Ecofit Pure: en Installation and Maintenance Instructions

ecoFIT pure
825 - 835
0020230531_07 - 20.10.2020
en Installation and maintenance instructions

Installation and maintenance 9.5 Avoiding danger arising from insufficient water
pressure............................................................... 25
instructions 9.6 Flushing the heating installation for the first
time ("cold") ......................................................... 25
Contents
9.7 Filling and purging the heating installation .......... 25
9.8 Filling the domestic hot water circuit.................... 26
1 Safety .................................................................... 3
9.9 Checking the gas setting ..................................... 26
1.1 Intended use .......................................................... 3
9.10 Thoroughly flushing the heating installation
1.2 Qualification ........................................................... 3 ("hot")................................................................... 27
1.3 General safety information .................................... 3 9.11 Checking leak-tightness ...................................... 28
1.4 Regulations (directives, laws, standards) .............. 5 10 Adapting the unit to the heating
1.5 List of relevant standards for Great Britain and installation.......................................................... 28
Ireland.................................................................... 5 10.1 Setting the burner anti-cycling time ..................... 28
2 Guarantee and Customer Service ...................... 6 10.2 Setting the pump output....................................... 28
3 Technical data...................................................... 7 10.3 Setting the bypass valve...................................... 29
4 Notes on the documentation .............................. 9 10.4 Setting the domestic hot water temperature........ 29
5 Product description............................................. 9 11 Handing over to the end user ........................... 30
5.1 CE marking ............................................................ 9 12 Inspection and maintenance ............................ 31
5.2 Information on the identification plate.................... 9 12.1 Complete Service Interval Record section .......... 31
5.3 Functional elements: Combi boiler ...................... 10 12.2 Using original seals.............................................. 31
5.4 Safety Devices..................................................... 10 12.3 Observing inspection and maintenance
6 Set-up.................................................................. 11 intervals ............................................................... 31
6.1 Checking the scope of delivery............................ 11 12.4 Checking the CO₂ content ................................... 31
6.2 Dimensions .......................................................... 11 12.5 Setting the CO₂ content ....................................... 31
6.3 Installation site ..................................................... 12 12.6 Removing the gas-air mixture unit....................... 31
6.4 Minimum clearances............................................ 12 12.7 Cleaning the heat exchanger............................... 32
6.5 Compartment Ventilation ..................................... 12 12.8 Checking the burner ............................................ 32
6.6 Air/flue pipe.......................................................... 12 12.9 Checking the ignition electrode ........................... 32
6.7 Using the mounting template ............................... 15 12.10 Cleaning the condensate trap.............................. 33
6.8 Wall-mounting the product................................... 15 12.11 Cleaning the strainer in the cold water inlet......... 33
6.9 Removing/installing the front casing.................... 16 12.12 Cleaning the heating filter .................................... 33
6.10 Removing/installing the side section ................... 16 12.13 Installing the gas-air mixture unit ......................... 33
7 Installation.......................................................... 17 12.14 Draining the product ............................................ 34
7.1 Preparing for installation ...................................... 17 12.15 Checking the pre-charge pressure of the
7.2 Descaling the water ............................................. 17 expansion vessel ................................................. 34
7.3 Check compliance with the local gas group ........ 17 12.16 Completing inspection and maintenance work .... 34
7.4 Gas and water connections ................................. 17 13 Troubleshooting ................................................ 34
7.5 Connecting the drain pipework for the 13.1 Eliminating faults.................................................. 34
expansion relief valve .......................................... 17 13.2 Calling up and clearing the fault memory ............ 34
7.6 Connecting the condensate discharge pipe ........ 18 13.3 Resetting parameters to factory settings ............. 34
7.7 Flue installation.................................................... 20 13.4 Preparing the repair work .................................... 34
7.8 Electrical installation ............................................ 20 13.5 Replacing defective components......................... 35
8 Operation............................................................ 23 13.6 Checking the product for leak-tightness .............. 37
8.1 Operating concept ............................................... 23 14 Decommissioning the product ......................... 37
8.2 Installer level overview......................................... 23 15 Recycling and disposal..................................... 37
8.3 Calling up the installer level ................................. 23 Appendix ............................................................................ 38
8.4 Live Monitor (status codes) ................................. 23 A Inspection and maintenance work ................... 38
8.5 Setting the hot water temperature ....................... 23 B Overview of diagnostics codes ........................ 39
8.6 Using check programmes .................................... 23 C Status codes – Overview .................................. 43
9 Start-up ............................................................... 24 D Overview of fault codes .................................... 44
9.1 Carrying out the initial start-up............................. 24 E Wiring diagram: Combi boiler .......................... 46
9.2 Checking and treating the heating water/filling F Wiring diagram: Combi boiler (35 kW) ............ 47
and supplementary water .................................... 24 G Commissioning Checklist................................. 48
9.3 Filling the condensate trap .................................. 25 H Commissioning Flow Chart .............................. 52
9.4 Switching on the product ..................................... 25 Index ................................................................................... 53
2 Installation and maintenance instructions ecoFIT pure 0020230531_07

1 Safety 1.2 Qualification
1.1 Intended use The person carrying out the work described
here must have completed professional train-
The product is intended as a heat generator ing. The competent person must demon-
for closed heating installations and for do- strably have all of the knowledge, skills and
mestic hot water generation. capabilities that are required in order to carry
Improper use of any kind is prohibited. out the work mentioned below.
Intended use also includes the following: The following work must only be carried out
by competent persons who are sufficiently
– use of the product only in mobile homes
qualified to do so:
that are made, transported once and per-
manently situated in Great Britain and Ire- – Set-up
land. After the transportation of the mo- – Dismantling
bile home to its destination the complete – Installation
product must be checked for leak-tightness – Start-up
again – Inspection and maintenance
– validity of the product only for Great Britain – Repair
and Ireland and for the gas types in Great
– Decommissioning
Britain and Ireland as listed on the data
plate ▶ Proceed in accordance with current tech-
– Installing and operating the product only nology.
in conjunction with accessories for the ▶ Use the correct tool.
air/flue pipe which are listed in the other The above-mentioned work must always only
applicable documents and comply with the be carried out by persons with sufficient qual-
type of unit ifications.
– Using the product while observing the ac-
This product can be used by children over
companying operating, installation and
eight years old and also by persons with lim-
maintenance instructions for the product
ited physical, sensory or mental capabilities
along with all other components of the in-
or insufficient experience and/or knowledge if
stallation
they are supervised or have been provided
– Installing and setting up the product while with instructions on how to safely use the
observing the product and system ap- product, and they understand the risks res-
proval ulting from using the product. Children must
– Observing all inspection and maintenance not play with the product. Cleaning and user
conditions listed in the instructions maintenance work must not be carried out by
– Installing while observing the IP code children unless they are supervised.
The following is classed as improper use:
1.3 General safety information
– Using the product in vehicles, such as mo-
The following sections convey important
bile homes or caravans. Units that are not
safety information. It is essential to read and
classed as vehicles are those that are in-
observe this information in order to prevent
stalled in a fixed and permanent location
risk of death, risk of injury, material damage
(known as "fixed installation").
or environmental damage.
– Any direct use in industrial or commercial
processes 1.3.1 Gas
– Any use other than those described in
If you smell gas:
these instructions and any use that goes
beyond what is described here ▶ Avoid rooms that smell of gas.
▶ If possible, open doors and windows fully
and ensure adequate ventilation.
▶ Do not use naked flames (e.g. lighters,
matches).
▶ Do not smoke.
0020230531_07 ecoFIT pure Installation and maintenance instructions 3

▶ Do not use any electrical switches, mains To prevent electric shocks, proceed as fol-
plugs, doorbells, telephones or other com- lows before working on the product:
munication systems in the building. ▶ Disconnect the product from the power
▶ Close the emergency control valve or the supply by switching off all power supplies
main isolator. at all poles (electrical partition with a con-
▶ If possible, close the gas stopcock on the tact gap of at least 3 mm, e.g. fuse or cir-
product. cuit breaker) or remove the mains plug (if
▶ Warn other occupants in the building by present).
yelling or banging on doors or walls. ▶ Secure against being switched back on
▶ Leave the building immediately and ensure again.
that others do not enter the building. ▶ Wait at least three minutes until the con-
▶ Notify the gas supply company or densers have discharged.
the Emergency Service Provider ▶ Check that there is no voltage.
+44 (0) 800 111999 by telephone once you
are outside of the building. 1.3.4 Weight
To prevent injuries when transporting the
1.3.2 Flue gas
product:
Flue gases may cause poisoning, while hot ▶ Make sure that the product is transported
flue gases may also cause burns. Flue gases by at least two people.
must therefore never be allowed to escape
uncontrollably. 1.3.5 Explosive and flammable substances
What to do if you smell flue gas in the prop- To prevent explosions and fire:
erty:
▶ Do not use the product in storage rooms
▶ Open all accessible doors and windows that contain explosive or flammable sub-
fully to provide ventilation. stances (such as petrol, paper or paint).
▶ Switch off the product.
▶ Check the flue gas routes in the product 1.3.6 High temperatures
and the flue gas diversions. To prevent burns:
To prevent flue gas exit: ▶ Only carry out work on components once
▶ Only operate the product if the air/flue pipe they have cooled down.
has been completely installed. To prevent material damage that is caused
▶ With the exception of short periods for by heat transfer:
testing purposes, only operate the product ▶ Only solder connectors if the connectors
when the front casing is installed and are not yet screwed to the service valves.
closed.
▶ If you operate the product with an empty 1.3.7 Heating water
condensate trap / siphon, then flue gas
Both unsuitable heating water and air in the
may escape into the room air.
heating water may cause material damage to
▶ In order to operate the product, ensure that the product and in the heat generator circuit.
the condensate trap / siphon is always full.
▶ Check the quality of the heating water.
To ensure that the seals are not damaged: (→ Page 24)
▶ Instead of grease, use only water or com- ▶ If you use non-diffusion-tight plastic pipes
mercially available soft soap to aid installa- in the heating installation, ensure that no
tion. air gets into the heat generator circuit.
1.3.3 Electricity 1.3.8 Neutralisation device

The power supply terminals L and N remain To prevent contamination of the waste water:
live even if the unit main switch is switched ▶ Check whether a neutralising unit must
off. be installed in accordance with national
regulations.

▶ Observe local regulations on neutralising
condensate.
1.3.9 Frost
To prevent material damage:
▶ Do not install the product in rooms prone
to frost.
1.3.10 Safety devices

▶ Install the necessary safety devices in the
installation.
1.4 Regulations (directives, laws,

standards)
▶ Observe the national regulations, stand-
ards, directives, ordinances and laws.
1.5 List of relevant standards for Great

Britain and Ireland
▶ Observe the national regulations, stand-
ards, directives, ordinances and laws.
You can find a list of relevant standards at:

https://www.vaillant.co.uk/standards

2 Guarantee and Customer Service
Guarantee Registration
Thank you for installing a new Vaillant appliance in your home.
Vaillant appliances are manufactured to the very highest standard so we are pleased to offer our
customers a comprehensive guarantee.
To maintain your guarantee, the boiler must be serviced annually by a competent person who
holds the required qualifications in accordance with the rules in force of the country where the
product is installed and in accordance with the manufactures recommendations.
We recommend you complete your guarantee registration as soon as possible.
Sales Support:
Telephone: 0345 602 0262
Technical Enquiries:
Telephone: 0344 693 3133
Email: technical@vaillant.co.uk
General Enquiries:
Telephone: 0345 602 2922
Training Enquiries:
Telephone: 0345 601 8885
Email: training.enquiriesuk@vaillant-group.com
Spares Enquiries:
Telephone: 01773 596 615
To register your Vaillant appliance visit:
https://self-service.vaillant.co.uk/warranty-registration
Vaillant is a licensed member of the Benchmark Scheme. Benchmark places responsibilities on both manufacturers and installers.
The purpose is to ensure that customers are provided with the correct equipment for their needs, that it is installed, commissioned
and serviced in accordance with the manufacturer’s instructions by a competent person approved at the time by the Health and
Safety Executive and that it meets the requirements of the appropriate Building Regulations.
The Benchmark Checklist can be used to demonstrate compliance with Building Regulations and should be provided to the customer
for future reference.
Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of
Practice which is available from the Heating and Hotwater Industry Council who manage and promote the Scheme.
Benchmark is managed and promoted by the Heating and Hotwater Industry Council.

3 Technical data
Technical data – General
VUW 256/6-3 (H- VUW 306/6-3 (H- VUW 356/6-3 (H-
GB) GB) GB)
Gas category I2H I2H I2H
Diameter of the gas pipe 1/2 inch 1/2 inch 1/2 inch
Diameter of the heating connec- 3/4 inch 3/4 inch 3/4 inch
tions
Expansion relief valve connection 15 mm 15 mm 15 mm
pipe (min.)
Condensate discharge pipe (min.) 21.5 mm 21.5 mm 21.5 mm
G20 gas supply pressure 2.0 kPa 2.0 kPa 2.0 kPa
(20.0 mbar) (20.0 mbar) (20.0 mbar)
Gas flow at P max. – hot water 2.7 m³/h 3.2 m³/h 3.8 m³/h
(G20)
Gas flow at P max. – heating mode 1.9 m³/h 2.7 m³/h 2.7 m³/h
(G20)
Gas flow at P min. (G20) 0.540 m³/h 0.646 m³/h 0.762 m³/h
CE number (PIN) CE-0063CP3646 CE-0063CP3646 CE-0063CP3646
SAP 2009/2012 annual efficiency 89.6 89.6 89.7
(%)
Flue gas mass rate in heating 2.34 g/s 2.80 g/s 3.30 g/s
mode at P min.
Flue gas mass rate in heating 8.3 g/s 11.5 g/s 11.6 g/s
mode at P max.
Flue gas mass rate in hot water 11.6 g/s 13.8 g/s 16.1 g/s
handling mode at P max.
Flue gas temperature (80 °C/60 °C) 60 ℃ 77 ℃ 82 ℃
at P max.
at P min.
at P max.
at P min.
Flue gas temperature in hot water 69 ℃ 68 ℃ 75 ℃
handling mode
Flue gas temperature when over- 105 ℃ 95 ℃ 104 ℃
heating
Released system types C13, C33, C43, C53 C13, C33, C43, C53 C13, C33, C43, C53
Nominal efficiency at 80/60 °C 98.8 % 98.8 % 99.2 %
Nominal efficiency in partial load 109.8 % 109.7 % 109.9 %
operation (30%) at 40/30 °C
NOx class 6 6 6
Product dimensions, width 390 mm 390 mm 390 mm
Product dimensions, depth 295 mm 295 mm 295 mm
Product dimensions, height 702 mm 702 mm 702 mm
Net weight 32 kg 33 kg 33 kg
Weight when filled with water 36 kg 38 kg 38 kg
Technical data – G20 power/loading G20

