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Climaveneta CVM 20 Manual

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TECHNICAL DESCRIPTION

TECHNICAL DESCRIPTION

CVM 20
C 5005 CV/04 99

This document is subject to change without notice.


Machine Translated by Google
Machine Translated by Google

CONTENT
DESCRIPTION OF THE CONTROLLER .................................................. ................................................. ............. four

1. CONNECTING EXTERNAL DEVICES .............................................................. ......................................... 5 1.1


Temperature sensors ..... ................................................. ................................................. 5 1.2 Low-voltage,
potential-free inputs .............................................................. ............................................... 5 1.3 AC
inputs .......... .................................. 6 1.4 Relay outputs .......... ................................................. .................................................
7

2. CONNECTING THE POWER SUPPLY .............................................................. ........................... 7

3. SERIAL DATA PORTS .............................................................. ......................... 7

4. SOFTWARE ............................................................... ................................................. ... eight

4.1 Description of the user interface ............................................... .............................. 8 4.2 Starting the
unit .................. ................................................. ................................................. 8 4.3 Switching off the
unit ............................................... ................................................. ...................... 8 4.4 Switching on the
compressor .................................. ................................................. .................................. 8 4.5 Switching off the
compressor .............................. ................................................. .................................. 8 4.6 Compressor status and
LED status .................................. .................................... 8 4.7 Display of temperature
values .......... ................................................. ............................... 9 4.8
Alarms .......................... ................................................. ............................... ......................................... 9 4.8.1
Refrigerant circuit and/or compressor alarm .............................. ...................................... 9 4.8.2 General
emergency ...... ................................................. ................................................. .. 9

5. LIST OF ALARMS .............................................................. .............................................. ten

6. REGULATION ............................................... ................................................. ...................... 12


6.1 Chilled water temperature control ............................................................. ................................. 12 6.2 Values
(default) of configurable parameters .................................. ............................. 12

7 OUTPUT OF INFORMATION TO THE PRINTER .............................................. ...............................................................


13 7.1 Printout of parameter values. ................................................. .................................. 13 7.2 Printing out the
alarm log .................. ................................................. .................................. 13 7.3 Checking the
LEDs .................................. ................................................. .................................... 14 7.4 Printer
Specifications .................................. ................................................. .................... fourteen

8. SETUP ............................................... ................................................. ............................... 15 8.1 Entering the


menu ................ ................................................. ................................................. .... fifteen

9 LIST OF PARAMETERS ............................................... ................................................. .............. 16

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Controller Description

CVM 20 front view CVM 20 rear view

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1. Connecting external devices

1.1 Temperature sensors

Terminals Purpose

Temperature sensor with PTC inlet


22, 23
evaporator

PTC outlet temperature sensor


24, 25
from the evaporator

1.2 Low-voltage, potential-free inputs


The BT inputs described below are low voltage inputs that are
sensors must be connected dry contacts

No.Terminals Description

26 Common point for all low voltage inputs

27 Input VT0 - Circuit 1. High pressure switch


28 Input BT1 - Circuit 2. High pressure switch
29 Input VT2 - Circuit 1. Low pressure switch
thirty Input VT3 - Circuit 2. Low pressure switch
31 Input VT4 - Compressor 1. Differential oil pressure switch
32 Input VT5 - Compressor 2. Differential oil pressure switch

33 Input BT6 - Circuit 1. Fan thermal protection relay


34 Input VT7 - Circuit 2. Fan thermal protection relay

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1.3 AC inputs

No.Terminals Description

38 Common point (N) for all 110/230 VAC inputs


39 Input AT0 - Remote turning on and off the unit
40 Input AT1 - Flow switch

41 Input AT2 - Circuit 1. High pressure safety switch


42 Input AT3 - Circuit 2. High pressure safety switch
43 AT4 input - Compressor 1. Thermal protection relay
44 Input AT5 - Compressor 2. Thermal protection relay

Using the remote start and stop of the unit: For the correct functioning of the
unit, it is necessary to set the delay time between the signals of the remote start and stop of the unit and the
start and stop of the water
pump.

Pump control. Remote


turning on and off the unit.

