2 × 660 MW CHHABRA SUPERCRITICAL TPS

STAGE –II, UNIT 5 & 6

Owner:

RAJASTHAN RAJYA VIDYUT UTPADAN NIGAM LTD.

Owner’s Consultant:

TATA CONSULTING ENGINEERS LIMITED

EPC Contractor:

LARSEN & TOUBRO LIMITED

EPC Contractor’s Consultant:

L&T – SARGENT & LUNDY LIMITED

L&T – S&L Job No.: L764000 Project No.: RRVUNL

AHP Contractor:

THE INDURE PRIVATE LIMITED JOB NO: I-5033

WELDING PROCEDURE SPECIFICATION

Doc/Drg No.: I-5033-MSC-02 Rev No.: 00 Total No. of Pages : 12

REVISION STATUS:
Prepared Reviewed Approved
Rev
Name
No. Name Date Date Name Date
Mech Elec Civil C&I SES
0 MG 05-06-2015 T.V.M 05-06-2015 AG 05-06-2015
 Revision Summary Sheet

Rev
Details / Description Date
No.
0 PRELIMINARY 05-06-2015
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02A
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 1 OF 3

Project : 2X660MW CHHABRA SUPERCRITICAL TPS STAGE-II, UNIT #5 & 6

Contractor : The Indure Private Limited
Item : PIPES AS PER IS: 1239 & IS: 3589
Supporting PQR No. ________________________ Date: _____________________________
Welding Process(es): SMAW TYPE (S) (Automatic, Manual, Machine or Semi Auto) : Manual Metal Arc (SMAW)
JOINTS (QW-402)
Joint Design: Single 'V' as per enclosed SK No. I-5033-MSC-02A, SH. 03 OF 03
Backing (Yes / No) : No
Backing Material (Type) : Not Applicable.
(Refer to both backing and retainers)
_________________ Metal _________________ Not Fusing Metal
_________________ Nonmetallic _________________ Other

Sketches, Production drawings, welding symbols or written description should show the
general arrangement of the parts to be welded. Where applicable, the root spacing and the
details of welding grove may be specified.
(At the option of the Mfgr. sketches may be attached to illustrate joint design, weld layers and
bead sequence, e.g. for notch toughness procedures, for multiple process procedure etc.,)
* Base Metals (QW-403)
P.No ________1_______ Group No. _______1______ to P. No. ________1_____ Group No. ____1________
OR

Specification type & grade : IS: 1239 / IS: 3589 / IS: 2062 Gr. A/B to specification type &grade: IS: 1239/ IS: 3589 / IS: 2062 Gr. A/B
OR
Chemical Analysis and Mech. Prop : IS: 1239 / IS: 3589 / IS: 2062 Gr. A/B to Chemical Analysis and Mech. Prop: IS: 1239/ IS: 3589 / IS:
2062 Gr. A/B
Thickness Range: Base Metal - Groove : - . Fillet upto 10mm, pipe dia. Range 15NB to 400NB: Groove: upto 10mm, Fillet: upto
10mm, Other: -
* Filler Metals (QW-404)
Spec No. (SFA) : 5.1
AWS No. (Class) : E 6013 of Approved Make.
F. No. : 2
A. No. : 1
Size of fller Metals: 3.15 mm & 4mm dia.
Weld Metal: Thickness Range: Groove: upto 10mm.
Fillet : upto 10mm.
Electrode - Flux (Class) : As per manufacturer's standard / Rutile
Flux Trade Name : ---
Consumable Insert: Not applicable.
Other: -
* Each base metal-filler metal combinaton should be recorded individually.

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02A
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02A
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 2 OF 3
POSTWELD HEAT TREATMENT (QW-407) Not applicable:
Position (QW-405) Temperature Range :
Position (s) Groove 5g Time Range :
Welding Progression: Up ______ Down______
Position(s) of Fillet 3F
GAS (QW-408) Not applicable:
PREHEAT (QW-406) Not applicable:
Preheat Temp. Min. : Percent Composition
Inter - Pass Temp. Max. : Gases Mixture Flow rate
Preheat Maintenance: Shielding
(Continuous or Special heating where applicable Trailing _______ _______ _______
should be recorded) Backing _______ _______ _______

Electrical Characteristics (QW-409)

Current AC or DC : AC / DC Polarity : +ve
Amps (range) : 80 - 180 Amps Volts (Range) : 25-32 Volts
(Amp and volts range should be recorded for each electrode size, position and thickness etc. This information may be listed in a tabular form
similar to that shown below.)
Tungsten Electrode Size and Type: Not applicable (Pure Tungsten, 2% Thoriated etc.)
Mode of Metal Transfer for GMAW : Not applicable
Electrodes Wire feed speed range: Not applicable (Spray arc, short circuiting arc, etc.)