VUW 256/6-3 (H- VUW 306/6-3 (H- VUW 356/6-3 (H-
GB) GB) GB)
Maximum heat output 18 kW 25 kW 25 kW
Effective output range (P) 5.4 to 19.5 kW 6.5 to 27.0 kW 7.6 to 27.2 kW
at 40/30 °C

VUW 256/6-3 (H- VUW 306/6-3 (H- VUW 356/6-3 (H-
GB) GB) GB)
at 50/30 °C
at 80/60 °C
Domestic hot water heat 5.0 to 25.2 kW 6.0 to 30.0 kW 7.1 to 35.0 kW
output (P)
Maximum heat input – 18.4 kW 25.5 kW 25.7 kW
heating (Q max.)
Minimum heat input – heat- 5.1 kW 6.1 kW 7.2 kW
ing (Q min.)
Maximum heat input – hot 25.7 kW 30.6 kW 35.7 kW
water (Q max.)
Minimum heat input – hot 5.1 kW 6.1 kW 7.2 kW
water (Q min.)
Technical data – Heating

VUW 256/6-3 (H- VUW 306/6-3 (H- VUW 356/6-3 (H-
GB) GB) GB)
Max. flow temperature adjustment 10 to 80 ℃ 10 to 80 ℃ 10 to 80 ℃
range (default setting: 75 °C)
Maximum permissible pressure 0.25 MPa 0.25 MPa 0.25 MPa
(2.50 bar) (2.50 bar) (2.50 bar)
Nominal water flow (ΔT = 20 K) 788 l/h 1,094 l/h 1,102 l/h
Nominal water flow (ΔT = 30 K) 525 l/h 729 l/h 876 l/h
Approximate value for the 1.84 l/h 2.55 l/h 2.57 l/h
condensate volume (pH value
between 3.5 and 4.0) at 50/30 °C
ΔP heating at nominal flow (ΔT = 0.025 MPa 0.025 MPa 0.018 MPa
20 K) (0.250 bar) (0.250 bar) (0.180 bar)
Technical data – Domestic hot water

VUW 256/6-3 (H- VUW 306/6-3 (H- VUW 356/6-3 (H-
GB) GB) GB)
Specific flow rate (D) (ΔT = 30 K) 12.1 l/min 14.2 l/min 16.5 l/min
in accordance with EN 13203
Continuous flow rate (ΔT = 35 K) 622 l/h 730 l/h 849 l/h
Specific flow rate (ΔT = 35 K) 10.4 l/min 12.2 l/min 14.1 l/min
Minimum permissible pressure 0.03 MPa 0.03 MPa 0.03 MPa
(0.30 bar) (0.30 bar) (0.30 bar)
Maximum permissible pressure 1 MPa 1 MPa 1 MPa
(10 bar) (10 bar) (10 bar)
Recommended pressure 0.2 MPa 0.2 MPa 0.2 MPa
(2.0 bar) (2.0 bar) (2.0 bar)
Temperature range 35 to 60 ℃ 35 to 60 ℃ 35 to 60 ℃
Maximum water flow rate 8.0 l/min 10.0 l/min 12.0 l/min
Technical data – Electrics

VUW 256/6-3 (H- VUW 306/6-3 (H- VUW 356/6-3 (H-
GB) GB) GB)
Electrical connection 230 V / 50 Hz 230 V / 50 Hz 230 V / 50 Hz
Built-in fuse (slow-blow) T2/2A, 250V T2/2A, 250V T2/2A, 250V
Max. electrical power consump-
87 W 87 W 98 W
tion
Standby electrical power con-
2W 2W 3W
sumption
IP rating IPX4D IPX4D IPX4D

4 Notes on the documentation Information on the Meaning
identification plate
▶ Always observe all operating instructions enclosed with PMW Maximum water pressure in hot water
the installation components. handling mode
▶ Store these instructions and all other applicable docu- V/Hz Electrical connection
ments for further use.
W Max. electrical power consumption
These instructions apply only to: IP Level of protection
Product article number Heating mode
Article number Gas Council Hot water generation
Number
Pn Nominal heat output range in heating
VUW 256/6-3 (H- 0010020389 47-044-68
mode
GB) ecoFIT pure
825 Pnc Nominal heat output range in heating
mode (condensing technology)
VUW 306/6-3 (H- 0010020390 47-044-74
GB) ecoFIT pure P Nominal heat output range in hot water
830 handling mode
VUW 356/6-3 (H- 0010020391 47-044-70 Qn Nominal heating load range in heating
GB) ecoFIT pure mode
835 Qnw Nominal heating load range in hot water
handling mode
Tmax. Max. flow temperature
5 Product description NOx NOx class for the product
Code (DSN) Specific product code
5.1 CE marking
Read the instructions.
GC no. Gas council number

The CE marking shows that the products comply with the
basic requirements of the applicable directives as stated on
the declaration of conformity.
The declaration of conformity can be viewed at the manufac-
turer's site.
5.2 Information on the identification plate

The identification plate is mounted on the underside of the
product in the factory.
The identification plate keeps record of the country in which
the product is to be installed.
Information on the Meaning

identification plate
Barcode with serial number
Serial number For quality control purposes; 3rd and 4th

digits = year of production
For quality control purposes; 5th and 6th
digits = week of production
For identification purposes; 7th to 16th
digits = product article number
For quality control purposes; 17th to 20th
digits = place of manufacture
ecoFIT pure Product designation
2H, G20 – 2 kPa Factory setting for type of gas and gas
(20 mbar) connection pressure
Cat. Unit category
Condensing techno- Efficiency class of the boiler in accord-
logy ance with EC Directive 92/42/EEC
Type: Xx3(x) Permissible flue gas connections
PMS Maximum water pressure in heating
mode

5.3 Functional elements: Combi boiler 5.4 Safety Devices
5.4.1 Electrical Supply Failure
12 13
The boiler will not work without an electrical supply. Normal
11 operation of the boiler should resume when the electrical
supply is restored.
10 Reset any external controls, to resume normal operation of

the central heating.
If the boiler does not resume normal operation press the
9
reset button. If the boiler does not resume normal operation
after this call your Installation/Servicing company or Vaillant
8 service.
14
5.4.2 Overheating Safety
7
15 The boiler software is designed to recognise the potential for
an overheat lockout and will shutdown before this happens.
6
To restart the boiler, press the reset button on the boiler
interface.
5 If the boiler fails to resume normal operation and all external
16
controls are calling for heat, then call your Installation/ Servi-
4 cing company or Vaillant service.
5.4.3 Frost protection

3
The appliance has a built in frost protection device that pro-
tects the boiler from freezing. With the gas and electric sup-
2 17 plies ON and irrespective of any room thermostat setting, the
frost protection device will operate the pump when the tem-
perature of the boiler water falls below 12 °C.
A timer is used so that the temperature can be checked peri-
odically. After 10 minutes the pump will be stopped if the
temperature is higher than 10 °C or has already reached
35 °C. The burner will activate if the boiler temperature does
1 not reach 10 °C after 30 minutes or at any time if the temper-
ature drops to 5 °C.
20 19 18
The burner will switch off when the temperature reaches
35 °C.
1 Electronics box 12 Supply air test point
(for the upper air/flue 5.4.4 Condensate Drain Blockage
2 Pressure relief valve for
connection)
the heating circuit
3 Plate heat exchanger
13 Flue gas analysis point As a safety feature the boiler will stop working if the con-
(for the upper air/flue densate drain becomes blocked. During freezing conditions
4 Condensate trap connection) this may be due to the forming of ice in the condense drain
5 Flue pipe 14 Primary heat exchanger external to the house. Release an ice blockage by the use
6 Pressure sensor 15 Heating expansion of warm cloths on the pipe. After pressing reset the boiler
vessel should restart.
7 Flue gas analysis point 16 Purging hose
(for the rear air/flue
connection) 17 Volume flow sensor
8 Ignition transformer 18 Heating pump
9 Gas valve assembly 19 Bypass
10 Air intake pipe 20 Diverter valve
11 Fan/gas-air mixture

6 Set-up 6.2 Dimensions
6.1 Checking the scope of delivery

1 2 3 4 5
▶ Check that the scope of delivery is complete and intact.
Number Designation
1 Heat generator
295
1 Unit mounting bracket
1 Flexible condensate discharge pipe
121
96
6 3/4" seals
4 1/2" seals
58 58
1 Service valve
123 123
1 Gas stopcock 185
1 Filling loop
390
2 Connection pipe (heating flow and return) 150
1 Cold water connection pipe
76
1 Domestic hot water connection pipe
6
1 Gas pipe
1 Drain pipe for the Pressure relief valve
1 Mounting template
1 Enclosed documentation
700
34
220
150
1 Heating flow 4 Cold water connection

2 Domestic hot water 5 Heating return
connection
6 Rear air/flue connection
3 Gas connection
7 Top air/flue connection

6.3 Installation site 6.6 Air/flue pipe
This boiler is not suitable for outdoor installation. This boiler 6.6.1 Regulation
may be installed in any room. However if the boiler is being
installed in a room containing a bath or shower it must only Different flue outlet configurations can be carried out.
be installed in zones 2 or 3. In GB this is the current I.E.E. – Consult the installation manual for air/flue gas systems
WIRING REGULATIONS and BUILDING REGULATIONS. In for more information about the other possibilities and
IE reference should be made to the current edition of I.S.813 associated accessories.
“Domestic Gas Installations” and the current ETCI rules.
If the boiler is to be installed in a timber frame building it Minimum fall
should be fitted in accordance with the current version of the 44 mm/m
Institute of Gas Engineers document IGE/UP/7. If in doubt
seek advice from local gas undertaking or the manufacturer.
6.4 Minimum clearances

A
– Standard flue terminal kits have an in-built fall back to

the boiler to drain the condensate. These can be fitted
level between the appliance and the termination position.
All other extended flues must have a fall of at least 44
C C D mm/m.
The maximum length of the flue outlet is defined according to
its type (for example C13).
– Whatever the kind of flue system chosen, observe the
minimum distances to position the flue terminals.
B
– To install the flue, refer to the separate flue instruction

supplied with your appliance.
– Explain these requirements to the user of the appliance.
Minimum clearance
A 150 mm (top air/flue connection) In GB the minimum acceptable siting dimensions for the
20 mm (rear air/flue connection)
terminal from obstructions, other terminals and ventilation
openings are shown in diagram overleaf.
B 150 mm
In IE the minimum distances for flue terminal positioning
C 5 mm
must be those detailed in I.S. 813 “Domestic Gas Installa-
(70 mm, if the side sections have to be removed)
tions”.
D 500 mm
The terminal must be exposed to the external air, allowing
The boiler and flue are suitable for installation onto and free passage of air across it at all times.
through combustible materials provided that: Being a condensing boiler some pluming may occur from
the flue outlet. This should be taken into consideration when
1. Minimum 5 mm clearance is maintained around the
selecting the position for the terminal.
circumference of the flue (air intake).
2. The combustible surface and fixings are suitable for
supporting the load.
3. The minimum clearances from the boiler case are main-
tained.
6.5 Compartment Ventilation

The boilers are very high efficiency appliances.
As a consequence the heat loss from the appliance casing
during operation is very low.
Compartment ventilation is not required as the products are
only certified, and can only be fitted with a concentric flue
system.

6.6.2 Position of the air/flue terminal
Aa
Ba Z
W
N G
C
J
V M H
J
Z B
U G E S
S Q
J F K
J A
P D R
S L T
P
S S
ry
Bounda
A
F
Y
ry
nda
Bou
6.6.2.1 Positioning the terminal of a fan-supported flue system
Installation site Dimensions

A Adjacent to a boundary. 300 mm
1) The dimension below eaves, balconies and car ports can be reduced to this value, as long as the flue terminal is
B 25 mm
extended to clear any overhang. External flue joints must be sealed with a suitable silicon sealant.
C Between a vertical flue terminal and a window or dormer window on a roof. 1,500 mm
D Between terminals facing each other. 1,200 mm
E Vertical flue clearance, adjacent to a boundary line. 300 mm
2) Distance to a boundary line, unless it will cause a nuisance. BS 5440:Part 1 recommends that care is taken
F 600 mm
when siting terminal in relation to boundary lines.
G Minimum clearance from a skylight to a vertical flue or to another vertical flue. Min. 300 mm
Vertical flue clearance, to noncombustible building material. 500 mm
H
Vertical flue clearance to combustible building material. 1,500 mm
J Above, below and either side of an opening door, air vent or opening window. 300 mm
K Diagonally to an opening door, air vent or opening window. 600 mm
2)
L To an internal or external corner. 200 mm
Below a Velux window. 2,000 mm
M
Above or to either side of the Velux window. 600 mm
From a pitched roof. 400 mm
N
In regions with heavy snowfall. 500 mm
P From vertical drain pipes and soil pipes. 25 mm
Below eaves. 200 mm
Q
Below gutters, pipe and drains. 75 mm
1) There should be no ventilation/opening in the eaves within 300 mm distance of the terminal.
2) These dimensions comply with the building regulations, but they may need to be increased to avoid wall
staining and nuisance from pluming depending on site conditions.
– Terminals must be positioned so to avoid combustion products entering the building.

– Support the flue at approximately one metre intervals and at a change of direction, use suitable brackets and
fixings.
– Installations in car ports are not recommended.
– The flue cannot be lower than 1 metre from the top of a lightwell due to the build up of combustion products.
– Dimensions from a flue terminal to a fanned air inlet to be determined by the ventilation equipment.

Installation site Dimensions
The dimension below eaves, balconies and car ports can be reduced to this value, as long as the flue terminal is
R 25 mm
extended to clear any overhang. External flue joints must be sealed with suitable silicon sealant.
S Above adjacent ground or balcony. 300 mm
2)
T Distance to a surface facing a terminal, unless it will cause a nuisance. BS 5440: Part 1 recommends that care 600 mm
is taken when siting terminals in relation to surfaces facing a terminal.
U Clearance alongside another terminal. 300 mm
V Above roof level. 300 mm
W Minimum to vertical structure on roof, roof vent. Min. 300 mm
X Minimum to opening in adjacent building. Min.
2000 mm
Y Minimum at an angle to a boundary which is not less than 300 mm to the terminal Min. 600 mm
Z Minimum measured to the nearest corner of the OPEN window Min. 600 mm
Aa No more than this value above ridge. Max.
300 mm
Ba Not less than this value below the opening window Min. 300 mm
1) There should be no ventilation/opening in the eaves within 300 mm distance of the terminal.
2) These dimensions comply with the building regulations, but they may need to be increased to avoid wall
staining and nuisance from pluming depending on site conditions.
– Terminals must be positioned so to avoid combustion products entering the building.