OFF
ON

OFF

Minimum 60 s Minimum 60 s

The presence of delays is mandatory, since when the compressor is pumped down (performed when the
compressor is stopped), the pump must be turned on. Otherwise, the flow switch will operate and the compressor
may fail. In this case, Climavento will not be liable for warranty. In addition, when using remote start and shutdown
(from an external contact or via control protocol), the following minimum pulse widths must be observed:

On and off signal

ON

OFF
Minimum 60 s
360 s minimum

A flow switch must be installed downstream of the evaporator to comply with warranty requirements.

Connecting a remote on/off device to the control panel:

Remote on/off contact

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1.4 Relay outputs

opening trailing General


Relay output terminals
contact contact dot

RL1 - 1st winding of compressor 1 ten 9

RL2 - 2nd compressor winding or 2nd eleven 9


additional power level

RL3 - 1st winding of compressor 1 13 12

RL4 - 2nd winding of compressor 2 or 2nd fourteen 12


additional power level

RL5 - 1st compressor power step 1 5 four

RL6 - 1st power stage compressor 2 6 four

RL7 - Circuit 1. Solenoid valve in 7 four

liquid line

RL8 - Circuit 2. Solenoid valve in eight four

liquid line

RL9 - Heater for protection against 17 16 fifteen


freezing

RL10 - General unit fault signal 3 2 one

2. Connecting the power supply


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19 Controller power supply 12 V AC, 12 VA

20 21 Isolated from controller power supply 12 VAC, 2.4 VA

3. Serial data ports


COM1 RS485 half-duplex serial interface for connecting a printer or
centralized control system

35 RS485\ ................................................. ........... 100

CLIMAVENETA, RS 232/485,
36 RS485+ ............................................... ................ 99
CONVERTER FOR PRINTER

37 Common point for RS485 COM1 ............................... 98

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4. Software
4.1 Description of the user interface
The keyboard is shown in Fig.1. If
the POWER LED is on, it means that the electronic controller is powered.
nutrition.

Before switching on the unit, make sure that it has been supplied with power for at least 8 hours. This allows the
oil to be heated to the correct temperature and the gaseous refrigerant to be removed from the compressor
crankcase.

4.2 Starting the unit

Press the ON/OFF button. The button's LED will light up.

4.3 Switching off the unit

Press the ON/OFF button. The button indicator will turn off.

4.4 Switching on the compressor

Press the C1 or C2 button to turn on the desired compressor. The corresponding button
indicator will light up.

The start of the compressor to be switched on can be delayed if: • the


appropriate settings are made • the evaporator inlet water temperature
is below the set point. • there is an emergency condition.

4.5 Compressor shutdown

Press button C1 or C2 to turn off the corresponding compressor. The corresponding button indicator
will turn off.

This shutdown should only be used for emergency shutdown of the unit as this shutdown does not pump down
the compressor and may result in compressor failure not covered under warranty. Proper shutdown of the
compressor is done with the ON/OFF button

4.6 Compressor status and LED status

SEL LED ON LED Compressor status


OFF OFF Compressor off
ON OFF Compressor Start Delay
VK L VK L The compressor is working
Flashing OFF Compressor failure

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4.7 Temperature display


Evaporator inlet temperature

Press the TEMP button. The IN LED will light up. The temperature value will appear on the display.

Evaporator outlet temperature

Press the TEMP button. The OUT LED will light up. The display will show the value
temperature.

4.8 Accidents
There are two types of alarms: compressor or refrigeration circuit alarm and general alarm.

4.8.1 Refrigerant circuit and/or compressor failure


Compressor and refrigeration circuit alarm visualization When a refrigeration
circuit or compressor alarm occurs, the corresponding SEL LED flashes. At the same time, the ALARM LED lights up. To
display the alarm code, do the following:

Press the ALARM LIST button. The alarm code will appear on the display. Use the up and down arrow buttons to check
for other alarm codes.

Reset accident.

Press button C1 or C2 depending on which compressor or circuit is in trouble. If the cause of the alarm is removed (SEL
LED flashes), the alarm status will be reset.

4.8.2 General average


General alarms are indicated by the ALARM LED being on. To display the alarm code, do the following:

Press the ALARM LIST button. The alarm code will appear on the display. Use the up and down arrow keys to check for
other alarm codes.

Reset the alarm state:

Press the ON/OFF button. If the cause of the alarm has been removed (the alarm code flashes on the display), the alarm
status will be reset.

