Edward Forged Catalogue 2010
Edward Forged Catalogue 2010
Edward Forged Catalogue 2010
Experience In Motion
2
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Table of Contents
Figure Number Index 5 Univalve ® Stop-Check Valves Class 4500 55
Edward Valves Availability Chart 6 Univalve ® Piston Check Valves Class 4500 56
Edward Description of Figure Number System 8 Hydraulic Stop Valves 57
Hydraulic Check Valves 58
Introduction Features and Descriptions of Edward PressurCombo Valves 59
PressurCombo Class 1690 60
High Performance for Critical Service 10
PressurCombo Class 2680 61
A History of Firsts 13
PressurCombo Class 4500 62
Miscellaneous Technical Data 14
Strainers Class 800 and Series 1500 63
Special Application Valves 15
Features and Descriptions of
Features and Description of
Edward Hermavalve ® Hermetically-Sealed Valves 64
Edward Univalve ® Globe Valves 16
Part Specification List For Edward Hermavalve ® 66
Part Specification List for Edward Univalve ® 17
Hermavalve ® Hermetically-Sealed Valves 67
Edward Forged Steel Valves Feature Body-Guided Disks 18
Here’s How the Unique Stem-Disk Assembly is Made... 19
Features and Description of
Accessories/Actuators
Edward Bolted Bonnet Globe Valves 20 Accessories – Forged Steel 68
Part Specification List for Actuators – Forged Steel 69
Edward Bolted Bonnet Globe Valves 21 Required Information for Motor Actuators 70
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Nomenclature (metric units in parentheses) 102
2.2.3 Flow Rate 103
2.2.4 Inlet Flow Velocity 103
2.3 Corrections Required with Large Pressure Drops 103
2.3.1 Gas and Steam Flow 103
2.3.2 Liquid Flow – Cavitation and Flashing 104
2.4 Check Valve Sizing 105
2.4.1 Sizing Parameter 105
2.4.2 Calculations for Check Valves
Less Than Fully Open 106
2.4.3 Sizing Guidelines 106
2.5 Pipe Reducer Coefficient 107
2.5.1 Pipe Geometry Factor 108
2.5.2 Other Coefficients 108
Nomenclature 108
Flow Coefficient Tables 109
Conversion of Measurement Units 122
3. Edward Valve Design Standards and Features 123
3.1 Codes and Standards 123
3.2 Pressure Ratings 123
3.3 Pressure-Seal Construction 124
3.4 Hardfacing 125
3.5 Valve-Stem Packing 125
Maintenance
On-site Field Service Repair Capabilities 126
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Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
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Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Edward Description of Figure Number System
Special Material Suffixes Special Feature Suffixes
CF8C Cast 18-8 stainless steel (type 347) A Special body only — body pattern altera- MM Cylinder/diaphragm actuated. Either
body and bonnet. Parts in contact tions not required. Flanges on forged hydraulic or pneumatic.
with line fluid either cast or forged valves not normally supplied with flanges.
MML Valve less cylinder/diaphragm actuator
18-8 stainless steel or equivalent. On socket end forged steel valves the
but with actuator mounting equipment.
inlet and outlet ends are different.
CF3M Cast 18-8 stainless steel (type 316L)
N Body drilled and tapped or socketed for
body and bonnet. Parts in contact B Venturi pattern body.
drains, with or without nipple, with or
with line fluid either cast or forged
C Locking devices consisting of padlock without drain valves.
18-8 stainless steel or equivalent.
and chain.
P Non-standard packing of all types.
CF8M Cast 18-8 stainless steel (type 316)
CD Locking devices, indicator type.
body and bonnet. Parts in contact PL Plastic lined.
with line fluid either cast or forged DD Equalizer external.
Q Non-standard bonnet gaskets or gasket
18-8 stainless steel or equivalent. DDI Equalizer internal. plating.
C5 Cast chromium molybdenum (5 E Permanent drain, hole in disk or groove R Special lapping and honing and gas
chromium 1/2 molybdenum) Grade C5 in disk face. testing (recommended for valves on
alloy steel body and bonnet. Trim of high pressure gas service).
equal or higher grad alloy steel. F Special trim material: used to designate
special disk material, special stem S Smooth finish on contact faces of end
F11 Body and bonnet of forged chromium material, or inconel spring in check flanges
molybdenum (1-1/4 chromium, 1/2 valves.
molybdenum) Grade F11 alloy steel. T Critical service requiring special testing
FF Special yoke bushing material, such as and/or NDE.
F22 Body and bonnet of forged chromium Austenitic Nodular Iron.
molybdenum (2-1/4 chromium, 1 UF Unfinished ends
molybdenum) Grade F22 alloy steel. G Bypasses on all types of cast steel valves
W Stellited seat and disk. Suffix not used
F91 Body and bonnet of forged chromium H Spur gear operation. for valves that are cataloged as having
molybdenum (9 chromium, 1 molyb- stellited seat and disk as standard.
HH Bevel gear operation.
denum) Grade F91 alloy steel. X Ring joint facing on body end flanges.
HHL Valveless bevel gear actuator but with
F316 Body and bonnet of forged Type 316 actuator mounting equipment. Y All welding ends either socket or butt.
stainless steel. Suffix not used for valves where figure
J Any unclassified special.
F316L Body and bonnet of forged Type 316L number designates welding ends as
stainless steel. K Throttle disk or skirted disk. standard, such as Fig. 36224 and
L Impactor operated. Used now only to 66228 for example.
F347 Body and bonnet of forged Type 347
stainless steel. indicate impactor handwheel or handle T1 ASME Section III Class 1 compliance.
on valves not regularly furnished with
F347H Body and bonnet of forged Type T2 ASME Section III Class 2 compliance.
impactor.
347H stainless steel. T3 ASME Section III Class 3 compliance.
LD Impactorgear or Impactodrive.
LF2 Forged carbon steel material on T4 ASME Section III compliance without
which Charpy impact tests have M Motor actuated.
“N” stamp.
been performed on forging heat to ML Valve less actuator but with motor
determine low temperature T5 Nuclear safety related-10CFR21 invoked.
actuator mounting equipment.
properties.
WC1 Cast carbon molybdenum Grade WC1
body and bonnet.
WC6 Cast chromium molybdenum (1-1/4
chromium, 1/2 molybdenum) Grade
WC6 alloy steel body and bonnet.
WC9 Cast chromium molybdenum (2-1/4
chromium, 1 molybdenum) Grade
WC9 alloy steel body and bonnet.
WCB Cast carbon steel Grade WCB body
and bonnet.
WCC Cast carbon steel Grade WCC body
and bonnet.
C12A Cast chromium molybdenum
(9 chromium, 1 molybdenum)
alloy steel body and bonnet.
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NON-STANDARD PACKING
SPECIAL REQUIREMENT
(NEEDS TO BE SPECIFIED)
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High Performance for Critical Service
Temperatures that can exceed 1000°F. Pressures surpass- cation process from patterns designed by our own techni-
ing 10,000 psi. In critical service conditions, you can’t take cians. This process assures high strength void free castings
chances. You don’t just meet standards, you exceed them. for uncompromised quality.
That’s how Flowserve Edward forged and cast steel valves
Even with the most advanced equipment, we feel our people
have become the specified choice for power plants, pro-
make the real difference at Flowserve. Our production per-
cess facilities, and other high-temperature, high-pressure
sonnel have an average 20 years in the industry, and 15 years
services.
with Flowserve! This exceptional experience level allows us
Conservative Design to achieve an extra degree of precision that can make a very
real difference in the field.
Flowserve Edward Valves takes a conservative approach to
valve design. We meet all applicable codes and standards, Finally, it’s our people, along with our procedures for quality
but we go beyond that...with finite element stress analysis of assurance and lot-traceability, that have earned Flowserve
critical areas and rigorous proof testing. Edward valves are Edward Valves the ASME N stamp, certifying our Raleigh,
built to take punishment! North Carolina manufacturing facility for nuclear-service
valve production.
And our extensive testing has also allowed us to develop
extremely high flow efficiencies in all our valves. Lower Total Costs
You’ll find other unique design advantages on our various Those tough standards have carried over into every valve
product lines, such as our Equiwedge gate valves, with a we manufacture. Whether it is for nuclear service or not, we
two-piece wedge gate assembly that adjusts automatically to design and build our valves to last at least 40 years. That
any angular distortion of the body seats. And many other de- means not only are they tough, but they are designed with
sign features, now considered industry “standards,” started easy maintenance in mind.
on the drawing boards at Flowserve.
Considering the cost of valve failure, Flowserve Edward
Precision Manufacturing Valves quality is clearly worth specifying. That’s been true
since 1904, when the first Edward valve was made.
Edward Valves also exceeds industry standards on the fac
tory floor. Our forged valves are produced on a fully auto- Today, as industrial companies become increasingly aware
mated line, with CNC machining centers providing precise that operating expenses are part of total cost, the choice
process control. And we maximize cast steel quality by becomes both more clear and more critical than ever.
producing our valve body castings using a directional solidifi-
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Testing Beyond Code Requirements
At Flowserve Edward Valves, quality assurance starts with
meeting code requirements. Valves are manufactured to
ANSI B16.34 (Standard, Limited and Special Classes), includ-
ing standards for:
• Minimum wall thickness of valve body.
• Body, bonnet and body-bonnet bolting to specified ASTM
material standards.
• Hydrostatic shell testing at 1.5 times the 100°F rating of the
valve.
From there, Flowserve Edward Valves goes on to exceed the
code, with higher test standards and an additional battery
of tests performed on every type of valve we make, using
in-house test facilities and personnel to assure expert quality
control. Edward Valves’ quality assurance program includes:
Non-Destructive Examination
• All NDE personnel are qualified in accordance with ASNT-
TC-1A guidelines.
• All castings are visually examined per MSS SP-55.
• The first five body castings from every pattern are 100% Welding
radiographed to verify casting quality. All personnel and procedures are qualified in accordance with
Hydrostatic Testing ASME Boiler and Pressure Vessel Code, Section IX.
• The seat-leakage criteria — no visible leakage for forged Additional Standard Tests for Specific Valves
steel and 2ml/hour/inch of nominal valve size for cast steel Includes heavy-wall examination on large body castings.
— are stricter than the allowed leakage rate of MSS SP-61, We have only listed a few of the Flowserve Edward Valves
which is 10ml/hour/inch of nominal valve size. standard tests that exceed industry requirements. Also,
• Seat-leakage test is performed at 110% of 100°F rating. Edward Valves has the facilities and the expertise to meet
additional quality-assurance standards, as required for the
Statistical Process Control application.
Requirements are clearly stated and measurements are taken
to determine conformance to those requirements. “Quality”
equals conformance to requirements.
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A History of Firsts
Feature Benefit
Body-guided disks on globe and angle valves Minimize wear and ensure alignment for tight sealing.
Integral Stellite hardfaced seats in globe and angle valves Permit compact design and resist erosion.
Hermetically sealed globe valves with seal-welded diaphragms Prevent stem leakage in critical nuclear plant applications.
Equalizers for large check and stop-check valves Ensure full lift at moderate flow rates, and prevent damage due to
instability.
Compact pressure-seal bonnet joints Eliminate massive bolted flanges on large, high-pressure valves.
Qualified stored-energy actuators Allow quick-closing valves in safety-related nuclear plant applications.
Qualified valve-actuator combinations Used in main steam and feed-water service throughout the world.
Stainless steel spacer rings on gate valves, fitted between Simplify service. Damaged valve seats can be restored to factory fit by
wedge halves in-line replacement with slightly thicker ring.
Unique two-piece, flexible wedges on gate valves Automatically adjust to any angular distortion of body seats. Shape
provides greater flexibility. Assure dependable sealing and prevent
sticking.
Impactor handwheels and handles Allow workers to generate several thousand foot-pounds of torque, thus
ensuring tight shutoff of manually operated globe and angle valves.
Inclined-bonnet globe valves with streamlined flow passages Minimize pressure drop due to flow.
Globe valves available with both vertical and inclined stems Provide stem designs suited to any installation.
Live-loaded pressure energized PressurSeat ® for globe valves Globe valve design for high pressure drain and vent service.
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Miscellaneous Technical Data
Edward Technical Articles
Number Title
EVAWP3000 A Hermetically Sealed Valve for Nuclear Power Plant Service
EVAWP3001 Development of the Edward Equiwedge Gate Valve
EVAWP3003 Nuclear Containment of Postulated Feedwater Linebreak
EVAWP3004 Quick-Closing Isolation Valves − The Equiwedge Alternative
EVAWP3005 Valve Clamp Ring Stress Analysis
EVAWP3006 Univalve Evolution − Another Advance
EVAWP3007 The Type A Stored Energy Actuator − Development and Qualification
EVAWP3008 Model for Check Valve/Feedwater System Waterhammer Analysis
EVAWP3009 Minimizing Use of Cobalt and Strategic Materials in Valves
EVAWP3010 Asbestos-Free Stem Packing for High Temperature Valves
EVAWP3011 Quick-Closing Equiwedge Isolation Valves Global Qualification
EVAWP3012 Avoiding Aluminum Nitride Embrittlement in Steel Castings for Valve Components
EVAWP3013 Quick Closing Equiwedge Isolation Valves Global Qualification
EVAWP3014 Tests of Asbestos-Free Stem Packings for Valves for Elevated Temperature Service
EVAWP3015 Design Basis Qualification of Equiwedge Gate Valves for Safety-Related MOV Applications
EVAWP3016 Flow Performance, Stability and Sealability of Piston Lift and Tilting Disk Check Valves
EVAWP3017 Edward Cast Steel, Pressure-Seal Valves: Research and Development
EVAWP3018 Pressure Locking and Overpressurization of Double Seated Valves
EVAWP3019 Check and Stop-Check Valves for High Turndown Applications
EVAWP3020 PressurCombo
EVAWP3021 Hermavalve-A Zero Emissions Valve
Copies of the above Technical Articles are available upon request, or at www.flowserve.com.
