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Apollo Safety Valves Serie 19

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SAFETY RELIEF

VALVES

19 SERIES BRONZE SAFETY VALVE


A dependable cast bronze high capacity safety valve ideal for use on all types
of boilers, piping systems and unfired pressure vessels. This rugged design
features top guided alignment for enhanced performance and reliability.
UV / V
Other features include optional metal seating, optional stainless steel wetted
trim in all sizes, and a new, more descriptive model numbering system. Flow
ratings are National Board certified in accordance with ASME sections I and
VIII.
ASME SECTIONS I AND VIII
• Sizes 1/2” thru 2-1/2”
• Factory Set Pressures 5 to 300 psig
• Maximum Temperature: 406°F (Model 19S: 422°F)

APPLICATIONS
• Overpressure Protection of Steam Boilers, Sterilizers, Distillers, Cookers, and Pressure
Reducing Stations.
• Pneumatic Conveying Equipment, Air Compressors, Receivers and Dryers. Steam, Air
and Gas Accumulators, Pressure Vessels and Pressure Piping Systems.

FEATURES
• Wide Wrenching Hex for Easier, Faster Installations
• Stainless Steel Springs are Standard
• Teflon® PFA Seat Resists Corrosive Boiler Chemicals and Excessive Vibration
• High-Capacity Full Nozzle Design Available in Six Orifice Sizes
SEATS • Two Control Rings for Maximum Performance and Adjustability
• Short “Tuned” Blow Down Minimizes Product Loss
• Tapped Body Drain Allows Piping of Condensate Safely Away From Equipment
• Reduced Repair Costs: Soft Seat Easily Replaced
• Registered in all Canadian Provinces Under CSA B51 CRN OG8547.5C

OPTIONS
• Choice of Teflon® or Metal-to-Metal Seating
SOFT SEAT METAL-TO-METAL SEAT • Steam Set Pressures to 300 psi @ 422˚F (Model 19S, Stainless Steel Trim)
MODEL 19K - BRASS MODEL 19M - BRASS • 316 Stainless Steel Wetted Trim Available for all Sizes
MODEL 19L - STAINLESS MODEL 19S - STAINLESS • Anti-Vibration Dampened Lifting Lever
• Oxygen Cleaned
• European Pressure Equipment Directive Compliant Option (CE/PED)
TRIM STYLES
SERIES 19K 19M 19L 19S
Trim Brass Brass SS SS
Seat Teflon® Metal to Metal Teflon® Metal to Metal
Max. Set - Steam 250 250 250 300
Max. Set - Air/Gas 300 300 300 300
Max. Temperature 406°F 406°F 406°F 422°F

PART NUMBER MATRIX


19M D C K 165 A
BASE MODEL NUMBER ORIFICE INLET SIZE (IN.) ASME CODE AND SET PRESSURE SPECIAL OPTIONS
LETTER NPT SERVICE IN PSI
19K - BRASS TRIM/ PFA TEFLON SEAT D C - 1/2 A - SECT. I STEAM A - ANTI-VIBRATION TRIM
19M - BRASS TRIM/METAL SEAT E D - 3/4 K - SECT. VIII AIR CE - CE/PED COMPLIANT
19L - STAINLESS TRIM/ PFA TEFLON SEAT F E - 1 L - SECT. VIII STEAM Q - PERFORMANCE
19S - STAINLESS TRIM/METAL SEAT G F - 1-1/4 N - NON-CODE AIR (CALIBRATION) TEST REPORT

H G - 1-1/2 P - NON-CODE STEAM X - OXYGEN CLEANING


J H - 2 *OTHER SUFFIXES - FACTORY ISSUED
J - 2 -1/2 EXAMPLE:
19K-DCL150 = 19 Series safety valve w/ PFA Teflon seat,

“Apollo” Flow Controls


D orifice, 1/2” x 3/4”, Sect. VII Steam, set @ 150 psi,

105
commercial.apollovalves.com Customer Service (704) 841-6000
SAFETY RELIEF
VALVES