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5. List of alarms
The code Reset type
Type of accident Cause of the accident
accidents accidents
E000 Fault protection system M Low water flow rate
freezing evaporator.

Water pump not included.

Incorrect settings and


time delays.

Incorrect setting values


protection systems
freezing.

E020 Wrong BUT


Programming error
system configuration configuration options

E101 Compressor 1. Worked M Low oil pressure in


differential relay compressor
oil pressure

E103 Compressor 1. Worked M Compressor motor overheating


thermal protection relay

E151 Compressor 2. Worked M Low oil pressure in


differential relay compressor
oil pressure

E153 Compressor 2. Worked M Compressor motor overheating


thermal protection relay

E201 Circuit 1. High M High condensing pressure


pressure.

E203 Pressure alarm at BUT


The setpoint has not been reached in the circuit
pumping out the launched pumping pressure value
compressor.

E204 Pressure alarm at Displayed The setpoint has not been reached in the circuit
pumping out the disconnected only in the list pumping pressure value
compressor. accidents
E206 Circuit 1. Low pressure. A/M Insufficient flow rate
water through the evaporator.

Evaporator contamination

An insufficient amount
refrigerant in the system.

E251 Circuit 2. High M High condensing pressure


pressure.

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The code Reset type


Type of accident Cause of the accident
accidents accidents
E253 Circuit 2. Pumpdown pressure BUT
If the accident happened at
at start turning off the unit, it
just register in the list
accidents.
E254 Circuit 2. Pumpdown pressure BUT
Displayed only when
when disconnected list printing
accidents
E256 Circuit 2. Low pressure. A/M Insufficient water supply through
evaporator.

Evaporator dirty.

An insufficient amount
refrigerant in the system.

E400 Sensor error BUT


Sensor failure
inlet water temperature temperature.
evaporator
E401 Sensor error BUT
Sensor failure
outlet temperature temperature.
evaporator.
E601 Circuit 1. Worked M Maximum reached
safety allowable pressure
high pressure

E651 Circuit 2. Worked M Maximum reached


safety relay allowable pressure
high pressure

E700 Flow switch tripped BUT


Invalid feed rate
chilled water water
The presence of air in the water
contour.

Flow switch failure.


E901 Circuit 1 Relay tripped M Fan motor overheating
thermal protection
fan.
E951 Circuit 2. Relay tripped M Fan motor overheating
thermal protection
fan.

Designations:

M - manual alarm reset


A - automatic alarm reset
A/M – automatic alarm reset if reset time and number of events are set

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6. Regulation

6.1 Chilled water temperature control


Load, % Example of 4 step control

Required Required value Temperature


meaning (ÿt/4) temperature + ÿt inlet water
temperature to the evaporator

Press the SET button. The button's LED will light up.
The temperature setpoint will appear on the display.

Changing the temperature setpoint is done using the buttons:


• “arrow up” – increase the value
• or “arrow down” – decrease the value

To confirm the entered value, press the SET button. This button's LED
will go out.

To change the temperature increment value, enter the program and change
the value of the first parameter

6.2 Values (default) of configurable parameters


The table shows the basic control stages, commonly used values
adjustable parameters and the range of their change for each step.
The calculated minimum and maximum values are shown in the table for water temperature at
outlet and correspond to the normal flow rate of water at a temperature difference of 5 °C.

#Steps Preset scatter Minimum calculated Maximum calculated


meaning temperature, water temperature at water temperature at
temperature, C FROM evaporator outlet evaporator outlet

one eleven one 6 12


2 9.5 2.5 5.7 10.8
3 eight four 5.6 9.4
four 7 5 5.7 8.3

Please note: all settings are made depending on the inlet water temperature
evaporator

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7 Printer output
Data is transmitted via the RS485 serial port located on the main
controller printed circuit board. You can connect a DPU/printer with serial to this port.
data port.
During printing, the LED on the print button flashes. If the printer is repeatedly
the PRINT command is given, the printing process stops.