Technique (QW-410)
String or Weave Bead: Weave Bead
Orifice or Gas Cup Size: Not applicable
Intial and Interpass cleaning (Brushing, Grinding etc.) : Chipping, Brushing & Grinding etc.
Method of Back Grouging: Nil.
Oscillation: Not applicable.
Contact Tube to Work Distance: Not applicable.
Multiple or Singlepass (per side): Multiple.
Multiple or Single Electrodes: Multiple.
Travel Speed (Range): 100 mm/minutes (Approx.)
Peening : -
Other : -

Filler Metal Current

Travel Speed Other (eg. Remarks

Weld Layer Diameter in Amp. Range Volt Range
Process Class Type Polar Range Comments. Hot Wire Addition
(s) mm. (Amps) (Volts)
(mm/min) Technique, Torch Angle, etc.

Root run SMAW E6013 3.15 +ve 80-140 25-32 100 (Approx.)
1st run SMAW E6013 3.15 +ve 80-140 25-32 100 (Approx.)
2nd run SMAW E6013 4.00 +ve 140-180 25-32 100 (Approx.)
3rd run SMAW E6013 4.00 +ve 140-180 25-32 100 (Approx.)

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02A
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. :I-5033-MSC-02B
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 1 OF 3

Project : 2X660MW CHHABRA SUPERCRITICAL TPS STAGE-II, UNIT #5 & 6

Contractor : The Indure Private Limited
Item : IS: 2062 Gr. A/B to ASTM A 240-90 (Type 304, 316)
Supporting PQR No. ________________________ Date: _____________________________
Welding Process(es): SMAW TYPE (S) (Automatic, Manual, Machine or Semi Auto) : Manual Metal Arc (SMAW)
JOINTS (QW-402)
Joint Design: Single 'V' as per enclosed SK No. I-5033-MSC-02B, SH. 03 OF 03
Backing (Yes / No) : No
Backing Material (Type) : Not Applicable.
(Refer to both backing and retainers)
_________________ Metal _________________ Not Fusing Metal
_________________ Nonmetallic _________________ Other

Sketches, Production drawings, welding symbols or written description should show the general
arrangement of the parts to be welded. Where applicable, the root spacing and the details of
welding grove may be specified.
(At the option of the Mfgr. sketches may be attached to illustrate joint design, weld layers and
bead sequence, e.g. for notch toughness procedures, for multiple process procedure etc.,)
* Base Metals (QW-403)
P.No _______1________ Group No. ______1_______ to P. No. ______8_______ Group No. ______1______
OR

Specification type & grade : IS: 2062 Gr. A/B to specification type & grade: ASTM A240-90 (TYPE 304, 316)

OR

Chemical Analysis and Mech. Prop : IS: 2062 Gr. A/B to Chemical Analysis and Mech. Prop: ASTM A240-90 (TYPE 304, 316)

Thickness Range: Base Metal - Groove : - . Fillet upto 10mm, pipe dia. Range : Groove: , Fillet: , Other: -

* Filler Metals (QW-404)

Spec No. (SFA) : SFA-5.4 (Austentic)
AWS No. (Class) : E 309-16 of Approved Make.
F. No. : 5
A. No. : 8
Size of fller Metals: 2.5 mm dia
Weld Metal: Thickness Range: Groove:
Fillet : upto 10mm.
Electrode - Flux (Class) : As per manufacturer's standard
Flux Trade Name : Not applicable.
Consumable Insert: Not applicable.
Other: - Nil
* Each base metal-filler metal combinaton should be recorded individually.

