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15ppm Bilge Alarm: Features

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15ppm Bilge Alarm

This product conforms to MEPC.107(49)

■Features
● This product adopts an automatic operation method using sample water pressure which is matched to the operation of an oil
separator or pump.
● The automatic washing function of the detection unit can reduce troublesome manual washing work.
● An error code indication provided at occurrence of a device fault and a stain indication of the detection unit facilitate
maintenance and inspection. The product has a high-maintainability structure.
● Operation records such as trouble alarms can be saved in a memory card and confirmed as required.
● For alarms, a double safety method is used. When the oil concentration is 15 ppm or more, and When
sample water is defective or the instrument is defective, a alarm is output.
● Replacement of detecting part (sensor) separately sold can be accepted. as the completion of every five
Advanced device recognized
throughout the world.
This product conforms
to MEPC.107(49)

Approval of the Model in


Since our company was established in 1969, we have been
developing environment monitoring devices and many measuring Each Country in the World.
instruments and sending out them into the industrial world to
make a contribution for environmental protection.
In these days in which environmental pollution is gradually
advancing on a worldwide scale, the whole world is tightening the EC (Europe.DNV)
environmental protection and monitoring on stricter standards. USCG
This advanced device FOCAS-2000 has been researched and (USA•USCG46CFR162.00)
developed by using the accumulated technology that was highly
appraised as a result of sending out the Oil Concentration CCS
Detector FOCAS 4 Series in the past.
(CHINA to be approved)

For protection of tha beautiful global


environment, this product plays an important
part in the sea all over the world

The principle of measurement using our unique


technology is preeminent above others.
Measuring method 251

The FOCAS-1800 using a full 1 Names of part


optical continuous measuring ①Sample water
method* can surely grasp outlet
Sensor unit
②Sample water filter
changes of oil concentration ③Sample water inlet
every moment while ➃Clean water filter
providing a very quick ⑤Clean water inlet
■Head office 6-13-6,Nishi-Nippori,Arakawa-ku,Tokyo,JAPAN,116-0013 9 ⑥drain
measurement response.
TEL: 81-3-3800-9777 (main number) FAX:
Solenoid Body unit ⑦Wiring ports
81-3-3800-9770
valve unit ⑧Case cover
*The light coming from optical elements
■Tokyo works
is received 6-13-9,
by multiple optical elements. Then, a Nishi-Nippori,Arakawa-ku,Tokyo,JAPAN,116-0013 ⑨Snap latch
complicated analysis about changes of oil type or ⑩Earth scren
■Fellow keisoku
concentration company
and differences 2 8
1-16-3,Hirohata-ku,Azuma-cho,Himeji-shi,Hyogo-Pre,JAPAN,671-1154
of pattern due to
Installation screw hole 4-
mixed foreign substances can be made by CPU 3
URL:http://www.fellow-co.com
and software in an instant through calculation. 4 10φ 260 ㎜ ×116 ㎜
7
5 12.2.3000(I)
6
165
1
0
FOCAS-2000

15ppm Bilge
Alarm

Product Specifications
2012-06 Rev.1.03 (T)
Alteration / correction hysteretic

Date Revision The reason for revision / correction Approved Name


Internal Arrangement Drawing and the Terminal Base Arrangement
1 2012-01-18 Rev.1.01 Y.Kikuchi Y.Uehara
Change of contact arrangement of terminals
2 2012-03-09 Rev.1.02 List of spare parts changed. Addition note of Φ10 joint set(※2) Y.Kikuchi H.okumura

3 Outline dimensions・Material etc changed. Added the mounting space


2012-06-08 Rev.1.03 Y.Kikuchi H.okumura
dimensions and note.

Note Number in triangle are change or modify ordered.

-
Specifications

Oil concentration meter FOCAS-2000

Main item Specifications Drawing NO.

Application Bilge concentration monitor (bilge drainage)

Measurement method Optical continuous measurement

Operation method Automatic operation using sample water pressure

Response time Within 5sec , comply with MEPC107(49)


Power supply AC90 ~ 240 V 50 ~ 60 Hz 20 VA or less
/power consumption
Measurement range 30ppm in full scale

Measurement Within ±5ppm (at 15ppm)


accuracy
Conditions on pressure : 0.03 ~ 0.3MPa flow rate : 0.2 ~ 3 L
/min water temperature : +2 ~ +45°C
sample water
Clean water pressure 0.03 ~ 0.6MPa
for washing
Material measured light oil 10ppm in 100ppm iron oxide solution
and identified
Lithium battery(CR2450) about 2 years
Battery for clock and (recommended manufacturer : FDK Energy Co Ltd. Japan)
lifetime
Service 0 ~ 50°C 5 ~ 90%RH no dew condensation
temperature・
humidity
Maximum Within 22.5°in each direction
measurement angle
of inclination
Indication of oil concentration : displayed in 24 digits 2 lines. alpha-numeral
Indications and
Character LCD、 oil alarm lamp : red LED blinks
Outputs Alarm1、Alarm2、 VALVE Each contact output、 REC Analog output