– Support the flue at approximately one metre intervals and at a change of direction, use suitable brackets and
fixings.
– Installations in car ports are not recommended.
– The flue cannot be lower than 1 metre from the top of a lightwell due to the build up of combustion products.
– Dimensions from a flue terminal to a fanned air inlet to be determined by the ventilation equipment.
6.6.2.2 Horizontal terminal positioning

BS 5440-1 recommends that fanned flue chimney terminals should be positioned as follows:
a) at least 2 m from an opening in the building directly opposite, and
b) so that the products of combustion are not directed to discharge directly across a boundary if the products are likely to
cause a nuisance to a neighbour or discharge over a walkway or patio.
For IE see current issue of IS 813.
For boilers covered within this manual.
Dimensions B and R:
These clearances may be reduced to 25 mm without affecting the performance of the boiler. In order to ensure that the con-
densate plume does not affect adjacent surfaces the terminal should be extended as shown below.
Balcony/eaves
Gutter
Adequately secured The flue pipe must

air/flue gas pipe protrude beyond any overhang
You can use a plume management kit to enable the termination point to be positioned and directed away from the building
fabric.

6.6.3 Flue Configuration Description 6.6.3.3 Vertical Concentric Flue ⌀ 60/100 mm or
⌀ 80/125 mm (C33 type installation)
6.6.3.1 Horizontal Concentric Flue ⌀ 60/100 mm or
⌀ 80/125 mm (C13 type installation)
1 Gasket (fitted)
Note Consult the separate installation manual for air/flue gas sys-
tems supplied with your appliance for all possibilities and as-
If the terminal is at less than 1.80 m from the
sociated accessories and how to install the flue system.
ground, you must install a terminal protection kit.
6.7 Using the mounting template
Consult the separate installation manual for air/flue gas sys-
tems supplied with your appliance for all possibilities and as-
▶ Use the mounting template to ascertain the locations at
which you need to drill holes.
sociated accessories and how to install the flue system.
6.8 Wall-mounting the product

6.6.3.2 Terminal protection
Note
If you are using the rear air/flue connection, in-
stall the air/flue pipe before you wall-mount the
product.
A terminal guard is required if persons could come into con-

tact with the terminal or the terminal could be subject to dam-
age.
1. Check the load-bearing capacity of the wall.
If a terminal guard is required, it must be positioned to 2. Note the total weight of the product.
provide minimum of 50 mm clearance from any part of the
3. Only use fixing material that is permitted for the wall.
terminal and be central over the terminal.
4. If required, ensure that mounting apparatus on-site has
The guard should be similar to that shown in the figure. sufficient load-bearing capacity.
5. Wall-mount the product as described.

6.9 Removing/installing the front casing
6.9.1 Front casing, removing
B
2x
D
A
B
6.10.2 Installing the side section
▶ Refit the components in the reverse order.
6.9.2 Installing the front casing

▶ Refit the components in the reverse order.
6.10 Removing/installing the side section

6.10.1 Removing the side section
Caution.
Risk of material damage caused by mech-
anical deformation.
Removing both side sections may cause
mechanical distortion in the product, which
may cause damage to the piping, for ex-
ample, and potentially result in leaks.
▶ Always only remove one side section –
never both side sections at the same time.
Note
If there is sufficient lateral clearance (at least
70 mm), you can remove the side section to fa-
cilitate maintenance or repair work.

7 Installation 7.4 Gas and water connections
7.1 Preparing for installation 5

4
▶ Make sure that the existing gas meter is capable of 3
passing the rate of gas supply required. 2
▶ Consider the maximum heat output given in DHW mode. 1
▶ Install a system separator (to be provided on-site) directly
on the cold water connection for the combi boiler.
▶ Install the following components:
– Draining cocks at the lowest points in the heating
installation (→ current version of "BS 2879")
– A stopcock on the cold water connection
– A stopcock in the gas pipe
▶ Check that the volumetric capacity of the expansion ves-
sel is sufficient for the system volume.
▽ If the volume of the expansion vessel is insufficient 1 Heating flow connec- 4 Connection for the cold
for the installation. tion, G3/4 water pipe, G3/4
2 Domestic hot water 5 Heating return connec-
▶ Install an additional expansion vessel in the heat- connection, G3/4 tion, G3/4
ing return, as close to the product as possible. 3 Gas connection, G1/2
▶ Install a non-return flap at the product's outlet
(heating flow). 1. Connect the water and gas connections in accordance
▶ Install the connection pipes such that they are free from with the applicable standards.
mechanical stress.
2. Purge the gas pipe before start-up.
▶ If you use non-diffusion-tight plastic pipes in the heating
installation, ensure that no air gets into the heat gener- 3. Check the entire gas pipe properly for leak-tightness.
ator circuit.
▶ Only solder connectors if the connectors are not yet 7.5 Connecting the drain pipework for the
screwed to the service valves. expansion relief valve
▶ Only bend connection pipes if they have not yet been
connected to the product.
▶ Flush the heating installation thoroughly before installing
the product.
▶ Check the leak-tightness of the gas valve assembly using
a pressure of ≤ 11 kPa (110 mbar).
7.2 Descaling the water

Scale deposition increases as the water temperature in-
creases. 1
▶ Descale the water as required.
7.3 Check compliance with the local gas group ▶ Ensure that the pipeline is visible.
The product's combustion has been factory tested and is ▶ The pipe must have a continuous fall and be routed to a
preset for operation with the gas group indicated on the data position so that any discharge of water, possibly boiling,
plate. or steam cannot create any danger to persons, damage
The product is only authorised to be operated with natural to property or external electrical components and wiring.
gas. ◁ The piping must be installed in such a way that you
can see when water drips out.
▶ Check the information about the gas type indicated on
the data plate and compare this with the gas type avail-
able at the installation site.
Condition: The product design is not compatible with the local gas group
▶ Do not start up the product.
Condition: The product design is compatible with the local gas group
▶ Proceed as described below.

7.6 Connecting the condensate discharge pipe 7.6.1.1 Direct Connection to internal soil and vent
stack
1 Ø22mm
▶ Follow the instructions listed here and observe the legal

Preferred option
and local regulations on condensate discharge.
▶ Use PVC or any other material that is suitable for drain-
7.6.1.2 Direct connection to external soil and vent
ing the non-neutralised condensate.
stack
▶ If you cannot guarantee that the materials from which the
drain pipework is made are suitable, install a system for
neutralising the condensate.
Note
The condensate drain pipework must have a
continuous fall (45 mm per metre) and should
whenever possible terminate at a suitable ≤3m Ø22mm
drain point within the heated envelope of the
building that will remain frost free under long
periods of low external temperatures. Ø 32mm
▶ Connect the condensate traps (1). Use the supplied drain

hose (2) for this.
7.6.1.3 External termination to gulley or hopper
Note
Ensure that the connection between the con-
densate discharge pipe and the drain hose is
not air-tight.
▶ Connect a condensate discharge pipe (21.5 mm, not ≤3m

included in the scope of delivery) to the drain hose (2).
Ø22mm
▶ During installation remove all burrs from inside of cut pipe
work and avoid excessive adhesive which may trap small
pockets of water close to the pipe wall which can freeze
Ø 32mm
and build into a larger ice plug.
▶ For any installation the condensate must be free flowing
and not be possible for air back-pressure to prevent wa- Best practice
ter flow.
▶ As with other pipe work insulate the condensate dis- 7.6.1.4 Internal termination into combined sink
charge pipe to minimise any risk of freezing and beware waste
when crossing cavities that the fall is maintained and the
pipe sleeved.
You can find further information in specification "BS 6798"
for installing and maintaining gas-fired boilers with a nominal
heat input below 70 kW. 100mm
7.6.1 Condensate discharge systems

It is not necessary to provide extra traps in the discharge ≥3m Ø22mm
pipe as there is already a trap inside the boiler. Fitting an
extra trap may cause the boiler siphon to work incorrectly. Ø32mm
Refer to BS5546 or BS6798 for further advice on disposal of
boiler condensate.

Preferred option for external termination 7.6.1.7 External termination into rain water down
pipe
7.6.1.5 External termination into soakaway
Ø32mm
≤3m
1 ≤3m
< 500 mm
Ø22mm
100 mm
Ø 32mm
< 300 mm
< 25
2
Ø12
25
3 NB only combined foul/rainwater drain
4
50 25
7.6.1.8 Additional methods of introducing air breaks
5
6 25
1 Ground (either/or) 4 Bottom of sealed tube

2 Seal 5 Limestone chippings
1
3 Plastic tube, 6 Hole depth 400 mm
100 mm diameter minimum
Least preferred option, must not terminate in rain water drain
7.6.1.6 Internal termination downstream of sink

waste
Ø22mm 2 3
100mm 1 Air break 3 Using a pipe

2 Using a tundish
≤3m 7.6.1.9 Connection of condensate pump

Ø32mm
Ø32mm
Open end of pipe direct into gulley below ground level but
above water level
Susceptible to siphonage, must terminate in a gulley
≥3m
Ø22mm
Preferred option for external connection

7.7 Flue installation 7.8.2 Cable route
7.7.1 Installing and connecting the air/flue pipe
1. You can find out which air/flue pipes may be used by
consulting the enclosed set-up instructions for the
air/flue system.
2. Observe the information on positioning the air/flue ter-
minal. 230V
1
Condition: Installation in damp rooms
▶ You must connect the product to a room-sealed air/flue

system. The combustion air must not be taken from the
installation site.
3. Install the air/flue pipe using the set-up instructions. 2
24V / eBus
7.8 Electrical installation
Only qualified electricians may carry out the electrical install- 1 230-V cable route 2 24-V cable or eBUS
cable route
ation.
The product must be earthed.
7.8.3 General information about connecting
Danger! cables
Risk of death from electric shock! Caution.
Continuous voltage is present at power sup- Risk of material damage caused by incor-
ply terminals L and N even when the unit is rect installation.
switched off using the standby button.
Mains voltage at incorrect terminals and plug
▶ Switch off the power supply. terminals may destroy the electronics.
▶ Secure the power supply against being ▶ Do not connect any mains voltage to the
switched on again. eBUS (+/-) and RT 24 V terminals.
▶ Only connect the connection cable to the
7.8.1 Opening the electronics box terminals marked for the purpose.
1. Route the connection cables of the components to be

A connected through the grommet provided on the under-
side of the product on the left.
2. Ensure that the grommet is plugged in correctly and
that the cables have been routed correctly.
3. Ensure that the grommets envelop the connection
cables tightly and with no visible gaps.
4. Use strain reliefs.
5. If required, shorten the connection cables.
B
≤ 30 mm
L
N
PE
B ≤ 40 mm
+
-
≤ 30 mm
6. Strip the flexible cables as shown in the figure. In doing

so, ensure that the insulation on the individual conduct-
ors is not damaged.
7. Only strip inner conductors just enough to establish
stable connections.
8. To avoid short circuits resulting from loose individual
wires, fit conductor end sleeves on the stripped ends of
the conductors.

9. Screw the respective plug to the connection cable.
10. Check whether all conductors are inserted mechanic-
≤ 30 mm
ally securely in the terminals of the plug. Remedy this if
necessary.
11. Plug the plug into the associated PCB slot. LN
RT
– In doing so, observe the wiring diagram in the ap-
pendix. 1
X1
L N
7.8.4 Establishing the power supply RT
230V~
9. Connect the cables. (→ Page 20)

10. Close the electronics box.
11. Make sure that access to the power supply is always
available and is not covered or blocked.
7.8.5 Connecting controls to the electronics
1. Observe all valid regulations.
B.off
Burner
2. Ensure that the nominal mains voltage is 230 V. 24 V BUS
off
3. Do not interrupt the mains supply with a time switch or
RT
24V =
RT
X106
programmer. BUS
BUS
– +
- +
Burner 24V=
4. Set up a fixed connection and install a partition with off RT BUS
a contact gap of at least 3 mm (e.g. fuses or power

switches). 1 2 3
5. Isolation should preferably be by a double pole

switched fused spur box having a minimum contact
separation of 3mm on each pole. The fused spur box
X2
should be readily accessible and preferably adjacent to
the boiler. It should be identified as to its use.
6. Provide one common power supply for the boiler and X22 X41
for the corresponding control:
– Power supply: Single-phase, 230 V, 50 Hz
– Fuse protection: ≤ 3 A 4
7. Open the electronics box. (→ Page 20)

8. Observe the routing of the power supply cable (1) in the
electronics box in order to guarantee that there is no 1 Safety thermostat for 3 eBUS control or radio
underfloor heating receiver unit
strain.
2 24 V control 4 Outdoor temperature
sensor, wired
1. Ensure that the product is voltage-free.

2. Connect the cables. (→ Page 20)
3. Connect the individual components depending on the
installation type.
Condition: If installing a multi-circuit control.
▶ Change the pump mode d.18 from Eco (intermittent

pump operation) to Comfort (continuous pump opera-
tion).

Condition: When connecting a control (230 V).
≤ 30 mm
L N RT X1
230V~
▶ Connect the control to the main plug.

B.off
Burner
off
RT
24V =
RT
BUS
BUS
- +
▶ Remove the bridge from the 24V=RT plug.


8 Operation 8.4 Live Monitor (status codes)
Menu → Live monitor
8.1 Operating concept
Status codes in the display provide information on the pro-
The operating concept and the display and setting facilities duct's current operating status.
of the operator level are described in the operating instruc-
tions. Status codes – Overview (→ Page 43)
An overview of the display and setting options in the installer
8.5 Setting the hot water temperature
level can be found in the section "Overview of the installer
level". (→ Page 23)
Danger!
8.2 Installer level overview Risk of death from legionella.
Legionella multiply at temperatures below
60 °C.
S.31 ▶ Ensure that the end user is familiar with
all of the Anti-legionella measures in order
to comply with the applicable regulations
regarding legionella prevention.
Code
▶ Set the hot water temperature.
Condition: Water hardness: > 3.57 mol/m³
– Water temperature: ≤ 50 ℃
D.--- 8.6 Using check programmes
PF Call up the installer level + 1 x
Display Meaning
P.-- P.00 Purging check programme:
The internal pump is cyclically actuated.
D F The heating circuit and the hot water circuit are
purged via the automatic air vent (the cap of the
automatic air vent must be released).
--/-- 1x
2x
: Start heating circuit purging
( → ): Start domestic hot water circuit
purging
DP
3x ( → ): Restart heating circuit purging
1x (Cancel): End purge programme
8.3 Calling up the installer level Note
The purge programme runs for 7.5 min per circuit
1. Only call up the installer level if you are a competent and then terminates.
person. Purging the heating circuit:
2. Press and ("i") at the same time. Prioritising diverter valve in heating position, ac-
◁ S.xx appears in the display (current unit status). tuation of internal pump for 9 cycles: 30 sec. on,
20 sec. off. Display: Active heating circuit.
3. Press to access the installer level.
Purging the hot water circuit:
◁ Code and -- appear in the display.
After the above-mentioned cycles have run or the
4. Set the value 17 (code) and confirm by pressing . right-hand selection button has been pressed again:
5. Press to access the check programmes (P) and the Prioritising diverter valve in the domestic hot water
fault codes (F) and to return to the diagnostics codes position, actuation of the internal pump as above.
(D). Display: Active hot water circuit.
6. Use or to set the required value and confirm by P.01 Maximum load check programme:
pressing . After successful ignition, the product is operated at
maximum heat input.
7. Confirm by pressing ( ).
P.02 Minimum load check programme:
8. Press to cancel a setting or exit the installer level.
After successful ignition, the product is operated at
minimum heat input.
P.06 Filling mode check programme:
The prioritising diverter valve is moved to the mid-
position. The burner and pump are switched off (to
fill or drain the product).

