VP500-TFS16EN-B

1 Safety Instructions - continued 2 Specifications - continued

ORIGINAL INSTRUCTIONS 2 Specifications - continued
• Only personnel with appropriate training should operate machinery 2.2 Valve specifications
Refer to Declaration of and equipment. VP500 VP700 2.5.1 Notes
Type of Actuation Normally closed
Conformity for relevant Directives The product specified here may become unsafe if handled incorrectly. 1) For the purposes of EN ISO 13849-2:2012 table D.2 the switch is de-
Instruction Manual The assembly, operation and maintenance of machines or equipment
Return method
Fluid
Spring return
Air rated from the figures specified by the switch manufacturer. The switch
Proof pressure 1.05 MPa
Monitored dump valve for use in safety related systems including our products must be performed by an operator who is
Internal pilot operating
load must be limited in the application in order to maintain the specified
appropriately trained and experienced. pressure range
0.25 to 0.7 MPa safety performance, including the B10D and mission time.
With integrated soft-start valve • Do not service or attempt to remove product and machinery/ External pilot operating Main pressure 0.25 to 0.7 MPa 2) The Omron switch is subject to the following vibration and shock
pressure range Pilot pressure Same as main pressure
Series (25A-)VP#44(R)-X555(-##), equipment until safety is confirmed.
Ambient & operating fluid
limitations specified by the manufacturer:
1) The inspection and maintenance of machinery/equipment should only temp.
-10~+50°C (no freezing / no condensation) • ‘Contact opening time should be less than a 1 ms pulse under vibration
VP#44-X597 be performed after measures to prevent falling or runaway of the driven Lubrication Not required (1) of 0.75 single amplitude,10 to 55 Hz, 10 cycles in each direction for 45
objects have been confirmed. Operating frequency: Max 30 cycles per minute minutes.’
2) When the product is to be removed, confirm the safety measures as Operating frequency: Min 1 cycle per week (2) • Shock: 300 m/s2 (Contact open time: 1 ms maximum pulse)
Duty cycle Contact SMC 3) The Rockwell Automation switch is subject to the following vibration and
mentioned above are implemented and the power from any appropriate
Response time See 2.12.2.1 See 2.12.2.2
source is cut, and read and understand the specific product precautions Vibration / Impact resistance 150 / 30 m/s² (3,4)
shock limitations specified by the manufacturer:
of all relevant products carefully. Ambient humidity 20% to 90% • Impact: IEC60068-2-7 (30Gn, 3 pulses per axis).
3) Before machinery/equipment is restarted, take measures to prevent Air quality 5 µm filtration or smaller • Vibration: IEC60068-2-6 (10…55Hz, 0.35mm amplitude).
Environment Indoor use only
unexpected operation and malfunction.
Enclosure IP65
• Do not use this product outside of the specifications. B10D 10,000,000 cycles (5) 10,000,000 cycles (5)
• Contact SMC beforehand and take special consideration of safety Mission time 10,000,000 cycles (6) 10,000,000 cycles (6) 2.6 Pneumatic symbols
Safety component as defined by the Machinery Mass
measures if the product is to be used in any of the following (example)
VP#44-X555 1105g 2000g
Directive 2006/42/EC article 2c. conditions.
Note:
The intended use of this valve is to vent a protected system to atmosphere 1) Conditions and environments outside of the given specifications, or
1) If lubrication is used in the system, use class 1 turbine oil (no additive),
when it is de-energised. When properly integrated into a suitable safety use outdoors or in a place exposed to direct sunlight.
system the valve is compatible for use in systems up to Category 4, as ISO VG32.
2) Installation on equipment in conjunction with atomic energy, railways, 2) The valve must be energised/de-energised at least once per week.
defined by EN ISO 13849-1:2015. air navigation, space, shipping, vehicles, military, medical treatment, 3) Shock resistance:
combustions and recreation, or equipment in contact with food or
1 Safety Instructions • No malfunction resulted from the impact test using a drop impact tester.
beverages, emergency stop circuits, clutch and brake circuits in press
• The test was performed on the axis and right angle direction of the main
These safety instructions are intended to prevent hazardous situations applications, safety equipment or other applications unsuitable for the
valve and armature, for both energised and de-energised states.
and/or equipment damage. These instructions indicate the level of potential specification described in this document.
4) Vibration resistance:
hazard with the labels of “Caution,” “Warning” or “Danger.” They are all 3) An application which could have negative effects on people, property
• No malfunction occurred in a one-sweep test between 8.3 and 2000 Hz.
important notes for safety and must be followed in addition to International or animals requiring special safety analysis outside the scope of ISO
13849 described in this document. • Test was performed at both energised and de-energised state to the axis
Standards (ISO/IEC) *1), and other safety regulations.
and right angles direction of the main valve and armature (valve in the
*1)
ISO 4414: Pneumatic fluid power - - General rules relating to systems. 4) Use in an interlock circuit, which requires the provision of double
initial stage). Figure 1 Internal pilot, Omron switch variant
ISO 4413: Hydraulic fluid power - - General rules relating to systems. interlock for possible failure by using a mechanical protective function,
5) The B10D figure is estimated from SMC life tests under SMC test
IEC 60204-1: Safety of machinery - -Electrical equipment of machines. and periodical checks to confirm proper operation.
conditions.