1 circuit for contact output, 1 B contact


VALVE (for three-way valve)
(Max AC250V 2 A) Supply voltage output
Alarm1 alarm 1 circuit for contact output, C contact
Terminal specification
(5~15ppm variable) (Max AC250V 2 A)delay time 0~5 seconds
/oil alarm operating
Alarm2 alarm 1 circuit for contact output, C contact
point (5~15ppm variable) (Max AC250V 2 A)delay time 0~600 seconds
REC (Analog output) DC4-20mA(0-24mA) line resistance less than 750Ω
Operation recording Power turn-on and off, time of each alarm output/release (record memory 2Mbit)
function comply with MEPC107(49)
For sample water inlet, clean water inlet and drain outlet :
Piping bore 2
O.D. of φ8 orφ10 with ring joint for copper pipe(φ8 factory
Cable gland default) 4 pcs(φ10.5 ~ φ14.5)

Water-proof grade IP = 54

Coating color 7.5BG 7/2 (Since this color is manufacturer standard, it cannot be changed.)

Outside dimension W=251 mm × H=283.5 mm × D=122 mm Total weight:approx. 4.8 kg


(excluding accessories)
weight
(body=approx. 3.0 kg. Sensor unit=approx. 0.6 kg. Solenoid valve unit = 1.2 kg)

-
■ Outline dimensions ・ Material etc

251
116 1.0 4-Φ10 122

1
15ppm Bilge Alarm 注意
CAUTION

Sensor unit これらの注意を怠ると、機器の損


FOCAS-2000
MODEL
POWERAL.1 AL.2 8 に注意して下さい。
If these attention are neglected,there is a fear
to cause damage,electric leakage,etc,of apparatus besides an obstacle in terms of functions may be found,so pay full attention.

260
1.2
これらの注意を怠ると、機器の損
9 に注意して下さい。
If these attention are neglected,there is a fear
to cause damage,electric leakage,etc,of apparatus besides an obstacle in terms of functions may be found,so pay full attention.

Solenoid valve unit Body unit MODEL OF TYPE APPROVAL

CANADA NO,
USCG No.
EC
15ppm Bilge Alarm

型 式
MOD E L

製造-番 号
FOCAS-2000

2 SERIAL NO.

製造年月
20

3
DATE

7
4
165 4.0
TOKYO JAPAN

5
6
150 or more 116
4-Φ10
4-M8
Maximum

85 or
26
300 or more

100 or more
10

Maximum 354 Unit (mm) Mounting space3


※ A distance of at least 210 mm is required on the left.
This amount is required for replacing the sensor unit or solenoid valve unit.
2

No. PART NAME QTY MATERIAL REMARKS


○1 Sample water outlet 1 C3604 Screwed joint RC 1/4 φ8 orφ10(φ8 factory default)
○2 Sample water filter 1 C3604/SUS304
○3 Sample water inlet 1 C3604 Screwed joint RC 1/8 φ8 orφ10(φ8 factory default)
○4 Clean water filter 1 C3604/SUS304
○5 Clean water inlet 1 C3604 Screwed joint RC 1/8 φ8 orφ10(φ8 factory default)
○6 drain 1 C3604
○7 Wiring ports 4 Polyamide Cable size φ10.5~φ14.5
○8 Case cover 1 ADC-12
○9 Snap latch 1 C3604
○ Earth screw 1 SUS304 M4
10

-
Internal Arrangement Drawing and the Terminal Base Arrangement

Operations memory Terminal block Alignment


and FOCAS-2000 inner
connection
Caution against the voltage

Fuse for the equipment 3.15A 250V x1


REC
Fuse for three- way Valve
L N FG NO COM NC
2A 250V x2 COM NC NO COM NC
VALVE AC Alarm
OUT Alarm 2
AC IN 11
1 1
2 4
3 5
1
AC input Output Alarm Alarm 4-20mA
connected signal for signal 1 signal 2 (0-24mA)
to PS three-way Output
valve terminal
Clock backup battery External output

1234 5 ※1 All terminal blocks are removable.


