FKL - Steel-Mill
FKL - Steel-Mill
FKL - Steel-Mill
com
FKL India Pvt. Ltd. is an authorised distributor of FKL s.r.o., Slovakia and started its operation in 2007.
momentum right
industrial market.
What do we Offer ?
FKL India Pvt. Ltd. is an authorised distributor of FKL s.r.o., Slovakia and started its operation in 2007.
With a manufacturing plant and warehouse in Ahmedabad, strategically located offices, FKL India has
got the momentum right. Efficient Team, Customer Focus, Exceptional quality, Stable deliveries and Competitive
prices have made FKL the preferred brand in Indian Industrial market.
Meeting customer's needs as best as possible Ingenious internal framework of knowledge management
High quality products at affordable price whose mandate is continuous impetus for product and
Just In Time (JIT) delivery assurance to its clients customer needs
Skilled and trained team of support engineers Wide range of rotation efficiency enhancing solutions
Absolute product mastery for any heavy engineering Offering high end operational experience
requirement Accelerating and leveraging simplification
FKL in
Steel industry
“FKL bearings for Iron & Steel Industry –
Improving uptime, reducing maintenance cost –
lowering the total cost of ownership”.
The four row tapered roller bearing with cylindrical bore is designed to
maximize the load capacity with minimum space, and is widely used for roll
neck of lower, medium speed rolling mills.
The bearing of this type is made up of one double outer ring, two single row
outer rings, two double inner rings and inner ring spacer/outer ring spacer.
Since each component is not interchangeable, it is necessary to assemble each
component as specified with care taken to the matching marks marked on the
bearing.
Application:
Four Row Roll neck bearings, Gear boxes, Coilers, Finishing equipment
Tapered Roller Bearing
The TDO type bearing is made up of one double outer ring, two single row inner
rings and one inner ring spacer. The outer ring is provided with several
lubrication holes. The inner ring spacer has been adjusted to provide an end play
suitable to each application. It is also possible to freely adjust the end play for
use by removing the inner ring spacer, however, it requires time and labor.
Suitable to case where moment may act. Used for speed reducer, winding
machine, etc.
The steep angle type (TDOS type) having large contact angle has increased
axial load capacity, and is widely used for worm shaft of medium, heavy duty
applications, thrust bearing od reducers etc.
The cylindrical roller bearings consists of one inner ring, one sphered-outer ring,
cylindrical rolling elements, and aligning ring. Cylindrical roller bearings with
aligning ring practically are full-complement cylindrical roller bearings which give
maximum load capacity. This bearing is also coupled with an aligning ring shaft
providing aligning functions to prevent any wear problems caused by sliding and
enabling the smooth relief of roll expansion rather than axial movement. In addition,
this type of bearing can also be provided with cage design.
Cylindrical Roller Bearings with aligning rings is designed to support the guide
rollers of continuous casting machines.
Cylindrical roller bearings with aligning rings reduce unexpected breakdowns and
lower maintenance cost to a minimum by using rolls to the full extent of operating
life.
Cylindrical Application:
Roller Bearing Roll neck bearings, Gear boxes, Coilers, Finishing equipment
The single-row deep groove ball bearings consist of four basic components. These are
the inner ring, the outer ring, balls and a retaining cage. They are the most common type
of rolling bearing. Radial loads and axial loads can be applied in either direction.Large-
sized ball bearings that have machined brass cages are suitable for high speed
application.
They are typically found in wire rod rolling mills to support guide rollers.
Application:
Roll neck bearings
Single Row
Deep Groove Ball Bearing
FKL range for metal working application
Engg. Drawing Brief
Spherical thrust bearings are designed to carry high axial loads. They can also
support radial load if magnitude is no more than 55% of the axial load being
carried.
These bearings are not suitable for high speed rotation.Having a spherical
housing washer raceway surface, these bearings are self-alignings, adjusting to
axial inclination. They are usually used with oil lubrication.
Application:
Roll neck bearings
Spherical Roller
Thrust Bearing
The bearing of this type can support axial load in both directions, and is mainly
used to support the axial load on roll neck of rolling mills. Since the shaft
washer is treated with a clearance fit to the shaft, the shaft washer must be
tightened and fixed securely with a sleeve.The axial clearance is commonly
adjusted by means of spacer. The bearing without spacer is preloaded by spring,
etc. For use.
Application:
Roll neck bearings
Taper Roller
Thrust Bearing
Spherical roller bearings have two rows of barrel shaped rolling elements
between the double-raced inner ring and the spherical race of the outer ring.
These bearings are known for their self-aligning capability. The center of the
outer ring’s raceway aligns with the center of the bearing. If there is a deflection
of the shaft housing or misalignment of their axes, it is automatically corrected
to prevent any excessive force from being applied on the bearing. In addition to
this ,spherical roller bearings can accommodate high radial loads as well as
high axial loads acting on both directions.
Various types of spherical roller bearings have been introduced, including the
CC,CA types & Brash Cage.