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Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Features and Description of Edward Univalve® Globe Valves
7.
8.
Unwelded
Welded
9. 1
10.
2.
11. 3.
12.
4.
5.
6.
1. Stem has ACME threads, is ground to a fine finish and is 8. T hreaded bonnet has ACME threads for resistance to
hardened to resist wear. galling and ease of disassembly. Unwelded models utilize
a graphitic gasket for dependable sealing. Welded models
2. Yoke bushing material has low coefficient of friction which
employ a fillet weld (canopy weld on stainless steel valves)
substantially reduces torque and stem wear and eliminates
for absolute protection from body-bonnet leakage.
galling. Mechanical upset locks yoke bushing to yoke.
9. Stem packing system utilizes flexible graphite packing
3. Yoke-bonnet assembly is two piece to facilitate disassem-
material with carbon fiber anti-extrusion rings for opti-
bly for faster in-line internal repairs.
mum sealability and life.
4. Inclined stem construction and optimum flow shape mini-
10. B
onnet locking collar (unwelded valves only)
mizes flow direction changes and reduces pressure drop.
11. B
onnet seal ring is die formed flexible graphite gasket
5. Body-guided disk utilizes anti-thrust rings to eliminate
seated to a prescribed bonnet torque to provide reliable
misalignment, galling and stem bending.
bonnet seal.
6. Integral hardsurfaced seat provides positive shutoff and
12. Integral backseat provides a secondary stem seal back
long seat life.
up for positive shutoff and leak protection.
7. Handwheel on smaller size valves is rugged and knobbed
to provide sure grip even when wearing gloves. Impactor
handle or handwheel on larger, higher pressure valves
16 provides many times the closing force of an ordinary
handwheel for positive seating.
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Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Edward Forged Steel Valves Feature Body-Guided Disks
Body Guided Disks Prevent Side-Thrust and Eliminate — 1. Stem galling & binding
2. Disk-seat misalignment and damage 3. High operating torque
Valve disks are guided by rings that fit snugly within the body Streamlined Flow Passages for Highest CV Values - The
bore and ensure perfect disk-and-seat alignment despite inclined bonnet globe stop valves (and check and stop-check
the side thrust of modern high velocities and high pressure- valves) continue the Flowserve reputation for the ultimate
differentials. This protects the stem and its contact points; in flow passage streamlining. Inclined bonnet construction
eliminates galling, scoring, bending and the high operating minimizes flow directional changes and minimizes wear
torque resulting from these abuses. Because they eliminate caused by excessive turbulence.
disk wobble and ensure alignment of disk with seat, they also
Whether it’s pounds per hour of steam or gallons per minute
provide more dependable closing and longer disk, seat and
of liquid, the inclined bonnet valves give you better flow
body life.
capacity.
Double Duty for Lower Bearing - The lower ring not only
Flow Under or Over Disk - Normal practice is to install globe
serves as a highly efficient anti-side thrust bearing but serves
valves with flow entering from below the disk. However, piping
too, as a “flow director.” Its snug fit within the bonnet bore
designers may confidently install Edward globe stop valves
reduces by 90% the amount of flow that can get into the bonnet
with flow entering over the disk when space problems or other
cavity and exert thrust forces against the side of the disk. In
considerations suggest this procedure. Our valves operate
short, the anti-thrust ring design diverts 90% of the line forces
equally well with flow in either direction; however, with flow
into controllable channels.
over the disk, packing is under pressure when the valve is
Machining is Important, Too - To ensure concentric align- closed and there is a slight penality in CV value.
ment essential to tight seating, the body bore and the stellite
seat are both machined in a single operation. The disk’s
anti-thrust rings and conical stellite seat face are also faced
in a single operation.
Figure 5
Graph illustrates
typical throttling
curves for conven-
tional stem-guided
Globe Valve and
Univalve. Note, the
Figure 4 Univalve Curve il-
Graph illustrates lustrates that finest
relationship of control is obtained
side-thrust in at low lifts, when it
conventional is needed. Contrast
stem-guided this with conven-
Globe Valve tional valve curve
and in Edward which shows rapid
18 Univalve with flow increase as
body-guided disk. disk lifts off seat.
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Features and Description of Edward Bolted Bonnet Globe Valves
1.
2.
3.
4. 6.
7.
8.
9.
5.
1. Handwheel is rugged and knobbed to provide sure grip 5. I ntegral hardsurfaced seat provides positive shutoff and
even when wearing gloves. long seat life.
2. Stem has ACME threads, is ground to a fine finish and is 6. S
tem packing system utilizes flexible graphite packing
hardened to resist wear. material with anti-extrusion rings for optimum sealability
and life.
3. Yoke bushing material has low coefficient of friction
which substantially reduces torque and stem wear and 7. Integral backseat provides a secondary stem seal backup
eliminates galling. Mechanical upset locks yoke bushing for positive shutoff and leak protection.
to yoke.
8. Body utilizes optimized flow passages to minimize flow
4. Bolted Bonnet joint utilizes a spiral wound gasket for direction changes and reduce pressure drop.
positive sealing and four-bolt design for ease of assembly.
9. Body-guided disk utilizes anti-thrust rings to eliminate
Bonnet has pilot extension to ensure proper alignment and
misalignment, galling and stem bending.
positive metal to metal stop to prevent over-compression
of gasket.
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Bolted Bonnet
Description
ASTM No. ASTM No.
A-105 A-182
Body/Bonnet
— Grade F11
AISI 615 AISI 615
Disk
Stainless Steel Stainless Steel
Body Seat Stellite 21 Stellite 21
A-582 A-582
Stem
T-416 T-416
A-193 A-193
Cap Screws
Grade B-7 Grade B-7
Spiral Wound Spiral Wound
Gasket
Non Asbestos Non-Asbestos
Packing Flexible Graphite System Flexible Graphite System
A-536 A-536
Gland
GR. 80-55-06 GR. 80-55-06
Yoke Bushing B-150 C61900 or C62300 B-150 C61900 or C62300
Malleable or Malleable or
Handwheel/Handle
Ductile Iron Ductile Iron
Stem Nut Mild Steel-Plated Mild Steel-Plated
A-582 A-582
Eye Bolt
T-416 T-416
A-563 A-563
Eye Bolt Nut
Grade A Grade A
AISI AISI
Eye Bolt Pin
Grade 4140 Grade 4140
A-313 A-313
Spring**
T302 T302
A-276 A-276
Ball**
T440 C T440 C
**Check valves only
NOTES: Parts shown above are not applicable to all Bolted Bonnet valves. Consult your Flowserve sales representative for special applications.
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Blow-Off Valves Class 300
Figure 1443
Angle Blow-off Valve
Figure 1441
Straightway
Blow-off Valve
1443/1441
• Straightway and angle design. 1443Y Angle Socket Welding 11/2 (40) & 2 (50)
1443Y Angle Buttwelding 21/2 (65)
• Size 11/2 and 2 have hardened stainless
steel disk.
• Size 21/2 has Stellite faced disk.
Pressure Ratings (B16.34 Standard Class)
• Integral Stellite seat.
Flanged or Welding Ends Class 300 Primary Service
• Integral backseat.
Maximum Boiler Drum Pressure* 490 PSI (33.8 BAR)
• 13% chromium stainless steel stem.
Maximum Non-Shock 740 PSI @ 100°F (51.1 BAR)
• Asbestos-free spiral wound bonnet gasket. *This adjusted pressure rating represents the maximum allowable working pressure
• Impactor handle. for this Class valve in boiler feed and blow-off line service.
Standards
Edward valves sold for blow-off service are
designed and manufactured to comply with
all Boiler Code criteria for valves used in
these applications.
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Blow-Off Valves Class 400 & 600
Figure 1643
Angle
Blow-off Valve
Figure 1641
Straightway
Blow-off Valve
Standard Features
• Size 11/2 and 2 bodies & 1643/1641
bonnets are forged steel (A105). Angle Globe
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Blow-Off Valves Class 1500 & 2500
Standard construction Flowserve Edward Class 1690 and Class 2680 carbon steel Univalves are supplied for Class 1500 and Class 2500
Blow-Off valve applications.
Although these Univalves are manufactured and tagged to ANSI B16.34 Limited Class ratings, these valves meet and exceed all Boiler Code
criteria for boiler feed and blow-off line service.
Standard Features
• Body Material is A105 carbon steel.
• Unwelded (graphitic seal) or
welded bonnet.
• OS & Y.
• Y-Pattern.
• Body-guided investment cast
Stellite disk.
• Integral Stellite seat.
• Asbestos-free graphitic packing.
• Impactor Handle/Impactor Handwheel.
Refer to pages 42 and 48 – Univalve Pressure Class 1500 (PN 260) & 2500 (PN 420)
Stop Valve, Class 1690 and 2680 for
FIG. NO.
dimensions, etc.
WELDED UNWELD TYPE ENDS NPS (DN)
1500 2500 1500 2500
36124 66124 36224 66224 Globe Socket Welding 11/2 (40) thru 2 (50)
36128 66128 36228 66228 Globe Buttwelding 21/2 (65)
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Dimensions
AA B E G W
Orifice Number Valve Sizes Hub Diameter Center to Face Center to Top Handwheel/ Weight
(open) Handle Diameter
3.0 2.6 11.1 8.5 25
-2 thru -10 1 thru 21/2
76 67 282 216 11
3.8 3.6 14.7 11* 45
-12 thru -16 11/4 thru 3
97 91 373 279 20
4.8 5.3 19.7 16** 130
-18 thru -20 21/2 thru 4
122 135 500 406 59
* Impactor Handle ** Impactor Handwheel
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Stop Valves
Class 600 1480 PSI @ 100°F (102.1 BAR @ 38°C)
Standard Features
• Bodies and bonnets are of forged steel (A105).
• Bolted bonnet, OS&Y.
• Globe & angle design.
• Body-guided hardened stainless steel disk.
• Integral Stellite seat.
• Integral backseat. Pressure Class 600 (PN 110)
• 13% chromium stainless steel stem. Fig. No. Type Ends NPS (DN)
• Asbestos-free graphitic packing. 828 Globe Flanged
1/2 (15) thru 2 (50)
• Asbestos-free spiral wound bonnet gasket. 829 Angle Flanged
• Knobbed handwheel.
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Stop-Check Valves
Class 600 1480 PSI @ 100°F (102.1 BAR @ 38°C)
Standard Features
• Bodies and bonnets are of forged steel (A105).
• Bolted bonnet, OS & Y.
• Globe & angle design.
• Body-guided hardened stainless steel disk.
• Integral Stellite seat.
• Integral backseat. Pressure Class 600 (PN 110)
• 13% chromium stainless steel stem. Fig. No. Type Ends NPS (DN)
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Piston Check Valves
Class 600 1480 PSI @ 100°F (102.1 BAR @ 38°C)
• Globe design.
• Body-guided hardened stainless steel disk.
• Integral Stellite seat.
• Asbestos-free spiral wound cover gasket.
• Stainless steel spring.
30
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Stop Valves
Class 800 2000 PSI @ 100°F (137.9 BAR @ 38°C)
Standard Features
• Bodies and bonnets are of forged steel
(A105 or F11). Pressure Class 800 (PN 130)
• Bolted bonnet, OS & Y. Fig. No. Type Ends NPS (DN)
• Y-Pattern or angle design. 848 Y-Pattern Threaded
• Body-guided hardened stainless steel disk. 849Y Y-Pattern Socket Welding
1/4 (8) thru 2 (50)
• Integral Stellite seat. 849 Angle Threaded
• Integral backseat. 849Y Angle Socket Welding
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Stop-Check Valves
Class 800 2000 PSI @ 100°F (137.9 BAR @ 38°C)
Standard Features
• Bodies and bonnets are of forged steel (A105 or F11).
• Bolted bonnet, OS & Y.
• Y-Pattern or angle design.
• Body-guided hardened stainless steel disk. Pressure Class 800 (PN 130)
• Integral Stellite seat. Fig. No. Type Ends NPS (DN)
• Integral backseat. 868 Y-Pattern Threaded
• 13% chromium stainless steel stem. 868Y Y-Pattern Socket Welding
1/4 (8) thru 2 (50)
• Asbestos-free graphitic packing. 869 Angle Threaded
• Knobbed handwheel.
• Stainless steel spring
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Bodies and covers are of forged steel
(A105 or F11).
• Bolted cover.
• Y-Pattern.
