Location via proxy:   [ UP ]  
[Report a bug]   [Manage cookies]                

Yaskawa E1000 Catalog PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 14

AC Drive for Fans, Pumps, HVAC

E1000 Series
400V Class: 3.7 to 630 kw (5 to 844 HP)

ISO 9001 Quality Management Certification


ISO 14001 Environmental Management Certification
Standard Connection Diagram
Super Energy Saving

High Efficiency driven Induction Motor Synchronous Motors Is More Efficient Drive Than
High Efficient Induction motors
 Theoretical Maximum Energy Saving Operation
With lighter load, the efficiency tends to be lower. Under energy-
saving control operation, it helps to improves the efficiency up to  Even though high efficiency induction motor has good
performance at rated speed and rated load, but synchronous motor
the theoretical maximum efficiency based on the Steinmetz’s has the best performance on all speed range and load condition
motor characteristics calculation. The motor operation cost can
drastically be reduced

 More Energy Saving


The graph below shows the energy required for the operation of
air blower control by inverter, and with inverter + energy-saving
control.
• With inverter control, power saving from P1 to P2
• With energy-saving control, power saving from P2 to P3

Drive constant torque compressor with high


efficiency. (IM & SM)
 With auto torque boost function, it can start constant torque
compressor easily.
 Even with load fluctuation, the hunting prevention control can
maintain the machine stability

Drive Optimization Corresponds to Load &


Temperature changes
 With lighter load, the voltage is reduced to keep up with the
efficiency. In case of heavier load, the voltage will increase to
maintain a high torque operation.
 The drive will search for optimum drive point automatically,
even though the electrical and mechanical characters of the
motor or machine changed during the operation. It helps to
prolongs the life of motor due to the influence of temperature.
Control stable pressure and high efficiency for
constant torque compressor

 Optimum drive by energy saving control and overshoot


suppression.
 High performance PID control function can prevents pressure and
power fluctuation, and thus maintain stable operation.

Capable of Driving Induction & Synchronous


Motor
Not only driving induction motor but also synchronous motor
and with just one parameter change

2
Ease Of Operation & Compliance with Environmental
Built-In Energy-Saving Control With Auto-Tuning Environmental Features
Function
Induction motors and synchronous motors have built-in Auto-Tuning Protective Design
Induction motors and synchronous motors have built-in Auto-Tuning
function to achieve the highest performance levels possible  A variety of protective designs are available to reinforce the
drive against moisture, dust, and other harsh environments.
Type of Auto-Tuning Functions
CE, UL / cUL & RoHS Compliance
 All standard products are fully compliant with the CE, UL/
cUL & EU’s RoHS directive.
RoHS
Noise Reduction Compliance
 E1000 uses Yaskawa’s Swing PWM function* to suppress
electromagnetic and audible motor noise, creating a more
Tackling Power Lost and Recovery peaceful environment
 E1000 offers two ways to handle momentary power loss
 E1000 is capable of handling momentary power loss for induction
motors as well as synchronous motors–without the use of a motor
encoder

Suppressing Power Supply Harmonics


 A DC reactor minimizes harmonic distortion, standard on
drives 30 kW and above

High Performance I/O Function

4-20mA output available


Integrated Power Consumption Monitor

 In addition to monitoring the power, it can monitor the total


power consumption
 It can output to a multifunction pulse signal to host PLC
 By using the optional communication module, you can monitor
these values

3
Ease Of Operation & Compliance with Environmental
Easy Maintenance Customization of drive to user requirements
DriveWorksEZ visual programming tool with all
Engineering Tool DriveWizard Plus* models
 Manage the unique settings for all your drives right on your PC
Simply drag and drop icons to completely customize your drive
 An indispensable tool for drive setup and maintenance. Edit parameters, Create special sequences and detection functions, then load them onto
access all monitors, create customized operation sequences, and observe the drive
drive performance with the oscilloscope function
 The Drive Replacement feature in DriveWizard Plus saves valuable time
during equipment replacement and application upgrades by converting
previous Yaskawa product parameter values to the new E1000
parameters automatically
 USB for connecting to a PC

Breeze-Easy Setup
 Immediate setup with Application Presets
E1000 automatically sets parameters needed for most major
applications. Simply selecting the appropriate application
instantly optimizes the drive for top performance, saving
enormous time setting up for a trial run.