Spherical Application:
Roller Bearing BOF, Roll neck bearings, Roller Tables, gear boxes, Continuous casters
Angular contact ball bearings are suitable for applications which require high
accuracy and good high-speed performance. This type of bearing is designed to
carry a combined load.
Single row angular contact ball bearings and matched pair angular contact ball
bearings: The standard contact angles are 15°,30° and 40°. They are identified,
respectively, by the supplementary codes “C”,”A” and “B”. Bearings with a smaller
contact angle are more suitable for applications involving high speed rotation.
Those with a larger contact angle feature superior axial load resistance.
When this type of bearing is loaded radially, an axial component of force is
produced. In this
case, two bearings are used together facing one another, or two or more bearings are
matched and used.
Single Row Application:
Deep Groove Ball Bearing Roll neck bearings
FKL range for metal working application
Engg. Drawing Brief
Four row cylindrical roller bearing, having superior resistance to radial load,
are suitable for use at a high-speed.
Since the inner ring surface and the roll can be finished simultaneously after the
inner ring is mounted on the roll neck (the inner ring raceway surface is
grounded by a roll grinding machine, and then, the roll barrel is finished based
on the grounded surface), rolling accuracy is improved. Additionally, residual
clearance of the bearing can be adjusted freely.
Application:
Roll neck bearings
Four Row
Cylindrical Roller Bearing
Application:
Continuous casters, Pilger Mills, Roll drive Shaft
Split Cylindrical
Roller Bearing
Bearings specifically designed for Sendzimir mills in Iron and Steel works.
Due to the SAC steel and optimised seal design these bearings achieve long life
under high-speed operating conditions. With excellent lubricating properties
and sealing performance in response to issues associated with oil-air
lubrication. Enabling bearing Life enhancement under conditions of
contaminated lubrication
Application:
Roll neck bearings
Sendzimir Mill
Back-up Roll Bearing
FKL range for metal working application
Direct Reduction
Blast Furnaces
Sponge Iron
Pig Iron
EAF
Alloys BOF
Ingots
Pig Iron
Concaster Concaster
Plate
Continuous
Seamless Tube Mill Bar
Slab
Seamless tube
Slab / Billet / Round Billet
Electrical Sheets/
Coils, Cold Rolled
Coils/ Sheets
Galvanized Coils/
Sheets
FKL range for metal working application
Four Row Cylindrical Roller Bearing Single Row Deep Groove Ball Bearing
Principal Dimension (mm) Principal Dimension (mm)
Designation Designation
d D B d D B
300 420 300 314484 D 280 420 65 6056MC3
320 480 350 314274 B 320 480 74 6064MC3
330 460 340 313445 C 300 460 74 6060MC3
340 480 350 314485 A 320 480 74 6064MC3
370 520 380 314486 A 340 520 82 6068MC3
400 560 410 313015 DC 380 560 82 6076MC3
410 600 440 313877 B 400 600 90 6080MC3
460 650 470 314560 440 650 94 6088MC3
480 680 500 313516 D 460 680 100 6092MC3
500 720 530 314441 B 500 72 100 60/500NIMASC3
536.176 762.030 558.800 313535 B 530 760 100 360476 A
600 820 575 315175 A 600 800 90 619/600MC3
634.500 901.870 674 313705 B 630 850 100 619/630MC3
650 920 670 313007 C 650 920 118 306708 D
700 930 620 316967 670 900 103 619/670MC3
730 960 620 315982 710 950 106 619/710MC3
750 1000 670 315973 750 1000 112 619/750MC3
800 1080 700 315599 A 800 1080 115 361844
Double Direction Taper Roller Thrust Bearing
Principal Dimension (mm)
Designation
d D d1 H H1
260 360 276 92 20 350981 C
260 360 276 92 20 350981 C
260 360 276 92 20 350981 C
260 360 276 92 20 350981 C
320 470 340 130 30 350982 C
320 470 340 130 30 350982 C
350 490 380 130 30 351100 C
380 560 416 130 32 351175 C
380 560 416 130 32 351175 C
420 620 455 170 35 351121 C
450 645 480 155 38 350916 D
450 645 480 155 38 350916 D
550 760 585 230 50 350976 C
550 760 585 230 50 350976 C
550 760 585 230 50 350976 C
550 760 585 230 50 350976 C
550 760 585 230 50 350976 C
670 900 705 230 50 351761 A
09
FKL range for metal working application
Double Row Cylindrical Roller Bearing Single Row Angular Contact Bearing
Principal Dimension (mm) Principal Dimension (mm)
Designation Designation
d D B d D B
100 140 40 NNU 4920 B SPC3W33 80 140 26 7216 BG
110 150 40 NNU 4922 B SPC3W33 85 150 28 7217 BG
120 165 45 NNU 4924 B SPC3W33 90 160 30 7218 BG
130 180 50 NNU 4926 B SPC3W33 100 180 34 7220 BGM
140 190 50 NNU 4928 B SPC3W33 105 190 36 7221 BGM
150 210 60 NNU 4930 B SPC3W33 110 200 38 7222 BGM
160 220 60 NNU 4932 B SPC3W33 120 215 40 7224 BGM
170 230 60 NNU 4934 B SPC3W33 130 230 40 7226 BGM
Four Row Taper Roller Bearing Four Row Taper Roller Bearing
