TP21GG
TP21GG
Summary
This Standard Technique describes the standard earthing design to be employed on HV
Connection substations accommodated within a freestanding GRP or masonry housings which
are to be owned or adopted by Western Power Distribution.
Approved by
NOTE: The current version of this document is stored in the WPD Corporate Information Database. Any other
copy in electronic or printed format may be out of date. Copyright 2021 Western Power Distribution
Introduction
This Standard Technique applies where the WPD HV switchgear is close-coupled to a WPD
metering unit and WPD’s HV Customer is connected via a cable box on the metering unit, or
an IDNO metering unit and the IDNO’s HV Customer is connected via a cable box on the
metering unit, or an IDNO cable
Main Changes
ENA TS 41-24 & S34 have been revised. These are Distribution Code Annex 2 documents and
it is a breach of the Code (& hence Licence Conditions) not to comply.
This ST implements the latest requirements. Whilst it is a new document, it supersedes parts
of Standard Technique TP21D/3.
Impact of Changes
Target Staff Group Network Services Teams, Engineering Trainers & ICPs involved with the design and
construction of earthing systems for ground mounted distribution substations
Impact of Change AMBER - The changes have an impact of current working practices that are not
safety critical – Communication at next team meeting or as part of a retraining
programme
Implementation Actions
Managers to notify relevant staff & Contractors that this document has been
published
Network Planners and any other staff who are required to use the associated ‘Earthing
Design Tool’ to complete the following online training
This document, the associated ‘Earthing Design Tool’ and the online training to be
made available to ICPs on the www.westernpowertechinfo.co.uk website
TP21D to be marked up to indicate the sections that have been superseded
There are no retrospective actions
Implementation Timetable
Where a connection offer is accepted prior to this date, the substation may be constructed in
accordance with the requirements applicable at the time of acceptance, subject to the
construction works being completed on or before 31st December 2021.
Where a requote is provided after the release of this document, the connection offer shall
comply with the requirements of this document.
8.0 RECORDS.............................................................................................................. 31
8.1 CROWN Records................................................................................................................ 31
8.2 EMU Records ..................................................................................................................... 35
This Standard Technique applies where the WPD HV switchgear is close-coupled to:
A WPD metering unit and WPD’s HV Customer is connected via a cable box on the
metering unit, or
An IDNO metering unit and the IDNO’s HV Customer is connected via a cable box on the
metering unit, or
An IDNO cable
The HV earth electrode associated with WPD’s HV switchgear shall be owned and maintained by
WPD.
The close-coupling arrangement means that an IDNO owned metering unit is located entirely
within the area covered by the WPD HV earthing system. Accordingly, WPD has design authority
for the HV earthing arrangements.
2.0 DEFINITIONS
For the purpose of this document the following definitions are employed:
TERM DEFINITION
HV Connection substation A HV substation where the WPD HV switchgear is close coupled to:
A WPD metering unit and WPD’s HV Customer is connected via a
cable box on the metering unit, or
An IDNO metering unit and the IDNO’s HV Customer is connected via
a cable box on the metering unit, or
An IDNO cable
Freestanding GRP Housing A housing which stands on its own foundations, is not attached to any other
building or structure, and whose walls and doors are constructed of glass fibre
reinforced plastic.
Freestanding Masonry A housing which stands on its own foundations, is not attached to any other
Housing building or structure, and whose walls are constructed of brick, stone,
concrete blockwork (or a combination of these) and whose doors are
constructed of glass-fibre reinforced plastic or hardwood timber.
i.e. a site where the earth potential rise (EPR) or the transfer potential from
the source substation is:
Greater than 430V (or, in the case of transfer potential, 650V where
a fault at the source substation is cleared by high reliability
protection with a fault clearance time less than 200ms), and
Greater than the touch voltage limit for shoes on soil or outdoor
concrete
[Except at HV/LV substations where the neutral of the LV system is
connected to earth at multiple locations (i.e. a PME LV system) where
the applicable value is greater than 2x the touch voltage limit for
shoes on soil or outdoor concrete]
3.0 REFERENCES
This document makes reference to, or should be read in conjunction with, the documents
listed below. The issue and date of the documents listed below shall be those applicable at
the date of issue of this document, unless stated otherwise.
