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Design Note – DN06009/D
5 W, CCCV Cell Phone Battery Charger
Device Application Input Voltage Output Power Topology I/O Isolation NCP1014 Cell Phone Charger 90 to 270 Vac 5W Flyback Isolated
Other Specifications Output 1 Output 2 Output 3 Output 4 Output Voltage 5.0 V N/A N/A N/A Ripple 200 mV p/p N/A N/A N/A Nominal Current 1.0 A N/A N/A N/A Max Current 1.1 A N/A N/A N/A Min Current zero N/A N/A N/A
PFC (Yes/No) No Minimum Efficiency 65% Operating Temp. Range 0 to +60°C Cooling Method/Supply Convection Orientation
Others CCCV (Constant Current – Constant Voltage) output load profile for typical battery charger.
Circuit Description Key Features
This circuit presents a very simple, low cost, yet highly y Extremely simple yet effective off-line battery charger effective 5 watt, off-line constant current – constant circuit. voltage battery charger for cell phones or similar y Constant current – constant voltage output load line applications. The circuit is designed around ON’s profile. NCP1014 integrated controller with internal mosfet in a y Less than 300 mW standby (no load) input power if discontinuous mode flyback topology. Current and auxiliary winding is used. voltage feedback are accomplished with a single y Conducted EMI input filter. optocoupler as well as providing ac mains isolation. The y Adjustable output voltage and current with resistors. circuit provides a respectable output V/I load-line y Monolithic, integrated current mode controller with characteristic for battery charging over typical inherent over-current, over-temperature, and over- temperature variations. The use of an auxiliary Vcc voltage protection. winding on T1, although not required because of the 1014’s DSS circuitry, guarantees very low standby (no load) power consumption (< 300 mW). For maximum simplicity a half-wave input rectifier (D1) is utilized and a conducted EMI filter is provided by C1 and L1. If there are very low output line frequency ripple and/or low ac input constraints, a full bridge input rectifier is recommended. The T1 flyback transformer design is compliant enough for output voltage requirements from 4 to 6.5 volts.
1. Zener D5 and resistor R6 sets the output voltage. Vout = Vz + 0.9 volts approximately. Use R6 instead of a jumper to incrementally raise output voltage higher than Vz + 0.9 value. 2. R4 sets current limit threshold. I limit = 0.65/R4 3. Schematic shows "generic" passive component types. Surface mount parts may have different ID prefixes. 4. L1 is Coilcraft RFB0807-821L or similar (820 uH, 300 mA).
NCP1014 Cell Phone Charger
5 Vout @ 1000 mA ON Semiconductor
September 2006, Rev. 1 www.onsemi.com 2
DN06009/D
MAGNETICS DESIGN DATA SHEET
Project / Customer: ON Semiconductor - NCP1014 CC - CV battery charger
Part Description: 5 watt flyback transformer, 4 - 6 volts out Schematic ID: T1 Core Type: EF16 (E16/8/5); 3C90 material or similar Core Gap: Gap for 3.5 mH inductance Inductance: 3.5 mH +/-5% Bobbin Type: 8 pin horizontal mount for EF16
Windings (in order):
Winding # / type Turns / Material / Gauge / Insulation Data
Vcc/Boost (2 - 3) 22 turns of #35HN spiral wound over 1 layer. Insulate
with 1 layer of tape (500V insulation to next winding)
Primary (1 - 4) 150 turns of #35HN over 3 layers. Insulate for 3 kV
to the next winding.
5V Secondary (5, 6 - 7, 8) 10 turns of #24HN spiral wound over one layer with 0.050" (1.3mm) end margins. Triple insulated #24 can be subsituted without end margins.
Vacuum varnish assembly
NOTE: Existing vendor for this specific part is Mesa Power Systems, Escondido, CA. 1-800-515-8514