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: -I-5033-MSC-02B
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. :I-5033-MSC-02B
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 2 OF 3
POSTWELD HEAT TREATMENT (QW-407): Not applicable
Position (QW-405) Temperature Range :
Position (s) Groove: Not applicable Time Range :
Welding Progression: Up ______ Down______
Position(s) of Fillet 3F
GAS (QW-408): Not applicable
PREHEAT (QW-406): Not applicable
Preheat Temp. Min. : Percent Composition
Inter - Pass Temp. Max. : Gases Mixture Flow rate
Preheat Maintenance: Shielding
(Continuous or Special heating where applicable Trailing _______ _______ _______
should be recorded) Backing _______ _______ _______

Electrical Characteristics (QW-409)

Current AC or DC : AC / DC Polarity : +ve
Amps (range) : 50-75 Amps Volts (Range) : 25-32 Volts
(Amp and volts range should be recorded for each electrode size, position and thickness etc. This information may be listed in a tabular form
similar to that shown below.)
Tungsten Electrode Size and Type: Not applicable (Pure Tungsten, 2% Thoriated etc.)
Mode of Metal Transfer for GMAW : Not applicable
Electrodes Wire feed speed range: Not applicable (Spray arc, short circuiting arc, etc.)

Technique (QW-410)
String or Weave Bead: Weave Bead
Orifice or Gas Cup Size: Not applicable
Intial and Interpass cleaning (Brushing, Grinding etc.) : Chipping, Brushing & Grinding etc.
Method of Back Grouging: Not applicable.
Oscillation: Not applicable.
Contact Tube to Work Distance: Not applicable.
Multiple or Singlepass (per side): Multiple.
Multiple or Single Electrodes: Single.
Travel Speed (Range): 100 mm/minutes (Approx.)
Peening : - Applicable.
Other : - Applicable.

Filler Metal Current

Travel Speed Other (eg. Remarks

Weld Layer Diameter in Amp. Range Volt Range
Process Class Type Polar Range Comments. Hot Wire Addition
(s) mm. (Amps) (Volts)
(mm/min) Technique, Torch Angle, etc.

Root run - - - - - - -
1st run SMAW E309-16 2.50 +ve 50-75 25-32 100 (Approx.)
2nd run SMAW E309-16 2.50 +ve 50-75 25-32 100 (Approx.)
3rd run SMAW E309-16 2.50 +ve 50-75 25-32 100 (Approx.)

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: -I-5033-MSC-02B
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02C
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 1 OF 3

Project : 2X660MW CHHABRA SUPERCRITICAL TPS STAGE-II, UNIT #5 & 6

Contractor : The Indure Private Limited
Item : Plates and Structural Steel as per IS: 2062
Supporting PQR No. ________________________ Date: _____________________________

Welding Process(es): SMAW TYPE (S) (Automatic, Manual, Machine or Semi Auto) : Manual Metal Arc Welding (SMAW)

JOINTS (QW-402)
Joint Design: Single 'V' as per enclosed SK No. I-5033-MSC-02C, SH. 03 OF 03
Backing (Yes / No) : No
Backing Material (Type) : Not Applicable.
(Refer to both backing and retainers)
_________________ Metal _________________ Not Fusing Metal
_________________ Nonmetallic _________________ Other

Sketches, Production drawings, welding symbols or written description should show the general
arrangement of the parts to be welded. Where applicable, the root spacing and the details of
welding grove may be specified.
(At the option of the Mfgr. sketches may be attached to illustrate joint design, weld layers and
bead sequence, e.g. for notch toughness procedures, for multiple process procedure etc.,)
* Base Metals (QW-403)
P.No _______1________ Group No. ______1_______ to P. No. ______1_______ Group No. ______1______
OR

Specification type & grade : IS: 2062 Gr. A/B to specification type & grade: IS: 2062 Gr. A/B

OR

Chemical Analysis and Mech. Prop : IS: 2062 Gr. A/B to Chemical Analysis and Mech. Prop: IS: 2062 Gr. A/B

Thickness Range: Base Metal - Groove : 3.15mm to 20mm, Fillet upto 10mm, pipe dia. Range -: Groove: -, Fillet: -, Other: -

* Filler Metals (QW-404)

Spec No. (SFA) : SFA-5.1
AWS No. (Class) : E 6013 of Approved Make.
F. No. : 2
A. No. : 1
Size of filler Metals: 3.15mm dia & 4.00 mm dia.
Weld Metal: Thickness Range: Groove: 3.15mm to 20mm.
Fillet : upto 10mm.
Electrode - Flux (Class) : As per manufacturer's standard
Flux Trade Name : Not applicable.
Consumable Insert: Not applicable.
Other: - Nil
* Each base metal-filler metal combinaton should be recorded individually.