NUMBER TITLE
BS EN 50522 Earthing of power installations exceeding 1 kV a.c.
1
This is a WPD definition which differs from that in ENA TS 41-24 (which relates to the 430V / 650V limit for
telecommunication equipment). It is a reflection of the fact that the terms ‘hot’ & ‘cold’ have become
ubiquitous within WPD to mean sites where HV & LV earths should be segregated / combined, or where
limits for telecommunication equipment have / have not been exceeded respectively.
NUMBER TITLE
ENA TS 41-24 Guidelines for the design, installation, testing and maintenance of main
earthing systems in substations
4.1 Preamble
The earthing design is predicated on the exterior walls and doors of the housing being
electrically non-conductive and forming a barrier which prevents anyone external to the
housing from touching any metalwork which is bonded to the substation HV earth electrode.
In the event that the substation has externally accessible metallic parts then the design
requirements specified in the following document shall additionally apply:
Standard Technique TP21G-I: Standard Earthing Designs - Part I - Additional
Requirements For Substations With Externally Accessible Metallic Parts
These design requirements are an abridged version pertaining to ‘HV Connection’ substations
accommodated within a freestanding GRP or masonry housing. Comprehensive earthing
design requirements are specified in the following document:
Standard Technique TP21D-D: Design Of Earthing Systems - Part D - Ground Mounted
Distribution Substations.
The following Earthing Design Tool (Microsoft Excel Workbook) shall be employed in order to
design and analyse the performance of a proposed earthing system for a ‘HV Connection’
substation in a freestanding GRP or masonry housing.
The WPD HV earth electrode shall comply with the following principal requirements:
a) The HV earth electrode shall consist of a ring electrode surrounding the substation
buried at a depth of 600mm, with a 1200mm long, 12.7mm diameter earth rod at each
corner. Where necessary, a horizontal electrode ‘tail’ laid in a radial direction away
from the substation shall also be provided buried at a depth of 600mm (1000mm in
arable land).
b) The conductors employed for the HV earth electrode system shall have a minimum
cross sectional area of 70mm2
d) The surface area of the HV earth electrode in contact with the soil shall be large
enough to prevent the soil around the electrode drying and increasing in resistance
during a fault.
e) All equipment / conductive parts within the GRP or masonry housing, including rebar
and the galvanised steel apron (where installed), shall be bonded to the HV earth
electrode.
f) When the doors to the GRP or masonry housing are closed, there shall be no metal
parts which are bonded to the HV earth electrode which can be touched from outside
the housing3 4.
g) When the doors to the GRP or masonry housing are open, there shall be an above
ground separation of at least 2.5m between any metallic part which is bonded to the
HV earth electrode and any extraneous conductive part5 located outside of the
housing.
h) The earth potential rise shall be 3kV or less.
4.4 Additional Requirements For The WPD HV Earth Electrode AT ‘Hot’ Sites
At ‘Hot’ sites (see Section 2.0 above) the following additional earthing and bonding
requirements will apply:
a) The HV electrode shall be separated by sufficient below-ground distance from (i) LV
earth electrodes, (ii) from buildings and enclosures supplied from the LV system, and
(iii) from other specified installations6, in order to ensure that the potential impressed
on them in the event of a HV fault does not exceed safe limits, or limits for
telecommunication equipment.
2
The parallel contribution from WPD’s HV Customer’s installation or from the IDNO network can be utilised
to reduce the resistance of the HV earth electrode below this 20Ω / 15Ω level.