19 SERIES BRONZE SAFETY VALVE

1 STANDARD MATERIAL LIST


19K, 19M 19L, 19S
2
12 1 CAP Brass Brass
13 2 STEM NUT (2) Steel, Plated Steel, Plated
14 4 3 CAP LOCK SCREW Brass Brass
15 3 4 LIFT LEVER Steel - Plated Steel, Plated
16 5 BODY Bronze Bronze
5 6 SPRING WASHER (2) Brass Brass
B 17
7 GUIDE RING Brass Brass
6 8 DISC Brass Stainless Steel
8 11 9 GUIDE RING SCREW Brass Brass
7 10 NOZZLE RING SCREW Brass Brass
9 11 SEAT INSERT-19K &19L PFA Teflon® PFA Teflon®
12 LIFT WASHER Steel, Plated Steel, Plated
10
13 LEVER PIN Steel, Plated Steel, Plated
19
A
14 ADJ. SCREW LOCK NUT Steel, Plated Steel, Plated
18 15 ADJUSTING SCREW Brass Brass
16 SPRING Stainless Steel Stainless Steel
17 STEM Stainless Steel Stainless Steel
C 18 NOZZLE RING Brass Brass
19 NOZZLE Brass Stainless Steel
- NAMEPLATE Stainless Steel Stainless Steel
- SEAL AND WIRE Lead/SS* Lead/SS*
1 * Alum/SS on CE models
2 19 SERIES WITH OPTION “A” ANTI-VIBRATION TRIM
1 FRICTION CLIP (4) Steel, Plated
2 EXTENSION SPRING Stainless Steel
3 CAP LOCK SCREW Stainless Steel
Note: Preparation includes threadlocking of all internal threaded connections.
3
AVAILABLE CONFIGURATIONS
OLD MODEL NEW MODEL ORIFICE SIZE (IN./MM) DIMENSIONS (IN./MM) WT./EA.
NUMBER NUMBER LETTER INLET X OUTLET A B C (LB./KG)
1/2 X 3/4 2.21 6.52 1.37 1.6
19-202 19*DC D
15 x 20 56 166 35 .73
3/4 X 3/4 2.21 6.52 1.37 1.6
19-301 19*DD D
20 x 20 56 166 35 .73
3/4 X 1 2.50 7.16 1.75 2.0
19-302 19*ED E
20 x 25 64 182 44 .91
1X1 2.64 7.30 1.75 2.2
19-401 19*EE E
25 x 25 67 185 44 1.0
1 X 1-1/4 2.95 9.34 2.00 4.1
19-402 19*FE F
25 x 32 75 237 51 1.9
1-1/4 X 1-1/4 2.95 9.34 2.00 4.3
19-501 19*FF F
32 x 32 75 237 51 2.0
1-1/4 X 1-1/2 3.38 11.01 2.37 7.4
19-502 19*GF G
32 x 40 86 280 60 3.4
1-1/2 X 1-1/2 3.38 11.01 2.37 7.6
19-601 19*GG G
40 x 40 86 280 60 3.4
1-1/2 X 2 3.63 11.96 2.75 11.5
19-602 19*HG H
40 x 50 92 304 70 5.2
2X2 3.63 11.96 2.75 11.6
19-701 19*HH H
50 x 50 92 304 70 5.3
1-1/2F X 2-1/2 3.80 14.00 3.50 20.0
19*JG1 J
40 x 65 97 356 89 9.1
2 X 2-1/2 4.06 14.25 3.50 19.9
19-702 19*JH J
50 x 65 103 362 89 9.0
2-1/2 X 2-1/2 4.50 14.68 3.50 20.8
19-801 19*JJ J
65 x 65 114 373 89 9.4
* Specify trim letter
1: Available in bronze trim only, Model 19KJG & 19MJG.

“Apollo” Flow Controls


Connections are 1-1/2” FNPT x 2-1/2” FNPT.

106
Customer Service (704) 841-6000 www.apolloflowcontrols.com
SAFETY RELIEF
VALVES

19 SERIES BRONZE SAFETY VALVE


ASME SECTION I - STEAM
• Pounds per hour (kilograms per hour) saturated steam @ 3% overpressure. National Board Certified. Ratings are 90% of actual.

US CUSTOMARY UNITS BTU/Hr. METRIC UNITS Kcal/Hr.


