Saep-1143 RT
Saep-1143 RT
Saep-1143 RT
1 Scope
1.2 This Engineering Procedure applies to Saudi Aramco NDT personnel and to
contract personnel seconded to Saudi Aramco on an In-Kingdom Inspection
Contract conducting radiographic examination on behalf of Saudi Aramco.
1.3 This Engineering Procedure shall apply to NDT activities for Saudi Aramco to
the extent specified in Contract Documents or purchase orders.
1.4 This Engineering Procedure does not apply to radiography performed by out-of-
kingdom vendors.
2.1 Any conflicts between this procedure and other Saudi Aramco Engineering
Standards (SAES's), Materials System Specifications (SAMSS's), Standard
Drawings (SASD's), or industry standards, codes, and forms shall be resolved in
writing by the Company or Buyer Representative through the Manager,
Inspection Department of Saudi Aramco, Dhahran.
2.2 Direct all requests to deviate from this procedure in writing to the Company or
Buyer Representative, who shall follow internal company procedure SAEP-302
and forward such requests to the Manager, Saudi Aramco Inspection
Department.
3 Applicable Documents
Unless otherwise noted, the referenced codes and standards listed below shall be the
latest edition.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
The listed international standards are essential documents and relevant to the
contents of this SAEP. They are also used as a reference to the acceptance
criteria as per Section 12 of this procedure.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
4.1 The materials and/or equipment used during radiographic examination shall
comply with SAEP-1141 and GI-0150.003.
4.3 All personnel performing radiography for Saudi Aramco or on Saudi Aramco
property or concessionaire areas shall have passed the Radiation Safety examination
administered by the Saudi Aramco Environment Protection Department (EPD) and
be in possession of a current Saudi Aramco Radiation Protection Permit (RPP)
issued by the EPD prior to commencement of radiography.
4.4 Saudi Aramco personnel who possess valid Radiation Protection Officer (RPO)
and current RT Level 3 certificates are exempted from obtaining RPP.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
5 General Requirements
5.2 All industrial radiography shall be performed in accordance with this procedure.
Where radiographic techniques not covered by this procedure are developed, the
technique shall be submitted to a Saudi Aramco Inspection Department for
approval prior to implementation. The technique shall be approved by RT Level
III and assigned Company RPO.
5.4.1 The weld ripples or weld surface irregularities on both the inside
(where accessible) and outside may be removed by any suitable process
to such a degree that any such irregularities appearing on the resulting
radiographic image do not mask nor are confused with the image of any
discontinuity.
5.4.2 Welds shall be visually examined and found acceptable prior to release
for radiography.
5.4.3 If the weld is ground flush, markers, such as arrows or V's, pointing
toward the centerline of the weld shall be placed on both sides of the
weld approximately 6 mm (.25 inch) away from the toe of the weld.
At least two sets of arrows or V's shall appear on each film; one set near
each end of the interpreted area of the film.
A lead letter “B” with minimum dimensions of 13 mm (0.5 inch) in height and
1.5 mm (0.0625 inch) in thickness shall be attached to the back of each film holder
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
5.6 When the time of the examination is not specifically stated in the referenced
code or project specification, final radiography for acceptance of the
weld/material shall be performed after final post weld heat treatment.
6.2 Film
6.2.3 Unexposed film shall be stored on its side or end and protected from the
effects of light, pressure, excessive humidity, damaging fumes, vapors,
or penetrating radiation. Expired film shall not be used.
6.3.2 For radiography using gamma ray sources, the minimum thickness of the
front lead screen shall be 0.13 mm (0.005 inch) for Ir-192 and Se-75 and
0.25 mm (0.010 inch) for Co-60 or the linear accelerator.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
6.3.3 Lead screens which are an integral part of “ready pack” film, i.e., Pb
contact pack, are acceptable.
6.4.1 DIN type IQI as described in DIN 54 109, ISO type IQI as described in
ISO 1027, EN type IQI as described in BS EN 462.1, or ASTM type IQI
as described in ASTM E747 shall be used. Tables 1, 2, 3, and 4 show
the standard identification numbers found on the IQI packs and the wire
sizes found in the DIN, ISO, EN, and ASTM type typical packs.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
6.4.2 Damaged IQI's shall not be used, e.g., bent wires. IQI's shall not be
modified in any way.
6.4.3 IQI's shall be selected from either the same alloy material group or grade
as identified in ASTM E747 or from an alloy material group or grade
with less radiation absorption than the material being radiographed.
6.5.2 Radiographic viewers shall meet the minimum requirements set forth in
ISO 5580 and shall provide a variable light source for the essential
designated wire to be visible throughout the specified density range.
6.5.3 Light coming from the outer edges of the radiograph or through low
density portions of the radiograph shall not interfere with interpretation.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
6.5.5 The Density film strip shall be replaced annually. The first time use date
shall be recorded.