3
For example, external handrails on flood resilient designs shall be manufactured from GRP and earthed
telecoms aerials/masts shall be positioned out of reach from ground level i.e. located not less than 2.5m
above ground level
4
The Freestanding GRP or masonry housing is an integral part of the arrangements for ensuring safety i.e.
non-conductive material for the outer walls which prevents earthed metal parts from being touched from
outside and extraneous conductive parts being touched from the inside. The substation must not be
energised with the housing missing or in a compromised state.
5
A conductive part liable to introduce a potential, generally earth potential, for example, metal fences, crash
barriers, street lighting columns etc.
6
Customer TT electrode, railway, tramway, telephone exchange, pipeline with cathodic protection, outdoor
swimming pool, outdoor paddling pool, outdoor shower, zoo, stable, pond/lake used for commercial fishing,
buried metalwork associated with the hazardous zone in a fuel filling station.
The Customer’s HV earth electrode shall comply with the following principal requirements:7
a) The Customer’s HV electrode shall have a resistance not greater than 20Ω for 11kV
substations and 15Ω for 6.6kV substations. This resistance shall be determined solely
by the customer’s installed electrode system i.e. shall not include any parallel
contribution from the WPD network. 8
b) The WPD and Customer HV earthing systems shall be interconnected with two earth
bonds, each with a minimum cross sectional area of 70mm2.
The earth bonds shall be laid on diverse routes and connected to different parts of the
Customer’s HV electrode in order to mitigate against accidental disconnection or
severing of both connections concurrently.
The earth bonds shall be insulated and laid in ducts for their entire length. This means
they are clearly identifiable at the WPD substation and that periodic testing can be
undertaken in order to check whether interconnection has been lost.
4.6 Additional Requirements For The WPD HV Earth Electrode At Two Interconnected RMU
Sites
Where the supply to the HV Customer / IDNO is provided via two interconnected RMUs which
are located more than 10m apart, then each RMU installation shall be treated as a separate
standalone substation and the requirements of Sections 4.3, 4.4 and 4.5 shall apply in full to
both.
Where the two interconnected RMUs are located 10m or less apart, then both RMU
installations shall be treated as a single integrated substation. The requirements of Sections
4.3 and 4.4 shall apply in full to the first of the RMU installations, and the following additional
requirements shall apply to the second RMU installation:
a) A ring electrode with a minimum cross sectional area of 70mm2 shall be provided
around the second RMU housing buried at a depth of 600mm, with a 1200mm long,
12.7mm diameter earth rod at each corner.
7
Strictly speaking the IDNO is responsible for specifying the requirements for an IDNO Customer’s HV
Electrode since the Customer is connected to the IDNO network. However, these requirements shall be
applied given that WPD’s protection systems are required to detect and clear faults between the IDNO
metering unit and the Customer’s HV switchgear.
8
This requirement is necessary in order to ensure that a fault on the Customer’s HV equipment is able to be
detected and cleared by WPD’s protection systems in the event that interconnection between the WPD HV
electrode and the Customer’s HV electrode has been inadvertently lost.
9
A single earth bond is required on the basis that the sheath of the HV cable which interconnects the two
RMUs is solidly bonded at both ends. A second earth bond shall be provided in the event that this cable
sheath is bonded at one end only.
10
Earthed telecoms aerials/masts require special consideration, especially at ‘hot’ sites. They shall be
positioned not less than 2.5m above ground level.
11
The Freestanding GRP or masonry housing is an integral part of the arrangements for ensuring safety i.e.
non-conductive material for the outer walls which prevents earthed metal parts from being touched from
outside and extraneous conductive parts being touched from the inside. The HV Connection substation must
not be energised with the housing missing or in a compromised state.
12
A conductive part liable to introduce a potential, generally earth potential, for example, metal fences, crash
barriers, street lighting columns etc.