Pressure Class 800 (PN 130)
• Body-guided hardened stainless steel disk. Fig. No. Type Ends NPS (DN)
838 Y-Pattern Threaded
• Integral Stellite seat. 1/4 (8) thru 2 (50)
838Y Y-Pattern Socket Welding
• Asbestos-free spiral wound cover gasket.
• Stainless steel spring. (Optional without
springs, see Technical Information section,
1.3 Check and Stop-Check Valve Installation
Guidelines.)
33
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Ball Check Valves
Class 800 2000 PSI @ 100°F (137.9 BAR @ 38°C)
Standard Features
• Bodies and covers are of forged steel (A105 or F11).
• Bolted cover. Pressure Class 800 (PN 130)
• Y-Pattern. Fig. No. Type Ends NPS (DN)
• Integral Stellite seat. 832 Y-Pattern Threaded
1/4 (8) thru 2 (50)
• Asbestos-free spiral wound cover gasket. 832Y Y-Pattern Socket Welding
34
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Materials
- A105 carbon steel.
- F22 alloy steel.
- F91 alloy steel.
- F316 stainless steel. Pressure Class 1500 (PN 260)
• Unwelded (graphitic seal) or welded bonnet. FIG. NO.
TYPE ENDS NPS (DN)
• OS & Y. WELDED UNWELD.
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Stop Valves Series 1500 3600 PSI @ 100°F (248.3 BAR @ 38°C)
These Series 1500 valves are designed and rated to Flowserve Edward Valve standards. See 3.2 Pressure Ratings in the Technical Information
section for additional information.
36
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Stop Valves Series 1500 3600 PSI @ 100°F (248.3 BAR @ 38°C)
These Series 1500 valves are designed and rated to Flowserve Edward Valve standards. See 3.2 Pressure Ratings in the Technical Information
section for additional information.
37
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Stop-Check Valves
Series 1500 3600 PSI @ 100°F (248.3 BAR @ 38°C)
These Series 1500 valves are designed and rated to Flowserve Edward Valve standards. See 3.2 Pressure Ratings in the Technical Information
section for additional information.
Standard Features
• Bodies and bonnets are of forged steel
(F11).
• Bolted bonnet, OS & Y.
• Globe or angle design.
• Body-guided hardened stainless steel disk. Series 1500
• Integral Stellite seat. FIG. NO. TYPE ENDS NPS (DN)
• Integral backseat. 1046 Globe Flanged
1/2 (15) thru 2 (50)
• 13% chromium stainless steel stem. 1047 Angle Flanged
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Stop-Check Valves
Series 1500 3600 PSI @ 100°F (248.3 BAR @ 38°C)
These Series 1500 valves are designed and rated to Flowserve Edward Valves standards. See 3.2 Pressure Ratings in the Technical Informa-
tion section for additional information.
Standard Features
• Bodies and bonnets are of forged steel
(A105 or F11).
• Bolted bonnet, OS & Y.
• Y-Pattern or angle design.
• Body-guided hardened stainless steel disk.
• Integral Stellite seat.
• Integral backseat.
• 13% chromium stainless steel stem. Series 1500
• Asbestos-free graphitic packing. FIG. NO. TYPE ENDS NPS (DN)
• Asbestos-free spiral wound 1068 Y-Pattern Threaded
bonnet gasket. 1068Y Y-Pattern Socket Welding
1/4 (8) thru 2 (50)
• Knobbed handwheel. 1069 Angle Threaded
• Stainless steel spring. 1069Y Angle Socket Welding
Figure No. 1068/1068Y, NPS 1/4 3/8 1/2 3/4 1 11/4 11/2 2
1069/1069Y DN 8 10 15 20 25 32 40 50
3 3 3 3.6 4.3 5.8 5.8 6.5
A - End to End, Globe
76 76 76 91 109 147 147 165
1.5 1.5 1.5 1.8 2 2.9 2.9 3.3
B - Center to End, Angle
38 38 38 46 51 74 74 84
6.1 6.1 6.1 6.9 7.6 10.9 10.9 12.1
E - Center to Top, Globe (Open)
155 155 155 175 193 277 277 307
5.8 5.8 5.8 6.6 7.1 10.2 10.2 11
F - Center to Top, Angle (Open)
147 147 147 168 180 259 259 279
3.8 3.8 3.8 4.3 4.8 7.1 7.1 8.5
G - Handwheel Diameter
97 97 97 109 122 180 180 216
4 4 4 5.5 8 16 16 23
Weight, Globe
1.8 1.8 1.8 2.5 3.6 7.3 7.3 10.4
4 4 4 5.5 7.5 16 16 24
Weight, Angle
1.8 1.8 1.8 2.5 3.4 7.3 7.3 10.9
39
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Piston Check Valves
Series 1500 3600 PSI @ 100°F (248.3 BAR @ 38°C)
These Series 1500 valves are designed and rated to Flowserve Edward Valves standards. See 3.2 Pressure Ratings in the Technical Informa-
tion section for additional information.
Standard Features
• Bodies and covers are of forged steel
(A105 or F11). Series 1500
• Bolted cover. FIG. NO. TYPE ENDS NPS (DN)
• Y-Pattern or globe design. 1038 Y-Pattern Threaded
1/4 (8) thru 2 (50)
• Body-guided hardened stainless steel disk. 1038Y Y-Pattern Socket Welding
• Integral Stellite seat. 1058 (F11) Globe Flanged 1/2 (15) thru 2 (50)
40
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Bodies and covers are of forged steel
(A105 or F11).
Series 1500
• Bolted cover.
FIG. NO. TYPE ENDS NPS (DN)
• Y-Pattern.
1032 Y-Pattern Threaded
• Integral Stellite seat. 1/4 (8) thru 2 (50)
1032Y Y-Pattern Socket Welding
• Asbestos-free spiral wound bonnet gasket.
• Stainless steel spring.
• Stainless steel ball.
41
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Stop Valves
Class 1690 4225 PSI @ 100°F (291.3 BAR @ 38°C)
Standard Features
• Available Body Materials
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel. Pressure Class 1690 (PN 290)
− Other material on application. Fig. No.
Type Ends NPS (DN)
Welded Unweld.
• Unwelded (graphitic seal) or welded
bonnet. 36120 36220 Y-Pattern Threaded 1/2 (15) thru 1 (25)
36124 36224 Y-Pattern Socket Welding 1/2 (15) thru 21/2 (65)
• OS & Y.
36128 36228 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Y-Pattern.
• Body-guided investment cast Stellite disk.
• Integral Stellite seat.
• Integral backseat.
• Asbestos-free graphitic packing.
Figure No. 36120, 36124, 36128, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
36220,36224,36228 DN 15 20 25 32 40 50 65 80 100
6.0 6.0 6.0 6.7 6.7 8.2 10.7 10.7 12.8
A - End to End
152 152 152 170 170 208 272 272 325
2.30 2.30 2.30 3.20 3.20 3.64 4.00 4.00 4.80
AA - End Hub Diameter
58 58 58 81 81 92 102 102 122
7.5 7.5 7.5 11.0 11.0 11.6 12.5 12.5 11.2
AB - Handwheel Clearance (Open)
191 191 191 279 279 295 318 318 284
4.0 4.0 4.0 4.8 4.8 6.1 7.1 7.1 8.8
B - Center to End
102 102 102 122 122 155 180 180 224
11.5 11.5 11.5 15.9 15.9 17.7 19.6 19.6 20.0
E - Center to Top (Open)
292 292 292 404 404 450 498 498 508
8.5 8.5 8.5 14.3* 14.3* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 363* 363* 363* 406** 406** 406**
19 19 19 36 36 57 100 100 138
Weight, Welded
9 9 9 16 16 26 46 46 63
20 20 20 38 38 59 104 104 142
Weight, Unwelded
9 9 9 17 17 27 47 47 64
* Impactor Handle **Impactor Handwheel
42
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Materials
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel. Pressure Class 1690 (PN 290)
− F316, F347 stainless steel.
Fig. No.
− Other material on application. Type Ends NPS (DN)
Welded Unweld.
• Unwelded (graphitic seal) or welded 36160 36260 Y-Pattern Threaded 1/2 (15) thru 1 (25)
bonnet. 36164 36264 Y-Pattern Socket Welding 1/2 (15) thru 21/2 (65)
• OS & Y. 36168 36268 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Y-Pattern.
• Body-guided investment cast Stellite disk.
• Integral Stellite seat.
• Integral backseat.
• Asbestos-free graphitic packing.
Black numerals are in inches and pounds
Dimensions – Globe Colored numerals are in millimeters and kilograms
Figure No. 36160, 36164, 36168, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
36260, 36264, 36268 DN 15 20 25 32 40 50 65 80 100
6.0 6.0 6.0 6.7 6.7 8.2 10.7 10.7 12.8
A - End to End
152 152 152 170 170 208 272 272 325
2.30 2.30 2.30 3.20 3.20 3.64 4.00 4.00 4.80
AA - End Hub Diameter
58 58 58 81 81 92 102 102 122
7.5 7.5 7.5 11.0 11.0 11.6 12.5 12.5 11.2
AB - Handwheel Clearance (Open)
191 191 191 279 279 295 318 318 284
4.0 4.0 4.0 4.8 4.8 6.1 7.1 7.1 8.8
B - Center to End
102 102 102 122 122 155 180 180 224
11.5 11.5 11.5 15.9 15.9 17.7 19.6 19.6 20.0
E - Center to Top (Open)
292 292 292 404 404 450 498 498 508
8.5 8.5 8.5 14.3* 14.3* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 363* 363* 363* 406** 406** 406**
19 19 19 36 36 57 100 100 138
Weight, Welded
9 9 9 16 16 26 46 46 63
20 20 20 38 38 59 104 104 142
Weight, Unwelded
9 9 9 17 17 27 47 47 64
43
* Impactor Handle ** Impactor Handwheel
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Piston Check Valves
Class 1690 4225 PSI @ 100°F (291.3 BAR @ 38°C)
Standard Features
• Available Body Materials
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
Pressure Class 1690 (PN 290)
− F316, F347 stainless steel.
Fig. No.
− Other material on application. Type Ends NPS (DN)
Welded Unweld.
• Unwelded (graphitic seal) or welded cover.
36170 36270 Y-Pattern Threaded 1/2 (15) thru 1 (25)
• Y-Pattern. 1/2 (15) thru 2-1/2
36174 36274 Y-Pattern Socket Welding
• Body-guided investment cast Stellite disk. (65)
36178 36278 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Integral Stellite seat.
• Stainless steel spring. (Optional without
springs, see page Technical Information
section, 1.3 Check and Stop-Check Valve
Installation Guidelines. Spring is not
available on F91 Fig. No. 36170, 36174, and
36178 valves.)
Figure No. 36170, 36174, 36178, NPS 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4
36270, 36274, 36278 DN 15 20 25 32 40 50 65 80 100
6.0 6.0 6.0 6.7 6.7 8.2 10.7 10.7 12.8
A - End to End
152 152 152 170 170 208 272 272 325
2.30 2.30 2.30 3.20 3.20 3.64 4.00 4.00 4.80
AA - End Hub Diameter
58 58 58 81 81 92 102 102 122
4.0 4.0 4.0 4.8 4.8 6.1 7.1 7.1 8.8
B - Center to End
102 102 102 122 122 155 180 180 224
3.9 3.9 3.9 5.0 5.0 5.8 7.2 7.2 7.8
E - Center to Top
99 99 99 127 127 147 183 183 198
14 14 14 22 22 31 44 44 86
Weight
6 6 6 10 10 14 20 20 39
44
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Material E
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
AA
B
− Other material on application.
• Unwelded (graphitic seal) or Welded B
Bonnet.
• OS&Y.
• Angle Pattern.
Pressure Class 1690 (PN 290)
• Body-guided investment cast Stellite disk.
Fig. No.
• Integral Stellite seat. Type Ends NPS (DN)
Welded Unweld.
• Integral Backseat. 36125 36225 Angle Socket Welding 1/2 (15) thru 21/2 (65)
• Asbestos-free graphitic packing. 36129 36229 Angle Buttwelding 1/2 (15) thru 4 (100)
Figure No. 36125, 36129, 36225, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
36229 DN 15 20 25 32 40 50 65 80 100
2.3 2.3 2.3 3.8 3.8 3.6 4.0 4.0 4.8
AA - Hub Diameter
58 58 58 97 97 91 102 102 122
2.5 2.5 2.5 3.6 3.6 4.1 4.5 4.5 5.3
B - Center to End
64 64 64 91 91 104 114 114 135
11.7 11.7 11.7 14.9 14.9 17.3 19.1 19.1 19.7
E - Center to Top (Open)
297 297 297 378 378 439 485 485 500
8.5 8.5 8.5 14.3* 14.3* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 363 363 363 406 406 406
18 18 18 40 40 60 103 103 139
Weight, Welded
8.2 8.2 8.2 18.1 18.1 27.2 46.7 46.7 63.0
19 19 19 42 42 62 107 107 143
Weight, Unwelded
8.6 8.6 8.6 19.1 19.1 28.1 48.5 48.5 64.9
* Impactor Handle **Impactor Handwheel
45
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Angle Stop-Check Valves
Class 1690 4225 PSI @ 100°F (291.3 BAR @ 38°C)
G
Standard Features
• Available Body Material E
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel. AA
B
− Other material on application.