7 Examination
7.1 A single wall exposure technique shall be used for radiography whenever practical.
When it is not practical to use a single wall technique, a double wall technique shall
be used. (See Table 5 for Technique and Exposure Requirements).
7.2 Single Wall Exposure - Single Wall Viewing (SWE/SWV) Technique - the
radiation passes through only one wall of the weld (material), which is viewed
on the radiograph for acceptance. (Figure 1)
7.3 Double Wall Exposure - Single Wall Viewing (DWE/SWV) Technique- Radiation
passes through two walls and only the weld (material) on the film side wall is
viewed for acceptance on the radiograph. For full weld coverage of circumferential
welds a minimum of 3 exposures shall be taken at 120 intervals. (Figure 2)
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
7.4.1 Only a source side IQI shall be used for the double wall viewing technique.
7.4.2 For the elliptical DWE/DWV technique the radiation beam shall be
offset from the plane of the weld at an angle sufficient to separate the
images of the source side and film side portions of the weld so that there
is no overlap of the areas to be interpreted. The elliptical technique
requires at least 2 exposures 90 to each other for each weld to be
radiographed to achieve complete coverage.
8.1.1 The voltage for examinations with x-ray tubes shall be selected to insure
that the required wire is visible on the radiograph.
8.1.2 Gamma Radiation of Ir-192, Se-75 and Co-60 may be used for any
material thickness provided the radiographic technique used
demonstrates that the required radiographic sensitivity has been
obtained. Use of Co-60 is only permitted when the thickness of the
material exceeds the practical limits of Ir-192 or Se-75.
Ug = Ft/D (1)
Ug = Geometrical Unsharpness
F = Source size, the maximum projected dimension of the radiating
source (or effective focal spot) in the plane perpendicular to the
distance (D) from the weld or object being radiographed.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
8.2.3 The following formula should be used to determine the minimum source
to object distance, D, necessary to insure that the Ug does not exceed the
values listed in Table 6.
D = (Ft/Ug) + t (2)
8.3.1 Each radiograph shall exhibit location markers which shall appear as
radiographic images on the film. The markers shall be placed on the part
being examined and not on the exposure holder/cassette. Figures 1 and 2
indicate the recommended placement of location markers. Location
markers shall not intrude into the area of interest. Regardless of the
technique used, the area of interest of the radiograph shall be accurately
traceable to its location on the part until acceptance.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
8.3.1.4 For pipe or tube welds greater than 89.0 mm (3.5 in) NPS, a
number belt shall be used. The number belt shall consist of
lead numbers between 6.0 mm (0.25 in) and 12.0 mm (0.50 in)
in height.
8.3.2 When using a DWE/DWV technique for pipe or tube welds 89.0 mm
(3.5 in) NPS or less in diameter, the first exposure shall be identified
with a lead letter “A” and the second exposure shall be identified with a
lead letter “B”. (“C” for the third exposure when required).
8.4.1 Each radiograph shall be permanently identified using lead numbers and/or
letters. Other methods of Identification may be used with the approval of a
Saudi Aramco Inspection Department RT Level III prior to implementation.
In any case, this information shall not obscure the area of interest.
The radiographic identification shall include the following information:
JO number or BI number
Component, vessel, or piping identification
Seam or weld identification
R1 for Repair, if necessary; R2, etc., if more than one repair.
Cutouts shall be identified as a new weld, e.g., NW1, etc.
Date of radiography
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
8.5.1 IQI's shall be wire type and shall be selected to insure that the designated
wire required by Table 8 or Table 9 as applicable, shall be included in
the penetrameter pack used. When possible the IQI shall be selected to
ensure that there exists a wire both above and below the designated wire.
8.5.2 Welds with Reinforcement - Selection of the IQI shall be based on the
nominal thickness of the base material plus the estimated weld
reinforcement not to exceed the maximum permitted by the referencing
code section. Internal protrusion of single bevel welds, backing rings or
strips shall not be considered as part of the thickness in IQI selection.
In general, the following applies:
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
8.6.1 Source side IQI(s) shall be used at all times unless placement of the
IQI(s) on the source side of the object is not possible.
8.6.2 When film side IQI's are used, the IQI shall be in contact with the part
being examined. A lead letter “F”, as least as high as the IQI
identification numbers, shall be placed adjacent to or on each IQI and
shall not interfere with the IQI or be in an area of interest.
8.6.3 When configuration or size prevents placing the IQI(s) on the part or
weld, the IQI(s) may be placed on a separate block of radiographically
similar material. The block shall be placed as close as possible to the
item being examined, and the resulting radiographic density of the block
image shall be within the prescribed IQI/area of interest density variation
tolerances as stated in paragraph 9.4. The IQI on the source side of the
block shall be placed no closer to the film than the source side of the part
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
8.6.4 The IQI(s) shall be placed perpendicular across the weld. ID numbers
and, when used, the lead letter “F”, shall not be in the area of interest.