CABLE BOX
4 1
Lug On Each End
5 4 5 2 = 1.2m Copperbond Earth Rod With Exothermically Welded 70mm2 Bare Stranded Copper Conductor Tail
3 = 70mm2 Bare Stranded Copper Conductor Tail Exothermically Welded Or C Crimped Onto Perimeter Electrode
8
4 = 70mm2 Bare Stranded Copper Conductor With Copper Compression Lug On Each End
10 7 10 = No extraneous conductive parts within 2.5m reach of any metalwork bonded to HV Earth bar when doors to GRP
housing are open
NOTES
Perimeter electrode (1) to be one continuous length and laid in direct contact with the soil 150mm from the outer
edge of the foundations and at a depth of 600mm. See WPD Drawing Number TP21G-G Drg 2 for details of HV earthing arrangement for two interconnected RMUs
Earth rods (2) to be 1200mm long. Tops of earth rod to be 600mm deep. See WPD Drawing Number TP21G-G Drg 3 for details of HV separation distance
All items of plant to be bonded to the HV Earth bar [C]. See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two interconnected RMUs
Where metallic fittings are employed (for example, ventilation panels, door frames etc), these shall be bonded to See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point
the RMU / HV Switchgear Earth bar using 16mm2, green/yellow PVC insulated, stranded copper conductor. See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
Resistance of HV earth electrode to be less than 20 (11kV) or 15 (6.6kV) before WPD, IDNO & Customer HV See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
cables and bonding conductor between WPD & Customer HV electrodes are connected.
See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
Where necessary, additional electrode (6) & (7) to be laid in direct contact with the soil and at a depth of 600mm.
Conductor to be separated from any cable by not less than 150mm. See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
Bonding conductors to Customer HV electrode to be laid in 38mm duct for electric cables for entire length.
X X
6
KEY
NOTES
B = HV Customer Earth Bar
Bonding conductors (0) & (X) to be laid at a depth of 600mm and in a See WPD Drawing Number TP21G-G Drg 1 for details of HV earthing arrangement
38mm duct for electric cables for their entire length. C = HV Earth Bar
See WPD Drawing Number TP21G-G Drg 3 for details of HV separation distance
Resistance of HV earth electrode to be less than 20 (11kV) or 15 See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two
(6.6kV) before any HV cable or the Customer bonding conductors are 0 = Bonding Conductor Between WPD HV
Electrode and Customer HV Electrode interconnected RMUs
connected.
See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point
1 = Perimeter Electrode See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
6 = Additional HV Electrode
See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
X = Bonding Conductor Between The Two See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
WPD HV Electrodes
See WPD Drawing Number TP21G-G Drg 1 for details of HV earthing arrangement See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
See WPD Drawing Number TP21G-G Drg 2 for details of HV earthing arrangement for two interconnected RMUs See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two interconnected RMUs See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
RMU1 RMU2
D D D D
1 1
D D D
D
D
6
See WPD Drawing Number TP21G-G Drg 1 for details of HV earthing arrangement
See WPD Drawing Number TP21G-G Drg 2 for details of HV earthing arrangement for two
interconnected RMUs
See WPD Drawing Number TP21G-G Drg 3 for details of HV separation distance KEY
See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point
1 = Perimeter Electrode
See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections 6 = Additional HV Electrode
See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
D = HV Separation Distance 1 or 2 as per WPD Drawing Number TP21G-G Drg 3
See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
See WPD Drawing Number TP21G-G Drg 1 for details of HV earthing arrangement
See WPD Drawing Number TP21G-G Drg 2 for details of HV earthing arrangement for two
interconnected RMUs
See WPD Drawing Number TP21G-G Drg 3 for details of HV separation distance
See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two
interconnected RMUs
See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
GPB 01/21
1 = Rebar
See WPD Drawing Number TP21G-G Drg 1 for details of HV earthing arrangement
See WPD Drawing Number TP21G-G Drg 2 for details of HV earthing arrangement for two interconnected RMUs
See WPD Drawing Number TP21G-G Drg 3 for details of HV separation distance
Connection To See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two interconnected RMUs
HV Earth bar
See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point
See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
GPB 01/21
Only Choice: Exothermically welded connection 1st Choice: Exothermically welded connection
2
3 2
2
2
4
4
1
1
1 = Earth Rod
3 = C Crimp
See WPD Drawing Number TP21G-G Drg 1 for details of HV earthing arrangement
See WPD Drawing Number TP21G-G Drg 2 for details of HV earthing arrangement for two interconnected RMUs
See WPD Drawing Number TP21G-G Drg 3 for details of HV separation distance
See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two interconnected RMUs
See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point
See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
GPB 01/21
0.99m See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
See WPD Drawing Number TP21G-G Drg 9 for details of galvanised steel apron
1.03m
NOTES
Concrete Edging Excavate total area to required depth and remove all waste from site.