ORIFICE LETTER D E F G H J ORIFICE LETTER D E F G H J
AREA IN. 2 0.129 0.230 0.359 0.589 0.919 1.509 AREA CM. 2 0.835 1.483 2.315 3.800 5.932 9.733
SET PRESSURE PSIG SET PRESSURE BARG
15 174 310 484 794 1,240 2,035 0.34 - - - - - -
20 201 359 561 920 1,435 2,356 0.69 - - - - - -
25 229 408 637 1,045 1,631 2,677 1.1 81 145 226 371 579 951
30 256 457 713 1,170 1,826 2,998 1.5 96 171 266 437 682 1,120
35 284 506 790 1,296 2,022 3,319 2 114 203 317 519 811 1,331
40 311 555 866 1,421 2,217 3,641 2.5 132 235 367 602 940 1,542
45 339 604 942 1,546 2,413 3,962 3 150 267 417 684 1,068 1,753
50 366 653 1,019 1,672 2,608 4,283 3.5 168 299 467 767 1,197 1,964
55 394 702 1,095 1,797 2,804 4,604 4 186 331 517 849 1,326 2,175
60 421 751 1,172 1,922 2,999 4,925 4.5 204 364 568 932 1,454 2,386
65 448 800 1,248 2,048 3,195 5,246 5 222 397 619 1,016 1,586 2,602
70 476 849 1,326 2,175 3,394 5,573 5.5 241 430 671 1,101 1,719 2,820
75 505 900 1,405 2,304 3,596 5,904 6 259 463 723 1,186 1,851 3,037
80 533 950 1,483 2,433 3,797 6,234 6.5 278 496 774 1,271 1,984 3,255
85 561 1,001 1,562 2,563 3,998 6,565 7 296 529 826 1,356 2,116 3,472
90 590 1,051 1,641 2,692 4,200 6,896 7.5 315 562 878 1,440 2,249 3,690
95 618 1,101 1,719 2,821 4,401 7,226 8 334 595 929 1,525 2,381 3,907
100 646 1,152 1,798 2,950 4,602 7,557 8.5 352 628 981 1,610 2,514 4,125
105 674 1,202 1,877 3,079 4,804 7,888 9 371 662 1,033 1,695 2,646 4,342
110 703 1,253 1,955 3,208 5,005 8,218 9.5 389 695 1,085 1,780 2,779 4,559
115 731 1,303 2034 3,337 5,207 8,549 10 408 728 1,136 1,865 2,911 4,777
120 759 1,353 2,113 3,466 5,408 8,880 10.5 426 761 1,188 1,950 3,044 4,994
125 787 1,404 2,191 3,595 5,609 9,210 11 445 794 1,240 2,035 3,176 5,212
130 816 1,454 2,270 3,724 5,811 9,541 11.5 464 827 1,292 2,120 3,309 5,429
135 844 1,505 2,349 3,853 6,012 9,872 12 482 860 1,343 2,204 3,441 5,647
140 872 1,555 2,427 3,982 6,213 10,202 12.5 501 893 1,395 2,289 3,574 5,864
145 900 1,605 2,506 4,111 6,415 10,533 13 519 927 1,447 2,374 3,706 6,082
150 929 1,656 2,585 4,240 6,616 10,864 13.5 538 960 1,498 2,459 3,839 6,299
160 985 1,757 2,742 4,499 7,019 11,525 14 556 993 1,550 2,544 3,971 6,517
170 1,042 1,857 2,899 4,757 7,422 12,186 15 594 1,059 1,654 2,714 4,236 6,951
180 1,098 1,958 3,057 5,015 7,824 12,848 16 631 1,125 1,757 2,884 4,501 7,386
190 1,155 2,059 3,214 5,273 8,227 13,509 17 668 1,192 1,861 3,053 4,767 7,821
200 1,211 2,160 3,371 5,531 8,630 14,170 18 705 1,258 1,964 3,223 5,032 8,256
210 1,268 2,261 3,529 5,789 9,033 14,832 19 742 1,324 2,067 3,393 5,297 8,691
220 1,324 2,361 3,686 6,047 9,436 15,493 20 779 1,390 2,171 3,563 5,562 9,126
230 1,381 2,462 3,843 6,305 9,838 16,154 20.7 805 1,437 2,243 3,682 5,747 9,430
240 1,438 2,563 4,001 6,564 10,241 16,816 Approx.
250 1,494 2,664 4,158 6,822 10,644 17,477 0.1 barg
255 1,522 2,714 4,237 6,951 10,845 17,808 increments 3.7 6.6 10.3 17.0 26.5 43.5
260 1,551 2,765 4,315 7,080 11,047 18,138
265 1,579 2,815 4,394 7,209 11,248 18,469 Note:
270 1,607 2,865 4,473 7,338 11,449 18,800 Specify model 19S with stainless steel wetted trim for steam settings beyond
275 1,635 2,916 4,551 7,467 11,651 19,130 250 psig / 17.2 barg.
280 1,664 2,966 4,630 7,596 11,852 19,461
285 1,692 3,017 4,709 7,725 12,053 19,792
290 1,720 3,067 4,787 7,854 12,255 20,122
295 1,748 3,117 4,866 7,983 12,456 20,453
300 1,777 3,168 4,945 8,112 12,658 20,784
Approx. 1 psi
increments 5.7 10.0 15.6 25.8 40.2 66.0