9 Start-up Total Water hardness at specific system volume
1)
heating
output > 20 l/kW
9.1 Carrying out the initial start-up ≤ 20 l/kW > 50 l/kW
≤ 50 l/kW
Initial start-up must be carried out by a customer service ppm mol/ ppm mol/ ppm mol/
kW
technician or an authorised competent person using the CaCO₃ m³ CaCO₃ m³ CaCO₃ m³
benchmark checklist. The benchmark checklist in the ap- < 50 < 300 <3 200 2 2 0.02
pendix (→ Page 48) of the installation instructions must be
> 50 200 2 150 1.5 2 0.02
filled out and stored carefully along with the unit's document-
to ≤ 200
ation.
> 200 150 1.5 2 0.02 2 0.02
▶ Carry out the initial start-up using the benchmark check- to ≤ 600
list in the appendix. > 600 2 0.02 2 0.02 2 0.02
▶ Fill out and sign the benchmark checklist.
1) Nominal capacity in litres/heating output; in the case of multi-
boiler systems, the smallest single heating output is to be used.
9.2 Checking and treating the heating
water/filling and supplementary water
Caution.
Caution. The use of unsuitable heating water may
Risk of material damage due to poor-qual- cause aluminium corrosion and a result-
ity heating water ing lack of leak-tightness.
▶ Ensure that the heating water is of suffi- In contrast to steel, grey cast iron or copper,
cient quality. for example, aluminium reacts with alkaline
heating water (pH value > 8.5) to produce
▶ Before filling or topping up the installation, check the
substantial corrosion.
quality of the heating water. ▶ When using aluminium, make sure that
Checking the quality of the heating water the pH value of the heating water is
▶ Remove a little water from the heating circuit. between 6.5 and a maximum of 8.5.
▶ Check the appearance of the heating water.
▶ If you ascertain that it contains sedimentary materials, Caution.
you must desludge the installation.
Risk of material damage if the heating
▶ Use a magnetic rod to check whether it contains mag-
water is treated with unsuitable additives.
netite (iron oxide).
▶ If you ascertain that it contains magnetite, clean the in- Unsuitable additives may cause changes in
stallation and apply suitable corrosion-inhibition meas- the components, noises in heating mode and
ures, or fit a magnetic filter. possibly subsequent damage.
▶ Check the pH value of the removed water at 25 °C.
▶ If the value is below 6.5 or above 8.5, clean the installa-
▶ Do not use any unsuitable antifreeze and
corrosion inhibitors, biocides or sealants.
tion and treat the heating water.
▶ Ensure that oxygen cannot get into the heating water.
No incompatibility with our products has been detected to
Checking the filling and supplementary water date with proper use of the following additives.
▶ Before filling the installation, measure the hardness of the
filling and supplementary water. ▶ When using additives, follow the manufacturer's instruc-
tions without exception.
Treating the filling and supplementary water
We accept no liability for the compatibility of any additive or
▶ Observe all applicable national regulations and technical
its effectiveness in the rest of the heating system.
rules when treating the filling and supplementary water.
Additives for cleaning measures (subsequent
Provided the national regulations and technical rules do not
stipulate more stringent requirements, the following applies:
flushing required)
– Adey MC3+
You must treat the heating water in the following cases
– Adey MC5
– If the entire filling and supplementary water quantity dur- – Fernox F3
ing the operating life of the system exceeds three times – Sentinel X 300
the nominal volume of the heating installation, or
– Sentinel X 400
– If the guideline values listed in the following table are not
met, or Additives intended to remain permanently in the
– If the pH value of the heating water is less than 6.5 or installation
more than 8.5. – Adey MC1+
– Fernox F1
– Fernox F2
– Sentinel X 100
– Sentinel X 200

Additives for frost protection intended to remain 9.5 Avoiding danger arising from insufficient
permanently in the installation water pressure
– Adey MC ZERO The filling pressure must be between 0.10 and 0.15 MPa
– Fernox Antifreeze Alphi 11 (1.0 and 1.5 bar).
– Sentinel X 500
If the heating installation extends over several storeys,
▶ If you have used the above-mentioned additives, inform higher filling pressures may be required to avoid air entering
the end user about the measures that are required. the heating installation.
▶ Inform the end user about the measures required for frost If the water pressure falls below 0.05 MPa (0.5 bar), the
protection. value flashes in the display.
If the water pressure falls below 0.03 MPa (0.3 bar), the
9.3 Filling the condensate trap
product switches off. The display shows 0.0 MPa (0.0 bar).
Fault F.22 is stored in the fault list.
▶ Top up the water in the heating installation to start up the
product again.
◁ The pressure value flashes in the display until a
2
pressure of 0.05 MPa (0.5 bar) or higher has been
reached.
9.6 Flushing the heating installation for the first

time ("cold")
C
B Note
A
The complete heating system must be flushed
at least twice: Once with cold water and once
3 with hot water in accordance with the following
instructions.
1
1. Check whether all thermostatic radiator valves and both

service valves on the product are open.
2. Connect a hose to the drain valve that is located at the
lowest position in the heating system.
1. Unclip the lower section of the condensate trap (1) from 3. Open the radiator valves and the drain valves so that
the upper section of the condensate trap (2). the water can drain quickly. Start at the next point in the
2. Remove the float (3). installation and open the purging valves on the radiators
3. Fill the lower section of the condensate trap with water so that the contaminated water can completely drain.
up to 10 mm below the upper edge of the condensate 4. Close the draining cocks.
discharge pipe. 5. Refill the heating system with water.
4. Re-insert the float (3). 6. Check that the expansion relief valve of the heating
system is functioning correctly by turning the handle
Note on the valve.
Check that the float is present in the con- 7. Check the pressure in the heating system and top up
densate trap. with water if necessary.
8. Close the filling valve and the cold water tap.
5. Clip the lower section of the condensate trap (1) into the
9.7 Filling and purging the heating installation
upper section of the condensate trap (2).
Preliminary work
9.4 Switching on the product ▶ Flush the heating installation through.
▶ Switch on the product via the main switch installed on-
site.

4. If you discover unusual levels of CO or CO 2 in the sup-
1
ply air, search for the leak in the flue system or for signs
of flue gas recirculation.
5. Eliminate the damage properly.
1 6. Check again whether the supply air contains any un-
usual levels of CO or CO 2.
7. If you cannot eliminate the damage, do not start up the
product.
9.9.2 Checking the gas flow rate

The gas flow rate has been set during production and does
not require adjustment. With the front casing fitted check the
gas flow rate of the boiler as follows:
▶ Start up the product with the check programme P.01.
1. Check the silicone hose connection (1) between the ▶ In addition, ensure that maximum heat can be dissipated
pump's automatic air vent and the hydraulic console. into the heating system by turning up the room thermo-
2. Fill with water until the required filling pressure is stat.
reached. ▶ Wait at least 5 minutes until the boiler has reached its
– Recommended filling pressure: 1 to 1.5 bar operating temperature.
◁ The heating and domestic hot water functions can- ▶ Ensure that all other gas appliances in the property are
not be activated. turned off.
◁ The pressure value flashes in the display until a ▶ Measure the gas flow rate at the gas meter.
pressure of 0.05 MPa (0.5 bar) or higher has been ▶ Compare the measured values with the corresponding
reached. values in the table.
◁ An automatic air vent function is activated if the H gas in m³/h
Qnw from the data
pressure exceeds 0.05 MPa (0.5 bar) for longer than
plate Nom. +5% −10%
15 seconds.
3. Purge each radiator until the water escapes normally, 15.3 1.62 1.70 1.46
and then retighten the installation's purging valves. 18.4 1.95 2.05 1.76
4. Check that all connections are leak-tight. 24.7 2.61 2.74 2.35
Condition: If the noise persists in the boiler 25.7 2.72 2.86 2.45
28.6 3.03 3.18 2.73
▶ Purge the product again by activating check programme
30.6 3.24 3.40 2.92
P.00.
35.7 3.78 3.97 3.40
9.8 Filling the domestic hot water circuit
Condition: Gas flow rate not in the permissible range
1. Open the water tap to fill the domestic hot water circuit.
2. Close the water tap once the appropriate volume of ▶ Check all of the piping and ensure that the gas flow rates
water has flowed out. are correct.
◁ The domestic hot water circuit is filled. ▶ Only put the product into operation once the gas flow
3. Check all connections and the entire system for leak- rates have been corrected.
tightness. Condition: Gas flow rate in the permissible range
9.9 Checking the gas setting ▶ End the check programme P.01.
Only a qualified competent person is authorised to imple- ▶ Allow the boiler to cool down by allowing pump overrun to
ment the settings on the gas valve assembly. operate for a minimum of 2 minutes.
▶ Record the boiler maximum gas flow rate onto the
Each destroyed seal must be replaced. Benchmark gas boiler commissioning checklist.
The CO₂ adjusting screw must be sealed.
Never modify the factory setting of the gas pressure regu- 9.9.3 Checking the gas connection pressure (gas
lator of the gas valve assembly. flow pressure)
9.9.1 Checking the air/flue pipe/flue gas 2

recirculation
1. Check the flue gas installation is intact in accordance 1
with the latest gas safe technical bulletin and informa-
tion supplied in the installation instructions.
2. For extended flue gas installations check for flue gas
recirculation using the air analysis point. 1. Ensure that the gas inlet working pressure can be
obtained with all other gas appliances in the property
3. Use a flue gas analyser.
working.
2. Close the gas stopcock (1).

3. Undo the sealing screw on the test nipple (2). 9.9.4 Checking the CO₂ content
4. Connect a manometer to the test nipple (2).
1. Start up the product with check programme (P.01).
5. Open the gas stopcock (1).
2. Wait until the value that is read is stable.
6. Start up the product with check programme P.01 (in-
– Waiting period for reading a stable value: 5 min
stallation with eBUS control).
7. In addition, ensure that maximum heat can be dissip-
ated by fully opening one or more hot water taps.
8. With the boiler operating at full load check that the gas
1
inlet working pressure at the reference test point (2)
complies with the requirements.
Permissible gas flow pressure for operation with
Natural gas H 1.3 to 2.3 kPa
(13.0 to 23.0 mbar)
9. Should the pressure recorded at the reference test point
in the boiler be lower than indicated check if there is
any blockage in the pipework or if the pipework is un-
dersized.
Condition: Gas flow pressure not in the permissible range

3. Unscrew the cover from the flue gas analysis point (1).
Caution. 4. Measure the CO₂ content at the flue gas analysis point
(1).
Risk of material damage and operating
5. Compare the measured value with the corresponding
faults caused by incorrect gas connec-
value in the table.
tion pressure.
Checking the CO₂ Removed Fitted front
If the gas connection pressure lies outside content front casing casing
the permissible range, this can cause oper-
Natural gas H Natural gas H
ating faults in and damage to the product.
▶ Do not make any adjustments to the CO₂ at full load 9.0 ±1.0 vol. % 9.2 ±1.0 vol. %
product. CO at full load ≤ 250 ppm ≤ 250 ppm

▶ Do not start up the product. CO/CO₂ ≤ 0.0031 ≤ 0.0031
◁ The value is OK.

▶ If you cannot correct the failure, notify the gas supply ▽ The value is not OK; you cannot start up the
company and proceed as follows: product.
▶ End check programme P.01. ▶ Inform Customer Service.
▶ Allow the boiler to cool down by allowing pump overrun
to operate for a minimum of two minutes. 9.10 Thoroughly flushing the heating installation
▶ Close the gas stopcock. ("hot")
▶ Remove the pressure gauge and retighten the sealing 1. Operate the appliance until the boiler and the heating
screw (2) for the measuring nipple. system are up to temperature.
▶ Open the gas stopcock (1). 2. Check the heating system for leaks.
▶ Check the test nipple for gas tightness. 3. Connect a hose to the drain valve located at the lowest
▶ Close the gas stopcock (1). position of the heating system.
▶ Install the front casing. (→ Page 16) 4. Shut off the boiler, open the drain valve and all purge
▶ Disconnect the product from the electrical installation. valves on the radiators and allow the water to flow out
▶ You must not start up the boiler. of the heating system and the boiler quickly and fully.
5. Close the drain valve.
Condition: Gas flow pressure in the permissible range
6. Fill and purge the heating installation. (→ Page 25)
▶ End the check programme P.01. 7. Re-fill the system until the system design pressure of
▶ Allow the boiler to cool down allowing pump overrun to 0,1 MPa (1,0 bar) is attained.
operate for a minimum of two minutes.
▶ Close the gas stopcock (1). Note
▶ Remove the pressure gauge and retighten the sealing The actual reading on the digital pressure
screw (2) for the measuring nipple. gauge should ideally be 0,05 MPa (0,5 bar)
▶ Open the gas stopcock (1). plus an additional pressure corresponding
to the highest point of the system above the
▶ Check the test nipple for gas tightness.
base of the boiler – 10 m head equals an ad-
▶ Install the front casing. (→ Page 16) ditional 1 bar reading on the pressure gauge.
▶ Reset boiler controls for normal operation. The minimum pressure should not be less
▶ Record the appliance gas inlet working pressure (kPa than 0,1 MPa (1 bar) in any installation. If
resp. mbar) in the Benchmark gas boiler commissioning the system is to be treated with an inhibitor it
checklist. should be applied at this stage in accordance
with the manufacturer’s instructions.