●USB port lets the drive connect to a PC


Note: Drives are also equipped with an RJ-45 comm. port that takes the existing
WV103 cable used in Yaskawa’s previous models. Simply remove the operator keypad
for to the RJ-45 connector
Simplify for the drive setup and maintenance Example using Application Presets
 Standard LED Digital operator has copy function.  Several Application Presets are available to facilitate drive setup for Fan and pump
It can Up/Down constants easily. applications.
You can use and extend standard LAN cable on the market
 LCD digital operator is option
 Option USB copy unit can copy parameters too
 Setup mode can set the minimum parameters for drive easily
 Verify mode can confirm the changed parameters easily

 All Major Serial Communication Protocol


RS-422/485 (MEMOBUS/Modbus) standard on all models
 Option cards available for all major serial networks used across
the globe: PROFIBUS-DP*, DeviceNet*, CC-Link*, CANopen*,
LONWORKS*, MECHATROLINK-II*,among others
* Available soon
Note: Registered trademarks of those companies.
 Less wiring and space-saving features make for easy installation
and maintenance

4
Safety & High Reliability
Safe Environment Easy Replacement

Controlled Stop Despite Power Loss World’s First Terminal Board with a Parameter Back-Up Function
 Should a power outage occur, E1000 can bring the application to  The terminal block’s ability to save parameter setting data
controlled stop quickly and safely using the KEB function.* make it a breeze to get the application back up online in the
event of a failure requiring drive replacement.
Quickly ramp to stop with KEB function
Previous Models
E1000 Terminal Block

 Less dust and easy maintenance with top mounted fan design
[E1000]

Machine Protection

Over torque & Under torque can be detected


・It can be detected without expensive mechanical detection system.
・It can be set for each dimension.

Continuous Running

Continuous Operation at Reference Frequency Loss


Longer Life Components Design
・If reference frequency is lost during operation, Operation can be still be
continued. (This function is selected by parameter)
Ten Years of Durable Performance
■ Cooling fan, capacitors, relays, and IGBTs have been
carefully selected and designed for a life expectancy up
to ten years.*
*Assumes the drive is running continuously for 24 hours a
day at 80% load with an ambient temperature of 40ºC.

Components Performance Life Monitors

 By Life judgment Forecast Function, alarm signal can output beforehand at


the maintenance time (standard) of longevity parts.
 Digital Operator can monitoring the operation time, number of run command,
peak current, overload and degradation parts condition.
Resisted Temperature design

5
Standard Specification
400V Class (Three Phase)

Type Specifications
Model: CIMR-E□4A 0009 0011 0018 0023 0031 0038 0044 0058 0072 0088 0103 0139 0165 0208

Max. Applicable Motor


3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110
Capacity(KW) <1>
Input Rated Input Current (A) <2> 9.4 14 20 24 38 44 52 58 71 86 105 142 170 207
Rated Output Capacity
6.7 8.5 13.3 17.5 24 29 34 44 55 67 78 106 126 159
(KVA) <3>
Rated Output Current(A) <4> 8.8 11.1 17.5 23 31 38 44 58 72 88 103 139 165 208
Output

Overload Tolerance 120% of rated output current for 60 s


Carrier Frequency 1 ~15kHz (Carrier frequency can be set by the user)
Max. Output Voltage(V) Three-Phase 380 ~ 480V (Relative to Input Voltage)
Max. Output Frequency(Hz) 400Hz (User-set)
Rated Voltage /
AC: Three-Phase 380 ~ 480V 50/60Hz DC: 510 ~ 680V
Rated Frequency
Allowable Voltage
Power

-15 ~ 10%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Power Supply (KVA) 10.0 14.5 19.4 28.4 37.5 46.6 54.9 53.0 64.9 78.6 96 106 126 159

Type Specifications
Model: CIMR-E 4A 0250 0296 0362 0414 0515 0675
Max. Applicable Motor
132 160 185 220 250 355
Capacity(KW) <1>
Input Rated Input Current
248 300 346 410 465 657
(A) <2>
Rated Output Capacity
191 226 276 316 392 514
(KVA) <3>
Rated Output
250 296 362 414 515 675
Current(A) <4>
Overload Tolerance 120% of rated output current for 60 s (Note: Derating may be required for applications
Output

that start and stop frequently)


