MODELS: G 1006T/SS316: Operating Instructions, Installation & Maintenance Manual Including Spare Parts List
MODELS: G 1006T/SS316: Operating Instructions, Installation & Maintenance Manual Including Spare Parts List
MODELS: G 1006T/SS316: Operating Instructions, Installation & Maintenance Manual Including Spare Parts List
IMPORTANT !!! MODY Pumps Inc. is not responsible for losses, injury, or death resulting
from a failure to observe these safety precautions, misuse or abuse of pumps or
equipment.
Mody Pumps Inc.: 2166 Zeus Court, Bakersfield, CA 93308 Tel.: (661) 392-7600 Fax: (661) 392-7601
GENERAL INFORMATION.
THE “mody” PORTABLE SUBMERSIBLE PUMPS CONSIST OF A SQUIRREL CAGE INDUCTION
MOTOR DRIVING A CENTRIFUGAL PUMP. THE PUMP IMPELLER IS DIRECTLY MOUNTED ON THE
MOTOR SHAFT EXTENSION, WITH A "SEAL MODULE" INCORPORATED BETWEEN THE PUMPING
ELEMENT AND THE ELECTRIC MOTOR. THE PUMP CASING ENCOMPASSES THE MOTOR CASING,
AND THE HEAT GENERATED IN THE MOTOR IS DISSIPATED BY THE WATER FLOWING PAST THE
MOTOR CASING. THE DISCHARGE OUTLET OF THE PUMP IS 6” OR 8” SS NPT, HOSE OR BSP
DEPENDING ON THE HP.
THE MOTORS ARE RATED 35HP SUITABLE FOR 400/460/500/1000 VOLTS, 3 PHASE, 50/60
HZ POWER SUPPLY.(MOTORS ARE AVAILABLE FOR VARIOUS POWER SUPPLY CONFIGURATIONS
-- PLEASE CHECK NAME PLATE ON THE PUMP VERY CAREFULLY TO CONFIRM THAT YOUR
POWER SUPPLY MATCHES THE NAME PLATE DETAILS). ALL MOTORS ARE RATED CLASS "H"
INSULATION. THE MOTOR CASING AND PUMP CASING ARE CAST/FABRICATED 316SS SECTIONS
FOR MAXIMUM STRENGTH AND CORROSION RESISTANCE. THE IMPELLERS ARE TYPICALLY 410
HARDENED TO ENSURE MAXIMUM ABRASION RESISTANCE AND LONG LIFE. (IMPELLERS ARE
ALSO AVAILABLE IN 316 STAINLESS STEEL WHICH ARE NORMALLY REQUIRED FOR CORROSION
RESISTANT APPLICATIONS). IMPELLERS ARE OF MIXED FLOW DESIGN WITH A HIGH
HYDRAULIC EFFICIENCY. THE 316 SS STRAINER IS RUGGED ENOUGH TO WITHSTAND
ABRASIVE AND CORROSIVE APPLICATIONS.
ALL “mody” SUBMERSIBLE SUMP PUMPS INCORPORATE A UNIQUE SEALING SYSTEM. THE
MODULAR CONSTRUCTION CONSISTS OF TWO MECHANICAL SEALS, ARRANGED IN TANDEM. THE
COMPLETE PACKAGE IS WHOLLY ENCLOSED IN A PRESSURE COMPENSATED OIL BAG WHICH
ACTS AS A SEALING DEVICE THAT ENSURES A MINIMAL PRESSURE DIFFERENTIAL ACROSS
THE SEAL FACES IRRESPECTIVE OF THE DEPTH SETTING OF THE PUMP, OR THE HEAD
AGAINST WHICH THE PUMP IS OPERATING.
ALL WEAR PARTS OF THE PUMPING UNIT ARE LINED WITH NITRILE RUBBER, MAKING THEM
EXTREMELY RESILIENT AND ABRASION RESISTANT. THE SS MOTOR SHAFT IS EXTRA WIDE
FOR ADDED STIFFNESS AND CAN WITHSTAND SEVERE RADIAL AND THRUST LOADS.
