Standard Specification For Cast-in-Place Nonreinforced Concrete Pipe (ACI 346-90) (Reapproved 1997)
Standard Specification For Cast-in-Place Nonreinforced Concrete Pipe (ACI 346-90) (Reapproved 1997)
Standard Specification For Cast-in-Place Nonreinforced Concrete Pipe (ACI 346-90) (Reapproved 1997)
Copyright © 1990 American Concrete Institute. All rights reserved including rights
Chapter 4-Materials, p. 346-3 of reproduction and use in any form or by any means, including the making of copies
4.1-Cements by any photo process or by any electronic or mechanical device, printed or written or
oral, or recording for sound or visual reproduction or for use in any knowledge or
4.2-Aggregates retrieval system or device, unless permission in writing is obtained from the copyright
4.3-Water proprietors.
346-1
346-2 MANUAL OF CONCRETE PRACTICE
the drum, for drum capacity not more than 3 yd3, (2.3 m3) 7.4-Finish
plus 1/4 min for each additional cubic yard of capacity. Except for the form offsets, the interior surface of the
pipe shall be equivalent to or better than a wood float finish.
CHAPTER 7-CONCRETE PLACEMENT All extraneous concrete shall be removed from the interior
surface.
7.1-Method of placement
The pipe shall be constructed in one placement, by either
CHAPTER 8-CURING, BACKFILLING,
the one or two stage method. The concrete shall be vibrated,
AND CLEAN-UP
rammed, tamped, or worked with suitable compacting
8.1-Curing and backfilling
equipment until thoroughly consolidated.
The Contractor shall be responsible for proper curing of
the concrete and backfilling the trench to an even grade.
7.2-Construction joints Curing shall be performed in such a manner as to prevent
When work is stopped at the end of a placement or for premature drying of the concrete. The Contractor shall use
any period that would permit initial set to take place, a one of the methods described in Section 8.1.1, 8.1.2, 8.1.3,
construction joint shall be formed. The ends of the pipe that or 8.1.4 and the method described in Section 8.1.5 for
are to be in butt contact shall be left in rough condition with curing the pipe. Final backfill shall be placed as specified in
a slope of approximately 45 deg. Before resuming, if the Section 8.1.1.
pipe diameter is 60 in. (1.5 m) or less, an excavation shall 8.1.1 A 3-in. (75-mm) layer of moist loose soil or sand
be made along the sides and bottom of the joint to permit may be carefully placed over the top of the pipe immedi-
casting of a concrete collar around the outside of the joint. ately after the pipe is cast. The backfill shall be materially
This collar shall have a minimum thickness of 1-1/4 times free of clods or rocks having a diameter greater than 2 in.
the wall thickness of the pipe and shall lap the entire joint by (50 mm), roots, or other deleterious foreign material. The
at least two times the wall thickness. Immediately before backfill shall be carefully placed over the top of the pipe to
resuming concrete placement the surfaces to be bonded prevent injury to the wet concrete. The thickness of the
shall be cleaned of all coatings, foreign materials, and loose backfill shall be increased to 6 in. (150 mm) after initial set
or defective concrete, thoroughly wetted, and coated with a of the concrete has occurred. The backfill shall be kept
layer of bonding mortar (Section 4.5) approximately 1/4 in. moist at all times until the pipe has been covered to a depth
(6 mm) thick. In lieu of the bonding mortar, neat cement of 12 in. (305 mm) or more. Final backfill, and compaction
paste may be thoroughly scrubbed onto the wet surface of where required, shall not be started until the pipe has de-
the previously placed concrete. veloped sufficient strength to support the loads to be im-
For a joint that may be used for connections to another posed and shall conform to local requirements and to project
pipe or structure, a joint shall be made by squaring off the specifications.
end of the pipe. An excavation shall be made along the sides 8.1.2 The exposed top portion of the pipe may be covered
and bottom of the cast-in-place pipe, for any diameter, to with wet burlap or other material of high moisture retentive
permit casting of a concrete collar as described above. properties immediately after the pipe is cast. The covering
The outside top of all joints shall be capped for the entire material shall be kept continuously moist until the place-
width of the pipe that is exposed, that is, between the earth ment of final backfill as described under Section 8.1.1.
walls of the excavated trench. This cap shall have a mini- Moisture retentive material may be removed or left in place
mum thickness equal to the wall thickness of the pipe and at the option of the Contractor.