Carrier Frequency 1 ~10kHz (Carrier frequency
1 ~5kHz (Carrier frequency can be set by the user)
can be set by the user)
Max. Output
Three-Phase 380 ~ 480V (Relative to Input Voltage)
Voltage(V)
Max. Output
200Hz (User-set) 150Hz (User-set)
Frequency(Hz)
Rated Voltage /
AC: Three-Phase 380 ~ 480V 50/60Hz DC: 510 ~ 680V
Rated Frequency
Allowable Voltage
Power

-15 ~ 10%
Fluctuation
Allowable Frequency
±5%
Fluctuation
Power Supply (KVA) 191 226 276 316 392 514

<1> Based on motor data of Yaskawa 4-pole, 60Hz standard motors. Motor rated current should not exceed the drive rated output current.
<2> Value shown is for when operating at the rated output current. This value may fluctuate based on the power supply side impedance, as well as the input current.
<3> Value displayed is for when operating at the rated output current. Rated output capacity is calculated with a rated output voltage of 440V.
<4> Increasing the carrier frequency requires a reduction in current.

Model Designations

6
Common Specification
Item Specifications
The following control methods can be set using drive parameters:

Control Method • V/f Control (V/f)

• Open Loop Vector Control for PM (OLV/PM)


0.01 to 200 Hz
Frequency Control Range
Digital input: within ±0.01% of the max. output frequency (-10 to + 40°C)
Frequency Accuracy (Temperature Fluctuation) Analog input: within ±0.1% of the max. output frequency (25°C ± 10°C)

Digital input: 0.01Hz


Frequency Setting Resolution Analog input: 0.03 Hz / 60 Hz (11 bit)

0.001 Hz
Output Frequency Resolution
Control Characteristics

-10 to 10 V, 0 to 10 V, 0 to 20 mA, Pulse Train Input


Frequency Setting Signal
V/f: 150% at 3 Hz
Starting Torque OLV/PM: 100% at 5% speed

V/f: 1:40
Speed Control Range OLV/PM: 1:20

OLV/PM: 10 Hz
Speed Response
0.00 to 6000.0s (4 selectable combinations of independent acceleration and deceleration settings)
Accel/Decel Time
Approximately 20% <1>
Braking Torque
User-selected programs and V/f preset patterns possible
V/f Characteristics
Momentary Power Loss Ride-Thru, Speed Search, Overtorque/Undertorque Detection, 8 Step Speed (max),
Accel/decel Switch, S-curve Accel/decel, 3-wire Sequence, Auto-turning, Dwell, Cooling Fan on/off Switch,
Slip Compensation, Torque Compensation, Frequency Jump, Upper/lower Limits for Frequency Reference, DC
Main Control Functions Injection Braking at Start and Stop, Overexcitation Braking, High Slip Braking, PI Control (with sleep function
or snooze function), Energy Saving Control, MEMOBUS/Modbus Comm. (RS-422/RS-485 max, 115.2 kbps),
Fault Restart, DriveWorksEZ (customized function), Removable Terminal Block with Parameter Backup
Function, KEB, Overexcitation Deceleration, Overvoltage Suppression, Motor Underload Detection, etc.
Electronic thermal overload relay
Motor Protection
Drive stops when output current exceeds 175%
Momentary Overcurrent Protection
Drive stops after 60 s at 120% of rated output current<2>
Overload Protection
400 V class: Stops when DC bus exceeds approx. 820V
Overvoltage Protection
Protection Function

400 V class: Stops when DC bus exceeds approx. 380V


Undervoltage Protection
Immediately stop after 15 ms or longer power loss. <3> Continuous operation during power loss to 2 s
Momentary Power Loss Ride-Thru (standard)<4>

Thermistor
Heatsink Overheat Protection
Stall prevention is available during acceleration, deceleration, and during run.
Stall Prevention
Electronic circuit protection <5>
Ground Protection
Remains lit until DC bus voltage falls below 50V
DC Bus Charge LED
Indoors
Area of Use
Ambient Temperature -10 to 40°C (NEMA Type 1 enclosure), -10 to 50°C (IP00 enclosure), up to 60°C with output current derating
Environment

95 RH% or less (no condensation)


Humidity
-20 to 60°C (short-term temperature during transportation)
Storage Temperature
Up to 1000 meters <6>
Altitude
10 to 20 Hz: 9.8 m/s² <7>
Shock 20 to 55Hz : 5.9 m/s² (4A0002 to 4A1200)
IP00 enclosure, IP20/NEMA Type 1 enclosure <8>
Protection Design