IT IS IN THE INTEREST OF THE USER THAT HE/SHE GO THROUGH THIS MANUAL IN DETAIL
PRIOR TO USING THE PUMP. THIS MANUAL WILL HELP HIM/HER UNDERSTAND THE
CONSTRUCTIONAL FEATURES AND TO OBTAIN TROUBLE FREE SERVICE FROM THE PUMP.
MOTOR PROTECTION
ADEQUATE MOTOR PROTECTION MUST BE PROVIDED FOR THE PUMPSET. OVERLOAD, SHORT
CIRCUIT & SINGLE PHASE PROTECTION ARE VITAL FOR ANY INSTALLATION. WE STRONGLY
RECOMMEND USING CONTROL PANELS INCORPORATING ALL THE NECESSARY PROTECTION.
PLEASE CONTACT YOUR NEAREST DISTRIBUTOR OR AUTHORIZED MODY SERVICE CENTER FOR
PRICING AND DETAILS. WARRANTY IS VOID IF PUMPS ARE OPERATED WITHOUT ADEQUATE
MOTOR PROTECTION.
TROUBLE GUIDE CAUSE REMEDY
MAINTENANCE REQUIREMENTS.
THE SERVICE LIFE OF A SUBMERSIBLE PUMP DEPENDS MAINLY ON TWO THINGS: THE
DEPENDABILITY OF THE SEALING SYSTEM AND THE WEAR RESISTANCE OF THE PUMP ITSELF.
• CHECK LEVEL AND CONDITION OF THE OIL AT SERVICE EVERY SIX MONTHS. IF THE
OIL IS EMULSIFIED BY WATER THE SEAL PACKAGE MUST BE REMOVED FROM THE ROTOR
SHAFT FOR FURTHER ACTION.
• THE SHAFT SEAL SHOULD BE CHECKED FOR WEAR EVERY 2500 HRS. OF OPERATION. IF
SEAL FACES SHOW ANY SIGNS OF WEAR, THEY SHOULD BE RECONDITIONED/REPLACED.
REFER SHEET 2 FOR SERVICE OF THE SEAL PACKAGE.
• ENSURE THAT THE PUMP IS PROPERLY TRIMMED AT ALL TIMES. AS THE IMPELLER GETS
WORN OUT, THE CAPACITY OF THE UNIT WILL DROP, AND IT IS ESSENTIAL TO
MAINTAIN THE ORIGINAL CLEARANCE BETWEEN THE IMPELLER AND DIFFUSER TO OBTAIN
SATISFACTORY PERFORMANCE. THIS CAN BE ADJUSTED BY INSERTING METALLIC SHIMS
BEHIND THE IMPELLER BOSS.
• PERIODICALLY (ONCE A MONTH) IT IS ADVISABLE TO DISMANTLE THE STRAINER AND TO
CLEAN THE IMPELLER CAVITIES. FREQUENTLY FOREIGN MATTER WILL BE DEPOSITED
WHICH SHOULD BE CLEANED FOR OPTIMUM PERFORMANCE.
GENERAL OVERHAUL AND OIL CHECK.
OIL SPECIFICATIONS
A) SHELL TELLUS 29.
B) EXXON UNIVOLT 60/N61
C) CHEVRON SUPERLA FDA APPROVED WHITE OIL
WHEN ORDERING SPARE PARTS PLEASE CLEARLY INDICATE THE PART NO. DEPENDING ON THE
MODEL OF THE PUMP AND THE OUTLET SIZE AND TYPE.