8. Install the front casing. (→ Page 16) TFlow Set maximum burner anti-cycling time [min]
(tar-
9.11 Checking leak-tightness get) 1 5 10 15 20 25 30
[°C]
▶ Check the gas pipe, the heating circuit and the hot water
50 2.0 3.0 5.0 7.5 9.5 12.0 14.0
circuit for leak-tightness.
▶ Check that the air/flue pipe has been installed correctly. 55 2.0 2.5 4.5 6.0 8.0 10.0 11.5
60 2.0 2.0 3.5 5.0 6.0 7.5 9.0
Condition: Room-sealed operation
65 2.0 1.5 2.5 3.5 4.5 5.5 6.5
▶ Check whether the vacuum chamber has been closed 70 2.0 1.5 2.0 2.5 2.5 3.0 3.5
tightly.
75 2.0 1.0 1.0 1.0 1.0 1.0 1.0
9.11.1 Checking the heating mode TFlow Set maximum burner anti-cycling time
(target) [min]
1. Activate the heating mode on the user interface.
[°C] 35 40 45 50 55 60
2. Turn all thermostatic valves on the radiators until they
are fully open. 30 29.0 33.0 37.0 41.0 45.0 49.5
3. Allow the product to operate for at least 15 minutes. 35 25.5 29.5 33.0 36.5 40.5 44.0
4. Fill and purge the heating installation. (→ Page 25) 40 22.5 26.0 29.0 32.0 35.5 38.5
5. Call up the status codes. (→ Page 23)
45 19.5 22.5 25.0 27.5 30.5 33.0
Status codes – Overview (→ Page 43)
50 16.5 18.5 21.0 23.5 25.5 28.0
◁ If the product is working correctly, the display shows
S.04. 55 13.5 15.0 17.0 19.0 20.5 22.5
60 10.5 11.5 13.0 14.5 15.5 17.0
9.11.2 Checking the hot water generation 65 7.0 8.0 9.0 10.0 11.0 11.5
1. Activate the hot water handling mode on the user 70 4.0 4.5 5.0 5.5 6.0 6.5
interface.
75 1.0 1.0 1.0 1.0 1.0 1.0
2. Open a hot water valve completely.
3. Call up the status codes. (→ Page 23)
10.1.2 Resetting the remaining burner anti-cycling
Status codes – Overview (→ Page 43)
time
◁ If the product is working correctly, the display shows
S.14. ▶ Press .
10.2 Setting the pump output

10 Adapting the unit to the heating The product is equipped with a speed-regulated high-effi-
installation ciency pump, which adjusts independently to the hydraulic
conditions of the heating installation.
You can reset/change the system parameters. If you have installed a low loss header in the heating install-
Overview of diagnostics codes (→ Page 39) ation, you should switch off the speed regulation and set the
pump output to a fixed value.
10.1 Setting the burner anti-cycling time ▶ If required, change the setting of the pump speed, which
depends on the operating mode, under diagnostics code
To prevent frequent switching on and off of the burner and
d.14.
thus prevent energy losses, an electronic restart lockout
is activated for a specific period each time the burner is Overview of diagnostics codes (→ Page 39)
switched off. The burner anti-cycling time is only active for
the heating mode. Domestic hot water mode during a burner 10.2.1 Pump diagrams
anti-cycling time does not affect the timing element. 25c:
10.1.1 Setting the burner anti-cycling time

1. Navigate to diagnostics code D.002 in the installer level
and confirm by pressing .
2. Set the burner anti-cycling time and confirm by pressing
.
TFlow Set maximum burner anti-cycling time [min]
(tar-
get) 1 5 10 15 20 25 30
[°C]
30 2.0 4.0 8.5 12.5 16.5 20.5 25.0
35 2.0 4.0 7.5 11.0 15.0 18.5 22.0
40 2.0 3.5 6.5 10.0 13.0 16.5 19.5
45 2.0 3.0 6.0 8.5 11.5 14.0 17.0

10.3 Setting the bypass valve
B
350
Caution.
300
Risk of material damage caused by incor-
1 rect setting of the high-efficiency pump
250
200 If the pressure at the bypass valve is in-
150
creased (by turning it clockwise) and the
pump output is set to less than 100%, the
100
product may not operate correctly.
50 2
0 ▶ In this case, set the pump output to
0 200 400 600 800 1000 1200 A 5 = 100% using diagnostics parameter
d.14.
A Remaining feed head 1 Max. PWM
[mbar]
2 Min. PWM 1. Remove the front casing. (→ Page 16)
B Flow rate [l/h]
30c:
B
450
400
350
300 1 1
250
200
150
100 2
50
2. Regulate the pressure using the adjusting screw (1).
0 Position of the adjusting
0 200 400 600 800 1000 1200 A Notes/application
screw
If the radiators do not heat
A Remaining feed head 1 Max. PWM up sufficiently at the factory
Right-hand stop (screwed
[mbar] setting. In this case, you must
2 Min. PWM all the way in)
B Flow rate [l/h] set the pump to the maximum
speed.
35c: Mid-position (six anti-
Factory setting
clockwise rotations)
B Five further anti-clockwise

If noises are produced in the
400 rotations starting from the
radiators or radiator valves.
mid-position
350
300
3. Install the front casing. (→ Page 16)
250 1
10.4 Setting the domestic hot water temperature
200
150 1. Observe the applicable regulations regarding legionella
prevention.
100 2
50
Danger!
0
0 500 1000 1400 A Risk of death from legionella.
Legionella multiply at temperatures below
A Remaining feed head 1 Max. PWM 60 °C.
[mbar]
2 Min. PWM
B Flow rate [l/h] ▶ Ensure that the end user is familiar with
all of the Anti-legionella measures in order
to comply with the applicable regulations
regarding legionella prevention.
2. Set the domestic hot water temperature.

Condition: Water hardness: > 3.57 mol/m³
– Domestic hot water temperature: ≤ 50 ℃

3. Descale the water as required.
11 Handing over to the end user

▶ At the time of commissioning complete all relevant sec-
tions of the Benchmark commissioning checklist, located
at the rear of this document.
▶ For IE: Complete a “Declaration of Conformity” to indicate
compliance to I.S. 813. An example of this is given in the
current edition of I.S. 813.
▶ When you have finished the installation, affix the en-
closed sticker (which requests that the user reads the
instructions) to the front of the product in the end user's
language.
▶ Draw attention, to the current issue of the Gas Safety
(Installation and Use) Regulations, Section 35, which
imposes a duty of care on all persons who let out any
property containing a gas appliance in the UK.
▶ Explain to the end user how the safety devices work and
where they are located.
▶ Inform the end user how to handle the product.
▶ In particular, draw attention to the safety warnings that
the end user must follow.
▶ Inform the end user that they must have the product
maintained in accordance with the specified intervals.
▶ Pass all of the instructions and documentation for the
product to the end user for safe-keeping.
▶ Inform the end user about measures taken to ensure
the supply of combustion air and flue gas guiding, and
instruct the operator that he must not make any changes.
▶ Inform the end user that they must not store or use explo-
sive or highly flammable substances (such as petrol, pa-
per or paint) in the installation room of the product.
▶ Complete and sign off the Benchmark commissioning
check list.
▶ Complete and sign off the guarantee documentation.

12 Inspection and maintenance 12.5 Setting the CO₂ content
Condition: The CO₂ content must be adjusted
12.1 Complete Service Interval Record section
▶ After servicing, complete the relevant Service Interval
Record section of the Benchmark Checklist located on
the inside back pages of this document. 1
12.2 Using original seals A
If you replace components, use only the enclosed original

seals; additional sealing materials are not required.
B
12.3 Observing inspection and maintenance
intervals
▶ Adhere to the minimum inspection and maintenance in-
tervals. The inspection may require maintenance to be
carried out earlier, depending on the results.
– Inspection and maintenance work (→ Appendix)
▶ Remove the sticker.
12.4 Checking the CO₂ content ▶ Turn the screw (1) to set the CO₂ content (value with
front casing removed).
1. Start up the product with check programme (P.01).
◁ To increase the CO₂ content: Turn anti-clockwise
2. Wait until the value that is read is stable.
◁ To decrease the CO₂ content: Turn clockwise
– Waiting period for reading a stable value: 5 min
▶ Only carry out the adjustment in increments of 1/8 turn
and wait approximately 1 minute after each adjustment
until the value has stabilised.
▶ Compare the measured value with the corresponding
1 value in the table.
Setting the CO₂ con- Removed Fitted front
tent front casing casing
Natural gas H Natural gas H
CO₂ at full load 9.0 ±0.2 vol. % 9.2 ±0.2 vol. %
Set for Wobbe index 14.09 kW⋅h/m³ 14.09 kW⋅h/m³
W₀
O₂ at full load 4.5 ±1.8 vol. %
CO at full load ≤ 250 ppm ≤ 250 ppm
CO/CO₂ ≤ 0.0028 ≤ 0.0028
3. Unscrew the cover from the flue gas analysis point (1). ▽ If the setting is not in the specified adjustment range,
4. Measure the CO₂ content at the flue gas analysis point you must not start up the product.
(1). ▶ Inform Customer Service.
5. Compare the measured value with the corresponding ▶ Check whether the air-quality requirements with regard
value in the table. to carbon monoxide are fulfilled.
Checking the CO₂ Removed Fitted front ▶ Install the front panel.
content front casing casing
Natural gas H Natural gas H 12.6 Removing the gas-air mixture unit
CO₂ at full load 9.0 ±1.0 vol. % 9.2 ±1.0 vol. %
Note
CO at full load ≤ 250 ppm ≤ 250 ppm
The gas-air mixture unit consists of three main
CO/CO₂ ≤ 0.0031 ≤ 0.0031 components:
◁ The value is OK. – Fan
▽ The value is not OK; you cannot start up the – Gas valve assembly
product.
– Burner hood
▶ Set the CO₂ content. (→ Page 31)
1. Switch off the product via the main switch.
2. Close the gas stopcock.
3. Remove the front casing. (→ Page 16)

1 7
A 8
B
2 10. Remove the burner seals (7) and the burner (8).
11. Check the burner and the heat exchanger for damage
and dirt.
12. If necessary, clean or replace the components accord-
D ing to the following sections.
13. Install the two new burner seals.
12.7 Cleaning the heat exchanger
4. Remove the screw (1). 1

5. Push the clip upwards.
6. Remove the flue pipe (2).
5
1. Protect the open electronics box from spraying water.
4 2. Clean the ribs of the heat exchanger (1) with water.
◁ The water runs out into the condensate tray.
3 12.8 Checking the burner
A 1. Check the surface of the burner for possible damage. If

B
you see any damage, replace the burner.
2. Install the two new burner seals.
12.9 Checking the ignition electrode

7. Remove the air intake pipe (3).
8. Remove the plugs from the gas valve assembly (4) and
from the fan (5).
3 4 5
1
6
D B
1. Disconnect the connection (2) and the earth cable (1).

2. Remove the fixing screws (3).
3. Carefully remove the electrode from the combustion
chamber.
C
4. Check that the electrode ends (4) are undamaged.
A
5. Check the electrode distance.
9. Remove the gas-air mixture unit (6).

– Clearance for the ignition electrodes: 3.5 to 4.5 mm 12.12 Cleaning the heating filter
6. Make sure that the seal (5) is free from damage.
▽ If necessary, replace the seal.
2
12.10 Cleaning the condensate trap
1
C
B
A
1. Drain the product. (→ Page 34)
2. Remove the temperature sensor (1).
3
3. Remove the upper clip (2).
1
1. Unclip the lower section of the condensate trap (1) from

the upper section of the condensate trap (2). 5 3
2. Remove the float (3).
3. Flush out the float and lower section of the condensate
trap with water.
4. Fill the lower section of the condensate trap with water
up to 10 mm below the upper edge of the condensate
discharge pipe.
5. Re-insert the float (3).
Note
Check whether the float is present in the 4. Remove the lower clip (3).
condensate trap. 5. Remove the flow pipe (4).
6. Remove the heating filter (5) and clean it.
6. Clip the lower section of the condensate trap (1) into the 7. Reinstall the components in the reverse order.
upper section of the condensate trap (2).
12.13 Installing the gas-air mixture unit
12.11 Cleaning the strainer in the cold water inlet 1. Install the burner.
1. Close the main cold water supply line. 2. Install two new burner seals in the burner hood.
2. Drain the product on the domestic hot water side. 3. Install the gas-air mixture unit.
3. Remove the connector from the connection for the pro- 4. Tighten the screws in a cross-wise pattern until the
duct's cold water pipe. burner flange fits closely and uniformly onto the mat-
4. Clean the strainer in the cold water inlet without removing surfaces.
ing it. – Tightening torque: 7 Nm, if a torque spanner is
available
5. Install the flue pipe.
6. Install the air intake pipe.

12.14 Draining the product 13.2 Calling up and clearing the fault memory
1. Close the service valves of the product. The last 10 fault messages are stored in the fault memory.
2. Start check programme P.05. ▶ Call up the installer level. (→ Page 23)
Overview of the check programmes (→ Page 23) ▶ Navigate to the fault codes.
3. Open the drain valves. ◁ The number of faults that have occurred is shown in
the display and the faults that are currently called up
12.15 Checking the pre-charge pressure of the are displayed with their fault numbers F.xx.
expansion vessel ▶ Press or to call up individual fault messages.
1. Drain the product. (→ Page 34) ▶ To delete the entire fault list, navigate to diagnostics code
2. Measure the pre-charge pressure of the expansion ves- D.094 in the installer level.
sel at the vessel valve. ▶ Set the diagnostics code to 1, and confirm by pressing
.
Condition: Pre-charge pressure < 0.075 MPa (0.75 bar)
▶ Top up the expansion vessel in accordance with the

13.3 Resetting parameters to factory settings
static height of the heating installation, ideally with ni- 1. Navigate to diagnostics code D.096 in the installer level.
trogen, otherwise with air. Ensure that the drain valve is 2. Set the diagnostics code to 1, and confirm by pressing
open when topping up. .
3. If water escapes from the valve of the expansion
vessel, you must replace the expansion vessel 13.4 Preparing the repair work
(→ Page 36).
4. Fill and purge the heating installation. (→ Page 25) 1. Switch off the product.
2. Disconnect the product from the electrical installation.
12.16 Completing inspection and maintenance 3. Remove the front casing.
work 4. Close the gas stopcock.
5. Close the service valves in the heating flow and in the
1. Check the gas connection pressure (gas flow pressure).
heating return.
(→ Page 26)
6. Close the service valve in the cold water pipe.
2. Check the CO₂ content. (→ Page 27)
7. Drain the product if you want to replace water-bearing
3. Set the maintenance interval.
components of the product.
4. Check the product for tightness. (→ Page 28)
8. Ensure that water does not drip on live components
5. Install the front casing. (→ Page 16)
(e.g. the electronics box).
6. Fill out the relevant Service Record section in the
9. Use only new seals and O-rings. Do not use any addi-
Benchmark Checklist located at the rear of this
tional sealing materials.
document.
13.4.1 Procuring spare parts
The original components of the product were also certified
13 Troubleshooting
by the manufacturer as part of the declaration of conformity.
If you use other, non-certified or unauthorised parts during
13.1 Eliminating faults
maintenance or repair work, this may void the conformity of
▶ If fault messages (F.xx) appear, eliminate the fault after the product and it will therefore no longer comply with the
referring to the table in the appendix or using the check applicable standards.
programmes. (→ Page 23) We strongly recommend that you use original spare parts
Overview of fault codes (→ Page 44) from the manufacturer as this guarantees fault-free and safe
If several faults occur at the same time, the display shows operation of the product. To receive information about the
the corresponding fault messages for two seconds each in available original spare parts, contact the contact address
alternation. provided on the back page of these instructions.
▶ Press (max. three times) to restart the product.

▶ If you require spare parts for maintenance or repair
work, use only the spare parts that are permitted for the
▶ If you are unable to eliminate the fault and the fault re- product.
curs despite reset attempts, contact customer service.