<1> Ensure that Stall Prevention is disabled during deceleration (L3-04 = 0), when using a regenerative converter, a regenerative unit. The default setting for the Stall
Prevention function will interfere with the braking resistor
<2> Overload protection may be triggered when operating with 120% of the rated output current if the output frequency is less than 6 Hz.
<3> May be shorter due to load conditions and motor speed
<4> A separate Momentary Power Loss Ride-Thru Unit is required for the drives CIMR-E□2A0004 through 2A0056 and 4A0002 through 4A0031 if the application needs to
continue running during a momentary power loss up to 2 s.
<5> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground fault is present at the
output.
<6> Up to 3000 m with output current and voltage derating.
<7> Models CIMR-E□4A0930 and 4A1200 are rated at 5.9 m/s²
<8> Removing the top protective cover from a NEMA Type 1 enclosure drive voids the NEMA Type 1 protection but still keeps IP20 conformity. This is applicable to models
CIMR-E□4A0002 to 4A0044.

7
Standard Connection Diagram

<1> Remove the jumper when installing a DC reactor. Models CIMR-E□4A0058 through 4A1200 come with a built-in DC reactor.
<2> Self-cooling motors do not require wiring that would be necessary with motors using a cooling fan.
<3> Supplying power to the control circuit separately from the main circuit requires a 24 V power supply (option).
<4> This figure shows an example of a sequence input to S1 through S8 using a non-powered relay or an NPN transistor. Install the wire link between terminals SC-SP for Sink mode and SC-SN
for Source mode. Leave it out for external power supply. Never short terminals SP and SN as doing so will damage the drive.
<5> The maximum current supplied by this voltage source is 150 mA.
<6> The maximum output current capacity for the +V and –V terminals on the control circuit is 20 mA. Never short terminals +V, -V, and AC, as this can cause erroneous operation or damage the
drive.
<7> Set DIP switch S1 to select between a voltage or current input signal to terminal A2. The default setting is for current input.
<8> Set DIP switch S4 to select between analog or PTC input for terminal A3.
<9> Enable the termination resistor in the last drive in a MEMOBUS network by setting DIP switch S2 to the ON position.
<10> Monitor outputs work with devices such as analog frequency meters, ammeters, voltmeters, and wattmeters. They are not intended for use as a feedback-type of signal.
<11> Use jumper S3 to select between Sink Mode, Source Mode or External Power supply for Hardwire Baseblock Inputs.
<12> Disconnect the wire jumper between H1-HC, H2-HC when utilizing the Hardwire Baseblock Inputs.
<13> Note that if the drive is set to trigger a fault output whenever the fault restart function is activated (L5-02 = 1), then a sequence to interrupt power when a fault occurs will result in shutting
off the power to the drive as the drive attempts to restart itself. The default setting for L5-02 is 0 (fault output not active during restart attempt).

8
External Dimension
Enclosure Type (NEMA Type 1/IP20)

9
Enclosure Type (IP00)

10
Peripherals Devices & Options

Option Model Number Description


Interface Options

Digital operator with 8 languages, clear text LCD display, and


LCD Operator JVOP-180
copy function; max. cable length for remote usage: 3m

Extension cable (1m or 3m) to connect the digital operator for


Remote Operator Cable WV001/WV003 remote operation RJ-45, 8 pin straight through, UTP CAT5e
cable
Allows the user to copy and verify parameter settings between
USB Copy Unit JVOP-181 drives. Can also be used as an adapter to connect the drive to the
USB port on a PC.
Attachment
Attachment for External Installation kit for mounting the drive with the heatsink outside
- EZZ020786
Heatsink of the panel (Side-by-Side mounting possible)
Parts to make the drive conform to NEMA Type 1 enclosure
- NEMA 1 Kit EZZ020787
requirements
For installing the digital operator keypad on the outside of an
Installation Support Set A EZZ020642A enclosure panel that houses the drive. Uses screws to secure the
operator.

For installing the digital operator keypad on the outside of an


Installation Support Set B EZZ020642B enclosure panel that houses the drive. Uses nuts to secure the
operator for installations where screws are not practical.