TARMAC APRON
3 Backfill the recess in the plinth and the area of the apron with MOT Type 1 crushed limestone (minimum depth
150mm) and compact. #
Lay concrete edging around external perimeter on a bed of 100mm concrete and haunch both front and back
3.6m with concrete for additional support. Edging to be laid with falls and cross falls to assist water escape on the
finished surface.
Lay 80mm of 20mm binder course tarmacadam within the area of the apron and compact.#
Lay 20mm of 6mm surface course tarmacadam within the area of the apron and compact.#
# It is accepted that mechanical compaction to normal standards may not be possible close to the cables or beneath
overhanging equipment in the recess within the housing.
GPB 01/21
1.0m x 1.0m 1.0m x 1.0m 1.0m x 1.0m - See WPD Drawing Number TP21G-G Drg 4 for details of HV separation distance for two interconnected RMUs
- See WPD Drawing Number TP21G-G Drg 5 for details of rebar earth point
- See WPD Drawing Number TP21G-G Drg 6 for details of rebar earth point connections
- See WPD Drawing Number TP21G-G Drg 7 for details of earth rod connections
0.7m x 0.7m x - See WPD Drawing Number TP21G-G Drg 8 for details of tarmac apron
To HV Earth bar
1.0m 1.0m
A
0.7m x 0.7m x
0.6m 0.6m
Welded Steel Grating (Galvanised)
1
1.0m x 0.8m 1.0m x 0.8m 1.0m x 0.8m
NOTES
Gratings to be bolted together using five stainless steel fixings per side (comprising nut , bolt, two plain washers & A = ‘U’ Bolt Rebar Earth Clamp
spring washer). Mating surfaces of grating to be smeared with contact grease prior to bolting together .
1 = 70mm2 Bare Stranded Copper Conductor With Copper Compression Lug On Each End
70mm2 bare stranded copper conductor with copper compression lug on each end to be connected between ‘U’ bolt
clamp attached to the rebar and the grating immediately below the HV ring main unit .
Under no circumstances shall the grating be accessible by anyone outside the housing when the housing doors are
closed.
GPB 01/21
6.1 Preamble
This section should be read in conjunction with the construction drawings in Section 5.0 and
the following documents:
Standard Technique NC1V: Standard Foundation and Enclosure Details and
Specifications for HV Substation Plant. 13
The location of the HV electrode system shall comply with the HV Separation distance
requirement.
The HV electrode system shall minimise the number of below ground, and maximise the
number of above ground, joints and connections in order to facilitate joint resistance
measurements during planned routine maintenance of the earthing system.
A ‘HV Earth’ bar shall be provided directly above the cable trough for the incoming WPD HV
cables.
The earth bar shall be mounted above floor level on the HV switchgear or supporting
steelwork. Its location shall not restrict access to the HV cables or other equipment, nor
interfere with the opening of any of the equipment doors.
The earth bar shall be manufactured from copper, have a cross section of not less than 50mm
x 6mm, and be provided with six M10 studs at 50mm centres for the connection of cable lugs
associated with the HV electrode system.
A ‘HV Customer’ earth bar shall be provided directly above the cable trough for the outgoing
cable to the HV Customer.
13
The earthing arrangements are based around drawings EKV0017, EKV018, EKV0020, EKV021, EKV0091,
EKV0092 and EKV0093.