Principal Dimension (mm) Principal Dimension (mm)
Designation Designation
d D T/B d D B
139.700 200.025 160.338 331138A 300.038 422.275 311.150 331287
152.400 222.250 174.625 331329 317.500 447.675 327.025 331161A
177.800 247.650 192.088 331480 333.375 469.900 342.900 331381
190.500 266.700 188.912 331249 355.600 488.950 317.500 331271
206.375 282.575 190.500 331486 368.300 523.875 382.588 331159A
220.662 314.325 239.712 331156 384.175 546.100 400.050 331149A
241.478 349.148 228.600 330782A 415.925 590.550 434.975 331160A
266.700 355.600 228.600 330822B 431.800 571.500 336.550 BT4B331226/HA1
279.578 380.898 244.475 330540A 447.675 635.000 463.550 330608C
304.902 412.648 266.700 330758A 514.350 673.100 422.275 331157A
317.500 422.275 269.875 330870A
343.052 457.098 254.000 330661C
355.600 482.600 269.875/265.112 330662A
385.762 514.350 317.500 331202
406.400 546.100 288.925 330650C
431.800 571.500 279.400/276.225 331125A
457.200 596.900 279.400 331169
482.600 615.950 330.200 330641C
489.026 634.873 320.675 331090A
501.650 673.100 387.350/400.050 331499
558.800 736.600 322.268 331165A
584.200 762.000 401.638/396.875 331148A
609.600 787.400 361.950 331175A
660.400 812.800 365.125 331190
685.800 876.300 355.600/325.425 331089
710.000 900.000 410.000 331351
Spherical Roller Bearing
Principal Dimension (mm)
Designation
d D B
140 225 85 24128 K30W33MXC2
150 250 100 24130 K30W33MXC2
160 270 109 24132 K30W33MXC2
170 280 109 24134 K30W33MXC2
180 300 118 24136 K30W33MXC2
190 320 128 24138 K30W33MXC2
200 340 140 24140 K30W33MXC2
220 370 150 24144 K30W33MXC2
240 400 160 24148 K30W33MXC2
260 440 180 24152 K30W33MXC2
Cold Tube Reducing – Pilger Mills 300 500 200 24160 K30W33MXC2
Steels used for production comply with parameters of international standards set forth in CSN EN ISO 683-17 Standard
Heat-Treated Steels. For production of bearing rings and rolling elements high quality materials of carefully selected
manufacturer are used. Long-standing collaboration with suppliers guarantees permanent amelioration process of
evaluating parameters of incoming materials.
Determinant quality parameters of steel and its processing have influence on bearing utility values, namely its
resistance to fatigue damage, abrasion resistance and dimensional stability. They are:
Symmetrical rollers:
Symmetrical rollers self-adjust, providing optimal load distribution along the roller length. keeps stresses low under
all load conditions and extends bearing service life.
Roller tolerances:
The rollers in a CARB bearing are manufactured to extremely tight tolerances for dimension and form. Each roller is
virtually identical in size and shape to the other rollers in the set. This optimizes load distribution over the rollers to
maximize bearing service life.
Self-guiding rollers - Self-guiding rollers keep friction and frictional heat at low levels.
Bearing Features:
Made of tough upgraded steel
Angular and axial self-alignment
Very high radial load capacity
Available in needle roller bearing dimensions
Bearing system benefits:
Reduced noise and vibration levels
Reduced operating temperatures
User Benefits:
Improved machine reliability
Significantly longer bearing service life
On the non-locating side without major modifications
Eliminates stick-slip
Improved resistance to surface damage
Spherical roller bearings are double row, self-retaining units comprising solid outer rings with a concave raceway, solid
inner rings and barrel rollers with cages. The inner rings have cylindrical or tapered bores. The symmetrical barrel
rollers orient themselves freely on the concave outer ring raceway. As a result, shaft flexing and misalignment of the
bearing seats are compensated.
Sealed spherical roller bearings are suitable for areas of operation such as continuous casting plant, conveyor belts,
elevator plant or the food industry.
Sealing concepts - Depending on the bearing series the sealed spherical roller bearings are fitted with different sealing
concepts.
Bearing Features:
Self-guiding rollers.
Floating guide ring between the two rows of rollers.
Bearing components dimensionally stabilized for high temperatures.
Window-type steel cages.
Double-lip, sheet steel reinforced seals.
Cost Savings:
Guaranteed lubrication without the degradation caused by contamination ensures exceptional reliability and longer
service life. Thus the combination of reduced maintenance costs and elimination of other lubrication components
provides users with excellent cost performance.
Customer Benefits:
Easy mount units
Longer service life
Environment friendly
Safer handling
Same basic load ratings
Downsizing possible