Smart Concepto Manto

SMART CONNECT
USB-MAINTENANCE
CONCEPT
1. September 2014
MTU internal use only
© MTU Onsite Energy GmbH

Alle Rechte vorbehalten
SMART CONNECT - USB-MAINTENANCE CONCEPT
CONTENTS
1. Handling overview
2. Advantages and benefits
3. Requirements
4. Handling – Backup file
5. General details
Seite 2 Smart Connect | OASO, M. Dorner | 31.08.2015 MTU internal use only
© MTU Onsite Energy GmbH / Alle Rechte vorbehalten
1. HANDLING
MTU
Update
Backup
MTU –
Smart Connect central Database
Provider
ECU8
Smart Connect
USB Tool Smart Connect
Customer / OEM / MTU-Service S1600
2. ADVANTAGES AND BENEFITS
Benefits:
- Creating Backup- and Update file of ECU8
- Creating Backup-Update file with Lifedata (for exchanging defect ECU8 )
- Creating record file
- Firmware update of Smart Connect via USB possible
Advantages:
- No DIASYS necessary
- No MTU-Service on site necessary
- Easy handling of software tool
3. REQUIREMENTS
Backup and Backup and Firmware Creating

Update of Update update of Record file
ECU8 of ECU8 with Smart
Lifedata Connect
SC1-01
ECU8-06 X X
FSW1.2
SC1-02
ECU8-07 X X X
FSW1.3
SC2-01
ECU8-07A X X X X
FSW1.4
3. REQUIREMENTS
Characteristics of recording file:

- Creating record files with up to 99 PV‘s:
- maximum rate of 7 PV‘s / 5ms (depends on USB-drives)
- max. storage space of 2 GB/per record file (circular buffer)
e.g.: 40 PV‘s: 2 PV‘s/5ms => 40PV‘s/100ms=1280Byte => 46 MB/h
40 PV‘s: 7 PV‘s/5ms => 40PV‘s/30ms=1280Byte => 138,24 MB/h
- MTU has released USB-drives for fast recording:
MTU
Manufacturer Size Description
number
Mach Xtreme 8 GB
1 PDMT-015 X00E50210067
Pen Drive FAT32
Winkom 16 GB
2
WINKOM-Pendrive USB 3.0 - 16 GB X00E50210068
USB 3.0 FAT32
APRO Industrial USB Stick 2 GB
3
SMUFD002G-ADCSC-3 X00E50210069
HAMMER-D 3 SLC FAT32
4. HANDLING OF FUNCTIONALITY
Procedure of handling Backup-File from ECU8
Procedure of handling Update-File to ECU8
Procedure of handling Backup/Update File with life data
Procedure of creating Record File
Procedure of handling firmware update Smart Connect
Skip procedures
4. HANDLING – BACKUP
Smart Connect Provider
Creating an empty Backup-File:

1. „Overview“
2. „New Entry“
3. Enter engine serial number
4. „Check“
5. Select Filetype ( Backup)
6. „Assume“
Smart Connect
MTU Customer
ECU8
4. HANDLING - BACKUP
7. If necessary create an additional

Backup-File
8. „Finish“
9. Enter storage location for Zip-File
10. Send Zip-File via email to customer
Smart Connect
MTU Customer
ECU8
Once the email is received save
the file on the desktop
Smart Connect „USB-Tool“
10. Enter the „USB-Tool“

11. Insert USB flash drive in PC slot
12. If the USB flash drive has false format,
the tool will formating the stick with
FAT32 (Administration rights are
necessary)
13. „Save data to USB flash drive“
Smart Connect
MTU Customer
ECU8
14. „Select ZIP file“ which needs to be

stored on the USB flash drive
15. „OK“
16. Data are saved to USB „OK“
Smart Connect
MTU Customer
ECU8
17. For using the recorded USB-flash drive, the ECU has to be turned off
(Smart Connect stay powered on).
18. Plug in USB-flash drive into the Smart Connect and switch on the ECU.
Smart Connect starts with creating a backup or updating the ECU.
19. Status of process is shown on the failure code display
Smart Connect
MTU Customer
ECU8

21. „Read data from USB stick“
22. Mark data which needs to be saved.
23. Save ZIP-file on desktop „Save as“
24. „OK“
25. „OK“
26. Send Zip-file to MTU via email.
Smart Connect
MTU Customer
ECU8
Once the email is received save the file on

the desktop
Save the returned file on Central Database.