Others

Provides power to the control circuit and option boards in the


200 V class: PS-A 10LB
24 V Power Supply event of power loss. Allows the user to still monitor drive settings
400 V class: PS-A 10HB
and fault information even if the main circuit has no power.

- DriveWizard Plus - PC tool for drive setup and parameter management.


- DriveWorksEZ - PC tool for enhanced programming of the drive
Communication Options

PROFIBUS-DP SI-P3 * Connects to a PROFIBUS-DP network

CC-Link SI-C3 * Connects to a CC-Link network

DeviceNet SI-N3 * Connects to a DeviceNet network

CANopen SI-S3 * Connects to a CANopen network

MECHATROLINK-II SI-T3 * Connects to a MECHATROLINK-II network

*Under development

11
Peripherals Devices & Options
• 24V POWER SUPPLY
The 24 V Power Supply Option maintains drive control circuit power in the event of a main power outage. The control circuit
keeps the network communications and I/O data operational in the event of a power outage. It supplies external power to the
control circuit only.
Note: Parameter settings cannot be changed when the drive is operating solely from this powers supply.

The installed option adds 50mm to the total depth of


the drive.

Connection Diagram

input
supply option

Model Code No.


400V: PS-A10H PS-A10H
Note: For motors (400V) with capacity of 96V or more, use this unit (as a
backup power source) in the event of a power loss.

12
Peripherals Devices & Options

• Fuse / Fuse Holder


Yaskawa recommends installing a fuse to the input side of the drive to prevent damage to the drive if a short circuit
occurs.
Select the appropriate fuse from the table below.

[Fuji Electric FA Components & Systems Co., Ltd]

400V Class
Fuse Fuse Holder
Model
Manufacturer: Fuji Electric
CIMR-E
Model Rated Current (A) Model Qty
4A0002 CR6L-20 20 CMS-4 3
4A0004 CR6L-30 30 CMS-4 3
4A0005 CR6L-50 50 CMS-4 3
4A0007 CR6L-50 50 CMS-4 3
4A0009 CR6L-50 50 CMS-4 3
4A0011 CR6L-50 50 CMS-4 3
4A0018 CR6L-75 75 CMS-5 3
4A0023 CR6L-75 75 CMS-5 3
4A0031 CR6L-100 100 CMS-5 3
4A0038 CR6L-150 150 CMS-5 3
4A0044 CR6L-150 150 CMS-5 3
4A0058 CR6L-200 200 - -
4A0072 CR6L-250 250 - -
4A0088 CR6L-250 250 - -
4A0103 CR6L-300 300 - -
4A0139 CR6L-350 350 - -
4A0165 CR6L-400 400 - -
4A0208 CS5F-600 600 - -
4A0250 CS5F-600 600 - -
4A0296 CS5F-600 600 - -
4A0362 CS5F-800 800 - -
4A0414 CS5F-800 800 - -
4A0515 CS5F-800 800 - -
4A0675 CS5F-1000 1000 - -
4A0930 CS5F-1200 1200 - -
4A1200 CS5F-1500 1500 - -

Note: Required UL/CE certification, kindly refers to user guide for details.

13
Contact Details

Yaskawa Electric (Singapore) Pte Ltd

Headquarter:
151 Lorong Chuan, #04-02A New Tech Park Singapore 556741
Tel: +62 6282 3003
Fax: +62 6289 3003

Yaskawa Electric (Thailand) Co., Ltd


252/246, 4th Floor, Muang Thai-Phatra office Tower 2,
Rachadaphisek Road, Huaykwang, Bangkok 10320, Thailand
Tel: +66 2 693 2200
Fax: +66 2 693 4200

PT. Yaskawa Electric Indonesia


Menara Anugrah Lantai 1, Kantor Taman E.3.3
Jl. Mega Kuningan Lot 8.6-8.7 Kawasan Mega Kuningan
Jakarta 12950 Indonesia
Tel: +62 21 5794 1845
Fax: +62 21 5794 1843

Yaskawa Electric (Singapore) Pte Ltd – Vietnam Representative Office


Suite 1104, 11st Floor, Saigon Tower 29 Le Duan, District 1,
Ho Chi Minh City, Vietnam
Tel: +84 8 38228680

In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture thereof, the export
will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure to follow all procedures and submit all
relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.

2012 Yaskawa Electric (Singapore) All Right Reserve

14

You might also like