(Part 1: General requirements) • Always ensure compliance with relevant safety laws and standards. 6) See section 2.12.4 for details.
ISO 10218-1: Manipulating industrial robots -Safety.etc. • All electrical work must be carried out in a safe manner by a qualified
This manual contains essential information for the protection of users and person in compliance with applicable national regulations. 2.3 Flow specifications
others from possible injury and/or equipment damage. Dual channel Dual channel
• Read this manual before using the product, to ensure correct handling, Caution VP544 VP744
and read the manuals of related apparatus before use. Passage:
• The product is provided for use in manufacturing industries. Flow 1→2 2→3 1→2 2→3
• Keep this manual in a safe place for future reference. specifications (P→A) (A→R) (P→A) (A→R)
Operational mode, for soft start
The product herein described is basically provided for peaceful use in mode see section 2.7
• To ensure safety of personnel and equipment the safety instructions in manufacturing industries. C[liter/(s.bar)] 5.2 6.7 9.8 9.7
this manual must be observed, along with other relevant safety b 0.06 0.10 0.08 0.08
If considering using the product in other industries, consult SMC
practices. Cv 1.1 1.3 2.1 2.1
beforehand and exchange specifications or a contract if necessary.
Caution indicates a hazard with a low level of risk, If anything is unclear, contact your nearest sales branch.
2.4 Pilot valve specifications
Caution which if not avoided, could result in minor or
moderate injury. 2 Specifications Electrical entry D or Y type DIN terminal (See 3.7.1)
Coil rated voltage 24 VDC
Warning indicates a hazard with a medium level of Warning Allowable voltage fluctuation -10% to +10% (1) Figure 2 External pilot, Omron switch variant
Warning risk, which if not avoided, could result in death or
Special specification products (as listed in section 4 ’How to order’) other Power consumption 0.45 W
serious injury.
than standard ‘-X555’ might have specifications different from those shown Surge voltage suppressor Varistor
Danger indicates a hazard with a high level of risk, in this Instruction Manual. 1) Valve state is not defined if electrical input is outside of specified
Danger which if not avoided, will result in death or serious Refer to individual drawings for special specifications. operating ranges.
injury. 2.1 Functional description
Warning This valve consists of a dual channel pair of dump valves which are 2.5 Limit switch specifications
connected to a main air supply via an integrated soft-start valve. The
• The compatibility of the product is the responsibility of the person dump valves are capable of performing the safety function described in this
Electrical entry G1/2 connector, M12 connector

who designs the equipment or decides its specifications. Contact resistance 50 mΩ max
document. The soft start valve is intended to allow the end user to perform
• Since the product specified here is used under various operating machine operational start up procedures with reduced flow potential until a
Minimum permissible load 5 VDC 1mA (resistive load)

conditions, its compatibility with specific equipment must be decided by Rated voltage 24 VDC + 10% max
high operational pressure is achieved. At a defined pressure the soft start
the person who designs the equipment or decides its specifications Maximum permitted load current 50 mA(1)
valve applies full flow in order to achieve full operation. The soft start
based on necessary analysis and test results. The expected Maximum permitted load inductance 0.5 H (1)
function is intended for machine operation purposes and not for the
performance and safety assurance of the equipment will be the performance of a safety function. Rated insulation voltage 300 V
responsibility of the person who has determined its compatibility with the Electric shock protection class Class II (double insulation)
product. This person should also continuously review all specifications of Pollution degree Level 3 (EN60947-5-1)
the product referring to its latest catalogue information, with a view to Vibration / Impact resistance See note(2)(3)
giving due consideration to any possibility of equipment failure when Figure 3 Internal pilot, Rockwell switch variant
configuring the equipment.

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VP500-TFS16EN-B

2 Specifications - continued 2 Specifications - continued 2 Specifications - continued 2 Specifications - continued

2.10 Base mounted valve identification 2.12.2 Timing Diagram
Base mounted valve identification
1V1 2V1 VP#44 valves are marked with mounting arrows, which are designed to
0V1 0V2 point towards a mating arrow on the sub plate.