7.1 Printout of parameter values.


To print out the parameter value, it is necessary to turn off the compressor
simultaneously press the “ALARM LIST” and “SET” buttons
The printed lines have the following structure
1\th number - parameter number
2nd number - parameter value

7.2 Printing out the alarm log


To print the alarm log, press the SET button. In this case, the ALARM SET LED
must be on and the compressor off.
The printed data is displayed in the form of a table with the following structure:

DESCRIPTION VALUE RANGE


one
Ordinal line number 001\200
2 Time (in hours) since the accident 00\24
3 Alarm code 000\299
four
Number of operations of the emergency device 1\32

Example
TIME : 0025 TIME : 0000

¹ ROOM ÒÈÏ AL/0 ¹ ROOM ÒÈÏ AL/0

0001 13 07/10/97 01 CONTROL


0002 13 07/10/97 04 ¹ CLEARANCE
0003 13 07/10/97 02 0001 0095
0004 13 07/10/97 03 0002 0025
0005 13 07/10/97 01 0003 0005
0006 13 07/10/97 01 0004 0030
0007 13 07/10/97 01 0005 0040
0008 13 07/10/97 01
ten 0001
0009 13 07/10/97 01
0010 13 07/10/97 01
0011 13 07/10/97 01
0012 13 07/10/97 01
CONTROL

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7.3 Checking the health of the LEDs


Each time the unit is started and each time the ON/OFF button is pressed, all LEDs and the display will
turn on to check if it is working.

7.4 Printer specifications


To check the DPU\414 printer settings, do the following:

Press and hold the ON LINE and POWER ON buttons for at least 2 seconds. This will print the printer's
configuration as defined by its DIP/switches.

To exit the program, press the FEED button.


The printer is configured correctly if the printed list of DIP/switch states matches the following:

DIP\ Switch SW\1: 1 (OFF):


Input \ Serial 2 (ON): Print Speed - Fast 3
(OFF): Autoload - OFF 4 (OFF): Auto Form
Feed - OFF 5 (ON): Setting Commands -
ON 6 (OFF): Printing 7 (ON): Print Density 100% 8 (ON):

DIP switch SW\2 1 (OFF):


Number of columns to be displayed - 80 2 (ON):
Custom font support - ON 3 (ON): Font selection - normal 4
(ON): Zero\normal 5 (ON): 6 ( ON): International Font Set -
English 7 (OFF): 8 (OFF):

DIP/Switch SW\3 1 (ON):


Word Length - 8 bits 2 (ON): Parity Checks - NO
3 (OFF): Parity Status - Even 4 (OFF): Busy
Check - XON/XOFF 5 (OFF) : 6 (ON): 7 (ON):
Baud rate - 9600 baud 8 (ON):

If the DIP/switch states are different from the above, please refer to the printer's instruction manual or contact
CLIMAVENETA

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8. Customization
8.1 Entering the menu
To enter the user menu, do the following: 1. Turn off the compressor
(see par. 5.5). 2. Press the MENU button. The code P000 will appear
on the display. 3. Use the up arrow and down arrow keys to scroll
through the list of options. 4. To view the value of the selected parameter, press the TEMP button, and
use the keys
“arrow up” and “arrow down” set the desired value. To return to the
parameter list, press the TEMP button again.
5. To exit the menu, press the MENU button. 6. Turn
on the compressor (see paragraph 5.4)

To enter the factory menu, do the following: 1. Turn off the


compressor (see par. 5.5). 2. Press the MENU button. The
code P000 will appear on the display. 3. Using the up arrow and
down arrow keys, scroll through the parameter list until “PASS” appears on the display. 4. To view the value of
the selected parameter, press the TEMP button, and use the keys

“arrow up” and “arrow down” set the desired value. To return to the
parameter list, press the TEMP button again.
5. To exit the menu, press the MENU button. 6. Turn
on the compressor (see paragraph 5.4)

Attention! To download the changed values, it is necessary to disconnect the CVM20 from the mains
(using the input switch), and after a few seconds, turn it on again. Access to the factory settings is
only allowed by authorized CLIMAVENETA engineers.

Changing these settings yourself can lead to serious malfunctions of the unit and its failure.