shall lap the joint, both upstream and downstream from the 8.1.3 A pigmented membrane-curing compound con-
joint by at least twice the wall thickness of the pipe. A cap forming to ASTM C 309 may be applied to the exposed top
as described is required regardless of pipe size. surface immediately after the pipe is cast. The compound
shall be applied at the rate of not less than 1 gal. for each
7.3-Temperature 150 ft2 (1 liter for each 3.7 m2) of exposed concrete. The
The temperature of concrete when it is being discharged pipe shall then be covered with a minimum of 3 in. (75 mm)
from the mixer shall be not more than 90 F (32 C) and not of moist loose soil when the curing compound is sufficiently
less than 40 F (4 C) in moderate weather, or 50 F (10 C) in hard to resist damage from the fill. Final backfill shall be
weather during which the mean daily temperature drops placed as soon as the pipe attains suitable strength.
below 40 F (4 C). Whenever the mean daily temperature in 8.1.4 Polyethylene film complying with ASTM C 171,
the vicinity of the work site falls below 40 F (4 C) for more nominal thickness 0.0015 in. (0.038 mm), may be placed
than 1 day, the concrete shall be maintained at a tempera- on the exposed top surface of the pipe immediately after the
ture not lower than 50 F (10 C) for at least 48 hr after it is pipe is cast. The film shall be anchored in place with loose
placed. Concrete shall be protected against freezing tem- soil to assure continuous, adequate curing. The trench shall
peratures for an additional 48 hr immediately following the be completely backfilled as soon as the pipe attains suitable
48 hr of protection at 50 F (10 C). Where artificial heat is strength.
employed, special care shall be taken to prevent the con- 8.1.5 A humid atmosphere within the pipe as evidenced
crete from drying. The Contractor shall employ effective by condensation on the interior surface shall be maintained
means, such as precooling of aggregates and mixing water for at least 7 days following placement except for a maxi-
or placing at night, as necessary to maintain the placing mum period of 48 hr allowed for removing forms and mak-
temperature of the concrete below 90 F (32 C). ing repairs. To prevent air drafts which may dry the pipe
346-6 MANUAL OF CONCRETE PRACTICE
and to maintain a humid atmosphere inside the pipe, all and tested in accordance with ASTM C 42. The cores shall
openings into the pipeline shall be kept closed or covered have a length-to-diameter ratio of not less than 1. The Con-
except when and where work is actually in progress on the tractor shall take at least one core sample at locations se-
inside of the pipe. If necessary to promote high humidity, lected by the Specifier, for each set of two cylinders failing
the pipeline shall be partially filled with ponded water dur- to meet test requirements. The Contractor shall patch all
ing the curing period. core holes in a manner that will be as permanent and leak-
proof as the surrounding concrete.
8.2-Clean-up 9.3.2 Impact hammers, soniscopes, or other nondestruc-
The work area shall be restored to the same general con- tive testing devices may be used, if approved by the Spec-
dition that existed before the start of construction. ifier, to estimate relative strengths of various areas of the
structure as an aid in evaluating concrete in place or in
CHAPTER 9-TESTING determining locations of areas to be cored. Test results so
9.1-Testing of materials obtained, unless properly calibrated and correlated with
Routine testing of materials, of proposed mix propor- other test data, shall not be used as a basis for acceptance or
tions, and of resulting concrete for compliance with tech- rejection.
nical requirements of these specifications shall be the re-
sponsibility of the Purchaser and will be performed without 9.4-Load test
expense to the Contractor. Where specified, hydrostatic If the Contractor elects to make a load test under the
tests shall be performed by the Contractor according to Sec- provisions of Section 6.1, it shall be made without disturb-
tion 9.6. Other testing required because of changes in ma- ing the earth supporting the lower 210 deg of pipe. The load
terials or proportions of the mix requested by the Contrac- shall be applied to a 4-ft (1.2 m) length of pipe through a
tor, as well as any coring, load testing, or other extra testing “sandbox” in such manner that carefully placed sand in the
of concrete or other materials occasioned by their failure to sandbox forms a bedding over 1/4 the circumference of the
meet specification requirements, shall be at the Contractor’s pipe, measured at the center line of the crown. The sandbox
expense. The Contractor may retain at his expense a sepa- shall be made of metal or dressed timber so heavy as to
rate testing agency for his own information and guidance. avoid appreciable bending by the side pressure of the sand.