2.11 Product label (Example))

Flow (L/min {ANR})

Figure 4 External pilot, Rockwell switch variant

2.7 Soft start specification and operating principle Batch code in the above label translates to construction year / month
2.7.1 Operating principle according to the following table (eg. “TQ = Mar 2015):
Needle rotations (Number of turns) Co nstructio n P ro ductio n batch co des
In a safety related application, the machine safety system will energise the
safety dump valves (1V1 and 2V1 in Figure 4) when the machine is safe for Figure 6 Needle valve flow characteristics (Use this graph as a guide only)
Year / M o nth Jan Feb M ar A pr M ay Jun Jul A ug Sep Oct No v Dec
operation. When both valves are energised air will flow into the protected
system via port 2 (A). The flow is initially limited by needle valve 0V1 and 2015 To TP TQ TR TS TT TU TV TW TX Ty TZ
2.8 Safety specification
pressure in the protected system will remain low as the system fills or 2016 Uo UP UQ UR US UT UU UV UW UX Uy UZ Note: The monitor switches are Normally Closed, i.e. closed when the
Safety function: When the valve is de-energised the protected circuit is
actuators move slowly. The pressure will eventually rise as the system … … … … … … … … … … … … … valve solenoids are de-energised. The monitor signals are therefore shown
vented to atmosphere. The valve can be continuously energised to provide
becomes full or the actuators stop moving. As P2 pressure increases (see ‘High’ when the valve is de-energised.
this function, subject to the specified minimum operating frequency. 2020 yo yP yQ yR yS yT yU yV yW yX yy yZ
Figure 5) valve 0V2 switches and valve 0V1 is by-passed. In this condition
• The valve assembly is compatible for use in systems up to Category 4
air will flow into the protected system according to the figures given in 2.12.2.1 VP544 Valve & switch Response
according to the Safety Standard when integrated into a suitable safety
section 2.3.
system. • The valve response time ON (T1) depends on the supply pressure and
When either of the dump valves 1V1 or 2V1 are de-energised the protected
the volume of the protected system. T1 times are not related to the
system is vented to atmosphere. When the protected system pressure
In this section, ‘the Safety Standard’ refers to EN ISO 13849-1 and ‘the safety function.
drops below P2 valve 0V2 returns to its spring state with 0V1 limiting the
Validation Safety Standard’ refers to EN ISO 13849-2 as referenced in the • The valve response time OFF (T2) depends on the volume (V) and the
flow to 1V1 and 2V1.
Declaration of Conformity. flow capacity of the protected system.
Information about compatibility with the Safety Standard is given in section
2.12.

2.9 Declaration of Conformity 2.12 Safety System It is defined as the time interval in which the pressure in a test volume
Below is a sample Declaration of Conformity (DoC) used for this product. 2.12.1 The System Interface connected to an outlet port of the valve reduces from 0.63 MPa to 0.05
0.4 An actual DoC will be supplied with each product. MPa in response to a change in the control signal to that valve. Refer to
table below for indicative values under SMC conditions:
• The ON response time of the limit switch (T3) is shown in the table
Outlet pressure MPa P2

0.3 below.
• The OFF response time of the limit switch (T4) is shown in the table
below.
0.2
Volume Valve OFF response / Switch Response
/ litre T2, ms T3, ms T4, ms
0.1
3 1110
10 3560 30 155
20 7060
0
0.2 0.3 0.4 0.5 0.6 0.7
2.12.2.2 VP744 Valve & Switch Response
Inlet pressure MPa P1
• The valve response time ON (T1) depends on the supply pressure, the
volume of the protected system and the soft start operation (see 2.7). T1
times are not related to the safety function.
• The valve response time OFF (T2) depends on the volume (V) and the
Figure 5 Switching pressure (Close Open) of soft start-up valve 0V2 flow capacity of the protected system. It is defined as the time interval in
which the pressure in a test volume connected to an outlet port of the
The diagram shows the valve in the dotted line box connected to a safety
2.7.2 Soft start flow valve reduces from 0.63 MPa to 0.05 MPa in response to a change in
relay in dual channel mode following the principles of the Safety Standard.
The restricted flow is set by 0V1. This can be adjusted or there are product the control signal to that valve. Refer to table below for indicative values
options with fixed orifices. under SMC conditions:
• The ON response time of the limit switch (T3) is shown in the table
Variant, see Soft start flow below.
section 4 VP500 VP700 • The OFF response time of the limit switch (T4) is shown in the table
Variable (See fig. 6) below.
10 Ø1 mm Ø1 mm
15 Ø1.5 mm Ø1.5 mm Volume Valve OFF response / Switch Response
20 - Ø2 mm / litre T2, ms T3, ms T4, ms
3 930
Table 1 Soft start flow options
10 2750 40 280
20 5350
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VP500-TFS16EN-B

