Energising India since 1969...

An ISO 9001 : 2008 Company

Distribution & Small Power

Transformers

W E T R A N S F O R M T H E N A T I O N ' S P O W E R
 INTRODUCTION
Ø Technical Associates Ltd. (TAL) is one of oldest and preferred
manufacturers of Distribution Transformers (DTs) in India:
Manufacturing DTs for more than 42 years.
Ø One of the Top Ten manufacturers of DTs.
Ø Manufacturing Capacity: 4,000 MVA p.a., or almost 6000 DTs
per month.
Ø Range:
o Stacked Core & Wound Core 1 φ Oil Filled DTs in 11, 22 &
33 KV Class from 5 KVA upwards.
o 3, 4 & 5 Star Rated DTs in conformance with BEE's Energy
Labeling programme.
o 3 φ Oil Filled DTs in 11, 22 & 33 KV Class up to 6.3 MVA.
o Special purpose transformers for industries/commercial
3 φ Distribution Transformers
(100 KVA, 11 KV) requirements.
Ø More than 5,00,000 DTs already delivered & successfully
commissioned for various customers in India.
Ø All delivered transformers successfully type tested from accredited
3rd party test houses (as per IEC 60076 and IS 2026).
Ø In-house design team of highly experienced engineers uses CAD
techniques for development and continuous improvement of
reliable, cost-effective transformers in conformance with IS, IEC or
ANSI standards.
Ø Sophisticated and calibrated testing equipments for in-house
Routine and Type Tests.
Ø Strict Quality control for incoming stock, process monitoring and
finished products using SQC techniques.
Ø Installation & commissioning of Power and Distribution
Transformers by trained and experienced engineers backed by
timely supply of spares.
3 φ Distribution Transformers (11 KV)

Impulse Testing Facility 3 φ Distribution Transformer (33 KV)

 PRODUCT RANGE
Single Phase Wound Core Transformer: Voltage class 6 KV,
11KV
n TAL manufactures single phase wound core transformers from 5
KVA to 100 KVA up to 11 KV voltage class.
n Circular cores are formed from prime grade CRGO steel for
ensuring low loss. Annealing of the formed cores under inert
atmosphere ensures stress relieving thereby retaining the original
characteristic of electrical steel.
n Progressively wound LV and HV windings bring reliability in terms of
short circuit withstand ability of the Transformer whereas proper
drying and choice of right grade of insulation ensure the capacity
to withstand the specified impulse level.
Three Phase stacked Core Distribution & Small Power
1φ Wound Core Distribution
Transformer (11 KV)
Transformers: Voltage class – 6 KV, 11KV, 22 KV, 33 KV
n TAL manufactures three phase stacked core distribution
transformers starting from 10 KVA up to 1000 KVA in 6 KV or 11
KV voltage class
n Small Power Transformers that are typically used in the distribution
system are also manufactured up to 6.3 MVA in 11 or 33 KV
voltage class
n Conventional stacked core Transformers are made from Prime
grade CRGO steel and using electrolytic grade copper or
Aluminium as per customers' requirement.
1φ Stacked Core Distribution n TAL uses step-lap or mitered joint laminations with low burr, made
Transformer (11 KV)
from prime CRGO sheets, to reduce no-load loss and noise level.
HV and LV coils are prepared in dust free environments and are
subjected to regular in process check.
n Designing of HV coils is focused on ensuring effective uniform
distribution of voltage to take care of impulse and transients while

5 MVA, 33/11 KV Small Power

Transformer

Distribution Transformer Assembly Line Transformers ready for Dispatch

 compression of coils for proper geometrical shape to take care of axial
forces during short circuit condition.
n The Core-Coil Assembly (also known as the active part) is processed
under controlled conditions in air drying and vacuum ovens to ensure
removal of moisture while preventing insulation damage on account of
excessive heating. This increases the service live of these transformers to a
great effect.
n Excellent infrastructure, including facilities available for backward
3.15 MVA, 33/11 KV Transformer integration like in-house Core slitting, conductor manufacturing, Tank
fabrication ensure quality control at every step. Input stocks as well as
finished Transformers are subjected to quality checks as per
organization's quality policy.
Customisation Options:
Customers also have the option of being able to customize their Distribution
Transformers with multiple options as given below:
1. Mounting arrangements: (a) Wheels, (b) Side/Bottom mounted.
2. Tank types: (a)Conventional (Bolted), (b)Sealed, (c) Corrugated.
3. Radiators: (a) Conventional, (b) Flange bolted/ Welded.
10 MVA, 33/11 KV Transformer 4. Surface Treatment options: (a) Painted with finishes for different
atmospheric conditions, (b) Powder Coated, (c) Galvanized.
5. Connections: (a) Bushings, (b) Cable Boxes.
6. On Load/ Off Circuit Tap Changers.
7. Anti Theft features for preventing theft of Transformer Oil.