• Unwelded (graphitic seal) or Welded B
Bonnet.
• OS&Y.
• Angle Pattern. Pressure Class 1690 (PN 290)
• Body-guided investment cast Stellite disk.
Fig. No.
• Integral Stellite seat. Type Ends NPS (DN)
Welded Unweld.
• Integral Backseat. 36165 36265 Angle Socket Welding 1/2 (15) thru 21/2 (65)
• Asbestos-free graphitic packing. 36169 36269 Angle Buttwelding 1/2 (15) thru 4 (100)
Figure No. 36165, 36169, 36265, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
36269 DN 15 20 25 32 40 50 65 80 100
2.3 2.3 2.3 3.8 3.8 3.6 4.0 4.0 4.8
AA - Hub Diameter
58 58 58 97 97 91 102 102 122
2.5 2.5 2.5 3.6 3.6 4.1 4.5 4.5 5.3
B - Center to End
64 64 64 91 91 104 114 114 135
11.7 11.7 11.7 14.9 14.9 17.3 19.1 19.1 19.7
E - Center to Top (Open)
297 297 297 378 378 439 485 485 500
8.5 8.5 8.5 14.3* 14.3* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 363 363 363 406 406 406
18 18 18 40 40 60 103 103 139
Weight, Welded
8.2 8.2 8.2 18.1 18.1 27.2 46.7 46.7 63.0
19 19 19 42 42 62 107 107 143
Weight, Unwelded
8.6 8.6 8.6 19.1 19.1 28.1 48.5 48.5 64.9
* Impactor Handle **Impactor Handwheel
46
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Figure No. 36175, 36179, 36275, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
36279 DN 15 20 25 32 40 50 65 80 100
2.3 2.3 2.3 3.8 3.8 3.6 4.0 4.0 4.8
AA - Hub Diameter
58 58 58 97 97 91 102 102 122
2.5 2.5 2.5 3.6 3.6 4.1 4.5 4.5 5.3
B - Center to End
64 64 64 91 91 104 114 114 135
4.6 4.6 4.6 5.7 5.7 6.2 7.2 7.2 7.8
E - Center to Top
117 117 117 145 145 157 183 183 198
8 8 8 21 21 30 41 41 76
Weight
3.6 3.6 3.6 9.5 9.5 13.6 18.6 18.6 34.5
47
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Stop Valves
Class 2680 6700 PSI @ 100°F (461.9 BAR @ 38°C)
Standard Features
• Available Body Material
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application.
Pressure Class 2680 (PN 460)
• Unwelded (graphitic seal) or
welded bonnet. Fig. No.
Type Ends NPS (DN)
• OS & Y. Welded Unweld.
• Integral Stellite seat. * Threaded end valves are limited to Pressure Class 2500.
• Integral backseat.
• Asbestos free graphitic packing.
Figure No. 66120, 66124, 66128, NPS 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4
66220, 66224, 66228 DN 15 20 25 32 40 50 65 80 100
6.0 6.0 6.0 6.7 6.7 10.7 12.8 12.8 12.8
A - End to End
152 152 152 170 170 272 325 325 325
2.30 2.30 2.30 3.20 3.20 4.00 4.80 4.80 4.80
AA - End Hub Diameter
58 58 58 81 81 102 122 122 122
7.5 7.5 7.5 9.8 9.8 11.6 11.2 11.2 11.2
AB - Handwheel Clearance, (Open)
191 191 191 249 249 296 284 284 284
4.0 4.0 4.0 4.8 4.8 7.1 8.8 8.8 8.8
B - Center to End
102 102 102 122 122 180 224 224 224
11.5 11.5 11.5 14.6 14.6 18.6 20.0 20.0 20.0
E - Center to Top, (Open)
292 292 292 371 371 472 508 508 508
8.5 8.5 8.5 11.0* 11.0* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 279* 279* 363* 406** 406** 406**
19 19 19 34 34 79 142 142 142
Weight, Welded
9 9 9 16 16 36 65 65 65
20 20 20 36 36 83 146 146 146
Weight, Unwelded
9 9 9 17 17 38 66 66 66
48 * Impactor Handle ** Impactor Handwheel
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Material
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel. Pressure Class 2680 (PN 460)
− Other material on application Fig. No.
Type Ends NPS (DN)
Welded Unweld.
• Unwelded (graphitic seal) or welded bonnet.
66160 66260 Y-Pattern Threaded* 1/2 (15) thru 1 (25)
• OS & Y.
66164 66264 Y-Pattern Socket Welding 1/2 (15) thru 21/2 (65)
• Y-Pattern.
66168 66268 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Body-guided investment cast Stellite disk. *Threaded end valves are limited to Pressure Class 2500
• Integral Stellite seat.
• Integral backseat.
• Asbestos-free graphitic packing.
Figure No. 66160, 66164, 66168, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
66260, 66264, 66268 DN 15 20 25 32 40 50 65 80 100
6.0 6.0 6.0 6.7 6.7 10.7 12.8 12.8 12.8
A - End to End
152 152 152 170 170 272 325 325 325
2.30 2.30 2.30 3.20 3.20 4.00 4.80 4.80 4.80
AA - End Hub Diameter
58 58 58 81 81 102 122 122 122
7.5 7.5 7.5 9.8 9.8 11.6 11.2 11.2 11.2
AB - Handwheel Clearance (Open)
191 191 191 249 249 295 284 284 284
4.0 4.0 4.0 4.8 4.8 7.1 8.8 8.8 8.8
B - Center to End
102 102 102 122 122 180 224 224 224
11.5 11.5 11.5 14.6 14.6 18.6 20.0 20.0 20.0
E - Center to Top (Open)
292 292 292 371 371 472 508 508 508
8.5 8.5 8.5 11.0* 11.0* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 279* 279* 363* 406** 406** 406**
19 19 19 34 34 79 142 142 142
Weight, Welded
9 9 9 16 16 36 65 65 65
20 20 20 36 36 83 146 146 146
Weight, Unwelded
9 9 9 17 17 38 66 66 66
* Impactor Handle **Impactor Handwheel 49
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Piston Check Valves
Class 2680 6700 PSI @ 100°F (461.9 BAR @ 38°C)
Standard Features
• Available Body Material
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application.
Pressure Class 2680 (PN 460)
• Unwelded (graphitic seal) or welded
Fig. No.
cover. Type Ends NPS (DN)
Welded Unweld.
• Y-Pattern.
66170 66270 Y-Pattern Threaded* 1/2 (15) thru 1 (25)
• Body-guided investment cast Stellite disk.
66174 66274 Y-Pattern Socket Welding 1/2 (15) thru 21/2 (65)
• Integral Stellite seat. 66178 66278 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Stainless steel spring. (Optional without * Threaded end valves are limited to Pressure Class 2500.
springs, See Technical Information
section, 1.3 Check and Stop-Check Valve
Installation Guidelines. Spring is not
available on F91 Fig. No. 66170, 66174,
and 66178 valves.)
Black numerals are in inches and pounds
Dimensions – Globe Colored numerals are in millimeters and kilograms
Figure No. 66170, 66174, 66178, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
66270, 66274, 66278 DN 15 20 25 32 40 50 65 80 100
6.0 6.0 6.0 6.7 6.7 10.7 12.8 12.8 12.8
A - End to End
152 152 152 170 170 272 325 325 325
2.30 2.30 2.30 3.20 3.20 4.00 4.80 4.80 4.80
AA - End Hub Diameter
58 58 58 81 81 102 122 122 122
4.0 4.0 4.0 4.8 4.8 7.1 8.8 8.8 8.8
B - Center to End
102 102 102 122 122 180 224 224 224
3.9 3.9 3.9 5.0 5.0 7.0 7.8 7.8 7.8
E - Center to Top (Open)
99 99 99 127 127 178 198 198 198
14 14 14 22 22 52 86 86 86
Weight
6 6 6 10 10 24 39 39 39
50
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Material
− A105 carbon steel. E
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application. AA
B
• Unwelded (graphitic seal) or Welded
Bonnet.
B
• OS&Y.
• Angle Pattern.
Pressure Class 2680 (PN 460)
• Body-guided investment cast Stellite disk.
Fig. No.
• Integral Stellite seat. Type Ends NPS (DN)
Welded Unweld.
• Integral Backseat. 66125 66225 Angle Socket Welding 1/2 (15) thru 21/2 (65)
• Asbestos-free graphitic packing. 66129 66229 Angle Buttwelding 1/2 (15) thru 4 (100)
Figure No. 66125, 66129, 66225, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
66229 DN 15 20 25 32 40 50 65 80 100
2.3 2.3 2.3 3.8 3.8 4.0 4.8 4.8 4.8
AA - Hub Diameter
58 58 58 97 97 102 122 122 122
2.5 2.5 2.5 3.6 3.6 4.5 5.3 5.3 5.3
B - Center to End
64 64 64 91 91 114 135 135 135
11.7 11.7 11.7 14.9 14.9 18.2 19.7 19.7 19.7
E - Center to Top (Open)
297 297 297 378 378 462 500 500 500
8.5 8.5 8.5 11.0* 11.0* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 279 279 363 406 406 406
18 18 18 38 38 76 139 139 139
Weight, Welded
8.2 8.2 8.2 17.2 17.2 34.5 63.0 63.0 63.0
19 19 19 40 40 80 143 143 143
Weight, Unwelded
8.6 8.6 8.6 18.1 18.1 36.3 64.9 64.9 64.9
* Impactor Handle **Impactor Handwheel
51
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Angle Stop-Check Valves
Class 2680 6700 PSI @ 100°F (461.9 BAR @ 38°C)
G
Standard Features
• Available Body Material
− A105 carbon steel. E
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application. AA
B
• Unwelded (graphitic seal) or Welded
Bonnet. B
• OS&Y.
• Angle Pattern. Pressure Class 2680 (PN 460)
• Body-guided investment cast Stellite disk. Fig. No.
Type Ends NPS (DN)
• Integral Stellite seat. Welded Unweld.
• Integral Backseat. 66165 66265 Angle Socket Welding 1/2 (15) thru 21/2 (65)
66169 66269 Angle Buttwelding 1/2 (15) thru 4 (100)
• Asbestos-free graphitic packing
Figure No. 66165, 66169, 66265, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
66269 DN 15 20 25 32 40 50 65 80 100
2.3 2.3 2.3 3.8 3.8 4.0 4.8 4.8 4.8
AA - Hub Diameter
58 58 58 97 97 102 122 122 122
2.5 2.5 2.5 3.6 3.6 4.5 5.3 5.3 5.3
B - Center to End
64 64 64 91 91 114 135 135 135
11.7 11.7 11.7 14.9 14.9 18.2 19.7 19.7 19.7
E - Center to Top (Open)
297 297 297 378 378 462 500 500 500
8.5 8.5 8.5 11.0* 11.0* 14.3* 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 279 279 363 406 406 406
18 18 18 38 38 76 139 139 139
Weight, Welded
8.2 8.2 8.2 17.2 17.2 34.5 63.0 63.0 63.0
19 19 19 40 40 80 143 143 143
Weight, Unwelded
8.6 8.6 8.6 18.1 18.1 36.3 64.9 64.9 64.9
* Impactor Handle **Impactor Handwheel
52
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Figure No. 66175, 66179, 66275, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
66279 DN 15 20 25 32 40 50 65 80 100
2.3 2.3 2.3 3.8 3.8 4.0 4.8 4.8 4.8
AA - Hub Diameter
58 58 58 97 97 102 122 122 122
2.5 2.5 2.5 3.6 3.6 4.5 5.3 5.3 5.3
B - Center to End
64 64 64 91 91 114 135 135 135
4.6 4.6 4.6 5.7 5.7 7.2 7.8 7.8 7.8
E - Center to Top
117 117 117 145 145 183 198 198 198
8 8 8 23 23 46 76 76 76
Weight
3.6 3.6 3.6 10.4 10.4 20.9 34.5 34.5 34.5
53
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Stop Valves
Class 4500 11,250 PSI @ 100°F (775.7 BAR @ 38°C)
Standard Features
• Available Body Material
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application.
• Unwelded (graphitic seal) or welded bonnet. Pressure Class 4500 (PN 760)
• OS & Y. Fig. No.
Type Ends NPS (DN)
Welded Unweld.
• Y-Pattern.
96124 96224 Y-Pattern Socket Welding 1/2 (15) thru 2 (50)
• Body-guided investment cast Stellite disk.
96128 96228 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Integral Stellite seat.
• Integral backseat.
• Asbestos-free graphitic packing.
Figure No. 96124, 96128, 96224, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
96228 DN 15 20 25 32 40 50 65 80 100
8.2 8.2 8.2 8.2 8.2 12.8 12.8 12.8 12.8
A - End to End
208 208 208 208 208 325 325 325 325
3.64 3.64 3.64 3.64 3.64 4.80 4.80 4.80 4.80
AA - End Hub Diameter
92 92 92 92 92 122 122 122 122
7.3 7.3 7.3 7.3 7.3 11.2 11.2 11.2 11.2
AB - Handwheel Clearance (Open)
185 185 185 185 185 284 284 284 284
6.1 6.1 6.1 6.1 6.1 8.8 8.8 8.8 8.8
B - Center to End
155 155 155 155 155 224 224 224 224
13.4 13.4 13.4 13.4 13.4 20.0 20.0 20.0 20.0
E - Center to Top (Open)
340 340 340 340 340 508 508 508 508
8.5 8.5 8.5 8.5 8.5 16.0** 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 216 216 406** 406** 406** 406**
43 43 43 43 43 158 158 158 158
Weight, Welded
20 20 20 20 20 72 72 72 72
45 45 45 45 45 162 162 162 162
Weight, Unwelded
21 21 21 21 21 74 74 74 74
** Impactor Handwheel
54
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Material
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application.