• 1 DIFFUSER RING
• 1 DIFFUSER CENTER
• 1 IMPELLER
• 1 WEAR PLATE
• 1 ‘O’ RING SET
• 1 SET OF BEARINGS
• 1 SET OF MECHANICAL SEALS
• 1 CABLE GROMMET
• 1 CABLE LEAD GROMMET
PUMP MODEL G1006TSS VER 1.0
1/1/2011
D.NO. PART NO. DESCRIPTION QTY
1a 405-076-24 DISCHARGE OUTLET (6" NPT) 1
1b 405-051-24 DISCHARGE OUTLET (6" HOSE) 1
1c 405-114-24 DISCHARGE OUTLET (6" BSP) 1
2 380-060-74 "O" RING 1
3 270-014-24 LIFTING HOOK 2
4 650-061-24 STUD 4
5 700-014-24 WASHER 4
6 370-016-24 HEX NUT 8
7 035-050-24 TOP BRACKET 1
8 080-006-08 CIRCLIP 1
9 380-016-74 "O" RING 1
10 020-008-07 UPPER BEARING 1
11 480-058-00 ROTOR COMPLETE 1
12 619-029-00 BARE STATOR 1
13 625-036-24 STATOR CASING 1
14 400-028-24 OUTER CASING 1
15 045-009-24 HEX HD.BOLT 6
16 037-010-24 BEARING COVER 1
17 650-056-24 STUD 6
18 700-010-24 WASHER 18
19 370-015-24 HEX NUT 18
20 380-034-74 "O" RING 2
21 380-074-74 "O" RING 1
22 035-049-24 LOWER BEARING BRACKET 1
23 545-016-24 SEAL HOUSING 1
24 520-002-21 OIL PLUG 3
25 380-001-74 "O" RING 3
26 715-012-24 WEAR PLATE 1
27 045-041-24 HEX HD BOLT 6
28 710-025-24 WASHER 6
29 380-069-74 "O" RING 2
30 515-011-24 SAND GUARD 1
31 525-024-24 CH.HD.SCREW 4
32 170-006-24 DIFFUSER RING 1
33 160-005-24 DIFFUSER HOLDER 1
34 650-057-24 STUD 6
35 640-022-24 STRAINER 1
36 695-012-24 LOCK WASHER 1
37 365-031-24 LOCK NUT 1
38 045-019-24 HEX HD.BOLT 6
39 705-005-24 SPRING WASHER 6
40 030-027-24 PUMP BASE 1
41 650-059-24 STUD 6
42 700-008-24 WASHER 12
43 370-009-24 HEX NUT 16
44 155-009-24 DIFFUSER CENTRE 1
45 600-027-24 TRIMMING WASHERS AS REQD
46 380-037-74 "O" RING 2
47 320-033-24 KEY 1
48a 300-108-24 IMPELLER 60HZ 1
48b 300-098-24 IMPELLER 50HZ 1
PUMP MODEL G1006TSS VER 1.0
D.NO. PART NO. DESCRIPTION QTY
49 600-058-24 TRIMMING SPACER AS REQD
50 080-017-24 CIRCLIP 2
51 535-040-00 MECHANICAL SEAL 2
52 045-039-24 HEX HD BOLT 6
53 395-005-93 OIL 6.5L
54 080-018-08 CIRCLIP 1
55 600-060-24 SPACER FOR STATOR 1
56 380-068-74 "O" RING 1
57 525-019-21 EARTHING SCREW 1
58 085-027-24 CABLE CLAMP 1
59 525-012-24 CH.HD.SCREW 2
60 350-027-21 NAME PLATE (CD) 1
61 465-006-21 RIVET 6
62 650-044-24 STUD 4
63 227-016-21 CABLE GRIP (Order with Gland) 1
64 230-011-24 CABLE GLAND (Order with Grip) 1
65 660-109-00 CABLE GLAND WITH GRIP 1
66 662-003-66 CABLE SUPPORT 1
67a 260-023-74 CABLE GROMMET W8/4 Cable 1
67b 260-053-66 CABLE GROMMET 6 Core 16 Sq. mm 1
67c 260-116-66 CABLE GROMMET 6 Core 25 Sq. mm 1
68 600-030-24 GLAND SPACER 1
69a 235-014-24 CABLE GLAND BASE 4 Hole 1
69b 235-012-21 CABLE GLAND BASE 6 Hole 1
70a 065-031-79 CABLE TYPE 'W' AWG # 8/4 50'
70b 065-030-79 6 CORE 16 Sq.mm 50'
70c 065-029-79 6 CORE 25 Sq. mm 50'
71 650-013-24 STUD 2
72 370-006-24 HEX NUT 4
73 700-004-24 WASHER 4
74 380-812-74 "O" RING 1
75 380-012-74 "O" RING 1
76 380-009-74 "O" RING 1
77a 260-024-74 CABLE LEAD GROMMET 4 Core 1
77b 260-114-66 CABLE LEAD GROMMET 6 Core 16 Sq. mm 1
77c 260-117-66 CABLE LEAD GROMMET 6 Core 25 Sq. mm 1
78 365-035-00 WIRE NUT CONNECTOR 3
79 430-019-24 BLANK CAP 1
80 635-009-21 ROTATION ARROW 1
81 650-011-24 STUD 2
82 550-026-24 SEAL SEAT LOCK COVER 2
83 525-025-24 CH.HD.SCREW 6
84 375-016-74 "O" RING SET 1
LIMITED WARRANTY
We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of
defects in material and workmanship under normal use and service for the following time periods, when installed and
maintained in accordance with our instructions.
PUMPS: One (1) year from date of installation or (18) months from date of shipment, whichever occurs first. As used
herein, “the ultimate consumer” is defined as the purchaser who first uses the product after it’s initial installation or, in