※2 Symbol figures of relay show standby
conditions when primary power is supplied.
Terminal base group

Name Rating Remarks


○ AC IN AC90V~240Vrms, 50~60Hz FG(=frame gland) grounds housing
1
B contact 250VAC, 2A max. Output signal for
○ VALVE
Supply voltage output three-way valve
Alarm operating point of Valve and Alarm
2 1 is synchronized. Delay setting is
C contact 250VAC, 2A max. Alarm signal 1 (external available for Alarm 1 only.
○ Alarm 1
Dry signal)
3 contact
C contact 250VAC, 2A max.
○ Alarm 2
Dry
Alarm signal 2 (external signal)
4 contact
○ REC 4-20mA (0-24mA) current output When 20mA is loaded, the line resistance is 750Ωor less
5

List of contact output of relay 、 movement of alarm lamp etc


At outage When applying current
Standby mode Operation mode Washing mode
Setup mode
Terminal name ・ operation conditions etc
Primary source Customized setup unit error
(no current) Standby More than
Under set density set density
value Over 30ppm
value Over scale
washing
Warm up voltage output
Supply
Open Close Light off
between relay terminal No output Open Close Light off
VALVE COM-NC No output No output
Close Open Light off Density value
Close Open Light off N/A
between relay terminal
NO-COM0Open Close Light off Close Close
Alarm1 ( powerOFF Open
) Close ※1 Open ※1 Open
COM-NC
Light off
alarm lamp (AL1) Blinking Blinking

between relay terminal


NO-COM Close Close
※1 Open ※1 Open
Alarm2 COM-NC
alarm lamp (AL2) Blinking Blinking
factory default value
Value assignable by panel operation (step up by Density value
0 1mA) 4 20 4 00
unit (mA) Density value or 20 ~ 24
REC 0 ~ 4 or 20~24 00
N/A 0~4 N/A 20 ~24 oror
20 ~2420 ~24
-
※1 Reverse movement of contact output is possible by operating panel switch at setup mode, washing mode, warming up .
(However, factory shipments are the same outputs as standby. )

-
Spare parts model:FOCAS-2000 item
oil concentration detector FOCAS-2000 Hull No.
Spare Parts Table Case No.
2

No Part name Part No. Sketch Material Work- backup mass(kg) remarks
ing
Normal
Meltdown
1 Fuse for three-way Valve 2000-020 Glass tube 2 2 0.00075
type
2A
Fast-blow
Ceramic
2 Fuse for the equipment 2000-010 tube 1 1 0.00075 type
3.15A

3 Upper lid O-ring 2000-060 FKM 1 1 0.002 4DP-31

4 Drain seal W 2000-070 SUS/NBR 1 1 0.0006 M5

0.01
5 Washing brush 2000-030 1

6 Washing liquid 2000-040 1 0.15 125mL

RC1/4×1
7 Φ10 joint 2000-050 C3604 3 0.05 RC1/8×2

DATE TITLE
CHECK DESIGN DRAWIN MAR. 09. 2012 FOCAS-2000
APPOINT
kikuchi Okumura Okumura Spare Parts Table
SCALE
DRAWING NO
8960-01
-
■ Pipe connections

※ 22
2m or less Overall lengthScrewed joint
(RC1/4 φ8 )

Within 1.5m
Do not install Bilge Alarm
than 2m down from the
Drain outlet

Bilge Separator.

head
Bilge Alarm
Hopper
Height of Drainage
Sample water inlet

Bilge Separator 3m or less Overall length


※2 2
Sample water inlet Screwed joint
(0.03 ~ 0.3MPa) (RC1/4 φ8 )

Fresh
Be sure to set Bilge Alarm above the outlet water inletSeparator.
level of Bilge
(Equivalent to Mineral water, at 0.03 ~ 0.6MPa )

Hopper Place the valve near the concentration detector.

Allow the pipe upstand around Bilge Separator outlet to provide Sample water for testing.
(In accordance with MEPC.107(49) 6.1.1. )

Sample water and fresh water pipes


1. Tubes to be connected to the sample water inlet, fresh water inlet, and outlet should be copper tubes of 8mm or
10mm in outer diameter. ※2
2. Use fresh water equivalent to mineral water, which is necessary for sensor correction.
3. Normal operating pressure: 0.03 to 0.3 MPa for sample water and 0.03 to 0.6 MPa for fresh water.
4. In order to prevent dust contamination from fresh water line, please be sure to carry out cleaning of the line.
2 ※2 When the Bilge Alarm is shipped from the factory, its connection ports are for tubes of 8mm in diameter (as
standard). To connect a 10mm-dia. copper tube, take off φ8 joint and apply seal tape to the threaded part of the
copper tube of φ10 joint before coupling the tube to the port.

Restrictions on piping
5. The length from the sample water outlet to the end of piping should be within 2m and the fall should be
within 1.5m. Be sure to provide hoppers.
6. Piping length between Bilge Separator and Bilge Alarm should be within 3m. Bilge Alarm should be set above
the Outlet height of Bilge Separator. Do not install Bilge Alarm lower than 2m below the top of Bilge
Separator. Operation pressure of Bilge Alarm is 0.03MPa –0.3MPa. In consideration of recommended pressure
for Bilge Separator, adjust the operation pressure.

Caution:
Be sure to follow the above instructions to run the oil concentration detector normally.

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