101 WL-5A103 WL-5A105
Marking 3
8R
Two, 17.5 dia. (length: 7) Two, 17.5 dia. (length: 7) Two, 17.5 dia. (length: 7)
17.7 17.7 6.7 17.7
(18.5) stainless sintered alloy rollers 6.7 stainless sintered alloy rollers stainless sintered alloy rollers
12.3 12.3 12.3
1.3 1.3
90° 90°
Three, 5.3 +0.2
0 90°
84 dia. holes
95.3 7.3 +0.1
0 dia. 7.3 +0.1
0 dia. 7.3 +0.1
0 dia.
38R 38R 38R
(108) 54.8 54.8 54.8
7.3 +0.1
0 dia.
10 mounting
holes
10
11.3 M5 (length: 16) M5 (length: 16) M5 (length: 16)
Allen-head bolt 11 Allen-head bolt 11 Allen-head bolt 11
15.9 Two,M5
(length: 16) 22.1
20 Allen-head bolts WL-5A100 has a plastic roller WL-5A102 has a plastic roller WL-5A104 has a plastic roller
38
WL/WLM
Safety Precautions
Refer to Safety Precautions for All Limit Switches.
Using Switches for Micro Loads
Precautions for Safe Use
Contact faults may occur if a Switch for a general-load is used to
• When a rod or wired-type actuator is used, do not touch the top end switch a micro load circuit. Use switches in the ranges shown in the
of the actuator. Doing so may result in injury. diagram below. However, even when using micro load models within
(Applicable models) the operating range shown here, if inrush current occurs when the
WLHAL5 and WL01HAL5 Rod Spring Levers and WLNJ-S2 and contact is opened or closed, it may increase contact wear and so
WL01NJ-S2 Steel-wire Actuators. decrease durability. Therefore, insert a contact protection circuit
• A short-circuit may cause damage to the Switch, so insert a circuit where necessary. The minimum applicable load is the N-level
breaker fuse, of 1.5 to 2 times the rated current, in series with the reference value. This value indicates the malfunction reference level
Switch. for the reliability level of 60% (λ60).
• In order to meet EN approval ratings, use a 10-A fuse that The equation, λ60 = 0.5 × 10–6/operations indicates that the estimated
corresponds to IEC60269, either a gI or gG for general-purpose malfunction rate is less than 1/2,000,000 operations with a reliability
types and spatter-prevention models only. level of 60%.
Voltage (V)
5 mW 800 mW
Precautions for Correct Use 0.16 mA 26 mA
30
• When wiring terminal screws, use M4 round crimp terminals and
tighten screws to the recommended torque. Wiring with bare wires, 24
or incorrect crimp terminals, or not tightening screws to the Operating range
for standard
recommended torque can lead to short-circuits, leakage current, Operating range models
and fire. for micro-load
models
• When performing internal wiring there is a chance of short-circuit,
leakage current, or fire, so be sure to protect the inside of the 12
Switch from splashes of oil or water, corrosive gases, and cutting Unusable
powder. range
Operating Environment
• Seal material may deteriorate if a Switch is used outdoor or where
subject to special cutting oils, solvents, or chemicals. Always
appraise performance under actual application conditions and set
suitable maintenance and replacement periods.
• Install Switches where they will not be directly subject to cutting
chips, dust, or dirt. The Actuator and Switch must also be protected
from the accumulation of cutting chips or sludge.
Not Suitable Suitable
39
WL/WLM
3. Head mounting
1. 0.78 to 0.88 N·m dz dia. : 4.3
screw
D dia. : 4.5
6. Cover mounting dz dia.
2. 1.18 to 1.37 N·m B : 8.5 NO terminal
screw L : 21.0
4. Allen-head bolt F : 7.8
3. (for securing the 4.90 to 5.88 N·m l : 9.0 (mm) NC terminal
lever)
2.
• The ground terminal is only installed on models with ground
4. Terminal screw 0.59 to 0.78 N·m
terminals.