The earth bar shall be manufactured from copper, have a cross section of not less than 50mm
x 6mm, and be provided with three M10 studs at 50mm centres for the connection of cable
lugs associated with the bonding conductors to the Customer’s HV electrode system.
A single continuous length of 70mm2 bare, stranded, hard-drawn copper conductor shall be
laid around the perimeter of the substation foundation and both ends shall be connected to
HV Earth Bar.
The conductor shall be laid in direct contact with soil at a depth of 600mm and 150mm away
from the outer edge of the foundations.
A 1.2m long, 12.7mm diameter, copper-bonded earth rod shall be driven into the ground at
each corner of the ring electrode such that the top of the rod is at a depth of 600mm.
Each earth rod shall be connected to the ring electrode using 70mm 2 bare, stranded, hard-
drawn copper conductor. This conductor shall be exothermically welded to the earth rod and
either exothermically welded or ‘C’ crimped to the ring electrode.
When required by the earthing design, a single continuous length of 70mm 2 bare, stranded,
hard-drawn copper conductor shall be laid in direct contact with soil at a depth of 600mm
(1000mm in arable land) in a radial direction away from the substation.
Where the additional HV electrode is laid in the same trench as a cable, the bare conductor
shall be not less than 150mm away from the cable.
At the HV Connection substation end, the conductor shall be connected to HV Earth Bar.
When required by the earthing design, the additional HV electrode shall be doubled-up or
trebled-up by laying additional lengths of 70mm2 bare, stranded, hard-drawn copper
conductor in parallel with it. These extra conductors shall be laid 100mm away from the
additional HV electrode and be ‘C’ crimped onto it adjacent to the perimeter electrode.
6.2.2 Rebar
A connection shall be provided between the HV Earth Bar and the foundation rebar. The
connection shall be bonded to the rebar at two discrete locations.
One conductor shall be connected between the HV Earth Bar and a ‘U’ bolt clamp attached
to the rebar. The second length of conductor shall be loop connected from the same ‘U’ bolt
clamp to a second ‘U’ bolt clamp attached to the rebar at a different location.
All HV cable sheaths / screen wires shall be connected to the HV Earth bar, as shown in Figure
1 below. The bonding conductor shall have a cross sectional area not less than 70mm2.
Where a HV cable passes through an earth fault passage indicator (EFI) CT, the cable sheath /
screen wires for that cable shall be brought back through the CT before being connected to
the RMU / HV switchgear earth bar.
It is not acceptable for HV cable sheaths / screen wires to be directly connected to the cable
box and rely on a fortuitous connection to the HV earth electrode system.
The RMU / HV switchgear earth bar shall be bonded to the HV Earth Bar. The bonding
conductors shall have a cross sectional area not less than 70mm2.
The HV Metering Unit earth terminal shall be bonded to the HV Earth bar. The bonding
conductors shall have a cross sectional area not less than 70mm2.
6.2.6 Other Metal Boxes / Cabinets Within The GRP Or Masonry Housing
Metal boxes or cabinets which are bolted to the RMU / HV switchgear or Metering Unit are
effectively bonded to the HV earth electrode via the equipment they are mounted on.
Consequently there is no requirement to provide a discrete bonding cable between the metal
box/cabinet and HV Earth Bar.
Metal boxes or cabinets which are freestanding shall be bonded to HV Earth Bar using a
minimum of 16mm2 insulated stranded copper cable.
Small metallic parts that form part of the GRP or masonry housing do not need to be bonded
to HV Earth Bar.
When the doors to the GRP or masonry housing are closed it shall not be possible, from a
position outside the housing, to touch any metal parts which are bonded to HV Earth Bar.
When the doors to the GRP or masonry housing are open, there shall be a minimum above
ground separation of at least 2.5m between any metallic part which is bonded to HV Earth
Bar and any extraneous conductive part14 located outside of the housing.