• Unwelded (graphitic seal) or welded bonnet. Pressure Class 4500 (PN 760)
• OS & Y. Fig. No.
Type Ends NPS (DN)
• Y-Pattern. Welded Unweld.
96164 96264 Y-Pattern Socket Welding 1/2 (15) thru 2 (50)
• Body-guided investment cast Stellite disk.
96168 96268 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
• Integral Stellite seat.
• Integral backseat.
• Asbestos-free graphitic packing.
Figure No. 96164, 96168, 96264, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
96268 DN 15 20 25 32 40 50 65 80 100
8.2 8.2 8.2 8.2 8.2 12.8 12.8 12.8 12.8
A - End to End
208 208 208 208 208 325 325 325 325
3.64 3.64 3.64 3.64 3.64 4.80 4.80 4.80 4.80
AA - End Hub Diameter
92 92 92 92 92 122 122 122 122
7.3 7.3 7.3 7.3 7.3 11.2 11.2 11.2 11.2
AB - Handwheel Clearance (Open)
185 185 185 185 185 284 284 284 284
6.1 6.1 6.1 6.1 6.1 8.8 8.8 8.8 8.8
B - Center to End
155 155 155 155 155 224 224 224 224
13.4 13.4 13.4 13.4 13.4 20.0 20.0 20.0 20.0
E - Center to Top (Open)
340 340 340 340 340 508 508 508 508
8.5 8.5 8.5 8.5 8.5 16.0** 16.0** 16.0** 16.0**
G - Handwheel/Handle Diameter
216 216 216 216 216 406** 406** 406** 406**
43 43 43 43 43 158 158 158 158
Weight, Welded
20 20 20 20 20 72 72 72 72
45 45 45 45 45 162 162 162 162
Weight, Unwelded
21 21 21 21 21 74 74 74 74
** Impactor Handwheel
55
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Univalve® Piston Check Valves
Class 4500 11,250 PSI @ 100°F (775.7 BAR @ 38°C)
Standard Features
• Available Body Material
− A105 carbon steel.
− F22 alloy steel.
− F91 alloy steel.
− F316, F347 stainless steel.
− Other material on application.
• Unwelded (graphitic seal) or welded cover. Pressure Class 4500 (PN 760)
• Y-Pattern. Fig. No.
Type Ends NPS (DN)
• Body-guided investment cast Stellite disk. Welded Unweld.
• Integral Stellite seat. 96174 96274 Y-Pattern Socket Welding 1/2 (15) thru 2 (50)
• Stainless steel spring. (Optional without 96178 96278 Y-Pattern Buttwelding 1/2 (15) thru 4 (100)
springs, see page G14. Spring is not
available on F91 Fig. No. 96174 and 96178
valves.)
Figure No. 96174, 96178, 96274, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
96278 DN 15 20 25 32 40 50 65 80 100
8.2 8.2 8.2 8.2 8.2 12.8 12.8 12.8 12.8
A - End to End
208 208 208 208 208 325 325 325 325
3.64 3.64 3.64 3.64 3.64 4.80 4.80 4.80 4.80
AA - End Hub Diameter
92 92 92 92 92 122 122 122 122
6.1 6.1 6.1 6.1 6.1 8.8 8.8 8.8 8.8
B - Center to End
155 155 155 155 155 224 224 224 224
5.4 5.4 5.4 5.4 5.4 7.9 7.9 7.9 7.9
E - Center to Top
137 137 137 137 137 201 201 201 201
35 35 35 35 35 92 92 92 92
Weight
16 16 16 16 16 42 42 42 42
56
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Hydraulic Stop Valves 5,000 & 10,000 PSI (345 & 690 BAR) CWP
These hydraulic valves are designed and rated to Flowserve Edward Valves standards. See 3.2 Pressure Ratings in the Technical Information sec-
tion for additional information.
Standard Features
• Body is of forged alloy steel grade F-11.
• Bonnet is zinc coated for corrosion 5,000 & 10,000 PSI CWP
resistance.
FIG. NO.
• 13% chromium stainless steel replaceable TYPE ENDS NPS (DN)
5,000 10,000
seat.
158 Globe Threaded
• 13% chromium stainless steel stem and 1/4 (6) thru 2 (50)
158Y Globe Socket Welding
swivel needle disk.
5158 Globe Flanged† Series 1500 2 (50)
• Hardfaced seat and disk standard on Figure
5158 & 9158 valves only. 9158 Globe Flanged† Series 6BX 2-1/16 (52.4) only
For Pressure up to 10,000 PSI (690 BAR) - Edward high pressure forged steel hydraulic stop valves are
• Impactor handle, size 1 and used in applications involving high pressures and with temperatures to 300°F (149°C). They provide fast,
larger. certain shut-off or accurate pressure control, give long life, reduce replacement costs and lower mainte-
nance time.
• Buna-N “O” rings at body-bonnet and body
seat joints for leak-tight connection.
• Asbestos-free packing.
Black numerals are in inches and pounds
Dimensions Colored numerals are in millimeters and kilograms
Figure No. 158/158Y, NPS 1/4 3/8 1/2 3/4 1 11/4 11/2 2 2 (5158) 2-1/16†
5158, 9158 DN 8 10 15 20 25 40 40 50 50 52.4
3.8 3.8 3.8 4.5 5.1 7.5 7.5 9 — —
A - End to End, Globe
97 97 97 114 130 191 191 229 — —
C - Contact Face to Contact — — — — — — — — 13.4 13.3
Face — — — — — — — — 340 338
8.4 8.4 8.4 9.6 12 14.1 14.1 18 17.9 17.9
E - Center to Top, (Open)
213 213 213 244 305 358 358 457 455 455
G - Handwheel/Handle 5.4 5.4 5.4 6.4 11* 11* 11* 14* 14* 14*
Diameter 134 137 137 163 279 279 279 356 356 356
— — — — — — — — 8.5 7.9
T - Flange Diameter
— — — — — — — — 216 201
— — — — — — — — 1.8 1.7
U - Flange Thickness
— — — — — — — — 46 43
Diameter of Ring Groove & — — — — — — — — 33/4-#24 BX-152
Groove Number — — — — — — — — — —
— — — — — — — — 6.5 6.25
Diameter of Bolt Circle
— — — — — — — — 165 160
— — — — — — — — (8)-7/8 (8)-3/4
Bolts
— — — — — — — — — —
5.1 5.1 5.1 6.8 12.5 32 32 53 120 124
Weight
2.3 2.3 2.3 3.1 5.6 14.4 14.4 23.9 54 55.8
† Flanges, Ring Joint Facings and Drilling according to A.P.I. standards. Size depicts flange size only and not port size. * Impactor Handle.
57
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Hydraulic Check Valves 5,000 & 10,000 PSI (345 & 690 BAR) CWP
These hydraulic valves are designed and rated to Flowserve Edward Valve standards. See 3.2 Pressure Ratings in the Technical Information sec-
tion for additional information.
Standard Features
• Body is of forged alloy steel grade F-11.
5,000 & 10,000 PSI CWP
• Carbon steel cover has a long guide for
FIG. NO.
accurate ball disk seating. TYPE ENDS NPS (DN)
5,000 10,000
• Seat and ball are 13% chromium
160 Globe Threaded
stainless steel. 1/4 (6) thru 2 (50)
160Y Globe Socket Welding
• Hardfaced seat standard on figure 5160
5160 Globe Flanged* Series 1500 2 (50)
and 9169 only.
9160 Globe Flanged* Series 6BX 2- 1⁄16 (52.4) only
• Ball is precision ground for tight seating.
Recommended for use with high viscosity fluids only.
• Stainless steel spring capable of seating the For pressure up to 10,000 PSI (690 BAR) - Edward high pressure forged steel hydraulic check
ball disk in viscous fluids. valves are used in applications involving high pressures and with temperatures to 300°F (149°C).
58
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
PressurSeat
Seal
10.
10. 11.
2.
11.
2. 12. 3.
12. 3. 13.
4.
13. 17.
4.
15. 5.
16.
5.
6.
Valve Body
PressurEater Nozzle
16. PressurEater Nozzle
Note: Also available as a single valve.
1. Stem has ACME threads, is ground to a 7. Handwheel is rugged and knobbed to pro- 14. Position indicator provides positive
fine finish and is hardened to resist wear. vide sure grip even when wearing gloves. indication of closed valve.
2. Yoke bushing material has low coefficient 8. Impactor handle provides many times the 15. P
ressurSeat features live-loaded, pres-
of friction which substantially reduces closing force of an ordinary handwheel for sure-energized Stellite seat, providing
torque and stem wear and eliminates positive seating. tight shut-off under varying pressures
galling. Mechanical upset locks bushing and temperatures.
9. T hreaded bonnet has ACME threads for
to yoke.
resistance to galling and ease of disas- 16. P
ressurEater nozzle prevents excess
3. Yoke-bonnet assembly is two-piece to sembly. wear on valve seat.
facilitate disassembly for faster in-line
10. Stem packing system utilizes flexible 17. V
alve test report is an actual report of
internal repairs.
graphite packing material with carbon the individual valve hydrostatic test.
4. Inclined stem construction and optimum fiber anti-extrusion rings for optimum
18. N
ameplate contains all relevant data for
flow shape minimizes flow direction sealability and life.
operational and maintenance records.
changes and reduces pressure drop.
11. B
onnet locking collar.
5. Body-guided disk utilizes anti-thrust rings
12. Bonnet seal ring is die formed flexible
to eliminate misalignment, galling and
graphite seated to a prescribed bonnet
stem bending.
torque to provide reliable bonnet seal.
6. Integral hardsurfaced seat provides posi-
13. I ntegral backseat provides a secondary
tive shutoff and long seat life.
stem seal backup for positive shutoff and
leak protection. 59
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
PressurCombo Class 1690 4225 PSI @ 100°F (291.3 BAR @ 38°C)
Maximum Recommended Differential Pressure = 4200 Psi (289.7 Bar)
Standard Features
• Available Body Material
- A105 carbon steel.
- F22 alloy steel.
- F91 alloy steel.
• Available as tandem assembly or
individual valves.**
• Unwelded (graphitic seal) or welded bonnet. Flow, DP
• OS & Y.
• Y-Pattern.
• Body-guided investment cast Stellite disk.
• Investment cast Stellite seat in PressurSeat
and PressurCombo.
Pressure Class 1690 (PN 290)
• Integral Stellite seat in PressurEater.
FIG. NO.
• PressurEater & PressurCombo have outlet TYPE ENDS NPS (DN)
choke/nozzles. WELDED UNWELD.
**36124 **36224 Y-Pattern Socket Welding 1/2 (15) thru 2 (50)
• Integral Stellite backseat.
**36128 **36228 Y-Pattern Buttwelding 21/2 (65) thru 4 (100)
• Asbestos-free graphitic packing.
** DS36xxx PressurSeat Inv. cast Stellite seat
• PressurSeat and PressurCombo have DE36xxx PressurEater Integral Stellite seat, choke
position indicators. DC36xxx PressurCombo Inv. cast Stellite seat, choke
Figure No. **36124, **36128, **36224, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
**36228 DN 15 20 25 32 40 50 65 80 100
6 6 6 6.7 6.7 8.2 10.7 10.7 12.8
A - End to End
152 152 152 170 170 208 272 272 325
3.20 3.20 3.20 3.20 3.20 3.64 4.00 4.00 4.8
AA - End Hub Diameter
81 81 81 81 81 92 102 102 122
7.8 7.8 7.8 9.8 9.8 11.6 12.5 12.5 11.2
AB - Handwheel Clearance, (Open)
198 198 198 249 249 295 318 318 284
12.2 12.2 12.2 13.7 13.7 17.1 20.3 20.3 20.7
E - 1 Center to Top, (Open)
310 310 310 348 348 434 516 516 526
12.1 12.1 12.1 14.6 14.6 17.7 19.6 19.6 20.0
E - 2 Center to Top (Open)
307 307 307 371 371 450 498 498 508
8.5 8.5 8.5 8.5 8.5 14.0 18.0 18.0 18.0
G - 1 Handwheel/Handle Diameter
216 216 216 216 216 356 457 457 457
8.5 8.5 8.5 11.0* 11.0* 14.3* 16.0** 16.0** 16.0**
G - 2 Handwheel/Handle Diameter
216 216 216 279 279 363* 406** 406** 406**
51 51 51 79 79 124 210 210 286
Weight, Welded (Tandem DS/DE)
23 23 23 36 36 56 95 95 130
53 53 53 83 83 128 218 218 294
Weight, Unwelded (Tandem DS/DE)
24 24 24 38 38 58 99 99 133
* Impactor Handle ** Impactor Handwheel Flow coefficients are listed on page G32.