the case for product designed for non-permanent installation, the first owner who uses the product. It is the purchaser’s
or any sub-vendor’s obligation to make known to the ultimate consumer the terms and conditions of this warranty. This
warranty gives you specific legal rights, and there may also be other rights which vary from state to state. In the event
the product is covered by the Federal Consumer Product Warranties Law (1) the duration of any implied warranties
associated with the product by virtue of said law is limited to the same duration as stated herein, (2) this warranty is a
LIMITED WARRANTY, and (3) no claims of any nature whatsoever shall be made against us, until the ultimate
consumer, his successor, or assigns, notifies us in writing of the defect, and delivers the product and/or defective part(s)
freight prepaid to our facility or nearest authorized service station. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply. THE SOLE AND EXCLUSIVE REMEDY FOR
BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO
REPLACE OR REPAIR AT OUR ELECTION, FOB POINT OF MANUFACTURE OR AUTHORIZED
REPAIR STATION, SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE. THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE.
Unless expressly stated otherwise, guarantees in the nature of performance specifications furnished in addition to the
foregoing material and workmanship warranties on a product manufactured by Mody, if any, are subject to laboratory
tests corrected for field performance. Any additional guarantees, in the nature of performance specifications must be in
writing and such writing must be signed by our authorized representative. Due to inaccuracies in field testing if a
conflict arises between the results of field testing conducted by or for user, and laboratory tests corrected for field
performance, the latter shall control. Components or accessories supplied by us but manufactured by others are
warranted only to the extent of and by the terms and conditions of the original manufacturer’s warranty.
RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT, WILL BE BASED ON OUR BEST AVAILABLE
EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT
CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS
GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage, (c) lightning,
(d) sand or other abrasive materials, (e) scale or corrosion build-up due to excessive chemical content. Any modification
of the equipment will also void the warranty. We will not be responsible for loss, damage or labor cost due to
interruption of service caused by defective parts. Neither will we accept charges incurred by others without our prior
written approval. This warranty is void if our inspection reveals the product was used in a manner inconsistent with
normal industry practice and/or our specific recommendations. The purchaser is responsible for communication of all
necessary information regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE
BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES, INCLUDING BUT
NOT LIMITED TO LOST PROFITS, LOST INCOME, LABOR CHARGES, DELAYS IN PRODUCTION,
IDLE PRODUCTION, WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL, AND/OR
WORKMANSHIP AND/OR DELAYS IN SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY
OTHER EXPRESS OR IMPLIED WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any person, whether by operation or otherwise, without our
prior written approval.