Where placement of the IQI across the weld or area of interest is not
possible refer to the paragraphs above and/or refer to an Inspection
Department RT Level III for clarification.
8.6.5 IQI Location for Materials other than welds – The IQI(s) with the
penetrameter identification number(s), and, when used, the lead letter
“F”, may be placed in the area of interest.
8.6.6 When using the DWE/SWV technique, only that portion of the weld
adjacent to the film, when the IQI is placed on the film side of the object,
may be viewed for acceptance for the radiographic technique.
8.7.2 If more than two IQI's are used because of density requirements, one IQI
shall be placed in the lightest area of interest and the other IQI in the
darkest area of interest. The intervening densities on the radiograph shall
be considered as having acceptable density.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
9.1 All radiographs shall be free from mechanical, chemical, or other blemishes to
the extent that they do not mask and are not confused with the image of any
discontinuity in the area of interest. Such blemishes include, but are not limited
to; fogging, processing defects such as streaks, watermarks, or chemical stains,
scratches, finger marks, crimps, dirt, static marks, smudges, or false indications
due to defective screens.
9.2 One sheet of film shall be used for each exposure. If an area of interest contains
an artifact a second exposure shall be made.
9.3 Radiographic Film Density - For Gamma radiography the minimum density
shall be 2.0. For X-radiography, the minimum density shall be no less than 1.8.
Radiographic film density through the area of interest or adjacent to the
designated wire type IQI shall be no greater than 4.0 for radiographs produced
by Gamma Rays or X-rays.
Radiographic density anywhere through the area of interest shall not vary more
than -15% and +30% from the measured density next to the designation wire of
the IQI. If the density variation exceeds the permissible -15% and +30% ranges,
additional IQI's shall be used for each exceptional area or areas and the area of
interest re-radiographed.
9.5 IQI Sensitivity - Acceptance of the radiograph for sensitivity is based on ability
of the radiograph to display the required wire on the IQI, viewed across the
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
weld, and the penetrameter identifying numbers and letters. Radiographs not
meeting this requirement shall be re-radiographed.
10 Film Viewing
10.2 Personnel interpreting radiographs shall allow 3 minutes in any darkened area
for their eyes to adjust if coming into the darkened area from normal room light
and at least 5 minutes if coming in from full sunlight.
10.3 Radiographs shall be interpreted only in those areas in which the IQI(s) have
established that a suitable radiographic technique has been used.
10.4 Composite viewing of double film exposure is not permitted unless approved in
writing by a Saudi Aramco Inspection Department RT Level III.
10.5 Each exposed film shall be properly stored to prevent damage to the film, as per
ASTM E1254.
11.1 The radiographs shall be examined and interpreted for film quality and for
discontinuities by personnel certified to perform RTFI by Saudi Aramco.
11.2 The film interpreter shall record on a review form (Attachment 1) accompanying
the radiographs, the type of defects present on each radiograph and the area(s)
rejected.
12 Acceptance Criteria
12.2 For RT on projects, new construction and in-service equipment repairs and
alterations, applicable standards/codes acceptance criteria shall be applied.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
13 Documentation
13.1 Radiography reports shall be issued using Saudi Aramco Form SA-4719-A-ENG
“Radiography Request & Report Sheet” (Attachment 1). Alternate report formats
including all of the information required by this procedure may be used when
approved in conjunction with third party NDT supplier Procedures. As a minimum,
the report shall include:
13.1.1 Report number, date, BI or JO number, names and Saudi Aramco badge
numbers of the radiographers, and the governing acceptance criteria.
13.1.4 The radiographic interpreter's full name and Saudi Aramco badge
number.
Note: Any individual interpreting or reviewing the film shall ensure that their
identification, meeting the requirement of this paragraph, is recorded
on the form. Initials, either on form or on the film envelope, are not
acceptable.
13.2 The following information shall either be provided on each film jacket or on the
final report noted above.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
13.3 Final disposition of the radiographs and records shall be in accordance with the
following.
Revision Summary
2 October 2014 Revised the Next Planned Update, reaffirmed the content of the document, and reissued as
major revision.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
Note: The above sketches are standard techniques. Other exposure arrangements may be made provide the Saudi Aramco
Inspection Department, NDT Unit, approves them.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
Note: The above sketches are standard techniques. Other exposure arrangements may be made with documented Saudi Aramco
Inspection Department NDT RT Level III approval.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
Note: The above sketches are standard techniques. Other exposure arrangements may be made with documented Saudi Aramco
Inspection Department NDT RT Level III approval.
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
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Document Responsibility: Non-Destructive Testing Standards Committee SAEP-1143
Issue Date: 2 October 2014
Next Planned Update: 2 October 2019 Radiographic Examination
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