The earthing system shall comply with the following additional construction requirements
where the HV Connection substation is a ‘cold’ site:
14
A conductive part liable to introduce a potential, generally earth potential, for example, metal fences, crash
barriers, street lighting columns etc.
Unless otherwise agreed with WPD, the HV Customer normally provides WPD with a 230V
supply from its installation.
At ‘cold’ sites the LV auxiliary supply for the HV Connection substation (e.g. for lighting,
sockets, etc.) may be derived directly from the Customer’s LV installation.
The earthing system shall comply with the following additional construction requirements
where the HV Connection substation is a ‘hot’ site:
When required by the earthing design, a 100mm thick tarmacadam ‘apron’ shall be provided
outside of the GRP housing in front of the doors, and inside the GRP housing in the recess in
the concrete plinth. 15
The tarmacadam apron shall extend not less than 1m away from any metalwork which is
bonded to the HV Earth bar, including the HV switchgear and Metering Unit.
When required by the earthing design, a galvanised steel ‘apron’ shall be provided in front of
the HV switchgear and Metering Unit inside the masonry housing. 16
The apron shall consist of a number of galvanised steel gratings bolted together such that
they extend not less than 1m away from any metalwork which is bonded to the HV steelwork
earth bar.
The gratings shall be bolted together using five stainless steel fixings per side (comprising nut,
bolt, two plain washers & spring washer). Mating surfaces of the gratings shall be smeared
with contact grease prior to bolting together.
A length of 70mm2 bare stranded copper conductor with a copper compression lug on each
end shall be connected between a ‘U’ bolt clamp attached to the rebar and the grating
immediately below the HV ring main unit.
15
GRP housings are very compact and there is less than 1m between the HV switchgear, metering unit and the
housing. A 1m deep apron will extend outside of the housing and consequently must be made from an
insulating material such as tarmacadam.
16
Masonry housings generally have more than 1m between the HV switchgear, metering unit and the housing
(drawings EKV0018). A 1m deep apron will be wholly contained within the housing and consequently may be
made from either an insulating or conductive material. A galvanised steel apron is considered to be the most
practical.
Unless otherwise agreed with WPD, the HV Customer normally provides WPD with a 230V
supply from its LV installation.
At ‘hot’ sites the LV auxiliary supply for the HV Connection substation (e.g. for lighting,
sockets, etc.) shall not be derived directly from the Customer’s LV installation where the
Customer employs segregated HV & LV earth electrodes, but indirectly via a 230V/230V
isolation transformer, as shown in Figure 3 below.
The isolating transformer shall be capable of providing 7kV galvanic isolation between its
primary and secondary windings in order to ensure HV and LV earthing systems are
segregated.
The isolating transformer shall have a VA rating in excess of the maximum anticipated LV
auxiliary supply load. Standard values used by WPD include 500VA (2A), 3.7kVA (16A) and
7.4kVA (32A).
The armouring / protective conductor associated with the LV supply cable shall not be
connected to earth at the HV Connection substation end, for example, by the use of isolation
glands or by terminating the cable onto a non-conducting gland plate. Suitable precautions
shall be taken to prevent the armouring / gland from being touched due to the hazard of
transfer potentials.
L L
To load e.g.
LV Supply From
lights, sockets,
Customer
N N automation etc
LV EARTH
To ‘HV Earth’
Where the HV Customer elects to ensure safety on its LV installation by segregating its HV &
LV earth electrodes, the earthing implications of any cabling which enters/exists the area
enclosed by the WPD and Customer HV electrodes needs to be considered carefully.
Where the remote meter cabinet is to be located outside the area enclosed by the WPD or
Customer HV electrode, the armouring associated with the cable from the HV metering unit
shall be connected to earth at one end only. Suitable precautions shall be taken to prevent
the armouring from being touched at the unearthed end due to the hazard of transferred
potentials. 17
Where the HV Customer elects to ensure safety on its LV installation by segregating its HV &
LV earth electrodes, the earthing implications of any cabling which enters/exists the area
enclosed by the WPD and Customer HV electrodes needs to be considered carefully.