A strip of cloth or plastic film may be attached to the inside
9.2-Testing services of the sandbox on each side, along the lower edge, to pre-
The testing agency designated by the Purchaser shall per- vent the escape of sand between the sandbox and pipe. The
form the following tests which shall be used as the basis for depth of the bedding above the pipe at the thinnest point
accepting or rejecting the Contractor’s work. shall be 1/4 the inside diameter of the pipe. The sandbox
9.2.1 Test the Contractor’s proposed materials for com- shall not be allowed to come in contact with the pipe or
pliance with the specifications. sides of the trench. The sandbox shall be filled with sand
9.2.2 Review and test the Contractor’s proposed mix pro- which shall be clean and shall contain not less than five
portions. percent moisture and shall pass a 4.75 mm (No. 4) sieve.
9.2.3 Secure production samples of materials at plants on The upper surface of the sand shall be struck off level with
stockpiles prior to start of work and test for compliance with a straight edge and shall be covered with a rigid top bearing
specification and test throughout project as required by plate, the lower surface of which is a true plane, made of
specifications. heavy timbers or other rigid material capable of distributing
9.2.4 Secure at least one sample in accordance with the test load uniformly without appreciable bending. The
ASTM C 172 for each 50 yd3 (38 m3) of concrete used, but test load shall be applied to this bearing plate by piling
not less than one sample for each day’s work, nor less than weights directly on the bearing plate or by moving heavy
one sample for each section of pipe placed in a continuous equipment of predetermined weight onto the bearing plate.
operation. The bearing plate shall not be allowed to touch the sandbox.
9.2.5 Mold and cure two cylinders from each sample in The total load applied to the top of the pipe shall be at least
accordance with ASTM C 31. 125 percent of the maximum earth load to which the pipe
9.2.6 Test the two specimens at 28 days of curing in will be subjected, plus live load based on one 16,000 lbf (71
accordance with ASTM C 39. The 28-day test result shall kN) wheel load of AASHTO H-20-44 loading with an im-
be the average of the strengths of the two specimens, except pact factor of 2.0. The pipe shall be inspected prior to load
that if one specimen in a test manifests evidence of im- testing to catalog any existing longitudinal cracks; then the
proper sampling, molding, or testing, it shall be discarded pipe shall be reinspected after load testing to catalog any
and the strength of the remaining specimen used. additional longitudinal cracks.
9.2.7 Determine slump and air content of concrete in
accordance with ASTM Test Methods C 143 (slump) and C 9.5-Thickness tests
231, C 173, or C 138 (air content). Tests shall be performed The Contractor shall measure the thickness of the pipe at
no less frequently than the sampling frequency required by least every 200 lineal ft (60 m) with individual measure-
Section 9.2.4. ments staggered at points designated by the Purchaser.
Where thickness is not determined by probes through the
9.3-Core tests fresh concrete, small holes shall be drilled for the purpose.
9.3.1 If the Contractor elects to make core tests as pro- The Contractor shall patch all core holes in a manner that
vided in Section 6.1, cores shall be obtained from the pipe will be permanent and will not leak.
SPECIFICATIONS FOR CAST-IN-PLACE PIPE 346-7
9.6-Hydrostatic test
If a hydrostatic test is required by the Purchaser when for a minimum of 4 hours during which loss of water from
calling for bids, the test shall be made at any time after the the section under test shall be measured. Water less than 50
concrete has been allowed to harden for 28 days, or earlier F (10 C) in temperature shall not be used for this test.
if mutually agreed upon. The pipeline shall be filled with During the test period, the exfiltration rate shall not exceed
water to the head specified in the project specifications and 1000 gal. per in. of diameter per mile per 24 hour (926 liters
kept filled at least 48 hours. The line may be filled in one per 10 mm of diameter per km per 24 hour). If the line fails
length or between structures or bulkheads. If leaks are ev- the hydrostatic test, the Contractor shall drain the line, re-
ident, the line shall be drained and the leaks repaired, by pair imperfections as necessary to provide continuity in
and at the expense of the Contractor. Thereafter, with the structural and hydraulic integrity and retest the line as de-
line filled and under the specified head, there shall be a test scribed above.