27. „Import ZIP-File“
Smart Connect
MTU Customer
ECU8
28. Marking of returned file to CDB

29. „Backfile to CDB“
30. Backup will be stored as nominal-file
on Central Database.
Smart Connect
MTU Customer
ECU8
Back to handling overview
4. HANDLING – UPDATE
Creating an Update-File:
1. „Overview“
2. „New Entry“
4. „Check“
5. Select Filetype ( Update)
6. Select Calibration file
7. „Assume“
Smart Connect
MTU Customer
ECU8
4. HANDLING - UPDATE
8. If necessary create an additional Up-

File with „new Entry“
9. „Finish“
Smart Connect
MTU Customer
ECU8

necessary)
Smart Connect
MTU Customer
ECU8

17. „OK“
Smart Connect
MTU Customer
ECU8
Smart Connect starts with updating the ECU.
21. After ECU is updated, a Backup-file will be also created.
Smart Connect
MTU Customer
ECU8

27. „OK“
28. „OK“
Smart Connect
MTU Customer
ECU8
Once the email is received save the file on

the desktop
Save the returned file on Central Database.

Smart Connect
MTU Customer
ECU8
31. Marking of returned file to CDB

32. „Backfile to CDB“
33. Backup will be stored as nominal-file
on Central Database.
Smart Connect
MTU Customer
ECU8
4. HANDLING – BACKUP WITH LIFE DATA
Creating an Backup-File with Life data:

1. „Overview“
2. „New Entry“
4. „Check“
5. Select Filetype ( Backup-File for
Life data)
6. „Assume“
Smart Connect
MTU Customer
ECU8
4. HANDLING - BACKUP WITH LIFE DATA
7. If necessary create an additional

Backup-File with „new Entry“
8. „Finish“
Smart Connect
MTU Customer
ECU8

necessary)
Smart Connect
MTU Customer
ECU8

16. „OK“
Smart Connect
MTU Customer
ECU8
Smart Connect starts with creating Backup-File from ECU.
Smart Connect
MTU Customer
ECU8

25. „OK“
26. „OK“
Smart Connect
MTU Customer
ECU8
Once the email is received save the file on the

desktop
Create Update-File with Life Data for new ECU

Smart Connect
MTU Customer
ECU8
29. Marking of „Backup-File for Life Data“

30. „Create new Update-File of Life Data“
Smart Connect
MTU Customer
ECU8

Please follow up procedure for updating ECU8 with Update-File
Smart Connect
MTU Customer
ECU8
4. HANDLING – CREATING RECORD FILE
Creating a Record File:

1. „Overview“
2. „New Entry“
4. „Check“
5. Select Filetype ( Data Record File)
6. „Assume“
Smart Connect
MTU Customer
ECU8
4. HANDLING - CREATING RECORD FILE
7. Select Engine Controller

8. Select Functional Software (for having correct recording parameter)
9. „Import“
Smart Connect
MTU Customer
ECU8
10. Select recording parameters

11. Adjust if desired:
„Number of PV`s per 5ms“
„Min cycle time“
„File size in MB“
12. Take a look to
„max. Recording time“
13. „Complete“
Max. 99 PV‘s selectable
14. If necessary create an additional File

15. „Finish“
Smart Connect
MTU Customer
ECU8

necessary)
Smart Connect
MTU Customer
ECU8

23. „OK“
Smart Connect
MTU Customer
ECU8
25. For using USB-flash drive for recording parameters on Smart Connect no
power reset is necessary.
26. Plug in USB-flash drive into the Smart Connect. Smart Connect starts
immediately with creating a Record-File till USB-Flash drive is disconnected.
If the maximum file size is reached, the recording starts from begin (circular
buffer).
27. Status of process is shown on the failure code display “rec…”
Smart Connect
MTU Customer
ECU8

32. „OK“
33. „OK“
Smart Connect
MTU Customer
ECU8
Once the email is received, save the file on

the desktop
Import Record File for analyzing data.