60
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
Standard Features
• Available Body Material
- A105 carbon steel.
- F22 alloy steel.
- F91 alloy steel.
• Available as tandem assembly or
individual valves.**
• Unwelded (graphitic seal) or welded bonnet. Flow, DP
• OS & Y.
• Y-Pattern.
• Body-guided investment cast Stellite disk.
• Investment cast Stellite seat in PressurSeat
and PressurCombo.
• Integral Stellite seat in PressurEater. Pressure Class 2680 (PN 460)
• PressurEater & PressurCombo have outlet FIG. NO.
TYPE ENDS NPS (DN)
choke/nozzles. WELDED UNWELD.
• Integral Stellite backseat. **66124 **66224 Y-Pattern Socket Welding 1/2 (15) thru 2 (50)
**66128 **66228 Y-Pattern Buttwelding 21/2 (65) thru 4 (100)
• Asbestos-free graphitic packing.
**DS66xxx PressurSeat Inv. cast Stellite seat
• PressurSeat and PressurCombo have DE66xxx PressurEater Integral Stellite seat, choke
position indicators.v DC66xxx PressurCombo Inv. cast Stellite seat, choke
Figure No. **66124, **66128, **66224, NPS 1/2 3/4 1 11/4 11/2 2 21/2 3 4
**66228, DN 15 20 25 32 40 50 65 80 100
6 6 6 6.7 6.7 10.7 12.8 12.8 12.8
A - End to End
152 152 152 170 170 272 325 325 325
3.20 3.20 3.20 3.20 3.20 4.00 4.80 4.80 4.80
AA - End Hub Diameter
81 81 81 81 81 102 122 122 122
7.8 7.8 7.8 9.8 9.8 11.6 11.2 11.2 11.2
AB - Handwheel Clearance (Open)
198 198 198 249 249 295 285 285 285
12.2 12.2 12.2 13.7 13.7 18.5 20.7 20.7 20.7
E - 1 Center to Top (Open)
310 310 310 348 348 470 526 526 526
12.1 12.1 12.1 14.6 14.6 18.6 20.0 20.0 20.0
E - 2 Center to Top (Open)
307 307 307 371 371 472 508 508 508
8.5 8.5 8.5 8.5 8.5 14 18 18 18
G - 1 Handwheel/Handle Diameter
216 216 216 216 216 356 457 457 457
8.5 8.5 8.5 11* 11* 14.3* 16** 16** 16**
G - 2 Handwheel/Handle Diameter
216 216 216 279* 279* 363* 406** 406** 406**
51 51 51 79 79 167 298 298 298
Weight, Welded (Tandem DS/DE)
23 23 23 36 36 76 135 135 135
53 53 53 83 83 169 306 306 306
Weight, Unwelded (Tandem DS/DE)
24 24 24 38 38 77 139 139 139
* Impactor Handle ** Impactor Handwheel Weights are listed for tandem assembly combo. Flow coefficients are listed on page G32.
61
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
PressurCombo Class 4500 11,250 PSI @ 100°F (775.7 BAR @ 38°C)
Maximum Recommended Differential Pressure = 5000 psi (344.8 bar)
Standard Features
• Available Body Material
- A105 carbon steel.
- F22 alloy steel.
- F91 alloy steel.
• Available as tandem assembly or
individual valves.**
• Unwelded (graphitic seal) or welded
bonnet. Flow, DP
• OS & Y.
• Y-Pattern.
• Body-guided investment cast
Stellite disk.
• Investment cast Stellite seat in PressurSeat
and PressurCombo.
Pressure Class 4500 (PN 760)
• Integral Stellite seat in PressurEater.
FIG. NO.
• PressurEater & PressurCombo have outlet TYPE ENDS NPS (DN)
WELDED UNWELD.
choke/nozzles.
**96124 **96224 Y-Pattern Socket Welding 1/2 (15) thru 2 (50)
• Integral Stellite backseat.
**96128 **96228 Y-Pattern Buttwelding 21/2 (65) thru 4 (100)
• Asbestos-free graphitic packing.
**DS96xxx PressurSeat Inv. cast Stellite seat
• PressurSeat and PressurCombo have DE96xxx PressurEater Integral Stellite seat, choke
position indicators. DC696xxx PressurCombo Inv. cast Stellite seat, choke
62
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Standard Features Pressure Class 800 (PN 130) and Series 1500
• Bodies and covers are of forged carbon FIG. NO.
ENDS NPS (DN)
steel. 800 1500
• Screen is stainless steel. 238 338 Threaded
1/4 (8) thru 2 (50)
• Screen specification (400, .027 dia. holes 238Y 338Y Socket Welding
per square inch).
• Removable drain plug for easy cleaning.
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Features and Descriptions of
Edward Hermavalve® Hermetically-Sealed Valves
18.
1.
17.
2.
16.
15.
3.
4.
14.
13. 5.
12.
6.
7.
8.
9.
11. 10.
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Part Specification List For Edward Hermavalve®
DESCRIPTION ASTM NO. ASTM NO. ASTM NO.
Body A-105 A-182 Grade F22 A-182 Grade F316
Disk A-565 Grade 615 A-565 Grade 615 A-732 Grade 21
Body Seat Stellite 21 Stellite 21 Stellite 21
Stem A-479 T410 Class 3 A-479 T410 Class 3 A-479 T410 Class 3
Junk Ring A-582 T416 A-582 T416 A-582 T416
Bonnet A-696 Grade C A-739 Grade B22 A-479 T316
Yoke Bolt A-307 Grade A A-307 Grade A A-307 Grade A
Packing Flexible Graphite System Flexible Graphite System Flexible Graphite System
Gland A-696 Grade C A-696 Grade C A-696 Grade C
Retaining Ring Nickel Plated Steel Nickel Plated Steel Nickel Plated Steel
Gland Adjusting Screw A-193 Grade B6 A-193 Grade B6 A-194 Grade B6
Stem Guide Bushing A-696 Grade C Nickel Plated A-696 Grade C Nickel Plated A-696 Grade C Nickel Plated
Yoke Bolt Nut A-563 Grade A A-563 Grade A A-563 Grade A
Yoke A-216 Grade WCB A-216 Grade WCB A-216 Grade WCB
Yoke Bushing B-150 Alloy C61900 or C62300 B-150 Alloy C61900 or C62300 B-150 Alloy C61900 or C62300
Drive Pin Alloy Steel Alloy Steel Alloy Steel
Key A-331 Grade 4140 A-331 Grade 4140 A-331 Grade 4140
Spring Housing A-582 T416 A-582 T416 A-479 T316
Diaphragm Ring A-696 Grade C A-739 Grade B22 A-479 T316
Diaphragm Assembly B-670 Alloy 718 (Inconel) B-670 Alloy 718 (Inconel) B-670 Alloy 718 (Inconel)
Diaphragm Disk A-732 Grade 21 A-732 Grade 21 A-732 Grade 21
Shims A-167 T316 A-167 T316 A-167 T316
Disk Collar A-565 Grade 615 A-565 Grade 615 A-479 T316
Spring Inconel X-750 Inconel X-750 Inconel X-750
Handwheel Malleable or Ductile Iron Malleable or Ductile Iron Malleable or Ductile Iron
Handwheel Nut Steel Steel Steel
Indicator A-479 T316 A-479 T316 A-479 T316
Thrust Bearing Steel Steel Steel
Lube Fitting Steel Steel Steel
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Accessories – Forged Steel
The following “accessories” or “options” are available for Edward Forged Steel Valves. Consult your Flowserve sales representative for
specific details.
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Flowserve Edward Valves supplies actuators for Edward forged and cast steel valves when
alternate sources of power are required to open, close or maintain an intermediate position in
the valve.
The most commonly used actuators are: electric, pneumatic, hydraulic, manual gear, or a
stored energy gas hydraulic used in nuclear applications. Most Edward valves can be equipped
with an actuator, if required. Where specific or special customer requirements are needed,
Flowserve engineering and expertise with all types of actuators can be applied and adapted to
meet the most rigid codes.
The following information on page 70 will allow Flowserve engineers to correctly size and
select the proper motor actuator for your application.
69
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Required Information for Motor Actuators
1. OPERATING PRESSURES:
A) PRESSURE UNDER SEAT = ______________________________________ psig
B) PRESSURE OVER SEAT = _ ______________________________________ psig
C) PRESSURE DIFFERENTIAL = _____________________________________ psig
6. CLOSING TIME:
A) STANDARD (GLOBE VALVES APPROX. 4 IN./MIN., GATE VALVES APPROX. 12 IN./MIN. STEM SPEED.)
B) SPECIAL_____________________ INDICATE REQUIRED CLOSING TIME:____________________________
Data in the Table above represents the minimum information that should be provided when ordering a valve equipped with a motor operator.
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Material Chemical Analysis (ASTM) for Edward Valves
PERCENTAGE*
MATERIAL ELEMENTS
CAST FORGED
Carbon Steel (Body) Carbon 0.30 max. 0.22 max.
Manganese 1.00 max. .60 to 1.05
Cast - ASTM A216 Grade WCB Phosphorus 0.04 max. 0.04 max.
Sulfur 0.045 max. 0.05 max.
Forged - ASTM A105 Silicon 0.60 max. 0.35 max. This ASTM
Carbon Steel (Body) Carbon 0.25 max. specification
Manganese 1.20 max.
Cast - ASTM A216-WCC Phosphorus 0.04 max.
data is provided
Sulfur 0.045 max. for customer
Silicon 0.60 max. information. The
11/4 Chromium-Molybdenum Steel (Body) Carbon 0.20 max. 0.10 to 0.15
data was based
Manganese 0.50 to 0.80 0.30 to 0.80
Cast - ASTM A217 Grade WC6 Phosphorus 0.04 max. 0.04 max. on information
Forged - ASTM A182 Grade F11
Sulfur 0.045 max. 0.04 max. available at
Silicon 0.60 max. 0.50 to 1.00
Chromium 1.00 to 1.50 1.00 to 1.50
time of printing
Molybdenum 0.45 to 0.65 0.44 to 0.65 and may not
21/4 Chromium-Molybdenum Steel (Body) Carbon 0.18 max. 0.15 max. reflect the latest
Manganese 0.40 to 0.70 0.30 to 0.60
Cast - ASTM A217 Grade WC9 Phosphorus 0.04 max. 0.04 max.
ASTM revision.
Sulfur 0.045 max. 0.04 max. Flowserve sug-
Forged - ASTM A182 Grade F22 Silicon 0.60 max. 0.50 max. gests referring
Chromium 2.00 to 2.75 2.00 to 2.50
Molybdenum 0.90 to 1.20 0.87 to 1.13 to the applicable
9 Chromium, 1 Molybdenum Steel Body Carbon 0.12 max. 0.08-0.12 max. specification
Manganese 0.30-0.60 max. 0.30-0.60 max. for complete
Cast - ASTM A-217 Grade C12A Phosphorus 0.02 max. 0.02 max.
Sulfur 0.018 max. 0.01 max. information or
Forged - ASTM A-182 Grade F91 Silicon 0.20-0.50 0.20-0.50 max. contacting your
Chromium 8.0-9.5 8.00-9.50 Edward Valves
Molybdenum 0.85-1.05 0.85-1.05
Columbium 0.060-0.10 0.060-0.10 sales represen-
Venadium 0.18-0.25 0.18-0.25 tative.
Nitrogen 0.030-0.070 0.030-0.070
Nickel 0.40 max. 0.40 max.
Austenitic Stainless Steel (Body) Carbon 0.03 max. 0.08 max.
Manganese 1.50 max. 2.00 max.
Cast - ASTM A-351 Grade CF8M Phosphorus 0.04 max. 0.04 max.
Nickel 9.00 to 13.00 10.00 to 14.00
Forged - ASTM A-182 Grade F316 Sulfur 0.04 max. 0.03 max.
Silicon 1.50 max. 1.00 max.
Chromium 17.00 to 21.00 16.00 to 18.00
Molybdenum 2.00 to 3.00 2.00 to 3.00
Martensitic Stainless Steel (Stems) Carbon 0.15 max. 0.15 max.
Manganese 1.00 max. 1.25 max.
Bolted Bonnet T416 Phosphorus 0.04 max. 0.06 max.
Sulfur 0.03 max. 0.15 min.
Cast Valves - ASTM A182 Grade F6a Silicon 1.00 max. 1.00 max
Univalves - A-479 T-410 Cl 3 Nickel 0.50 max. —
Chromium 11.50 to 13.50 12.00 to 14.00
Molybdenum — 0.60 max.
Aluminum Bronze (Yoke Bushings) 61900 62300
Copper remainder remainder remainder
Cast Valves - ASTM B 148 Alloy 95400 Aluminum 10.00 to 11.50 8.50 to 10.00 8.50 to 11.00
Iron 3.00 to 5.00 3.00 to 4.50 2.00 to 4.00
Forged Valves - ASTM B150 Alloy Tin — 0.60 max. 0.60 max.
61900-62300 Lead — 0.80 max. —
Manganese 0.50 max. — 0.50 max.
Zinc — 0.02 max. —
Silicon — — 0.25 max.
Nickel & Cobalt 1.50 max. — 1.00 max.