2 Specifications - continued 3 Installation - continued 3 Installation - continued 3 Installation - continued

• Do not paint the product. 3.5 Air Supply 3.7 Electrical Connection
Caution • Do not remove or cover up warnings or specifications printed or affixed Caution Caution
to the product.
Response times are based on tests under SMC conditions and are not • Type of fluids • When electric power is connected to a solenoid valve, be careful to apply
guaranteed. Always observe the terms of 2.12.3. • Ensure sufficient space for maintenance activities. When installing the
Please consult with SMC when using the product in applications other than the proper voltage. Improper voltage may cause malfunction or coil
products, allow access for maintenance.
compressed air damage.
• Exhaust times will increase on the duplex valves when only one channel • Ensure that the connections of pipework and cables to the unit do not
• When there is a large amount of drainage. • Check if the connections are correct after completing all wiring.
is functioning in a fault condition. result in a residual trip hazard to system operators or maintainers.
Compressed air containing a large amount of drainage can cause
• Exhaust times are based on tests under SMC conditions and are not • If air leakage increases or equipment does not operate to specification, malfunction of pneumatic equipment. An air dryer or water separator 3.7.1 Pilot Valve
guaranteed. Always observe the terms of 2.12.3. stop operation. should be installed upstream from filters. 3.7.1.1 Surge voltage suppression
• Check mounting conditions when air and power supplies are connected. • Drain flushing
Initial function and leakage tests should be performed after installation. For DIN terminal:
2.12.3 Relationship of flow and response performance to safety If condensation in the drain bowl is not emptied on a regular basis, the
function bowl will overflow and allow the condensation to enter the compressed air
The safety function is to vent the compressed air in the protected system 3.2 Environment lines. It causes malfunction of pneumatic equipment. No.1
so that the protected system does not present a hazard when the Warning If the drain bowl is difficult to check and remove, installation of a drain bowl (-,+)
application operates under the control of a suitable safety system. The time • Do not use in an environment where corrosive gases, chemicals, salt with an auto drain option is recommended.
taken for the air to vent and remove the hazard is a function of: water or steam are present. • Type of air VARISTOR COIL
• The flow capacity of the valve • Do not use in an explosive atmosphere. Do not use compressed air that contains chemicals, synthetic oils including
• The flow restriction of silencers fitted to the valve • Do not expose to direct sunlight. Use a suitable protective cover.
organic solvents, salt or corrosive gases, etc., as it can cause damage or
No.2
• The volume of the protected system • Do not install in a location subject to vibration or impact. Check the
malfunction. LED
(+,-)
• The pressure of the air in the protected system product specifications.
• The flow restrictions in the protected system Caution
• Do not mount in a location exposed to radiant heat.
The end user is expected to establish the time taken to vent the application • When extremely dry air is used as the fluid, degradation of the DIN terminal has no polarity.
• Do not install in a location subject to strong magnetic fields.
system and ensure that this time is consistent with the requirement of the lubrication properties inside the equipment may occur, resulting in
• Do not install in an EMC environment other than ‘industrial’ according to
overall safety system. This includes the selection of suitable silencers. reduced reliability (or reduced service life) of the equipment. Please 3.7.1.2 Pilot valve connections
the scope of standard listed on the Declaration of Conformity.
consult with SMC. • DIN interchangeability
• If it is used in an environment where there is possible contact with oil,
The performance of the system should be validated by test after each
weld spatter, etc., exercise preventive measures. • Install an air filter upstream near the valve. Select an air filter with a The ‘Y’ type DIN terminal corresponds to the DIN connector with a terminal
installation to ensure that the actual performance of the valve is consistent filtration size of 5 µm or smaller. pitch of 8 mm, which complies with EN175301-803C. The pitch is different
with the safety function. Validate the performance of the system under all • When the solenoid valve is mounted in a control panel or is energised for
a long time, make sure ambient temperature is within the specification of • Take measures to ensure air quality, such as by installing an aftercooler, from the ‘D’ type DIN connector (which has a pitch of 9.4 mm): the two
foreseeable operating conditions of pressure, flow and volume. air dryer, or water separator. types are therefore not interchangeable.
the valve.
Compressed air that contains a large amount of drainage can cause
• Altitude limitation is 1000 m above sea level.
malfunction of pneumatic equipment such as valves. • Applicable cable dia: Ø3.5 ~ Ø7 mm
• If excessive carbon powder is seen, install a mist separator on the
upstream side of the valve. 3.7.1.3 Leakage voltage
Ensure that any leakage current when the switching element is OFF
causes ≤ 3% of the rated voltage across the valve.