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02C

WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02C

NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-June-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 2 OF 3
 POSTWELD HEAT TREATMENT (QW-407): Not applicable
Position (QW-405) Temperature Range :
Position (s) Groove: 3G Time Range :
Welding Progression: Up ______ Down______
Position(s) of Fillet 3F
GAS (QW-408): Not applicable
PREHEAT (QW-406): Not applicable
Preheat Temp. Min. : Percent Composition
Inter - Pass Temp. Max. : Gases Mixture Flow rate
Preheat Maintenance: Shielding
(Continuous or Special heating where applicable Trailing _______ _______ _______
should be recorded) Backing _______ _______ _______

Electrical Characteristics (QW-409)

Current AC or DC : AC / DC Polarity : +ve
Amps (range) : 80-180 Amps Volts (Range) : 25-32 Volts
(Amp and volts range should be recorded for each electrode size, position and thickness etc. This information may be listed in a tabular form
similar to that shown below.)
Tungsten Electrode Size and Type: Not applicable (Pure Tungsten, 2% Thoriated etc.)
Mode of Metal Transfer for GMAW : Not applicable
Electrodes Wire feed speed range: Not applicable (Spray arc, short circuiting arc, etc.)

Technique (QW-410)
String or Weave Bead: Weave Bead
Orifice or Gas Cup Size: Not applicable
Intial and Interpass cleaning (Brushing, Grinding etc.) : Chipping, Brushing & Grinding etc.
Method of Back Grouging: By Grinding.
Oscillation: Not applicable.
Contact Tube to Work Distance: Not applicable.
Multiple or Singlepass (per side): Multiple.
Multiple or Single Electrodes: Multiple.
Travel Speed (Range): 240-350mm/minutes (Approx.)
Peening : -
Other : -

Filler Metal Current

Travel Speed Other (eg. Remarks

Weld Layer Diameter in Amp. Range Volt Range
Process Class Type Polar Range Comments. Hot Wire Addition
(s) mm. (Amps) (Volts)
(mm/min) Technique, Torch Angle, etc.

Root run SMAW E-6013 3.15 +ve 80-120 25-32 240-275

1st run SMAW E-6013 3.15 +ve 110-160 25-32 315-375
2nd run SMAW E-6013 4.00 +ve 110-160 25-32 315-375
3rd run SMAW E-6013 4.00 +ve 110-160 25-32 315-375
Seal run SMAW E-6013 3.15 +ve 80-120 25-32 240-275

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02C
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02D
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 1 OF 3

Project : 2X660MW CHHABRA SUPERCRITICAL TPS STAGE-II, UNIT #5 & 6

Contractor : The Indure Private Limited
Item : Plates and Structural Steel as per IS: 2062
Supporting PQR No. ________________________ Date: _____________________________

Welding Process(es): SMAW TYPE (S) (Automatic, Manual, Machine or Semi Auto) : Manual Metal Arc (SMAW)

JOINTS (QW-402)
Joint Design: Single 'V' as per enclosed SK No. I-5033-MSC-02D, SH. 03 OF 03
Backing (Yes / No) : No
Backing Material (Type) : Not Applicable.
(Refer to both backing and retainers)
_________________ Metal _________________ Not Fusing Metal
_________________ Nonmetallic _________________ Other

Sketches, Production drawings, welding symbols or written description should show the general
arrangement of the parts to be welded. Where applicable, the root spacing and the details of
welding grove may be specified.
(At the option of the Mfgr. sketches may be attached to illustrate joint design, weld layers and
bead sequence, e.g. for notch toughness procedures, for multiple process procedure etc.,)
* Base Metals (QW-403)
P.No _______1________ Group No. ______1_______ to P. No. ______1_______ Group No. ______1______
OR

Specification type & grade : IS: 2062 Gr. A/B to specification type & grade: IS: 2062 Gr. A/B

OR

Chemical Analysis and Mech. Prop : IS: 2062 Gr. A/B to Chemical Analysis and Mech. Prop: IS: 2062 Gr. A/B

Thickness Range: Base Metal - Groove : 3.15mm to 40mm, Fillet upto 10mm, pipe dia. Range -: Groove: -, Fillet: -, Other: -