Chromium-Molybenum (Bolting) Carbon 0.37 to 0.49
Manganese 0.65 to 1.10
ASTM A193 Grade B7 Phosphorus 0.035 max.
Sulfur 0.04 max.
Forged - ASTM A105 Silicon 0.15 to 0.35
Chromium 0.75 to 1.20
Molybdenum 0.15 to 0.25
Hard Surfacing for Seats and Disks Chromium 25.00 to 29.00
Manganese 1.00 max.
A732 Grade 21 & Stellite 21® Molybdenum 5.00 to 6.00
Nickel 1.75 to 3.75
Iron 3.00
Boron .007 max.
Carbon 0.20 to 0.30
Silicon 1.00
*The equivalent Edward valve material specification for valve bodies meets all of the requirements of the referenced
72 ASTM Specification; additionally Flowserve restricts certain elements (i.e. carbon, manganese) to tighter allowable
ranges to enhance weldability.
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1 bar = 100 kPa = 14.50 psi
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1 bar = 100 kPa = 14.50 psi
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Reference: ASME B16.34 – 2004 Pressure/Temperature
Ratings (metric)
Forged Steel Univalves®
PRESSURE (BAR)
CLASS CLASS
CLASS 1690 CLASS 1925 CLASS 2680 CLASS 4500
1500 2500
TEMP
MATERIAL SIZES SIZES SIZES SIZES SIZES SIZES SIZES SIZES SIZES SIZES
(°C)
1/2 to 2 1/2 1/2 to 2 1/2 3&4 1/2 to 2 1/2 3&4 1/2 to 1 1/2 to 2 1/2 3&4 1/2 to 2 1/2 3&4
(1) (2) (3) (2) (3) (2) (2) (3) (2) (3)
STANDARD LIMITED SPECIAL LIMITED SPECIAL LIMITED LIMITED SPECIAL LIMITED SPECIAL
-29 to 38 248.2 291.3 291.3 331.8 331.8 430.9 461.9 461.9 775.7 775.7
50 240.6 286.3 286.3 326.1 326.1 423.5 454.0 454.0 762.3 762.3
100 211.0 265.3 265.3 302.2 302.2 392.4 420.7 420.7 706.4 706.4
150 192.5 242.0 242.0 275.7 275.7 358.0 383.8 383.8 644.4 644.4
200 178.3 224.2 224.2 255.4 255.4 331.7 355.6 355.6 597.0 597.0
250 166.9 209.9 209.9 239.0 239.0 310.4 332.8 332.8 558.8 558.8
300 158.1 198.8 198.8 226.4 226.4 294.1 315.3 315.3 529.3 529.3
325 154.4 194.1 194.1 221.1 221.1 287.2 307.9 307.9 517.0 517.0
350 151.6 190.7 190.7 217.2 217.2 282.1 302.4 302.4 507.7 507.7
375 149.4 187.8 187.8 214.0 214.0 277.9 297.9 297.9 500.2 500.2
400 147.2 185.1 185.1 210.8 210.8 273.8 293.5 293.5 492.9 492.9
425 145.7 183.2 183.2 208.7 208.7 271.1 290.6 290.6 487.9 487.9
450 144.2 181.4 181.4 206.6 206.6 268.3 287.6 287.6 482.9 482.9
A182
475 143.4 180.3 180.3 205.3 205.3 266.6 285.8 285.8 480.0 480.0
F316
500 140.9 178.7 178.7 203.5 203.5 264.3 283.3 283.3 475.7 475.7
(4)
538 125.5 163.5 163.5 186.2 186.2 241.7 259.1 259.1 435.1 435.1
550 124.9 163.5 163.5 186.2 186.2 -- 259.1 259.1 435.1 435.1
575 119.7 162.5 161.1 185.3 183.5 -- 258.7 255.4 435.1 428.8
600 99.5 145.3 140.2 166.5 159.6 -- 235.5 222.2 410.1 373.2
625 79.1 120.6 111.3 139.1 126.8 -- 201.0 176.6 367.3 296.5
650 63.3 96.5 89.1 111.4 101.5 -- 160.9 141.4 294.1 237.4
675 51.6 78.7 72.7 90.8 82.8 -- 131.1 115.2 239.7 193.5
700 41.9 69.7 64.3 80.4 73.3 -- 116.1 102.0 212.2 171.3
725 34.9 58.2 53.7 67.2 61.2 -- 96.9 85.2 177.2 143.0
750 29.3 44.8 41.4 51.7 47.1 -- 74.6 65.6 136.7 110.3
775 22.8 34.8 32.1 40.2 36.6 -- 58.1 51.0 106.1 85.6
800 17.4 26.8 24.8 30.9 28.2 -- 44.6 39.2 81.3 65.6
816 14.1 21.8 20.1 25.1 22.9 -- 36.1 31.7 65.8 53.1
IMPORTANT: The above ratings are only for reference. Refer to ASME B16.34 for pressure/temperature ratings.
NOTES: 1. Standard Class, Flanged Ends only.
2. Limited Class, Sizes 2 1/2 and smaller, butt weld and socket weld ends.
Limited Class Threaded ends limited to Size 1 and smaller, 538°C maximum and Class 2500 maximum.
3. Special Class, Sizes 3 and 4, Butt-weld ends only.
4. Shaded ratings may require special trim and packing. Consult your Flowserve sales representative for applications in these ranges.
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Reference: ASME B16.34 – 2004 Pressure/Temperature Ratings (metric)
Forged Steel, Bolted Bonnet 1 bar = 100 kPa = 14.50 psi
PRESSURE (BAR)
VALVE TYPE TEMPERATURE °C
A-105 (1) F-11
-29 to 38 102.1 103.4
50 100.2 103.4
100 93.2 103.0
150 90.2 99.5
200 87.6 95.9
250 83.9 92.7
300 79.6 85.7
FLANGED END ONLY
325 77.4 82.6
B16.34 STANDARD CLASS 600
350 75.1 80.4
(2)
375 72.7 77.6
400 69.4 73.3
425 57.5 70.0
450 46.0 67.7
475 34.9 63.4
500 23.5 51.5
538 11.8 29.8
-29 to 38 137.9 137.9
50 137.9 137.9
100 137.7 137.9
150 136.1 137.9
200 134.8 137.9
250 134.8 137.9
300 134.8 137.9
SOCKET WELDING AND
THREADED END ONLY 325 133.6 137.9
B16.34 LIMITED CLASS 800 350 130.4 137.1
(2)
375 125.6 134.7
400 115.7 133.9
425 95.9 132.4
450 76.7 125.7
475 58.1 114.0
500 39.5 86.4
538 20.5 51.4
IMPORTANT: The above ratings are only for reference. Refer to ASME B16.34 for pressure/temperature ratings.
1. Permissible but not recommended for prolonged use at temperatures above approx. 427°C.
2. Shaded ratings exceed those of Edward Valves. Consult your Flowserve sales representative for applications in these ranges.
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1. Stop and Check Valve Applications Guide
1.1 Stop Valve Applications service conditions permit, emphasis in this Conventional or 90°-bonnet globe valves
guide is on selection and application of Ed- are usually the most compact, and the stem
Foreword ward valves with forged- and cast-steel bod- and yoke position allow easy handwheel or
Edward stop valves are used primarily as ies and bonnets. Comparisons are presented actuator access and convenience for main-
isolation valves in medium and high pressure with other similar valves where appropriate. tenance. Relatively short stem travel allows
fast actuation. Multiple direction changes
piping systems. They are offered in a broad Edward stop valves are typically of metal- in the flow stream result in higher pressure
range of sizes, pressure ratings, and types, seated construction and, where necessary, drop than with other types, but streamlined
and they are used in an immense array of use gaskets and stem seals designed for flow passages in Flowserve Edward valves
diverse applications. Only a few are listed for severe high-pressure, high-temperature ser- generally yield lower pressure drop than
illustration: vice. While special designs with “soft seats” competitive valves of this type.
and O-ring seals are supplied for unique
• Normally open valves in main steam lines;
specific applications, the standard products
used only for equipment isolation, e.g. are designed to stand up to tough service
during maintenance. conditions with minimum requirements for
• Normally open valves to provide for maintenance or parts replacement.
emergency shutoff due to failure of Edward stop valves fall into two basic cat-
downstream piping or other equipment; egories – globe valves and gate valves. The
closed periodically for verification of following sections of this guide will address
operability. the principal features of each type and the
design variations within the types.
• Normally open valves that are throttled
to varying degrees during start-up or Globe valves are offered in stop, stop-check,
and check versions. Stop-check valves can
shutdown of plants or systems.
also be used for isolation in unidirectional
• Frequently cycled valves that are opened flow applications. These valves are discussed
and closed for control of batch processes in the Check Valves Applications section
or for start-up and shutdown of equipment (1.2). Angle valves are otherwise similar to con-
(e.g., equipment that is on-stream daily but The FLOW PERFORMANCE section of this ventional globe valves, but the less tortuous
shut-down at night). catalog provides equations and coefficients flow path yields lower pressure drop. Angle
for the calculation of pressure drop across valves are particularly economical in piping
• Normally closed valves; used only for filling layouts where use of this configuration
any of these valves. This information can be
or draining systems during outages. used to evaluate the effects of different valve eliminates an elbow and associated flanged
Stop valves are sometimes referred to as sizes and types of system energy efficiency. or welded joints.
“on-off valves.” They should not normally be
considered as “control valves,” but they are 1.1.1 Stop Valve Types
suitable for moderate or infrequent flow- and Typical Uses
control functions. Valves that must open and Brief notes on the advantages, disadvantag-
close under high differential pressure and es, applications and limitations of the various
flow conditions (such as “blowdown” service) types of Edward stop valves are presented
inherently function as flow-control devices in the Stop Valve Applications Chart (section
while they are stroking. 1.1.4). Some additional highlights of the
Considering the diversity of stop valve ap- features of these valves and some compari-
plications, it is not surprising that there is sons with similar valves are presented in the
no universal valve type that is best for all following paragraphs.
services. Users’ experience with specific
applications is a valuable basis for selecting Globe Valves
the best valves. A globe valve employs a poppet or disk that
opens and closes by moving linearly along
The goal of this guide is to supplement us- the seat axis. There are many types of globe Inclined bonnet or “Y type” valves, such as
ers’ experience with information based on valve bodies, seats and methods of guiding Univalves ® and Flite-Flow ® valves, yield lower
decades of Flowserve Edward Valves’ labora- the disk to and from the seat. pressure drop than other styles, because
tory tests and field experience. they permit a more nearly straight-through
• Bodies – Edward stop, stop-check and flow path. Typically, they require a longer
check type globe valves are offered with stem travel. In large sizes, this body shape
Introduction
three basic body styles: is heavier and requires a greater end-to-end
While many other types of valves (ball, plug,
butterfly) are used as stop valves where length than conventional globe valves.
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openings approaching a “quick-opening” upward”), approaching that of an equal- practical manual operation of many valves
characteristic. While the body-guided disk in percentage control valve. However, this is that would otherwise require gearing or
Edward globe valves moderates this effect, somewhat misleading. When installed in power actuators.
it makes the flow coefficient very sensitive pipe of the same nominal size as the valve,
to small changes in stem position, so it may the pressure drop of a gate valve is so low Manual Gear Actuators
prove difficult to control low flow rates. at large openings (e.g., over 70%) that When specified, many Edward valves can
• The angle valve has a characteristic similar piping flow resistance usually overshadows be supplied with manual actuators with
to that of a globe valve, but it is slightly that of the valve. The gate valve would gear reduction in lieu of a handwheel. Such
provide little control over flow in that range. actuators reduce the required rim-pull effort
closer to linear due to its normally higher
and often permit operation by one person
full-open flow coefficient. An angle valve While not normally recommended for
in cases where several people would be
has about the same control characteristics throttling for the reasons cited in the
required to seat the valve with a handwheel.
as a globe valve of the same size at small previous section, the gate valve flow-
While manual gear actuators slow down
openings. characteristic curve is attractive from a
operation, they are often an attractive option
• The cast-steel Flite-Flow® Y-type valve standpoint of controlling low flow rates
for valves that are not operated frequently.
provides a characteristic that is nearly without excessive sensitivity. Use of a gate
Operating pressure and differential pressure
linear over most of its stem-travel range. valve for throttling may be considered for
should be specified.
For control of flow over a broad range, the some applications.