“Apollo” Flow Controls 107


commercial.apollovalves.com Customer Service (704) 841-6000
SAFETY RELIEF
VALVES

19 SERIES BRONZE SAFETY VALVE


ASME SECTION VIII - STEAM
• Pounds per hour (kilograms per hour) saturated steam at 10% overpressure. National Board Certified. Ratings are 90% of actual.

US CUSTOMARY UNITS Lb./Hr. METRIC UNITS Kg/Hr.


ORIFICE LETTER D E F G H J ORIFICE LETTER D E F G H J
AREA IN. 2 0.129 0.230 0.359 0.589 0.919 1.509 AREA CM. 2 0.835 1.483 2.315 3.800 5.932 9.733
SET PRESSURE PSIG SET PRESSURE BARG
5* 122 218 340 558 871 1,429 0.34* 55 99 154 253 395 648
10* 167 298 466 765 1,193 1,958 0.69* 76 135 211 347 541 888
15 179 320 499 820 1,279 2,100 1.1 84 149 233 382 597 980
20 207 369 576 945 1,474 2,421 1.5 98 175 273 448 700 1,149
25 234 418 652 1,070 1,670 2,742 2 116 207 323 531 829 1,360
30 262 467 729 1,195 1,865 3,063 2.5 136 242 378 620 968 1,589
35 292 521 813 1,333 2,080 3,416 3 156 277 433 711 1,110 1,821
40 322 574 897 1,471 2,295 3,769 3.5 175 313 489 802 1,251 2,054
45 352 628 981 1,609 2,510 4,122 4 195 348 544 892 1,393 2,286
50 383 682 1,065 1,747 2,725 4,475 4.5 215 384 599 983 1,535 2,518
55 413 736 1,149 1,885 2,941 4,828 5 235 419 654 1,074 1,676 2,750
60 443 790 1,233 2,022 3,156 5,181 5.5 255 454 709 1,164 1,818 2,982
65 473 844 1,317 2,160 3,371 5,535 6 274 490 765 1,255 1,959 3,215
70 503 897 1,401 2,298 3,586 5,888 6.5 294 525 820 1,346 2,101 3,447
75 534 951 1,485 2,436 3,801 6,241 7 314 561 875 1,436 2,242 3,679
80 564 1,005 1,569 2,574 4,016 6,594 7.5 334 596 930 1,527 2,384 3,911
85 594 1,059 1,653 2,712 4,231 6,947 8 354 631 986 1,618 2,525 4,144
90 624 1,113 1,737 2,849 4,446 7,300 8.5 374 667 1,041 1,708 2,667 4,376
95 654 1,167 1,821 2,987 4,661 7,653 9 393 702 1,096 1,799 2,808 4,608
100 684 1,220 1,905 3,125 4,876 8,007 9.5 413 737 1,151 1,890 2,950 4,840
105 715 1,274 1,989 3,263 5,091 8,360 10 433 773 1,207 1,980 3,091 5,072
110 745 1,328 2,073 3,401 5,306 8,713 10.5 453 808 1,262 2,071 3,233 5,305