13.5 Replacing defective components
13.5.1 Replacing the burner 1
1. Remove the gas-air mixture unit. (→ Page 31)

2. Remove the two burner seals.
A
3. Remove the burner . 2 3
4. Insert the new burner.
5. Insert two new burner seals in the burner hood.
6. Install the gas-air mixture unit. (→ Page 33)
2
B
13.5.2 Replacing the gas-air mixture unit
1. Remove the gas-air mixture unit. (→ Page 31)
2. Install the new gas-air mixture (→ Page 33).
13.5.3 Replacing the heat exchanger 8. Remove the upper clip (1).
1. Remove the front casing. (→ Page 16) 9. Remove the lower clip (3).
2. Remove the gas-air mixture unit. (→ Page 31) 10. Remove the return pipe (2).
1 A A
2
3. Remove the gas pipe (1). 11. Remove the clip underneath the condensate tray (1).
12. Undo the four screws (2).
1
2
A
1 C
2 4
A
2
B
3
B
4. Remove the temperature sensor (3).

5. Remove the upper clip (1). 13. Remove the ignition electrode (1).
6. Remove the lower clip (4). 14. Lift the heat exchanger up slightly and remove it to-
7. Remove the flow pipe (2). gether with the condensate tray.
15. Remove the ignition transformer (2).
16. Install the new heat exchanger in reverse order.

13.5.4 Replacing the pump head 13.5.6 Replacing the PCB
B
1
1. Disconnect the pump cables from the electronics box.

A
2. Undo the four screws (1).
3. Remove the pump head (2).
4. Replace the O-ring.
5. Use four screws to secure the new pump head.
6. Connect the pump cables to the electronics box.
13.5.5 Replacing the expansion vessel 2. Pull all of the plugs out from the PCB.
3. Undo the clips on the PCB.
1. Drain the product. (→ Page 34)
4. Remove the PCB.
5. Install the new PCB in such a way that it clicks into the
B groove at the bottom and into the clip at the top.
6. Plug in the PCB plugs.
1
C 13.5.7 Replacing the PCB for the user interface
D
A
3 C
C
B
2. Undo the nut (3).
3. Remove both screws on the support plate (1). A
4. Remove the support plate .
5. Pull out the expansion vessel (2) towards the front.
6. Insert the new expansion vessel into the product.
7. Screw the new expansion vessel to the water connec-
tion. To do this, use a new seal. A
8. Attach the support plate using both screws.
9. Fill and purge the product (→ Page 25)and, if required,
the heating installation.

2. Pull the plug out of the PCB.
3. Undo the clips on the PCB.
4. Remove the PCB.
5. Install the new PCB in such a way that it clicks into the
groove at the bottom and into the clip at the top.
6. Plug in the PCB plug.

13.5.8 Replacing the expansion relief valve 13.6 Checking the product for leak-tightness
▶ Check that the product is leak-tight. (→ Page 28)
1
14 Decommissioning the product
▶ Switch off the product.
2 ▶ Disconnect the product from the electrical installation.
▶ Close the gas stopcock.
▶ Close the cold-water isolation valve.
▶ Drain the product. (→ Page 34)
1. Remove the clip (2).

2. Remove the expansion relief valve. 15 Recycling and disposal
3. Fit the new expansion relief valve with a new O-ring.
4. Reattach the clip (2). Disposing of the packaging
▶ Dispose of the packaging correctly.
13.5.9 Replacing the volume flow sensor ▶ Observe all relevant regulations.
▶ For detailed information refer to www.vaillant.co.uk.
A
B
1
1. Pull out the plug.

2. Remove the volume flow sensor (1).
3. Install the new volume flow sensor.
4. Plug in the plug.
13.5.10 Replace the pressure sensor
1. Pull out the plug.

2. Remove the clip (1).
3. Remove the pressure sensor (2).
4. Install the new pressure sensor.
5. Reattach the clip (1).

Appendix
A Inspection and maintenance work
The table below lists the manufacturer requirements with respect to minimum inspection and maintenance intervals. If na-
tional regulations and directives require shorter inspection and maintenance intervals, you should observe these instead of
the intervals listed. Each time inspection and maintenance work is carried out, carry out the required preparatory and com-
pletion work.
Note
For those appliances which are not part of an annual service agreement/policy, maintenance must be carried out
at least every 5 years.
# Maintenance work Interval
1 Record all of the analysis results in the Benchmark service record in Annually
these instructions
2 Ask the end user whether any significant problems occur when operating Annually
the product
3 Use the diagnostics system to check the product's fault history Annually
4 Visually inspect whether the air/flue pipe and its opening have been in- Annually
stalled correctly in accordance with the set-up instructions
5 Check that the unit has been installed correctly and the connections have Annually
been secured
6 Check all of the connections for tightness Annually
7 Check that the condensate pipe is in good condition, that it is leak-tight Annually
and that the drain is correct
8 Check whether all of the externally routed condensate pipes are dimen- Annually
sioned correctly and have been insulated sufficiently (frost protection)
9 Check whether the gas flow rate corresponds with the specifications on Annually
the data plate and lies within the tolerances specified in these instructions
10 If the gas flow rate lies outside of the tolerances specified in these in- Annually
structions, eliminate the fault in accordance with the regulations and the
current technology
11 Check the general condition of the product and, if required, eliminate any Annually
faults that are found
12 Carry out the combustion analysis: Measure the CO content, CO₂ content Annually
and the CO/CO₂ ratio. For products with a rear air/flue connection: The
combustion analysis can only be carried out when the unit casing has
been removed; it is not necessary to test these products for flue gas recir-
culation
13 Check the product's recirculation at the supply air test point on the air/flue Annually
pipe. If required, inspect the entire air/flue system and, if necessary, cor-
rect the fault
14 Disconnect the product from the electrical installation Annually
15 Check and, if required, correct the electrical installation Annually
16 Remove the unit casing, check the condition of all of the functional com- Annually
ponents, in particular for leaks, corrosion, rust, etc. and, if required, repair
any damage
17 Visual inspection of the heat exchanger and burner seals Annually
18 Carefully clean the inside of the product: The air passages to the burner Annually
must be clear and clean
19 Close the installation's gas stopcock and, if required, service valves Annually
20 Check the quality of the heating water: Clarity (clouding), correct inhibitor Annually
and pH value
21 Removing the gas-air mixture unit at regular intervals 31
22 Checking the burner at regular intervals 32
23 Cleaning the heat exchanger at regular intervals 32
24 Check and, if required, replace the insulating mat in the burner area at regular intervals
25 Installing the gas-air mixture unit at regular intervals 33
26 Cleaning the condensate trap Annually 33
27 Filling the condensate trap Annually 25

# Maintenance work Interval
28 Checking the pre-charge pressure of the expansion vessel at regular intervals 34

29 Check the water flow rate (domestic hot water). Insufficient water flow Annually
rate → Check the incoming water supply. Incoming water supply sufficient,
water flow rate too low → Clean or replace the strainer in the cold water
inlet
30 Check the impeller sensor for dirt/damage and, if required, replace it Annually
31 Reassemble the product After each time maintenance
work is carried out
32 Open the service valves, carry out the required leak-tightness test Annually
33 Fill the product/heating installation to the filling pressure specified for the Annually
system
34 Connect the product to the electrical installation Annually
35 Run the test operation on the product/heating installation including hot Annually
water generation (if available) and, if required, purge the product/heating
installation
36 Measure the CO content, CO₂ content and the CO/CO₂ ratio again Annually
B Overview of diagnostics codes
Note
Since the code table is used for various products, some codes may not be visible for the product in question.
Dia- Values Default set-

gnostics Parameter Unit Increment, select, explanation Own setting
Min. Max. ting
code
d.00 Heating maximum – – kW The maximum heating output → Section Adjustable
output varies depending on the product. "Technical
→ Section "Technical data" data"
Automatic: Unit automatically
adjusts the maximum output to
the current system demand
d.01 Pump overrun time in 1 60 min 1 5 Adjustable
heating mode
d.02 Maximum burner anti- 2 60 min 1 20 Adjustable
cycling time in heating
mode
d.04 Water temperature in Current value ℃ – – Not
the cylinder adjustable
d.05 Determined target ℃ – – Not
heating flow temper- Current value adjustable
ature
d.06 Target domestic hot Current value ℃ (Combi boiler only) – Not
water temperature adjustable
d.07 Target temperature for Current value ℃ – – Not
the domestic hot water adjustable
cylinder
d.08 Status of the 230 V Current value – 0 = Room thermostat open (no – Not
thermostat heat requirement) adjustable
1 = Room thermostat closed
(heat requirement)
d.09 Target heating flow Current value ℃ – – Not
temperature that is adjustable
set on the eBUS room
thermostat
d.10 Status of the internal Current value – off / on – Not
pump in the heating adjustable
circuit
d.11 Status of the heating Current value – off / on – Not
circuit's shunt pump adjustable
d.13 Status of the domestic Current value – off / on – Not
hot water circuit's cir- adjustable
culation pump

Min. Max. ting
code
d.14 Operating mode of the 0 5 – 0 = variable rotational speed 0 Adjustable
modulating pump (auto)
1; 2; 3; 4; 5 = Fixed rotational
speeds → Section "Setting the
pump output"
d.15 Pump speed Current value % – – Not
adjustable
d.16 Status of the 24 V Current value – off = Heating off – Not
room thermostat on = Heating on adjustable
d.17 Heating control – – – off = Flow temperature 0 Adjustable
on = Return temperature (ad-
justment for underfloor heating.
If you have activated the return
temperature control, the auto-
matic heating output determina-
tion function is not active.)
d.18 Pump overrun operat- 1 3 – 1 = Continuous (pump runs per- 1 Adjustable
ing mode manently)
3 = Eco (intermittent pump oper-
ation – for the dissipation of the
residual heat after domestic hot
water generation at an extremely
low heat demand)
d.19 Pump mode, 2-stage 0 3 – 0 = Burner mode stage 2, pump 3 Adjustable
pump flow/overrun stage 1
1 = Heating mode and pump
run/overrun stage 1, domestic
hot water mode stage 2
2 = Automatic heating mode,
pump rin/overrun stage 1, do-
mestic hot water mode stage 2
3 = Stage 2
d.20 Maximum target do- 50 60 ℃ 1 60 Adjustable
mestic hot water tem-
perature
d.21 Status of the warm Current value – off = Function deactivated – Not
start for domestic hot on = Function activated and adjustable
water available
d.22 Status of the DHW Current value – off = No current requirement – Not
demand on = Current requirement adjustable
d.23 Status of the heat de- Current value – off = Heating off (Summer mode) – Not
mand on = Heating on adjustable
d.24 Status of the pressure 0 1 – off = Not switched – Not
monitor on = Switched adjustable
d.25 Status of the require- Current value – off = Function deactivated – Not
ment to reheat the cyl- on = Function activated adjustable
inder or for the do-
mestic hot water warm
start from the eBUS
thermostat
d.27 Function of relay 1 10 – 1 = Circulation pump 1 Adjustable
1 (multi-functional 2 = External pump
module)
3 = Cylinder charging pump
4 = Extraction hood
5 = External solenoid valve
6 = Fault display
7 = Solar pump (omitted)
8 = eBUS remote control
9 = Anti-legionella pump
10 = Solar valve

Min. Max. ting
code
d.28 Function of relay 1 10 – 1 = Circulation pump 2 Adjustable
2 (multi-functional 2 = External pump
module)
3 = Cylinder charging pump
4 = Extraction hood
5 = External solenoid valve
6 = Fault display
7 = Solar pump (omitted)
8 = eBUS remote control
9 = Anti-legionella pump
10 = Solar valve
d.31 Automatic filling device 0 2 – 0 = Manual 0 Adjustable
1 = Semi-automatic
2 = Automatic
d.33 Fan speed target Current value rpm Fan speed = Display value x 100 – Not
value adjustable
d.34 Value for the fan Current value rpm Fan speed = Display value x 100 – Not
speed adjustable
d.35 Position of the priorit- Current value – 0 = Heating – Not
ising diverter valve 40 = Mid-position (parallel opera- adjustable
tion)
100 = Domestic hot water
d.36 Value for the domestic Current value l/min – – Not
hot water flow rate adjustable
d.39 Water temperature in Current value ℃ – – Not
the solar circuit adjustable
d.40 Heating flow temperat- Current value ℃ – – Not
ure adjustable
d.41 Heating return temper- Current value ℃ – – Not
ature adjustable
d.43 Heat curve 0.2 4 – 0.1 1.2 Adjustable
d.45 Value for the base 15 30 – 1 20 Adjustable
point of the heat curve
d.47 Outdoor temperature Current value ℃ – – Not
adjustable
d.50 Correction of the min- 0 3000 rpm 1 600 Adjustable
imum fan speed Fan speed = Display value x 10
d.51 Correction of the max- -2500 0 rpm 1 -1000 Adjustable
imum fan speed Fan speed = Display value x 10
d.58 Solar circuit reheating 0 3 – 0 = Boiler's anti-legionella func- 0 Adjustable
tion deactivated
3 = Domestic hot water activated
(min. target value 60 °C)
d.60 Number of blocks by Current value – – – Not
the temperature cut- adjustable
out
d.61 Number of unsuccess- Current value – – – Not
ful ignitions adjustable
d.62 Night set-back 0 30 – 1 0 Adjustable
d.64 Average burner igni- Current value s – – Not
tion time adjustable
d.65 Maximum burner igni- Current value s – – Not
tion time adjustable
d.66 Activation of the warm – – – off = Function deactivated 1 Adjustable
start function for do- on = Function activated
mestic hot water
d.67 Remaining burner anti- Current value min – – Not
cycling time (setting adjustable
under d.02)
ful ignitions at 1st at- adjustable
tempt

Min. Max. ting
code
ful ignitions at 2nd at- adjustable
tempt
d.70 Operation of the prior- 0 2 – 0 = Normal operating mode 0 Adjustable
itising diverter valve (DHW and heating mode)
1 = Mid-position (parallel opera-
tion)
2 = Permanent heating position
d.71 Maximum target heat- 45 80 ℃ 1 → Section Adjustable
ing flow temperature "Technical
data"
d.73 Correction of the do- -15 5 K 1 0 Adjustable
mestic hot water warm
start temperature
d.75 Maximum cylinder 20 90 min 1 45 Adjustable
post-heating time
d.77 Max. cylinder post- – – kW 1 – Adjustable
heating → Section "Technical data"
d.80 Running time in heat- Current value h Running time = Display value x – Not
ing mode 100 adjustable
d.81 Running time in do- Current value h Running time = Display value x – Not
mestic hot water mode 100 adjustable
d.82 Number of burner igni- Current value – Number of ignitions = Display – Not
tions in heating mode value x 100 adjustable
d.83 Number of burner ig- Current value – Number of ignitions = Display – Not
nitions in domestic hot value x 100 adjustable
water mode
d.84 Maintenance in 0 3000 h Number of hours = Display value 300 Not
x 10 adjustable
d.85 Increase in the min. – – kW 1 – Adjustable
output (heating and
domestic hot water
mode)
d.88 Flow rate limit value 0 1 – 0 = 1.7 l/min (no delay) 0 Adjustable
for ignition in domestic 1 = 3.7 l/min (2 s delay)
hot water mode
d.90 Status of the eBUS Current value – off = Not connected – Not
room thermostat on = Connected adjustable
d.91 Status DCF77 Current value – – – Not
adjustable
d.93 Setting the product 0 99 – 1 – Adjustable
code The Device Specific Number
(DSN) can be found on the data
plate.
d.94 Delete fault list 0 1 – off = No – Adjustable
on = Yes
d.95 Software versions – – – 1 = Main PCB – Adjustable
2 = Interface PCB
d.96 Default setting (reset) – – – 0 = No – Adjustable
1 = Yes