2.12.4 Mission time according to the Safety Standard 3.3 Piping If excessive carbon dust is generated by the compressor it may adhere
The operational life of the product shall be limited to the mission time Caution to the inside of a valve and cause it to malfunction.
stated in section 2.1. The mission time is given in cycles, the user is • The air supply to the valve must be large enough to operate the valve
• Before piping make sure to clean up chips, cutting oil, dust etc. and to deal with possible transient pressures. The supply should be a
expected to calculate an equivalent figure in time units based on the
operating frequency of the application. After the mission time has expired • When installing piping or fittings, ensure sealant material does not enter minimum of DN10 for the VP500 and DN13 for the VP700.
for the component it shall be replaced with a new unit. inside the port. When using seal tape, leave 1 thread exposed on the • When using the external pilot type valve it is recommended that the main
end of the pipe/fitting. supply pressure and the pilot pressure are taken from separate lines.
2.12.5 MTTFD according to the Safety Standard The A/B options are available which have a check valve fitting in the pilot
The B10D for the component given in section 2.2 is derived from product port (see section 4).
knowledge and based on specific life tests. The system integrator should • If necessary, a check valve can be installed in the external pilot line to 3.7.1.4 Using DIN connector with the pilot valve
use this data to determine MTTFD and the Performance Level (PL) of the prevent a drop in pilot pressure. Caution
system using the methods described in the Safety Standard. Connection
Warning 1) Loosen the holding screw and pull the connector out of the solenoid
2.12.6 Diagnostic Coverage according to the Safety Standard • If a check valve is fitted to the external pilot supply, ensure there is no valve terminal block.
These valves are fitted with ‘direct monitoring’ according to Table E1 of the hazard created by any air trapped between the check valve and the pilot 2) After removing the holding screw, insert a flat head screwdriver, etc. into
Safety Standard. When properly integrated these valve assemblies valves. the notch on the bottom of the terminal block and pry it open, separating
contribute to a DC value of 99% for the safety function. • Minimise the distance between the valve and the air supply and between the terminal block and the housing.
• Tighten fittings to the specified tightening torque. the valve and the protected system. Do not place any devices between 3) Loosen the terminal screws (slotted screws) on the terminal block, insert
2.12.7 Common Cause Failures according to the Safety Standard Connection thread size (R, NPT) Tightening Torque (N·m) the valve and the protected system that might interfere with the safety the cores of the lead wires into the terminals according to the connection
CCF analysis is the responsibility of the system integrator. 1/8 3 to 5 function. The exhaust ports of the valve should not be left unconnected. method, and fasten them securely with the terminal screws.
These valves have 2 channels made of identical valves. The use of this 3/8 15 to 20 The exhaust ports of the valves should never be blocked and must be 4) Secure the cord by fastening the ground nut.
valve might not allow the system calculation to include CCF points for 1/2 20 to 25 protected from ingress of contamination by a suitable silencer or device
diversity. which does not affect the valve function. Caution
• The valve must be protected from contamination from the downstream When making connections, take note that using other than the supported
3 Installation system when air is vented through the valve. 3.6 Noise size (ø3.5 to ø7) heavy duty cord will not satisfy IP65 (enclosure)
3.1 Installation Caution standards. Also, be sure to tighten the ground nut and holding screw within
3.4 Lubrication their specified torque ranges.
Warning It is recommended that silencers or noise reduction devices are fitted to
Caution protect personnel from transient noise when the valves are de-energised.
• Do not install the product unless the safety instructions have been read
and understood. • SMC products have been lubricated for life at manufacture, and do not The pressure drop of silencers or devices must be taken into account
require lubrication in service. during the design and testing of the application system to ensure that the
• Do not install the product if it appears to have been damaged during
• If a lubricant is used in the system, use turbine oil Class 1 (no additive), safety function is maintained.
transport.
• The valve must be protected from contamination from the downstream ISO VG32. Once lubricant is used in the system, lubrication must be
system when air is vented through the valve. continued because the original lubricant applied during manufacturing
will be washed away.
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VP500-TFS16EN-B

3 Installation - continued 3 Installation - continued 3 Installation - continued

Size Manufacturer Model Applicable cable

diameter
G 1/2 LAPP ST-PF1/2 6.0 to 12.0 mm
5380-1002
Ohm Denki OA-W1609 7.0 to 9.0 mm
OA-W1611 9.0 to 11.0 mm
Table 3 Recommended conduit connectors

Use LAPP connectors together with seal packing (JPK-16, GP-13.5,

GPM20, or GPM12), and tighten to the specified tightening torque.
Seal packing is sold separately.
• Do not push crimp terminals into gaps in the case interior. Doing so may
cause damage or deformation of the case.
LAPP is a German manufacturer.
• Use crimp terminals not more than 0.5 mm in thickness. Otherwise, they Ohm Denki is a Japanese manufacturer.
will interfere with other components inside the case. The crimp terminal
shown below is not more than 0.5 mm thick. 3.7.4 Limit Switch: Omron M12 connector type
Changing the entry direction Manufacture Type Wire size
After separating the terminal block and housing, the cord entry can be J.S.T. FV0.5-3.7 (F type) AWG20 (0.5 mm²)
changed by attaching the housing in the desired direction (4 directions at V0.5-3.7 (straight type)
90° intervals). J.S.T. is a Japanese manufacturer.
* When equipped with a light, be careful not to damage the light with the
cord’s lead wires.