115 775 1,382 2,157 3,539 5,521 9,066 11 473 844 1,317 2,162 3,374 5,537
120 805 1,436 2,241 3677 5,736 9,419 11.5 493 879 1,372 2,252 3,516 5,769
125 835 1,489 2,325 3,814 5,951 9,772 12 512 914 1,428 2,343 3,657 6,001
130 866 1,543 2,409 3,952 6,167 10,125 12.5 532 950 1,483 2,434 3,799 6,234
135 896 1,597 2,493 4,090 6,382 10,479 13 552 985 1,538 2,524 3,941 6,466
140 926 1,651 2,577 4,228 6,597 10,832 13.5 572 1,021 1,593 2,615 4,082 6,698
145 956 1,705 2,661 4,366 6,812 11,185 14 592 1,056 1,649 2,706 4,224 6,930
150 986 1,759 2,745 4,504 7,027 11,538 15 631 1,127 1,759 2,887 4,507 7,395
155 1,017 1,812 2,829 4,641 7,242 11,891 16 671 1,197 1,870 3,068 4,790 7,859
160 1,047 1,866 2,913 4,779 7,457 12,244 17 711 1,268 1,980 3,250 5,073 8,324
165 1,077 1,920 2,997 4,917 7,672 12,597 18 750 1,339 2,091 3,431 5,356 8,788
170 1,107 1,974 3,081 5,055 7,887 12,951 19 790 1,410 2,201 3,612 5,639 9,253
180 1,167 2,082 3,249 5,331 8,317 13,657 20 830 1,480 2,312 3,794 5,922 9,717
190 1,228 2,189 3,417 5,606 8,747 14,363 20.7 857 1,530 2,389 3,920 6,120 10,042
200 1,288 2,297 3,585 5,882 9,177 15,069
Approx.
210 1,349 2,405 3,753 6,158 9,608 15,776 0.1 barg
220 1,409 2,512 3,921 6,433 10,038 16,482 increments 4.0 7.1 11.5 18.1 28.3 46.4
230 1,469 2,620 4,089 6,709 10,468 17,188
240 1,530 2,727 4,257 6,985 10,898 17,894
Note:
250 1,590 2,835 4,425 7,260 11,328 18,601
Specify model 19S with stainless steel wetted trim for steam settings beyond
255 1,620 2,889 4,509 7,398 11,543 18,954
260 1,651 2,943 4,593 7,536 11,758 19,307 250 psig / 17.2 barg.
265 1,681 2,997 4,677 7,674 11,973 19,660 *Settings below 15 psi (1.1 barg) are non-ASME code.
270 1,711 3,050 4,761 7,812 12,188 20,013
275 1,741 3,104 4,845 7,950 12,403 20,366
280 1,771 3,158 4,929 8,087 12,618 20,720
285 1,801 3,212 5,013 8,225 12,834 21,073
290 1,832 3,266 5,097 8,363 13,049 21,426
295 1,862 3,320 5,181 8,501 13,264 21,779
300 1,892 3,373 5,265 8,639 13,479 22,132
Approx. 1 psi
increments 6.0 10.8 16.8 27.6 43.0 70.6