C Status codes – Overview
Note
Status code Meaning

Displays in heating mode
S.0 Heating mode: No requirement
S.01 Heating mode: Fan prerun
S.02 Heating mode: Pump prerun
S.03 Heating mode: Burner ignition
S.04 Heating mode: Burner on
S.05 Heating mode: Pump/fan overrun
S.06 Heating mode: Fan overrun
S.07 Heating mode: Pump overrun
S.08 Heating mode: Temporary shutdown after heating procedure
Displays in domestic hot water mode
S.10 Domestic hot water mode: Requirement
S.11 Domestic hot water mode: Fan prerun
S.13 Domestic hot water mode: Burner ignition
S.14 DHW mode: Burner on
S.15 DHW mode: Pump/fan overrun
S.16 DHW mode: Fan overrun
S.17 DHW mode: Pump overrun
Display in comfort mode with warm start or domestic hot water mode with cylinder
S.20 Domestic hot water mode: Requirement
S.21 Domestic hot water mode: Fan prerun
S.22 Domestic hot water mode: Pump prerun
S.23 Domestic hot water mode: Burner ignition
S.24 DHW mode: Burner on
S.25 DHW mode: Pump/fan overrun
S.26 DHW mode: Fan overrun
S.27 DHW mode: Pump overrun
S.28 Domestic hot water mode: Temporary shutdown of the burner
Other displays
S.30 Room thermostat is blocking heating mode.
S.31 No heating demand: Summer mode, eBUS control, waiting period
S.32 Fan waiting time: Fan speed outside of the tolerance values
S.33 Forced fan operation until the pressure monitor is switched
S.34 Frost protection active
S.39 Underfloor heating contact open
S.41 Water pressure too high
S.42 Flue non-return flap closed
S.46 Frost protection mode (Comfort): Minimum load
S.53 Product in waiting period / operating block function due to water deficiency (flow/return spread too large)
S.54 Waiting period: Water deficiency in the circuit (flow/return spread too large)
S.76 Maintenance message: Check the water pressure
S.88 Product purging active
S.91 Maintenance: Demo mode
S.96 Automatic test programme: Return temperature sensor, heating demands blocked.
S.97 Automatic test programme: Water pressure sensor, heating demands blocked.

Status code Meaning
S.98 Automatic test programme: Return temperature sensor, heating demands blocked.
S.99 Internal automatic test programmes
S.108 Purging the combustion chamber, fan in operation
S.109 Product's standby mode activated
D Overview of fault codes
Note
Fault code Meaning Possible cause

F.00 Fault: Flow temperature sensor NTC plug not plugged in or has come loose, multiple plug on the PCB not
plugged in correctly, interruption in cable harness, NTC sensor defective
F.01 Fault: Return temperature sensor NTC plug not plugged in or has come loose, multiple plug on the PCB not
plugged in correctly, interruption in cable harness, NTC sensor defective
F.10 Short circuit: Flow temperature sensor NTC sensor defective, short circuit in the cable harness, cable/housing
F.11 Short circuit: Return temperature sensor NTC sensor defective, short circuit in the cable harness, cable/housing
F.12 and Short circuit: Cylinder temperature NTC sensor defective, short circuit in the cable harness, cable/housing
F.91 sensor
F.13 Short circuit: Temperature sensor for the NTC sensor defective, short circuit in the cable harness, cable/housing
domestic hot water cylinder
F.20 Safety shutdown: Overheating temperat- Incorrect earth connection between cable harness and product, flow or return
ure reached NTC defective (loose connection), stray spark via ignition cable, ignition plug
or ignition electrode
F.22 Safety shutdown: Water deficiency in the No or insufficient water in the product, water pressure sensor de-
boiler fective, cable to the pump or to the water pressure sensor loose/not
connected/defective
F.23 Safety shutdown: Temperature spread Pump blocked, insufficient pump output, air in product, flow and return NTC
too great (NTC1/NTC2) sensors connected the wrong way round
F.24 Safety shutdown: Temperature rise too Pump blocked, insufficient pump output, air in product, system pressure too
fast low, non-return valve blocked/incorrectly installed
F.25 Safety shutdown: Flue gas temperature Break in plug connection for optional flue gas safety cut-out (SCO), break in
too high cable harness
F.27 Safety shutdown: Fault in flame detec- Moisture on the electronics, electronics (flame monitor) defective, gas solen-
tion oid valve leaking
F.28 Fault: Ignition unsuccessful when starting Gas meter defective or gas pressure switch has triggered, air in gas, gas
up flow pressure too low, thermal cut-out has triggered, incorrect gas injector,
incorrect spare gas valve assembly, fault on the gas valve assembly, mul-
tiple plug on PCB incorrectly plugged in, break in cable harness, ignition sys-
tem (ignition transformer, ignition cable, ignition plug, ignition electrode) de-
fective, ionisation flow interrupted (cable, electrode), incorrect earthing of
product, electronics defective
Condensate siphon blocked
F.29 Fault: Flame loss Gas supply temporarily stopped, flue gas recirculation, incorrect earthing of
product, ignition transformer has spark failure
Condensate siphon blocked
F.32 Fan frost protection function active: Fan Plug on fan not correctly plugged in, multiple plug on PCB not correctly
speed outside the tolerance values plugged in, break in cable harness, fan blocked, Hall sensor defective, elec-
tronics defective
F.49 eBUS fault: Voltage too low Short circuit on eBUS, eBUS overload or two power supplies with different
polarities on the eBUS
F.61 Fault: Gas valve assembly control Short circuit/short-to-ground in cable harness to gas valve assembly, gas
valve assembly defective (coils shorted to earth), electronics defective
F.62 Fault: Gas valve switch-off control Delayed switch-off of gas valve assembly, delayed extinguishing of flame
signal, gas valve assembly leaking, electronics defective
F.63 Fault: EEPROM Electronics defective
F.64 Fault: Electronics / sensor / analogue-to- Flow or return NTC short circuited, electronics defective
digital converter
F.65 Fault: Electronics temperature too high Electronics overheating due to external influences, electronics defective

Fault code Meaning Possible cause
F.67 Value sent back by ASIC is incorrect Implausible flame signal, electronics defective
(flame signal)
F.68 Fault: Unstable flame (analogue input) Air in gas, gas flow pressure too low, incorrect air ratio, incorrect gas in-
jector, ionisation flow interruption (cable, electrode)
F.70 Invalid product code (DSN) Display and PCB replaced at same time and Device Specific Number not
reset, wrong or missing output coding resistor
F.71 Fault: Flow/return temperature sensor Flow temperature sensor signalling constant value: Flow temperature sensor
incorrectly positioned on flow pipe, flow temperature sensor defective
F.72 Fault: Deviation in the water pressure Flow/return NTC temperature difference too great → flow and/or return tem-
sensor/return temperature sensor perature sensor defective
F.73 Fault: Water pressure sensor not con- Interruption/short circuit of water pressure sensor, interruption/short circuit
nected or has short-circuited to GND in supply pipe to water pressure sensor or water pressure sensor
defective
F.74 Fault: Electrical problem in the water Line to water pressure sensor has a short circuit to 5 V/24 V or internal fault
pressure sensor in the water pressure sensor
F.75 Fault: Pressure sensor Pressure switch defective
F.76 The safety cut-out in the primary heat Safety cut-out feedback does not match the gas valve assembly feedback
exchanger is defective
F.77 Fault: Condensate or smoke No response, flue non-return flap defective
F.78 Interruption to DHW outlet sensor at UK link box is connected, but domestic hot water NTC not bridged
external control
F.83 Fault: Dry fire When the burner starts, the temperature change registered at the flow or
return temperature sensor is non-existent or too small: Insufficient water
in the product, the flow or return temperature sensor is not in the correct
position on the pipe
F.84 Fault: Flow/return temperature sensor Values not consistent, difference < -6 K
Flow and return temperature sensors signalling implausible values: Flow and
return temperature sensors have been inverted, flow and return temperature
sensors have not been correctly installed
F.85 Fault: Temperature sensor The flow and/or return temperature sensors have been installed on the same
pipe/incorrect pipe
Temperature sensor not connected or is connected incorrectly
F.86 Fault: Underfloor heating contact Underfloor heating contact open, sensor disconnected or defective
F.87 Fault: Electrodes Electrodes not connected or they are connected incorrectly, short circuit in
the cable harness
F.88 Fault: Gas valve assembly Gas valve assembly not connected or it is connected incorrectly, short circuit
in the cable harness
F.89 Fault: Pump Pump not connected or it is connected incorrectly, incorrect pump connec-
ted, short circuit in the cable harness
F.97 Main PCB self-test failed Main PCB defective
Connection No communication between the main Electronics defective
PCB and the user interface

E Wiring diagram: Combi boiler
X35
3
Burner off
RT 24V
X106
eBUS 4
X51
13
1 5
2 X51 2
6
1
5
2
10
X20 11
4
1 6
15
3
2 M
4
16
5
1
3
9
1 X51 X35
1
7
X106
8
X40 X51 X32 X35 – + 8
Burner 24V= 6
off RT BUS 17
7
4 M
3
18 1 9
X41
X2 14
24V
X90 11
1
4
13
X2 3
10
3
X20 6
1
X22
3
2
2
20
3
10
2
19
1
11
X30
1
X21 X21
4
3
2
13
FUS
L 24V
X14
N
L 230V~
X1
X14 N
X12
230V~
RT
RT 230Vac L
230Vac
12
X1 N N
L L
14
1 Main PCB 8 3-port diverter valve

2 Interface PCB 9 Pressure sensor
3 Timer 10 Flow rate sensor
4 Temperature sensor on the heating flow 11 External ignition transformer
5 Temperature sensor on the heating return 12 Heating pump
6 Fan 13 Ionisation and ignition electrode
7 Gas valve assembly 14 Main power supply and connection for 230 V control

F Wiring diagram: Combi boiler (35 kW)
X35
3
Burner off
RT 24V
X106
eBUS 4
X51
13
1 5
2 X51 2
6
1
5
2
10
X20 11
4
1 8 1 6
15
3
2 7 2 M
4 6 3
16
5 5 4
1
3
9
1 X51 X35
1
7
X106
8
X40 X51 X32 X35 – + 8
Burner 24V= 6
off RT BUS 17
7
4 M
3
18 1 9
X41
X2 14
24V
X90 11
1
4
13
X2 3
10
3
X20 6
1
X22
3
2
2
20
3
10
2
19
1
X30 11
1
X21 X21
4
3
2
L
13
FUS
X12 N
L
24V
X14
N
X14
L
N 230V~
X1
X12
230V~
RT 230Vac L
RT
230Vac
X1 N N
L L
14 12
1 Main PCB 8 3-port diverter valve

2 Interface PCB 9 Pressure sensor
3 Timer 10 Flow rate sensor
4 Temperature sensor on the heating flow 11 External ignition transformer
5 Temperature sensor on the heating return 12 Heating pump
6 Fan 13 Ionisation and ignition electrode
7 Gas valve assembly 14 Main power supply and connection for 230 V control

G Commissioning Checklist
Benchmark Commissioning &

Warranty Validation Service Record
It is a requirement that the boiler is installed and commissioned to the manufacturers’
instructions and the data fields on the commissioning checklist completed in full.
To instigate the boiler warranty the boiler needs to be registered with the
manufacturer within one month of the installation. The warranty rests with the
end-user (consumer), and they should be made aware it is ultimately their
responsibility to register with the manufacturer, within the allotted time period.
It is essential that the boiler is serviced in line with the manufacturers’

recommendations, at least annually. This must be carried out by a competent Gas
Safe registered engineer. The service details should be recorded on the Benchmark
Service and Interim Boiler Work Record and left with the householder. Failure to
comply with the manufacturers’ servicing instructions and requirements will invalidate
the warranty.
www.hhic.co.uk
This Commissioning Checklist is to be completed in full by the competent person who commissioned the boiler as a means of demonstrating
compliance with the appropriate Building Regulations and then handed to the customer to keep for future reference.
Failure to install and commission according to the manufacturers’ instructions and complete this Benchmark Commissioning Checklist will invalidate the
warranty. This does not affect the customer’s statutory rights.
* All installations in England and Wales must be notified to Local Authority Building Control (LABC) either directly or through a
Competent Persons Scheme. A Building Regulations Compliance Certificate will then be issued to the customer.
© Heating and Hotwater Industry Council (HHIC)
www.centralheating.co.uk

GAS BOILER SYSTEM COMMISSIONING CHECKLIST & WARRANTY VALIDATION RECORD
Address:
Boiler make and model:
Boiler serial number:
Commissioned by (PRINT NAME): Gas Safe registration number:
Company name: Telephone number:
Company email: Company address:
Commissioning date:
Heating and hot water system complies with the appropriate Building Regulations? Yes
Time, temperature control and boiler interlock provided for central heating and hot water Yes
Boiler Plus requirements (tick the appropriate box(s))
Weather compensation Smart thermostat with automisation and optimisation

Boiler Plus option chosen for combination boiler in ENGLAND
Load compensation Flue Gas Heat Recovery
Time and temperature control to hot water Cylinder thermostat and programmer/timer Combination boiler
Zone valves pre-existing Fitted Not required

Thermostatic radiator valves pre-existing Fitted Not required
Automatic bypass to system pre-existing Fitted Not required
pre-existing Fitted Not required
Water quality
instructions Yes
What system cleaner was used? Brand: Product:

What inhibitor was used? Brand: Product:
pre-existing Fitted Not required
CENTRAL HEATING MODE measure and record (as appropriate)
Gas rate (for combination boilers complete DHW mode gas rate) m3/hr or ft3/hr
Central heating output left at factory settings? Yes No

