QAP For Ducting V1 R0
QAP For Ducting V1 R0
QAP For Ducting V1 R0
5 MW WTE PLANT
ITEM QAP NO BOILER/QAP/007 PACKAGE BOILER PACKAGE
BOILER - DUCTING Rev 0
CUSTOMER M/s DUNDIGAL WASTE TO ENERGY PVT LTD
SUB - SYSTEM Date 03.06.2021
GREENESOL POWER SYSTEMS PVT. LTD.
FABRICATION OF FLUE GAS
M/s AVANT-GARDE SYSTEMS AND CONTROLS (P)
& AIR DUCTING & DUCT Page 1 of 1 CONSUTANT
LIMITED.
SUPPORT
INSPECTED BY
TYPE OF QUANTUM OF REFERENCE ACCEPTANCE FORMAT OF
SL.NO. OPERATION CHARACTERISTICS REMARKS
CHECK CHECK DOCUMENT NORMS RECORD M G C
1 2 3 4 5 6 7 8
1 RAW MATERIAL
Chemical,
Plates & rolled T.C Verification, Mechanical, Drawings & TC/Lab
1.1 100% Drawings & Spec P R R
sections Dimension Visual and Spec Report IS 2062 shall be used for Ducting.
Dimension
1.2 Plates Above 20 mm Thick UT 100% ASTM A 435 ASTM A 435 UT Report P R R
2 IN PROCESS
Witness/Verif
Welding WPS, PQR, Range of Qualifications WPS, PQR,
2.1 ication 100% ASME sec. IX ASME sec. IX P R R
WPQR and essential variables WPQR SYSTEMS AND CONTROLS (P) LTD
Document
Visual and Drawings &
2.2 Bought Out items Size, Workmanship Random Drawings & Spec IR P R R
Dimension Spec
3 FABRICATION 2020285 E-mail 04.06.2021 04.06.2021
Visual,
3.1 Marking, Cutting Visual and Measurement Dimension 100% Drawings Drawings IR P R R
and Profile
Visual,
Alignment
Visual, Alignment and
3.2 Fit up and Random Drawings Drawings IR P R RW G. Bhuvanesh 05.05.2021
Measurement
Measuremen
t
Visual, Identification Visual &
3.3 Welding Random Drawings Drawings IR P R RW
Mark/DPT 10% DPT
4 FINAL INSPECTION
Final Inspection for Visual and
4.1 Dimensions before Visual and Measurement Measuremen Random Drawings Drawings IR P W W
painting t
Visual &
Surface preparation, Drawing Drawing/PO/Contr
4.2 Visual & measurement measuremen Random IR P R RW
Painting & Stenciling /PO/Contract act
t
Complete
Despatch
Final inspection Review of all previous test Drawing, PO & Insp.Verification
4.3 Verification Random Clearance P R RW
Release for Despatch reports QP of all reports as
Report
per QP
LEGEND
M - MANUFACTURER
G - GREENESOL POWER SYSTEMS P - PERFORM
C - CUSTOMER / CONSULTANT R - REVIEW IR - INSPECTION REPORT Note: Ducting plates shall be dispatched in
WPS - WELDING PROCEDURE SPECIFICATION RW- RANDOM WITNESS RT - RADIOGRAPHIC TEST knocked down condition. Assembly, welding,
PQR - PROCEDURE QUALIFICATION RECORD H - HOLD PT - DIE PENETRANT TEST Smoke test & Kerosene test shall be carried out
T.C - TEST CERTIFICATE W - WITNESS UT - ULTRASONIC TEST at site, which shall be covered in FQAP.
M - MANUFACTURER