* Filler Metals (QW-404)

Spec No. (SFA) : SFA-5.1
AWS No. (Class) : AWS-E 7018 of Approved Make.
F. No. : 4
A. No. : 1
Size of filler Metals: 2mm dia; 3.15mm dia & 4.00 mm dia.
Weld Metal: Thickness Range: Groove: 3.15mm to 40mm.
Fillet : upto 10mm.
Electrode - Flux (Class) : As per manufacturer's standard / Rutile
Flux Trade Name : Not applicable.
Consumable Insert: Not applicable.
Other: -
* Each base metal-filler metal combinaton should be recorded individually.

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02D
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02D
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 2 OF 3
POSTWELD HEAT TREATMENT (QW-407): Not applicable
Position (QW-405) Temperature Range :
Position (s) Groove: 3G Time Range :
Welding Progression: Up ______ Down______
Position(s) of Fillet 3F

PREHEAT (QW-406): GAS (QW-408): Not applicable

Preheat Temp. Min. : 50-120 Deg. C for above
20mm thk. Percent Composition
Inter - Pass Temp. Max. : Not applicable. Gases Mixture Flow rate
Preheat Maintenance: Not required. Shielding
(Continuous or Special heating where applicable Trailing _______ _______ _______
should be recorded) Backing _______ _______ _______

Electrical Characteristics (QW-409)

Current AC or DC : AC / DC Polarity : +ve
Amps (range) : 70-190 Amps Volts (Range) : 25-32 Volts
(Amp and volts range should be recorded for each electrode size, position and thickness etc. This information may be listed in a tabular form
similar to that shown below.)
Tungsten Electrode Size and Type: Not applicable (Pure Tungsten, 2% Thoriated etc.)
Mode of Metal Transfer for GMAW : Not applicable
Electrodes Wire feed speed range: Not applicable (Spray arc, short circuiting arc, etc.)

Technique (QW-410)
String or Weave Bead: Weave Bead
Orifice or Gas Cup Size: Not applicable
Intial and Interpass cleaning (Brushing, Grinding etc.) : Chipping, Brushing & Grinding etc.
Method of Back Grouging: By Grinding.
Oscillation: Not applicable.
Contact Tube to Work Distance: Not applicable.
Multiple or Singlepass (per side): Multiple.
Multiple or Single Electrodes: Multiple.
Travel Speed (Range): 225-350mm/minutes (Approx.)
Peening : -
Other : -

Filler Metal Current

Travel Speed Other (eg. Remarks

Weld Layer Diameter in Amp. Range Volt Range
Process Class Type Polar Range Comments. Hot Wire Addition
(s) mm. (Amps) (Volts)
(mm/min) Technique, Torch Angle, etc.

Root run SMAW E-7018 2.5 +ve 70-100 25-32 225-250

1st run SMAW E-7018 3.15 +ve 100-140 25-32 240-275
2nd run SMAW E-7018 4.00 +ve 150-190 25-32 315-350
3rd run SMAW E-7018 4.00 +ve 150-190 25-32 315-350

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02D
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02E
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE : 05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 1 OF 3

Project : 2X660MW CHHABRA SUPERCRITICAL TPS STAGE-II, UNIT #5 & 6

Contractor : The Indure Private Limited
Item : Plates and Structural Steel as per IS: 2062
Supporting PQR No. ________________________ Date: _____________________________

Welding Process(es): SMAW TYPE (S) (Automatic, Manual, Machine or Semi Auto) : Gas Metal Arc Welding (GMAW)

JOINTS (QW-402)
Joint Design: Single 'V' as per enclosed SK No. I-5033-MSC-02E, SH. 03 OF 03
Backing (Yes / No) : No
Backing Material (Type) : Not Applicable.
(Refer to both backing and retainers)
_________________ Metal _________________ Not Fusing Metal
_________________ Nonmetallic _________________ Other

Sketches, Production drawings, welding symbols or written description should show the general
arrangement of the parts to be welded. Where applicable, the root spacing and the details of
welding grove may be specified.
(At the option of the Mfgr. sketches may be attached to illustrate joint design, weld layers and
bead sequence, e.g. for notch toughness procedures, for multiple process procedure etc.,)
* Base Metals (QW-403)
P.No _______1________ Group No. ______1_______ to P. No. ______1_______ Group No. ______1______
OR