If no, what is the maximum central heating output selected? kW
Dynamic gas inlet pressure mbar
°C
Central heating return temperature °C
System correctly balanced/rebalanced? Yes
COMBINATION BOILERS ONLY
Is the installation in a hard water area (above 200ppm)? Yes No
Water scale reducer/softener pre-existing Fitted Not required
Brand: Product:
Yes No
If yes- DHW expansion vessel pre-existing Fitted Not required
Pressure reducing valve pre-existing Fitted Not required
DOMESTIC HOT WATER MODE Measure and record
Gas rate m3/hr or ft3/hr
Dynamic gas inlet pressure at maximum rate mbar
Cold water inlet temperature °C
Hot water has been checked at all outlets Yes Temperature °C
CONDENSATE DISPOSAL
The condensate drain has been installed in accordance with the manufacturers’ instructions and/or BS5546/BS6798 Yes
Point of termination Internal External (only where internal termination impractical)
Method of disposal Gravity Pumped
ALL INSTALLATIONS
At max rate: CO ppm CO2 % CO/CO2 Ratio
Record the following
At min rate (where possible) CO ppm CO2 % CO/CO2 Ratio
instructions, and readings are correct? Yes
The operation of the boiler and system controls have been demonstrated to and understood by the customer Yes
The manufacturers’ literature, including Benchmark Checklist and Service Record, has been explained and left with the customer Yes
Commissioning Engineer’s signature
Customer’s signature

SERVICE & INTERIM BOILER WORK RECORD
It is recommended that your boiler and heating system are regularly serviced and maintained, in line with manufacturers’ instructions, and that the appropriate service /
interim work record is completed.
Service provider
When completing a service record (as below), please ensure you have carried out the service as described in the manufacturers’ instructions. Always use the
SERVICE/INTERIM WORK ON BOILER delete as appropriate Date: SERVICE/INTERIM WORK ON BOILER delete as appropriate Date:
Engineer name: Company name: Engineer name: Company name:

Telephone No: Gas Safe registration No: Telephone No: Gas Safe registration No:
Max rate CO ppm CO² % CO/CO² Max rate CO ppm CO² % CO/CO²
Min rate CO ppm CO² % CO/CO² Min rate CO ppm CO² % CO/CO²
undertaken in accordance with manufacturers’ yes undertaken in accordance with manufacturers’ yes
instructions, and readings are correct?” instructions, and readings are correct?”
Gas rate: m3/h OR ft3/h Gas rate: m3/h OR ft3/h

delete as appropriate Yes No delete as appropriate Yes No
System inhibitor concentration has been checked and System inhibitor concentration has been checked and
appropriate action taken, in accordance with BS 7593 yes n/a appropriate action taken, in accordance with BS 7593 yes n/a
and boiler manufacturers’ instructions. * and boiler manufacturers’ instructions. *
Comments: Comments:
Signature: Signature:
instructions and BS 7593. It is only acceptable to not have undertaken this if the service engineers instructions and BS 7593. It is only acceptable to not have undertaken this if the service engineers
attendance visit was in between annual services to attend a non-water facing component. attendance visit was in between annual services to attend a non-water facing component.


Comments: Comments:


Comments: Comments:

SERVICE & INTERIM BOILER WORK RECORD
It is recommended that your boiler and heating system are regularly serviced and maintained, in line with manufacturers’ instructions, and that the appropriate service /
interim work record is completed.
Service provider
When completing a service record (as below), please ensure you have carried out the service as described in the manufacturers’ instructions. Always use the


Comments: Comments:


Comments: Comments:


Comments: Comments:

H Commissioning Flow Chart
PRIOR TO CO AND COMBUSTION RATIO CHECK

NOTE
The boiler manufacturer’s installation instructions should have been followed, gas type verified and gas
THE AIR GAS RATIO VALVE IS FACTORY
supply pressure/rate checked as required prior to commissioning.
SET AND MUST NOT BE ADJUSTED
As part of the installation process, especially where a flue has been fitted by persons other than the
DURING COMMISSIONING UNLESS THIS
boiler installer, visually check the integrity of the whole flue system to confirm that all components are
ACTION IS RECOMMENDED FOLLOWING
correctly assembled, fixed and supported. Check that manufacturer’s max. flue lengths have not been
CONTACT WITH THE MANUFACTURER.
exceeded and all guidance has been followed (e.g. Gas Safe Technical Bulletin TB008).
If any such adjustment is recommended and
The flue gas analyser should be of the correct type, as specified by BS 7967
further checking of the boiler is required the
Prior to its use, the flue gas analyser should have been maintained and calibrated as specified by the
installer/service engineer must be competent
manufacturer. The installer must have the relevant competence for use of the analyser.
to carry out this work and to use the flue gas
Check and zero the analyser IN FRESH AIR as per analyser manufacturer’s instructions.
analyser accordingly.
If the boiler requires conversion to operate with
a different gas family (e.g. conversion from
natural gas to LPG) separate guidance will be
provided by the boiler manufacturer SET BOILER TO MAXIMUM RATE
In accordance with boiler instructions, set boiler to operate at max. rate
(full load condition). Allow sufficient time for combustion to stabilise.
NOTE - Do not insert analyser probe during this period to avoid
possible “flooding” of sensor.
CARRY OUT FLUE INTEGRITY CHECK USING ANALYSER

Insert analyser probe into air inlet test point and allow readings to stabilise.
NOTE - where no air inlet test point is provided then a flue integrity check
with the analyser is not possible. The installer should verify that flue
integrity has been visually checked in accordance with the “Prior to
CO and combustion ratio check” box above before proceeding to the
“Check CO and combustion ratio at maximum rate” stage below.
VERIFY FLUE INTEGRITY

Analyser readings indicate that combustion products
Is
and inlet air must be mixing. Further investigation of
the flue is therefore required.
NO O2 20.6%
and
Check that flue components are assembled, fixed
CO2 < 0.2%
and supported as per boiler/flue manufacturer’s
instructions.
Check that flue and flue terminal are not obstructed.
YES
Is
O2 20.6% YES
and
CO2 < 0.2%
NO
TURN OFF APPLIANCE AND CALL CHECK CO AND COMBUSTION RATIO AT MAX. RATE
MANUFACTURER’S TECHNICAL HELPLINE With boiler still set at maximum rate, insert analyser probe into flue gas
FOR ADVICE. sampling point. Allow readings to stabilise before recording.
THE APPLIANCE MUST NOT BE NOTE - If no flue gas sampling point is present and the correct procedure is
COMMISSIONED UNTIL PROBLEMS ARE not specified in the manual, consult boiler manufacturer for guidance.
IDENTIFIED AND RESOLVED.
Is
CO less than
Check all seals around the appliance burner, NO 350ppm and
internal flue seals, door and case seals. CO/CO2 ratio
Rectify where necessary. less than 0.004
Is YES
CO less than
335ppm YES
and
CO/CO2 ratio less
than 0.004
SET BOILER TO MINIMUM RATE
In accordance with boiler instructions, set boiler to operate at minimum rate (to
minimum load condition). Allow sufficient time for combustion to stabilise.
NO NOTE - If manufacturer’s instructions do not specify how to set boiler to minimum
rate contact Technical Helpline for advice.
CHECK CO AND COMBUSTION RATIO AT MINIMUM RATE

With boiler still set at minimum rate, insert analyser probe into flue gas sampling
point. Allow readings to stabilise before recording.
NOTE - If no flue gas sampling point is present and the correct procedure is not
specified in the manual, consult boiler manufacturer for guidance.
TURN OFF APPLIANCE AND CALL

MANUFACTURER’S TECHNICAL HELPLINE Is
FOR ADVICE. CO less than
THE APPLIANCE MUST NOT BE NO 350ppm and
COMMISSIONED UNTIL PROBLEMS ARE CO/CO2 ratio
IDENTIFIED AND RESOLVED. IF less than 0.004
COMMISSIONING CANNOT BE FULLY
COMPLETED, THE APPLIANCE MUST BE
DISCONNECTED FROM THE GAS SUPPLY IN
ACCORDANCE WITH THE GSIUR. YES
NOTE: Check and record CO and combustion ratio
at both max. and min. rate before contacting the BOILER IS OPERATING SATISFACTORILY
manufacturer. no further actions required.
Ensure test points are capped, boiler case is correctly replaced and
all other commissioning procedures are completed.
Complete Benchmark Checklist, recording CO and combustion ratio
readings as required.

Index Installer level ....................................................................... 23
Installer level, calling up ...................................................... 23
A Intended use.......................................................................... 3
Air intake pipe, removing..................................................... 31 K
Air/flue pipe, horizontal wall duct......................................... 15 Kammerbelüftung ................................................................ 12
Air/flue pipe, installing ......................................................... 20 L
Air/flue pipe, type C13 ......................................................... 15 Leak-tightness ............................................................... 28, 37
Air/flue pipe, type C33 ......................................................... 15 M
Air/flue pipe, vertical roof duct ............................................. 15 Maintenance work ......................................................... 31, 38
Article number ....................................................................... 9 Maintenance work, completing............................................ 34
B Minimum clearance ............................................................. 12
Burner anti-cycling time....................................................... 28 Mounting template............................................................... 15
Burner anti-cycling time, resetting ....................................... 28 O
Burner anti-cycling time, setting .......................................... 28 Operating concept ............................................................... 23
Burner, checking ................................................................. 32 Overheating protection ........................................................ 10
Burner, removing................................................................. 31 P
Burner, replacing ................................................................. 35 PCB, replacing .................................................................... 36
Bypass valve ....................................................................... 29 Power supply....................................................................... 21
C Power supply, establishing.................................................. 21
CE marking............................................................................ 9 Pre-charge pressure of the expansion vessel, checking..... 34
Check programmes ............................................................. 23 Pressure sensor .................................................................. 37
CO₂ content, checking................................................... 27, 31 Product, decommissioning .................................................. 37
Condensate discharge pipe................................................. 18 Product, draining ................................................................. 34
Condensate trap, cleaning .................................................. 33 Product, mounting ............................................................... 15
Condensate trap, filling........................................................ 25 Product, switching on .......................................................... 25
Control ................................................................................. 21 Pump head .......................................................................... 36
D R
Decommissioning ................................................................ 37 Regulations ........................................................................... 5
Display and setting options ................................................. 23 Removing the front casing................................................... 16
Disposal, packaging ............................................................ 37 Repair work, preparing ........................................................ 34
Disposing of the packaging ................................................. 37 S
Documents ............................................................................ 9 Safety devices ..................................................................... 10
E Scale ................................................................................... 17
Electrical installation............................................................ 20 Scale deposition .................................................................. 17
Expansion relief valve ......................................................... 37 Side section, removing ........................................................ 16
Expansion vessel, replacing................................................ 36 Spare parts.......................................................................... 34
F Status codes........................................................................ 23
Factory settings, restoring ................................................... 34 Switching on ........................................................................ 25
Fault codes.......................................................................... 34 T
Fault memory, calling up ..................................................... 34 Treating the heating water .................................................. 24
Fault memory, deleting........................................................ 34 U
Fault messages ................................................................... 34 User interface, replacing the PCB ....................................... 36
Flue pipe, removing............................................................. 31 V
Frost protection ................................................................... 10 Validity of the instructions...................................................... 9
G Volume flow sensor ............................................................. 37
Gas Council Number ............................................................. 9 W
Gas flow rate ...................................................................... 26 Weight ................................................................................. 15
Gas group, checking ........................................................... 17
Gas setting .......................................................................... 26
Gas-air mixture, removing ................................................... 31
Guarantee and Customer Service......................................... 6
H
Handing over to the end user .............................................. 30
Heat exchanger, cleaning.................................................... 32
Heat exchanger, replacing .................................................. 35
High-efficiency pump........................................................... 28
High-efficiency pump output................................................ 28
I
Identification plate ................................................................. 9
Ignition electrode, checking................................................. 32
Ignition transformer, removing............................................. 31
Inspection work ............................................................. 31, 38
Inspection work, completing ................................................ 34
Installation, preparations ..................................................... 17

Supplier
Vaillant Ltd.
Nottingham Road Belper Derbyshire DE56 1JT
Telephone 0330 100 3461
info@vaillant.co.uk www.vaillant.co.uk
0020230531_07
Publisher/manufacturer
Vaillant GmbH
Berghauser Str. 40 D-42859 Remscheid
Tel. +492191 18 0 Fax +492191 18 2810
info@vaillant.de www.vaillant.de
© These instructions, or parts thereof, are protected by copyright and may be reproduced or distributed only with
the manufacturer's written consent.
Subject to technical modifications.

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ecoFIT pure

en Installation and maintenance instructions

2 Installation and maintenance instructions ecoFIT pure 0020230531_07

0020230531_07 ecoFIT pure Installation and maintenance instructions 3

1.3.3 Electricity 1.3.8 Neutralisation device

4 Installation and maintenance instructions ecoFIT pure 0020230531_07

1.3.10 Safety devices

1.4 Regulations (directives, laws,

1.5 List of relevant standards for Great

You can find a list of relevant standards at:

0020230531_07 ecoFIT pure Installation and maintenance instructions 5

6 Installation and maintenance instructions ecoFIT pure 0020230531_07

Technical data – G20 power/loading G20

0020230531_07 ecoFIT pure Installation and maintenance instructions 7

Technical data – Heating

Technical data – Domestic hot water

Technical data – Electrics

8 Installation and maintenance instructions ecoFIT pure 0020230531_07

GC no. Gas council number

5.2 Information on the identification plate

Information on the Meaning

Serial number For quality control purposes; 3rd and 4th

0020230531_07 ecoFIT pure Installation and maintenance instructions 9

10 Reset any external controls, to resume normal operation of

5.4.3 Frost protection

10 Installation and maintenance instructions ecoFIT pure 0020230531_07

6.1 Checking the scope of delivery

1 Heating flow 4 Cold water connection

0020230531_07 ecoFIT pure Installation and maintenance instructions 11

6.4 Minimum clearances

– Standard flue terminal kits have an in-built fall back to

– To install the flue, refer to the separate flue instruction

6.5 Compartment Ventilation

12 Installation and maintenance instructions ecoFIT pure 0020230531_07

6.6.2.1 Positioning the terminal of a fan-supported flue system

Installation site Dimensions

– Terminals must be positioned so to avoid combustion products entering the building.

0020230531_07 ecoFIT pure Installation and maintenance instructions 13

– Terminals must be positioned so to avoid combustion products entering the building.

6.6.2.2 Horizontal terminal positioning

Adequately secured The flue pipe must

14 Installation and maintenance instructions ecoFIT pure 0020230531_07

6.8 Wall-mounting the product

A terminal guard is required if persons could come into con-

0020230531_07 ecoFIT pure Installation and maintenance instructions 15

6.9.2 Installing the front casing

6.10 Removing/installing the side section

16 Installation and maintenance instructions ecoFIT pure 0020230531_07

7.1 Preparing for installation 5

7.2 Descaling the water

▶ Do not start up the product.

▶ Proceed as described below.

0020230531_07 ecoFIT pure Installation and maintenance instructions 17

▶ Follow the instructions listed here and observe the legal

▶ Connect the condensate traps (1). Use the supplied drain

▶ Connect a condensate discharge pipe (21.5 mm, not ≤3m

7.6.1 Condensate discharge systems

18 Installation and maintenance instructions ecoFIT pure 0020230531_07

1 Ground (either/or) 4 Bottom of sealed tube