MANUFACTURING PROCESS AND INFRASTRUCTURE

Ø In-house facilities for Core slitting, cutting & annealing, Conductor

manufacturing & paper covering, Tank fabrication, Oil storage and
filtration, Insulation processing using latest machineries for QC and
JIT approach.
Ø Sophisticated manufacturing, process & handling equipments such as
Vapour Phase Drying Plants, Winding Machines with Variable
Frequency Drives, etc. ensure product reliability.
Ø Excellent material handling facilities such as EOT Cranes up to 300
MT, Air Castors and innovative plant layouts for easy and fast
movement of components.
Material handling capacity up to 300 MT

Core Building for Distribution Transformers Paper Wrapping on Conductor Finished Coils
 TESTING
Ø Fully computerized automatic testing facilities for all routine
tests as per IS, IEC, ANSI.
Ø Impulse testing facilities from Haefely (Switzerland) (1600
KVp, 160 KJ & 99 KVp, 45 KJ) installed upgradeable for
testing of 400 KV transformers.
Ø In-house Temperature rise test facilities.
Ø PD measurement facility.
Ø DGA for Oil analysis.
Ø Short-circuit test at Independent accredited Laboratories as
Computerized Test Bench per customers' requirement.

TYPICAL PARAMETERS OF DISTRIBUTION TRANSFORMERS

Single Phase Distribution Transformers

Sl. Rating Voltage Class %Z No Load Loss Load Loss Dimension (mm)
No. (Watt) (Watt) Length Breadth Height
1 5 KVA 11/√3/240 KV 2.75% 22.5 120 515 350 880
2 10 KVA 11/0.250 KV 4.00% 50 210 785 665 655
3 16 KVA 11/0.250 KV 4.00% 75 250 850 770 695
Three Phase 11 KV Distribution Transformers
Sl. Rating Voltage Class %Z No Load Loss Load Loss Dimension (mm)
No. (Watt) (Watt) Length Breadth Height
1 10 KVA 11/0.433 KV 4.00% 50 210 785 665 655
2 16 KVA 11/0.433 KV 4.50% 80 475 900 980 881
3 25 KVA 11/0.433 KV 4.50% 85 685 880 660 1310
4 40 KVA 11/0.433 KV 4.50% 140 950 950 900 1180
5 63 KVA 11/0.433 KV 4.50% 155 1235 1005 830 1485
6 100 KVA 11/0.433 KV 4.50% 260 1760 1050 1010 1425
7 200 KVA 11/0.433 KV 4.50% 400 3135 1350 1250 1700
8 315 KVA 11/0.433 KV 5.00% 800 4600 1260 1150 1700
9 500 KVA 11/0.433 KV 4.50% 850 6140 1800 1725 1780
10 630 KVA 11/0.433 KV 4.75% 1000 7000 1300 1850 2100
11 750 KVA 11/0.433 KV 5.00% 1500 9000 1875 1375 1950
12 1000 KVA 11/0.433 KV 5.00% 1200 8000 1700 1540 2257
Three Phase 33 KV Small Power Transformers
Sl. Rating Voltage Class %Z No Load Loss Load Loss Dimension (mm)
No. (KW) (KW) Length Breadth Height
1 3.15 MVA 33/11 KV 6.25% 3.0 16 2450 5000 5000
2 5 MVA 33/11 KV 7.15% 5.0 31 3000 2300 3000
3 6.3 MVA 33/11 KV 7.15% 7.5 43 3000 3400 3250

Note : The above figures are indicative only.