Specification type & grade : IS: 2062 Gr. A/B to specification type & grade: IS: 2062 Gr. A/B

OR

Chemical Analysis and Mech. Prop : IS: 2062 Gr. A/B to Chemical Analysis and Mech. Prop: IS: 2062 Gr. A/B

Thickness Range: Base Metal - Groove : 3.15mm to 20mm, Fillet upto 10mm, pipe dia. Range -: Groove: -, Fillet: -, Other: -

* Filler Metals (QW-404)

Spec No. (SFA) : SFA-5.18
AWS No. (Class) : ER70S-6 of Approved Make.
F. No. : 6
A. No. : 1
Size of filler Metals: 1.2mm dia.
Weld Metal: Thickness Range: Groove: 3.15mm to 20mm.
Fillet : upto 10mm.
Electrode - Flux (Class) : Not applicable.
Flux Trade Name : Not applicable.
Consumable Insert: Not applicable.
Other: -
* Each base metal-filler metal combinaton should be recorded individually.

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02E
 WELDING PROCEDURE SPECIFICATION (WPS) WPS. No. : I-5033-MSC-02E
NAME & ADDRESS OF MANUFACTURER: REV. NO. : 00
INDURE REV. DATE :05-JUNE-2015
THE INDURE PRIVATE LIMITED
NEW DELHI. PAGE : 2 OF 3
POSTWELD HEAT TREATMENT (QW-407): Not applicable
Position (QW-405) Temperature Range :
Position (s) Groove: 3G Time Range :
Welding Progression: Up ______ Down______
Position(s) of Fillet 3F
GAS (QW-408):
PREHEAT (QW-406): Not applicable.
Percent Composition
Preheat Temp. Min. :
Gases Mixture Flow rate
Inter - Pass Temp. Max. : Not applicable.
Preheat Maintenance: Not required. CO2
Shielding - 17-19 lpm.
(Continuous or Special heating where applicable (95% min.)
should be recorded) Trailing _______ _______ _______
Backing _______ _______ _______

Electrical Characteristics (QW-409)

Current AC or DC : DC Polarity : +ve
Amps (range) : 180-240 Amps Volts (Range) : 25-32 Volts
(Amp and volts range should be recorded for each electrode size, position and thickness etc. This information may be listed in a tabular form
similar to that shown below.)
Tungsten Electrode Size and Type: Not applicable (Pure Tungsten, 2% Thoriated etc.)
Mode of Metal Transfer for GMAW : Not applicable
Electrodes Wire feed speed range: Not applicable (Spray arc, short circuiting arc, etc.)

Technique (QW-410)
String or Weave Bead: Weave Bead
Orifice or Gas Cup Size: 4mm
Intial and Interpass cleaning (Brushing, Grinding etc.) : Chipping, Brushing & Grinding etc.
Method of Back Grouging: By Grinding.
Oscillation: Not applicable.
Contact Tube to Work Distance: Not applicable.
Multiple or Singlepass (per side): Multiple.
Multiple or Single Electrodes: Single.
Travel Speed (Range): 240-275 mm/minutes (Approx.)
Peening : - Peening.
Other : -

Filler Metal Current

Travel Speed Other (eg. Remarks

Weld Layer Diameter in Amp. Range Volt Range
Process Class Type Polar Range Comments. Hot Wire Addition
(s) mm. (Amps) (Volts)
(mm/min) Technique, Torch Angle, etc.

Root run GMAW ER70S-6 1.2 +ve 180-240 25-32 240-275

1st run GMAW ER70S-6 1.2 +ve 180-240 25-32 240-275
2nd run GMAW ER70S-6 1.2 +ve 180-240 25-32 240-275
3rd run GMAW ER70S-6 1.2 +ve 180-240 25-32 240-275
Seal run GMAW ER70S-6 1.2 +ve 180-240 25-32 240-275

Note: - QW-482 suggested format for welding procedure specification (WPS) as per 2004 ASME Section - IX (Boiler and Pressure Vessel Code)

Approved subject to satisfactory PQR

MANUFACTURER'S SIGN, DATE AND STAMP

APPROVAL SIGN. DATE AND STAMP
PREPARED BY / REVIEWED BY Doc No: - I-5033-MSC-02E