Precautions
Plug in and pull out the connector vertically without tilting to one side.

Compatible cable
Cord O.D.: Ø3.5 to Ø7
(Reference) 0.5 mm², 2-core or 3-core, equivalent to JIS C 3306 • Orientation of the M12 connector is not guaranteed. Only a straight
connector should be used.

3.7.2 Omron Limit Switch 3.7.5 Rockwell Automation M12 connector type

3.7.5.1 Socket tightening (Connector type)

• Turn the socket connector screws by hand and tighten until no space
remains between the socket and the plug.
• Make sure that the socket connector is tightened securely. Otherwise,
the rated degree of protection may not be maintained and vibration may
3.7.3.3 Conduit Opening
loosen the socket connector.
• Connect a recommended connector to the opening of the conduit and • Orientation of the M12 connector is not guaranteed. Only a straight
tighten the connector to the specified torque. The case may be damaged connector should be used.
if an excessive tightening torque is applied.
• Use a cable with a suitable diameter for the connector.
3.7.3 Limit Switch: Omron conduit type
3.7.3.1 Screw tightening torque 3.7.3.4 Recommended Connectors
Screw position Tightening torque (N· m) Use connectors with screws not exceeding 9 mm, otherwise the screws will
Terminal screw 0.6 to 0.8 protrude into the case interior, interfering with other components in the
Cover clamping screw 0.5 to 0.7 case. The connectors listed in the following table have connectors with
Conduit mounting connection 1.8 to 2.2 thread sections not exceeding 9 mm. Use the recommended connectors to
ensure conformance to the stated IP level.
Table 2 Conduit terminals tightening torque
3.7.3.2 Wiring
• When connecting to the terminals via insulating tube and M3.5 crimp
terminals, arrange the crimp terminals as shown below so that they do
not rise up onto the case or the cover. Application lead wire size:
AWG20 to AWG18 (0.5 to 0.75 mm²)
Page 4 of 6
VP500-TFS16EN-B

4 How to Order 5 Outline Dimensions - continued 6 Maintenance - continued

4.1 Dump valve with integrated soft start up valve - How to order 5.1 Mounting
- X### Special specification • Mounting orientation: Unrestricted. Warning
25A- VP 5 44 -5 D Z1 - 03 - - X555 - ##
products** • The valve assembly can be mounted using two M6 bolts for VP700 and The specification of the valve requires the valve to be cycled (energised
Orifice
M5 bolts for VP500. and de-energised) at least once per week.
Variant NIL Variable • The sub plate is compatible with the AC series FRL unit by the use of
NIL Standard 10 Ø1 ‘Y#00-A’ spacers. 6.4 Silencers
25A- See note 15 Ø1.5
Series 20 Ø2 (Only VP700)
• Spacer Y300-A can be used with the VP500 sub plate, and the Y400-A Warning
5 VP500 with the VP700 sub plate.
7 VP700 External pilot check valve & tube size
Ensure that any silencers fitted to the valve remain clean and
Thread type uncontaminated in operation because blockage will affect the safety
Check valve Tube size
Rc G NPT function.
NIL * Without -
Examine any silencers at least once per month and more frequently if
A With Ø6 - -
B With Ø1/4" - - necessary due to the nature of the application environment.
Pilot Note: 25A- only A type
NIL Internal Switch connector 6.5 Troubleshooting guide
R External NIL Omron G 1/2" conduit ‘Y400-A’ spacer and “Y400T-A” spacer with bracket.
M Omron M12 4-way Symptom Possible fault Action
Electrical valve connector S1 Rockwell Automation M12 6-way
Contact SMC for details.
Check pilot solenoid
D DIN Thread Pilot valve is not energised
indicator (light)
Y DIN EN 175301-803 NIL Rc 6 Maintenance
Note: 25A- only D type F G
Valve does not open Supply pressure is too low Check supply pressure
Port size N NPT 6.1 General Maintenance
VP500 VP700
03 3/8" - Caution Pilot valve has failed Replace whole valve
04 1/2" -
• Not following proper maintenance procedures could cause the product to Pilot valve remains Check pilot solenoid
*If no external pilot check valve is selected, supply port thread and malfunction and lead to equipment damage. energised indicator (light)
external pilot port thread will be of the same type. • If handled improperly, compressed air can be dangerous. Maintenance Valve does not close Pilot valve is jammed Replace whole valve
External pilot port size: 1/8” of pneumatic systems should be performed only by qualified personnel. Main valve is jammed Replace whole valve
Note: The 25A- variants are compatible for use in the secondary battery
**Check individual drawings for ‘How to Order’ of special • Before performing maintenance, turn off the power supply and be sure to Supply pressure is to high Check supply pressure
manufacturing environment. These variants are copper and zinc free and specification products ‘-X###’ and ‘-##’ other than standard ‘-X555’. cut off the supply pressure. Confirm that the air is released to Switch contacts do not open Switch has failed Replace whole valve
suitable for use with low dew point air supplies (-70°C). Contact SMC for atmosphere.
Switch contacts do not close Switch has failed Replace whole valve
more information. • After installation and maintenance, apply operating pressure and power Valve operation is noisy or Increase supply pressure
to the equipment and perform appropriate functional and leakage tests to Supply flow is inadequate
erratic and/or flow
make sure the equipment is installed correctly.
Increase supply pressure
• If any electrical connections are disturbed during maintenance, ensure Valve is slow to pressurise
Supply flow is inadequate
and/or flow.
they are reconnected correctly and safety checks are carried out as protected system Once channel of valve is Check ‘Valve does not
required to ensure continued compliance with applicable national not functioning open’ symptoms above
regulations.