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9 Parameter list
PARAMETERS AVAILABLE TO THE USER
M - unit parameters
CI - parameters of the refrigeration circuit
CO - compressor parameters

No. Type Unit parameters Range Value by


parameter values default

0 M Temperature setpoint 30\31 _ FROM

one M temperature difference 32\33 _ FROM

2 M Hysteresis 0.1\10 0.5 C

3 M Setpoint for the protection system against 34\35 3.0 C


freezing

four M Deviation set point for the system 0.1\10 4.0 C


frost protection

5 M Compressor saturation 0 or 1 Value 1

6 M Minimum delay between switching on 0\500 10 s

7 M Minimum delay between trips 0\500 0s

eight M Alarm delay when triggered 0\500 1s


flow switch

9 CI Maximum process time 0\500 30 s


compressor pumpdown

ten M Relay Alarm Reset Delay 0\500 10 s


flow

eleven M Signal delay when triggered 0\500 Cm.


differential oil pressure switch table 9\1

Compressor type Set delay value Parameter 11


COPELAND with pressure up to 60 GPa 0.7 120

COPELAND with operating pressure 1.2 45


over 60 GPa

REFCOMP "F" and "M" series 1.8 60

Table 9\1 differential oil pressure switch calibration

12 M Alarm delay "low 0\500 120 s


pressure"

13 M Additional signal delay 0\500 0s


"low pressure"

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R22, R407C, bar R134A


Preset Differen\ Preset Differen\
social social
2.8 1.4 1.0 0.7 Water cooled unit
1.6 0.9 0.6 0.7 Air cooled unit
1.6 0.9 0.6 0.7 For low water temperature (above 5 C) on
outlet and for low temperature
ambient air.
1.0 0.7 For low water temperature (below - 5 C)

Table 9.2. Setting the low pressure switch

Relief valve setting Maximum pressure safety switch


Operation letting go
2.3 21.8 16.3
24.5 23 17.5
27 25.5 19.5
27.6 26.1 20.1
28 26.5 20.5

Table 9\3. High pressure alarm setting.

fourteen M Alarm reading delay 0\500 0s

fifteen M Alarm reset delay 0\500 0s

16 M Minimum time between switching on and 0\500 60 s


turning off the compressor

17 M Minimum time between starts 0\600 360 s


compressor
eighteen M Law of regulation 0=PROP Value 0
1=INT/ASS
19 M Integration time 0\360 80 s

twenty M The maximum correction introduced with 0.1\10.0 5C


integral regulator

21 M Sensor connected to the integral 0 - temperatures Selected 0


regulator at the entrance

1 - temperature
at the exit

22 M Integral controller settings From -50.0 to 100.0 0 ÿ

23 M The presence of a motor start relay with 0 or 1 selected 1


using part of the winding

24 CI Circuit 1. Compressor pumpdown type 0, 1, 2 See table 9.4


25 CI Circuit 2.. Compressor pumpdown type 0, 1, 2 See table 9\4

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Parameter value Description


0 No pumping
one
Pump down only when switched off
2 Pumpdown at shutdown and at start-up
Table 9\4 Compressor pumpdown type

26 M Compressor stop on signal 0 or 1 Selected 1


input devices

27CI Type of refrigeration circuit 0 to 6 See table 9\5

Meaning Number Number Qty. windings Qty. Notes


parameter contour compressor compressor steps
11 1 0 one

21 1 one 2
31 1 2 3
42 2 0 2
52 2 one four

62 2 2 6 Not used start


electric motor with
using part of the winding

Table 9\5 Type of refrigerant circuit

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thirty M Lower temperature limit value \50.0 - 100.0 5.0 C

31 M Upper temperature limit value \50.0\100.0 12.0 C

32 M Resolution for lower limit 1.0\50.0 1.0 C


temperature
33 M Resolution for upper limit 1.0\50.0 5.0 C
temperature
34 M Lower temperature limit value \50.0 \20.0 3.0 C
for frost protection system

35 M Upper temperature limit value \50.0 - 20.0 10.0 C


for frost protection system

36 M MEMBER Device ID 0\14 number 0


37 M Device ID FAMILY 0\14 number 0
38 M Communication mode via 0 - PRINT Selected 0
serial port
1 - RS485

39 M The presence of the master 0\1 Selected 0

40 M Deleting the alarm list 0\1 Selected 0

41 SO Operating time of the 1st compressor 0\60000 Number of hours

42 SO 2nd compressor running time 0\60000 Number of hours

43 CI Number of alarms 0\100 Number 3


"low pressure" for 1 hour
requiring manual reset

44 M Actual operating time of the unit 0\2047 Quantity


hours

45 —— — —

46 —— — —

47 —— — —

48 —— — —

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