108 “Apollo” Flow Controls


Customer Service (704) 841-6000 www.apolloflowcontrols.com
SAFETY RELIEF
VALVES

19 SERIES BRONZE SAFETY VALVE

ASME SECTION VIII - AIR


• Standard cubic feet per minute (normalized cubic meters per hour) of air at 10% overpressure. National Board Certified. Ratings are 90% of actual.
US CUSTOMARY UNITS SCFM METRIC UNITS Nm3/HR.
ORIFICE LETTER D E F G H J ORIFICE LETTER D E F G H J
AREA IN. 2 0.129 0.230 0.359 0.589 0.919 1.509 AREA CM. 2 0.835 1.483 2.315 3.800 5.932 9.733
SET PRESSURE PSIG SET PRESSURE BARG
5* 39 69 108 178 277 455 0.34* 66 118 184 302 471 773
10* 54 97 151 248 387 635 0.69* 92 164 256 421 657 1,078
15 64 114 178 292 455 747 1.1 112 199 311 510 796 1,306
20 74 131 205 336 525 862 1.5 131 233 364 598 933 1,531
25 83 149 232 381 594 976 2 155 276 431 708 1,105 1,813
30 93 166 259 426 664 1,090 2.5 181 323 504 827 1,291 2,119
35 104 185 289 475 740 1,216 3 207 370 578 948 1,480 2,428
40 115 204 319 524 817 1,342 3.5 234 417 651 1,069 1,669 2,738
45 125 224 349 573 894 1,467 4 260 464 725 1,190 1,857 3,047
50 136 243 379 622 970 1,593 4.5 287 511 799 1,311 2,046 3,357
55 147 262 409 671 1,047 1,719 5 313 559 872 1,431 2,235 3,667
60 158 281 439 720 1,123 1,844 5.5 340 606 946 1,552 2,423 3,976
65 168 300 469 769 1,200 1,970 6 366 653 1,020 1,673 2,612 4,286
70 179 319 499 818 1,276 2,096 6.5 392 700 1,093 1,794 2,801 4,596
75 190 339 528 867 1,353 2,221 7 419 747 1,167 1,915 2,989 4,905
80 201 358 558 916 1,429 2,347 7.5 445 795 1,241 2,036 3,178 5,215
85 211 377 588 965 1,506 2,473 8 472 842 1,314 2,157 3,367 5,524
90 222 396 618 1,014 1,583 2,598 8.5 498 889 1,388 2,278 3,555 5,834
95 233 415 648 1,063 1,659 2,724 9 525 936 1,461 2,398 3,744 6,144
100 244 434 678 1,112 1,736 2,850 9.5 551 983 1,535 2,519 3,933 6,453
105 254 454 708 1,161 1,812 2,976 10 577 1,030 1,609 2,640 4,122 6,763
110 265 473 738 1,211 1,889 3,101 10.5 604 1,078 1,682 2,761 4,310 7,072
115 276 492 768 1,260 1,965 3,227 11 630 1,125 1,756 2,882 4,499 7,382
120 287 511 798 1,309 2,042 3,353 11.5 657 1,172 1,830 3,003 4,688 7,692
125 297 530 828 1,358 2,118 3,478 12 683 1,219 1,903 3,124 4,876 8,001
130 308 549 857 1,407 2,195 3,604 12.5 710 1,266 1,977 3,245 5,065 8,311
135 319 568 887 1,456 2,271 3,730 13 736 1,313 2,051 3,365 5,254 8,621
140 330 588 917 1,505 2,348 3,855 13.5 763 1,361 2,124 3,486 5,442 8,930
145 340 607 947 1,554 2,425 3,981 14 789 1,408 2,198 3,607 5,631 9,240
150 351 626 977 1,603 2,501 4,107 15 842 1,502 2,345 3,849 6,008 9,859
160 373 664 1,037 1,701 2,654 4,358 16 895 1,596 2,493 4,091 6,386 10,478
165 383 683 1,067 1,750 2,731 4,484 17 948 1,691 2,640 4,332 6,763 11,097
170 394 703 1,097 1,799 2,807 4,610 18 1,000 1,785 2,787 4,574 7,141 11,717
180 416 741 1,156 1,897 2,960 4,861 19 1,053 1,879 2,935 4,816 7,518 12,336
190 437 779 1,216 1,996 3,114 5,112 20 1,106 1,974 3,082 5,058 7,895 12,955
200 459 818 1,276 2,094 3,267 5,364 20.7 1,143 2,040 3,185 5,227 8,160 13,389
210 480 856 1,336 2,192 3,420 5,615 Approx.
220 502 894 1,396 2,290 3,573 5,867 0.1 barg
230 523 932 1,456 2,388 3,726 6,118 increments 5.3 9.4 14.7 24.2 37.7 61.9
240 545 971 1,515 2,486 3,879 6,369
250 566 1,009 1,575 2,584 4,032 6,621 Note:
255 577 1,028 1,605 2,633 4,109 6,746 To correct for temperature or specific gravities other than air (=1.0),
260 587 1,047 1,635 2,682 4,185 6,872
multiply the SCFM from the capacity tables by factor Ksg
265 598 1,067 1,665 2,731 4,262 6,998
*Settings below 15 psi (1.1 barg) are non-ASME code.
270 609 1,086 1,695 2,781 4,338 7,124
275 620 1,105 1,725 2,830 4,415 7,249
280 630 1,124 1,755 2,879 4,491 7,375
285 641 1,143 1,784 2,928 4,568 7,501
290 652 1,162 1,814 2,977 4,645 7,626
295 663 1,182 1,844 3,026 4,721 7,752
300 673 1,201 1,874 3,075 4,798 7,878
Approx. 1 psi
increments 2.1 3.8 6.0 9.8 15.3 25.1

“Apollo” Flow Controls 109


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