5 Outline dimensions (mm) Note: M4 limit switch retaining screws secured into position with adhesive. • Do not make any modification to the product. Inadequate flow are in Revise flow in protected
Do not remove. • Do not disassemble the product, unless required by installation or Valve is slow to vent protected system system
maintenance instructions. protected system One channel of valve is not Check ‘Valve does not
functioning close’ symptoms above
6.2 Maintainable parts
Warning 7 Limitations of Use
• Under no circumstances attempt to change the solenoid of the pilot valve 7.1 Limited warranty and Disclaimer/Compliance Requirements
as this is an integral part of the valve and doing so will negate any such • The product used is subject to the following “Limited warranty and
SMC warranty. Disclaimer” and “Compliance Requirements”. Read and accept
• There are no replaceable parts on these safety products. them before using the product.

6.3 Periodic testing • Limited warranty and Disclaimer

The product should be tested for proper operation of the safety function 1) The warranty period of the product is 1 year in service or 1.5 years
once per month or whenever considered necessary for the purposes of the after the product is delivered, whichever is first(1). Also, the product may
end user. The test should consist of operation of the safety system and have specified durability, running distance or replacement parts. Please
observation of the following: consult your nearest sales branch.
2) For any failure or damage reported within the warranty period which is
When the connected control system is energising the solenoids: clearly our responsibility, a replacement product or necessary parts will
• Check that the solenoid indicator lamps are illuminated. be provided.
• Check that the connected downstream system is properly pressurised. This limited warranty applies only to our product independently, and not
• Check that the switch contacts are open. to any other damage incurred due to the failure of the product.
• For VP#44 duplex valve assembly check that when only one channel of 3) Prior to using SMC products, please read and understand the
the system (one of the solenoids) is energised the protected system warranty terms and disclaimers noted in the specified catalogue for the
does not become pressurised. Check this for both channels. particular products.
When the connected control system is not energising the solenoids: (1)
Vacuum pads are excluded from this 1 year warranty.
• Check that the solenoid indicator lamps are not illuminated. A vacuum pad is a consumable part, so it is warranted for a year after it
• Check that the connected downstream system is properly vented to is delivered. Also, even within the warranty period, the wear of a product
atmosphere and ensure that the condition of the silencers is not causing due to the use of the vacuum pad or failure due to the deterioration of
an extension of the vent time. rubber material are not covered by the limited warranty.
• Check that the switch contacts are closed.
• For the VP#44 duplex valve assembly check that when only one channel
of the system (one of the solenoids) is de-energised the protected
system is vented to atmosphere. Check this for both channels.

Page 5 of 6
VP500-TFS16EN-B

7 Limitations of Use - continued

• Compliance Requirements
1) The use of SMC products with production equipment for the
manufacture of weapons of mass destruction (WMD) or any other
weapon is strictly prohibited.
2) The exports of SMC products or technology from one country to
another are governed by the relevant security laws and regulations of
the countries involved in the transaction. Prior to the shipment of a SMC
product to another country, assure that all local rules governing that
export are known and followed.