5. 5. Connector 1.77 to 2.16 N·m
Rotating Lever Set Position (General-purpose or Spatter-
Installing the Switch prevention Switches Only)
To install the Switch, make a mounting panel, as shown in the All rotating lever models, except the fork lever lock models, have a set
following diagram, and tighten screws using the correct torque. position marker plate. (See page 23.) After operation, set the indicator
Mounting needle on the marker plate so that is in the convex section of the
Mounting bearing.
Mounting
WL
locations
Operation Set Position (Long-life Switches Only)
For all Long-life Switching, there is a set position marker slit on the
rubber cap of the head. After operation, set the slit on the rubber cap
Front Mountig : Four, 5.2 +0.2
0 dia. holes
or M5 tapped holes so that the fluorescent color on the shaft section can be seen.
Rear Mountig : Four, 6.2 +0.2
0 dia. holes
Terminal Plate
Front Mountig/ By using a short circuit plate, as shown in the following diagram, the
Rear Mountig
58.7 ±0.15 Switch can be fabricated into a single-polarity double-break switch.
When ordering, specify WL Terminal Plate (product code: WL-
9662F).
30.2 ±0.15 9
2.5 +0.2
0 7.1
In case of side mounting for Mounting
overtravel,90° WL@-@@2N locations
3R
9 ±0.2 COM 16 ±0.15 23 ±0.4
Two, 5.2 +0.2
0 dia. holes 7 2R
23 ±0.15
40
WL/WLM
change the plunger for internal opera- WLMCA2@, WLMH2@, WLMG2@, Loosen the screws.
tions at the same time. (The operation- WLMGCA2@
al plunger does not need to be Adjustable Rod Levers:
changed on general-purpose and high- WLCL, WL01CL, WLCL-2, WL01CL-2
sensitivity overtravel models.) The roll- Horizontal Plungers:
er plunger can be set in either two po- WLSD@, WL01SD@
sitions at 90°. Top-roller Plungers:
WLCA2-2N and WL01CA2-2N can be WLD2, WL01D2
set only in either the forward or back- Sealed Top-roller Plungers:
ward direction. WLD28, WL01D28
Does not include -RP60 Series or -141
Series.
One-side Operation for General-purpose and High-precision Switches
The output of the Switch will be The output of the Switch will
changed, regardless of which only be changed when the lever
direction the lever is pushed. is pushed in one direction.
Operating Operating Not operating Operating Operating Not operating
Operational
plunger
Changing the Operating Direction Cam Direction Changing Procedure for Overtravel, 90° Operation Switches
By removing the Head on models Loosen the cam holder with a Change the direction of the cam as
which can operate on one-side only, coin or screwdriver. Take out required by your intended operation
Roller Levers: the cam from the Switch. and then reinstall the cam.
and then changing the direction of the WLCA2, WL01CA2, WLGCA2,
operational plunger, one of three oper- WLMGCA2@
ating directions can be selected. For Adjustable Roller Levers:
overtravel 90° operation models, one WLCA12, WL01CA12
of three operating directions can be se- Adjustable Rod Levers:
lected by loosening the rubber holder WLCL, WL01CL
using either a coin or a flat-blade Overtravel Models:
screwdriver and changing the direction WLCA@-2N, WL01CA@-2N
of the internal rubber section.
The tightening torque for the screws on
the Head is 0.78 to 0.88 N•m.
41
WL/WLM
Roller Levers:
Installing the Roller on the Inside WLCA@, WL01CA@, WLH@, WL-
By installing the roller lever in the op- CA@-2, WL01CA@-2, WLMCA2@,
posite direction, the roller can be in- WLMH2@, WLMG2@, WLMGCA2@,
stalled on the inside. (Set so that WLG@, except for the adjustable roller
operation can be completed within a levers. Loosen the
180° level range.) Fork Lever Locks: Allen-head bolt.
WLCA32-4@, WL01CA32-4@
WLCA32-41 WLCA32-43
Loosen this
Adjustment range radius: Allen-head bolt
Adjusting the Length of the Rod or 25 to 89 mm and adjust the
Adjustable Roller Levers: Loosen this length of the rod.
Lever
WLCA12, WL01CA12 etc. Allen-head bolt
The length of the rod or lever can be Adjustable Rod Levers: and adjust the
adjusted by loosening the Allen-head WLCL, WL01CL, etc. length of the
bolt. lever.
Example
42