Smart Connect
MTU Customer
ECU8
36. Marking Data Record File

37. „Evaluation of Data Record File“
38. MS-Excel will be open and the
recorded data can be analyzed.
Smart Connect
MTU Customer
ECU8
MS-Excel
36. For better overview please cancel

column „Status“ and
„Motorbetriebsstunden[s]“
37. Mark all relevant data and create a
new „PivotTable“
38. MS-Excel will open and recorded data
can be analyzed.
Smart Connect
MTU Customer
ECU8
4. HANDLING – FIRMWARE UPDATE
1. Save Firmware file on USB-flash drive

Smart Connect starts with updating its Firmware
Smart Connect
MTU Customer
ECU8
5. GENERAL DETAILS
1. Installation of MTU-Software (Smart Connect Provider and USB-Tool) via Netinstaller

2. The USB-flash drive must not have other Data.
3. To format the USB-flash drive, admin rights are necessary
4. Engine number on engine controller needs to be the same as engine number on the
memory stick.
5. It is possible to store more than one Backup-/Update file (different engine serial
numbers) on one USB-flash drive.
6. Status of files in Central Database does not change automatically from „modernized„ to
„nominal“

Smart Concepto Manto

Uploaded by

Copyright:

Available Formats

Smart Concepto Manto

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Smart Concepto Manto

Uploaded by

Copyright:

Available Formats

SMART CONNECT

MTU internal use only

© MTU Onsite Energy GmbH

2. Advantages and benefits

4. Handling – Backup file

Customer / OEM / MTU-Service S1600

Backup and Backup and Firmware Creating

Characteristics of recording file:

Procedure of handling Backup-File from ECU8

Procedure of handling Update-File to ECU8

Procedure of handling Backup/Update File with life data

Procedure of creating Record File

Procedure of handling firmware update Smart Connect

Smart Connect Provider

Creating an empty Backup-File:

Smart Connect Provider

7. If necessary create an additional

Smart Connect „USB-Tool“

10. Enter the „USB-Tool“

Smart Connect „USB-Tool“

14. „Select ZIP file“ which needs to be

Smart Connect „USB-Tool“

20. Insert USB flash drive in PC slot

Once the email is received save the file on

Smart Connect Provider

Save the returned file on Central Database.

Smart Connect Provider

28. Marking of returned file to CDB

Back to handling overview

Smart Connect Provider

Smart Connect Provider

8. If necessary create an additional Up-

Smart Connect „USB-Tool“

12. Enter the „USB-Tool“

Smart Connect „USB-Tool“

16. „Select ZIP file“ which needs to be

Smart Connect „USB-Tool“

23. Insert USB flash drive in PC slot

Once the email is received save the file on

Smart Connect Provider

Save the returned file on Central Database.

Smart Connect Provider

31. Marking of returned file to CDB

Back to handling overview

Creating an Backup-File with Life data:

Smart Connect Provider

7. If necessary create an additional

Smart Connect „USB-Tool“

11. Enter the „USB-Tool“

Smart Connect „USB-Tool“

15. „Select ZIP file“ which needs to be

Smart Connect „USB-Tool“

21. Insert USB flash drive in PC slot

Once the email is received save the file on the

Smart Connect Provider

Create Update-File with Life Data for new ECU

Smart Connect Provider

29. Marking of „Backup-File for Life Data“

Once the email is received save