Caution
• SMC products are not intended for use as instruments for legal
metrology.
Measurement instruments that SMC manufactures or sells have not
been qualified by type approval tests relevant to the metrology
(measurement) laws of each country.
Therefore, SMC products cannot be used for business or certification
ordained by the metrology (measurement) laws of each country. 8 Contacts
AUSTRIA SMC Pneumatik GmbH,Girakstrasse 8, AT-2100 Korneuburg
7.2 Safety relays BELGIUM SMC Belgium N.V. ⁄ S.A. Nijverheidsstraat 20, B-2160
Warning Wommelgem
BULGARIA SMC Industrial Automation Bulgaria EOOD, Business Park Sofia,
If a safe output from a safety relay or PLC is used to operate this valve, Building 8-6th floor, BG-1715 Sofia
ensure that any output test pulse duration is shorter than 1 ms to avoid the CROATIA SMC IndustrijskaAutomatikad.o.o. ZagrebačkaAvenija 104,10
000 Zagreb
valve solenoid responding.
CZECH REP. SMC Industrial Automation CZ s.r.o. Hudcova 78a, CZ-61200
Brno
DENMARK SMC Pneumatik A ⁄ S,Egeskovvej 1, DK-8700 Horsens
Output signal ESTONIA SMC Pneumatics Estonia Oü,Laki 12, EE-10621 Tallinn
FINLAND SMC Automation Oy, PL72, Tiistinniityntie 4, SF-02031 Espoo
FRANCE SMC France, 1, Boulevard de Strasbourg, Parc Gustave Eiffel,
Bussy Saint Georges, F-77607 Marne La ValleeCedex 3
GERMANY SMC Deutschland GmbH, Boschring 13-15, 63329 Egelsbach
GREECE SMC Italia Hellas Branch, Anagenniseos 7-9-P.C. 14342
Test pulse < 1 ms N.Philadelphia, Athens
HUNGARY SMC Hungary IpariAutomatizálásiKft.Torbágy u. 19, HU-2045
Törökbálint

IRELAND SMC Pneumatics (Ireland) Ltd.2002 Citywest Business Campus,

7.3 Limitations Naas Road, Saggart, Co. Dublin
ITALY SMC Italia S.p.A.Via Garibaldi 62, I-20061Carugate, (Milano)
Caution LATVIA SMC Pneumatics Latvia SIA, Dzelzavas str. 120g, Riga, LV-
This product is CE marked as a safety component as defined under the 1021,
LITHUANIA UAB “SMC Pneumatics”, Oslo g. 1, LT-04123 Vilnius
Machinery Directive 2006/42/EC. For details please refer to the Declaration
NETHERLANDS SMC Nederland B.V.De Ruyterkade 120, NL-1011 AB
of Conformity supplied with the product.
Amsterdam
The valve may only be used to provide the stated safety function for the NORWAY SMC Pneumatics Norway AS, Vollsveien 13 C,
supply and removal of pressure from all or part of a pneumatic system, GranfosNæringspark, N-1366 Lysaker
under the total control of a supervisory device. The valve can only perform POLAND SMC Industrial Automation, Polska Sp z o.o.
as a safety component when properly installed in a system conforming to 02-826 Warszawa, ul. Poloneza 89
PORTUGAL SMC Sucursal Portugal, S.A.Rua De Eng Ferrerira Dias 452
the appropriate safety standards.
4100-246, Porto
Any such use must be within the specified limits and application conditions ROMANIA SMC Romania S.r.l. StrFrunzei 29, Sector 2, Bucharest
for the product. RUSSIA SMC Pneumatik LLC. Business centre, building 3, 15
In order to meet a required performance level as defined by the appropriate Kondratjevskij prospect, St.Petersburg, 195197
safety standard, the user must provide all the other necessary components SLOVAKIA SMC PriemyselnáAutomatizáciaSpols.r.o. Fantranská 1223,
to complete function of the safety system. Teplickanadvahom, 01301
SLOVENIA SMC IndustrijskaAvtomatikad.o.o. Mirnskacesta 7, SLO-8210
The user is responsible for the specification, design, implementation,
Trebnje
validation and maintenance of the safety system. SPAIN SMC España S.A. Zuazobidea 14, 01015 Vitoria
SWEDEN SMC Pneumatics Sweden AB,Ekhagsvägen 29-31, SE-141 71
Danger Segeltorp
SWITZERLAND SMC Schweiz AG,Dorfstrasse 7, Postfach, 8484 Weisslingen,
• The machine designer is responsible for ensuring that the operation
TURKEY SMC PnömatikSanayiTicaretveServis A.Ş. GülbaharCaddesi,
of this device is compatible with relevant safety regulations. Aydın Plaza, No: 9 ⁄ 4 Güneşli – 34212 , Istanbul
• Fitting a soft start device does not contribute directly to human risk UK SMC Pneumatics (U.K.) Ltd., Vincent Avenue, Crownhill, Milton
reduction. Keynes, Buckinghamshire MK8 0AN
• The limited flow phase and the transition to full flow might cause
unpredictable machine movements.

URL : http// www.smcworld.com (Global) http// www.smceu.com (Europe)

'SMC Corporation, Akihabara UDX15F, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo
101 0021
Specifications are subject to change without prior notice from the manufacturer.
© 2019 SMC Corporation All Rights Reserved.
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