Customised transformers in Intermediate sizes can be built as per specification with ON LOAD / OFF LOAD tap changers.
 Typical OGA of 33/11 kV, 3 φ, 5 MVA, Small Power Transformer
10

20

3 WEIGHTS (APPROX.)
11 kg
1. WT. OF CORE & WDG. 6100
2. TANK & FITTINGS kg 3000
15 3. WT. OF OIL kg 2100
4. VOLUME OF OIL Ltr 2600
5. WT. OF TRANSFORMER kg 11200
12
22
13

14
7 DIMENSIONS
18 19 L W H
4 TANK 1920 755 1610
1
OVER ALL 2430 (L') 1265 (W') 2450 (H')

TANK SIDE THICKNESS= 6MM

12
2 TANK TOP & BOTTOM THICKNESS= 10MM

C OF TRF.
FRONT
21 24. POCKET FOR OIL TEMPERATURE INDICATOR 1
23. WTI SENSOR POCKET 1
22. OFF CIRCUIT TAP SWITCH +3 TO -9 @3 1
SIDE VIEW 21. BIDIRECTIONAL ROLLERS 4
20. OIL LEVEL GUAGE (-5, 30 & 100 °C) 1
16 19. DIAL TYPE WINDING TEMPERATURE INDICATOR 1
16 18. DIAL TYPE OIL TEMPERATURE INDICATOR 1
17. MAGNETIC TYPE OIL GUAGE 1
17 16. RADIATORS WITH VALVES (1500x300x20 FINS) 10
15. BUCHHOLZ RELAY 1
14. DEHYDRATING BREATHER 1
NOTES :- OIL SAMPLING VALVES (15mm) TOP / MIDDLE / BOTTOM 3
13.
1. OVERALL WEIGHT AND DIMENSIONS ARE SUBJECT 12. FILTER CUM DRAIN VALVE (TOP & BOTTOM) 2
6 TO MANUFACTURING TOLERANCE - ± 5 11. DRAIN VALVE WITH PLUG 1
2. LOCATION OF FITTINGS CAN BE CHANGED 10. PRESSURE RELIEF DEVICE / EXPLOSION VENT. 1
AT THE TIME OF MANUFACTURE. 9. CONSERVATOR WITH FILLING HOLE 1
23
8. THERMOMERTER POCKET 1
3. ALL DIMENSION ARE IN MM.
7. MARSHALLING BOX 1
24 4. FINISH PAINT: AS PER ISS:5,SHADE NO. 631 6. INSPECTION COVER 1
5. AIR RELEASE DEVICE 1
8 4. JACKING LUGS 4
3. LIFTING LUGS 4
2. EARTHING TERMINALS 2
5 1. RATING & TERMINAL MARKING PLATE 1
TOP S.NO. DESCRIPTION QTY.

Typical OGA of 11 kV, 1 φ, 10 KVA, Distribution Transformer

W1 DIMENSONS
1 OVERALL 785(L1) 665 (W1) 655(H1)
TANK 454(L) 262 (W) 500 (H)
4
12 APPROX. WEIGHTS
5
1 WEIGHT OF CORE & WINDING kg. 63
2 6
2 WEIGHT OF TANK & FITTINGS kg. 45
3 WEIGHT OF OIL kg. 29
H1

4 TOTAL WEIGHT OF TRANSFORMER kg. 137

5 VOLUME OF OIL LTR. ltr. 36
12 SILICAGEL BREATHER 100 gm. 1
11 LV OUTDOOR BUSHING WITH TERMINALS 2
9
10 MOUNTING LUGS 2
9 NAME, RATING & DIAGRAM PLATE 1

8 8 EARTHING TERMINALS 2
3 7 7 DRAIN VALVE 20mm WITH GAURD 1
6 HV BUSHINGS WITH TERMINALS 2
HV SIDE END ELEVATION 5 PLAIN OIL LEVEL GAUGE 1
4 LIFTING LUGS 2
L1 3 MS. ANGLE BASE 35x35x5 2
2 THERMOMETER POCKET 1
1 OIL FILLING HOLE WITH CAP 1
S. No. DESCRIPTION QTY.

11

10

LV SIDE PLAN

BSI

QUALITY
MANAGEMENT

014

FM 561794
An ISO 9001:2008 Company

Technical Associates Limited

Lucknow Plant (Corporate Office) Sitarganj Plant
www.armyprintingpress.com
Lucknow (0522) 6565333
army printing press

8th Km., Faizabad Road, Ismailganj, B-7, Eldeco Sidcul Industrial Park, Sitarganj,
Lucknow 226 016 U.S.Nagar, Uttarakhand - 262405
Phone: +91 (522) 4053600 Fax : +91 (522) 4053601 Phone: +91 (594) 8256032 Fax : +91 (594) 8256031
Email: marketing@techasso.com, Web: www.techasso.com