Where the interface cabling connects to plant or apparatus located outside the area enclosed
by the WPD or Customer HV electrode, the armouring associated with the cable shall be
connected to earth at one end only. Suitable precautions shall be taken to prevent the
armouring from being touched at the unearthed end due to the hazard of transferred
potentials.
Where the HV Customer elects to ensure safety on its LV installation by segregating its HV &
LV earth electrodes, then no uninsulated part of the HV Customer’s LV earth electrode shall
be located closer than the HV separation distance to any part of the HV earth electrode of the
HV Connection substation.
In the event the HV Customer employs TT earth electrodes on part of its LV installation, then
no TT earth electrode shall be located closer to any part of the HV earth electrode than the
HV separation distance.
In the event that another HV/LV substation is located within the neighbourhood of the HV
Connection substation, then no uninsulated part of a separate LV earth electrode or
combined HV & LV electrode shall be located closer than the HV separation distance to any
part of the HV earth electrode of the HV Connection substation.
17
Note that the metering CT and VT secondary circuits will be earthed via the HV earth electrode and hence
there will be a transfer potential hazard whenever the secondary circuits are being worked upon.
In the event that the WPD LV network is located within the neighbourhood of the HV
Connection substation, then no part of the following items shall be located closer than the
HV separation distance to any part of the HV earth electrode of the HV Connection substation:
PME electrodes
LV PILC cable
LV Joints
Guidance Note
Note that LV joints which do not have an associated earth electrode would be
acceptable within the HV separation distance. However, the option to omit
the earth electrode does not currently feature in WPD LV Jointing Procedures.
In the event that another customer is located in the neighbourhood of the HV Connection
substation, then no LV earth electrodes associated with that other customer (for example, TT
electrodes) shall be located closer than the HV separation distance to any part of the HV earth
electrode of the HV Connection substation.
The WPD HV electrode and the Customer HV electrode shall be interconnected with two
insulated earth bonds, each with a minimum cross sectional area of 70mm2.
At the WPD substation end, the earth bonds shall be connected to the ‘HV Customer’ earth
bar.
The insulated conductors shall be laid for their entire length in separate 38mm diameter, Class
3, general purpose ducts for buried electric cables (see Engineering Equipment Specification
113 for further details) and at a depth of 600mm.
The earth bonds shall be laid on diverse routes and connected to different parts of the
Customer’s HV electrode in order to mitigate against accidental disconnection or severing of
both connections concurrently.
The HV electrodes associated with the two RMUs shall be interconnected with an insulated
earth bond with a minimum cross sectional area of 70mm2.
The insulated conductor shall be laid for its entire length in separate 38mm diameter, Class
3, general purpose ducts for buried electric cables (see Engineering Equipment Specification
113 for further details) and at a depth of 600mm (1000mm in arable land).
A copy of the ‘Earthing Design Report’ for the HV Connection substation shall be included
within ‘DOCS’ against the ‘Commission’ event for the Substation Register, following the
process shown below:
a) In CROWN select ‘Asset Management’ and then ‘Substations’. Click on ‘Action’ and
then ‘Find’. Search for the HV Connection substation.
b) On the ‘Substation Register’ for the site and click on the ‘Details’ button.
c) Check the ‘Hot Site’ box (where applicable). Click on the list of values (LOV) adjacent
to ‘Earthing type’.
e) Click ‘OK’.
l) Find the Earthing Design Report in the folder system and click on the ‘Open’ button
The route of the HV earth electrode shall be recorded in EMU using the same methodology
employed for cables.
The following information shall be recorded immediately adjacent to the HV earth electrode:
The ‘as commissioned’ resistance of the complete HV electrode system prior to the
connection of any HV cable onto the unit substation.
The HV separation distance
SUPERSEDED DOCUMENTATION
APPENDIX B
Comments Received
APPENDIX C
ANCILLARY DOCUMENTATION
KEY WORDS