Note: Users sometimes specify that valves be operable
high flow efficiency of this type of valve 1.1.3 Stop Valve Actuators at maximum differential pressure with very low rim-pull
may permit use of a smaller valve size for a and Accessories forces. This may require selection of gearing that may
given allowable pressure drop. The smaller cause two problems: (1) literally thousands of handwheel
Most Edward stop and stop-check valves turns for full-stroke valve operation and/or (2) capability
size, combined with the linear characteristic, to damage the valve easily with rim-pull forces that are
can give improved control of low flow rates illustrated in this catalog are shown with readily applied by many operating personnel. Manual gear
when the valve is throttled. handwheels, and the majority of valves are actuators with high ratios provide relatively little “feel” to
furnished for applications where manual the operator, and it is difficult to tell when a valve is fully
• The forged-steel Y-type Univalve® actuation is acceptable. Most larger and open or closed. Good judgment should be exercised in
provides even better control at very small higher-pressure globe valves are furnished
specifying practical rim-pull force requirements.
openings because of its “double throttling” with standard Impactor handles or hand- Power Actuators
characteristic as the lower disk-guide ring wheels, which provide up to twelve times Where valves are inaccessible for manual
opens the machined port in the body. Other the stem force of an ordinary handwheel, to operation or where relatively fast opening or
forged-steel valves have this characteristic provide for adequate seating thrust. Impacto- closing is required, most Edward valves can
to some degree. gear assemblies on the largest globe valves be furnished with power actuators. The most
• The Equiwedge gate valve has an excellent permit operation using an air wrench. These commonly used actuators are electric actua-
inherent flow characteristic (“concave Flowserve Edward Valves innovations permit tors with torque- and position-control fea-
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tures. Users frequently have individual preferences on actuator brand Any other special requirements should be clearly specified. If there
names and type, so Edward valves can be furnished with Flowserve are non-standard manual-override requirements, see the note above
actuators or other brand actuators to satisfy customer requirements. relative to rim-pull forces for manual gear actuators.
1.1.4 Stop Valve Application Chart (For Large Valves, See Cast Steel Catalog)
Type Advantages Disadvantages Applications Limitations
• Compact • High pressure drop • Class 300-2500 steam and • Not for stem-down
• E asy access to handwheel or • High torque water installations
Globe 90° Bonnet
actuator • Heavy in large sizes • O ther gasses and liquids • Sizes 1/4 through 24
• Fast response • Usable for throttling
• S ame as globe • High torque • S ame as globe • S ame as globe
• Replaces an elbow • Heavy in large sizes
Angle
• Lower pressure drop than
globe
• Lower pressure drop than • S ame as angle • Class 600-4500 through • S ame as globe
globe or angle • Longest end-to-end length size 4
• May permit smaller size than • Handwheel or actuator on • Class 300-2500 through
Globe Inclined Bonnet globe size 24
an angle
• Long stem travel slows • O therwise, same as globe
response
• Lowest pressure drop • Not recommended for • Class 600-2500 steam and • Possibility of pressure
• Lowest torque throttling water binding
Equiwedge ® Gate • Long stem travel slows • O ther gasses and liquids • Sizes 21/2 through 32
• May permit smallest size
response with manual • Main steam isolation
actuation
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and size intelligently. This knowledge should tenance and repairs when necessary, and in
also help in assuring that serious problems evaluating and correcting problems.
are avoided.
Emphasis in this guide is on selection and
Most check valves seem deceptively simple, application of forged- and cast-steel Edward
with only one moving part — a poppet or Valves products, but comparisons with other
flapper that appears capable of allowing flow types of check valves are given where this
in only one direction. However, this single can be done based on valid information.
mechanical part cannot be expected to take
The Flow Performance section of this catalog
the place of a sophisticated control system
provides equations and coefficients for the
that senses flow (direction, quantity, rate of
calculation of pressure drop and the flow
change) and provides output to (1) open the
required to assure full valve opening. In
valve fully when flow is in one direction and
addition, that section provides most of the
yet (2) close the valve to prevent flow and
necessary supplemental data required for 2-Ball Check Valves
leakage in the reverse direction. Each type
routine calculations, such as water and steam A lift check valve in which the closure ele-
of check valve has features that enable it to
density. ment is a ball.
perform one or more of its duties well, but
each type also has weaknesses. The relative This guide also provides caution notes rela-
importance of these strengths and weak- tive to system-related problems to be avoided
nesses is highly dependent on the require- (such as piping vibration, flow instability,
ments of individual applications. waterhammer). Some of these guidelines are
qualitative and could involve further analysis.
The goal of this guide is to provide applica-
However, attention to these notes should help
tion engineers and users with practical
to avoid problems.
advice on check valve selection and siz-
ing, location in piping systems, preventive Finally, this guide addresses check valve
maintenance and repairs. Emphasis will be maintenance. History indicates that preven-
on Flowserve Edward Valves products, but tive maintenance of check valves is often
comparisons will be provided in some cases neglected, and this can lead to serious valve
with other types of check valves. failures which may damage other equipment.
3-Swing Check Valves
The guidelines provided on periodic inspec-
This guide is based on extensive testing of The closure element is a pivoted flapper
tion and preventive maintenance should pay
Edward check valves in sizes from NPS 1/2 which is swung open by flow and which
off in terms of reduced overall plant mainte-
through 18 as well as a reasonable sampling seats, generally against a mating flat surface
nance and repair costs.
of other types. Since complete performance in the valve body, under no-flow conditions.
testing of every valve type, size and pres- 1.2.1 Check Valve Types
sure class is not practical, predictions of the and Typical Uses
performance of some valves are based on
mathematical models. However, the models While other types are sometimes encoun-
are based on substantial test data and are be- tered in power hydraulics and other special-
lieved to be reasonably accurate or conserva- ized applications, four basic types of check
tive. The laboratory test files cover over forty valves are commonly used in industrial and
years. Perhaps even more important, the power piping applications.
files include feedback from substantial field
experience — in fossil and nuclear-fueled
power plants, refineries, chemical plants, oil
fields and in countless other applications. It
is hoped that this test and field experience
4-Tilting-Disk Check Valve
will help others avoid problems and pitfalls in
The closure element is a pivoted disk or
the application and use of check valves.
flapper, somewhat like that in a swing check
valve but with a pivot axis close to the center
Introduction
of the flow stream. It is swung open by flow
This guide has been prepared to aid fluid-
and seats against a mating conical surface in
system designers in sizing and selecting
the valve body under no-flow conditions.
check valves for industrial and power-piping
systems. Guidance is also provided on valve 1-Lift Check Valves There are many variations among these four
orientation (inclination from horizontal, etc.) The closure element is a poppet or disk that basic types of check valves. For example,
and on location of check valves with respect is lifted open by flow and which seats, usu- springs may be included to assist closure
to other flow disturbances. In addition, this ally on a mating conical surface in the valve and counteract gravitational forces, and
guide should aid users in planning preventive body, under no-flow conditions. accessories may be provided for exercising
maintenance programs, performing main- or position indication. All Edward lift check
88
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valves employ body-guided disks with a pis- associated piping welds or flanged connec- check valves. Small forged-steel stop-check
ton-like extension to provide good guidance tions. valves, except the Univalve® stop-check
and resistance to wear. Accordingly, they are valves, employ a disk-return spring, and cast-
• 90°-bonnet piston-lift check valves have
referred to in this guide as piston-lift check steel stop-check valves have equalizer tubes
the lowest flow coefficients and produce
valves. In addition, Flowserve manufactures that function in the same manner as those on
pressure drops comparable to 90°-bonnet
Edward stop-check valves which are piston- comparable piston-lift check valves.
globe valves. They are sometimes preferred
lift check valves that allow positive closure
in systems where pressure drop is not critical The stem in the stop-check valve may be
for isolation, just like globe stop valves.
or where space requirements dictate a mini- driven either by a handwheel or an actuator,
Illustrations of the Edward valve types mum size and easy access to a handwheel or and it may be used either to (1) prevent flow
manufactured by Flowserve are provided in actuator (on a stop-check valve). in the normal direction when necessary for
this catalog, and brief notes on advantages, isolation or (2) supplement line pressure to
Piston-lift check valves are generally the
disadvantages, applications, and limitations enhance seat tightness in applications with
most practical type for small sizes, and they
are provided in the Check Valve Applications pressure from the downstream side. Some
generally provide the best seat tightness.
Chart (section 1.2.2). Some further highlights users automate stop-check valves to give
Small forged-steel piston-lift check valves
of the features of these valves are provided in extra system protection against reverse flow
normally include a disk-return spring, but
the following paragraphs. and leakage. For example, an actuator may
may be ordered without springs. The Flow
be signaled to close the valve when a pump
Performance section of this catalog and
Edward Piston-Lift Check Valves is shut off; the disk closes quickly by normal
section 1.3 below address such valves, both
In both small forged-steel and large cast- check valve action, and the stem follows to
with and without springs. Cast-steel piston-
steel Edward lines, three distinctly different seat the valve firmly a short time later.
lift check valves have equalizer tubes which
valve body styles appear in the illustrations
connect the volume above the piston with a
– inclined-bonnet globe valve style, angle Edward Ball Check Valves
relatively low-pressure region near the valve
valve style, and 90°-bonnet globe valve style. Ball check valves are offered only in small
outlet. This feature allows a much larger
forged-steel configurations (size 2 and small-
valve opening (and higher flow coefficient)
er) with inclined-bonnet bodies and ball-return
than would be possible otherwise, and it
springs. These valves are recommended over
allows the valve to open fully at a relatively
piston check valves, for service with viscous
low flow.
fluids or where there is scale or sediment in
The body-guided feature of Edward piston- the system. The bolted-bonnet versions offer
lift check valves is an advantage in most flow performance that is generally similar to
services, because it assures good alignment that of equivalent piston-lift check valves, and
of the disk with the valve seat and minimizes they are the preferred ball check valves for
lateral vibration and wear. However, this most industrial and power-piping applications.
feature may lead to sticking problems due
The threaded-bonnet hydraulic ball check
to foreign-material entrapment in unusually
valves are used primarily in very high pres-
dirty systems. Another inherent character-
sure, low-flow applications with viscous
istic is that large piston-lift check valves
fluids. They have lower flow coefficients that
With respect to check valve function, these may not respond rapidly to flow reversals
have proven acceptable for those services.
valves are all similar, with only slightly dif- and may cause water-hammer problems in
These valves sometimes exhibit chattering
ferent orientation limits as discussed in the systems where the flow reverses quickly
tendencies when handling water, so they are
Valve-Installation Guidelines section (1.3). [see the Pressure Surge and Waterhammer
not recommended for low-viscosity fluids.
The main difference between these systems section (1.4.2)]. Since smaller valves display
is in flow performance: inherently faster response, historic files have A unique feature of the ball check valve is that
shown no water-hammer problems with the ball closure element is free to rotate during
• Inclined-bonnet piston-lift check valves small forged-steel check valves. operation, allowing the ball and seat to wear
produce low pressure drop due to flow
when fully open. They have flow coefficients
Edward Stop-Check Valves
comparable to those of tilting-disk check
Stop-check valves offer the same tight seal-
valves and only slightly lower than provided
ing performance as a globe stop valve and
by many swing check valves.
at the same time give piston-lift check valve
• In most cases, angle piston-lift check protection in the event of backflow. A stop-
valves have lower flow coefficients and thus check valve is nearly identical to a stop valve,
produce more pressure drop than inclined- but the valve stem is not connected to the
bonnet valves, but they are superior to disk. When the stem is in the “open” position,
90°-bonnet valves. Where a piping system the disk is free to open and close in response
requires a bend and a valve, use of an angle to flow, just as in a piston-lift check valve.
piston-lift check valve eliminates the cost and When serving as a check valve, stop-check
pressure drop of an elbow and the cost of valves display the same advantages and dis-
advantages as discussed above for piston-lift
89
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relatively evenly. This feature, combined with pivot axis in a swing check valve is much far-
the standard return spring, helps to promote ther from the disk’s center of mass, and this
positive seating even with heavy, viscous fluids. increases the “pendulum period” and hence
the time required for closure in services with
Edward Tilting-Disk Check Valves flow reversal. In addition, the one-piece disk
Tilting-disk check valves are particu- in the tilting-disk check valve avoids the
larly well-suited to applications where rapid necessity of internal fasteners and locking
response and freedom from sticking are devices, which are required to secure disks
essential. Fully open valves of this type also to pivot arms in most swing check valves.
exhibit low pressure drop. They have flow However, like swing check valves, tilting-disk
coefficients comparable to those of Edward check valves have hinge pins and bearings
inclined-bonnet piston-lift (Flite-Flow www) that are subject to wear due to disk flutter if
check valves and only slightly lower than the valve is not fully open and/or there are
provided by many swing check valves. flow disturbances or instabilities. Such wear
may product eccentricity of the disk and seat
when the valve closes, leading to a degrada-
Edward Combinations of Check and
tion of seat tightness (particularly at low
Stop-Check Valves
differential pressures). Applications involving
As noted in the Foreword to this section (1.2),
severely unstable flow or prolonged service
no single type of check valve achieves ideal
without preventive maintenance can lead to
performance characteristics. The advantages
failures in which the disk separates com-
and disadvantages noted in the Check Valve
pletely from the hinge pins and will not close.
Applications Chart (section 1.2.2) and other
Other sections of this guide address the flow
information in this catalog should assist in
conditions which may lead to problems as
selection of the best valve size and type for
well as maintenance recommendations.
any specific application. However, the selec-
tion of any single valve may require undesir-
Tilting-disk check valves provide rapid Edward Elbow-Down Check and Stop-Check able compromises.
response, because the center of mass of the Valves
disk is close to the pivot axis. Just as in a Some system designers and users specify
pendulum, this characteristic promotes rapid two check valves in series for critical applica-
motion of the disk toward its natural (closed) tions, and this does give some insurance
position whenever the force holding it open that at least one valve will close even if the
is removed. This response can be valuable in other valve fails. However, if two identical
applications where relatively rapid flow rever- valves are used, a system characteristic that
sals may occur, such as in pump-discharge is troublesome to one valve could produce
service where multiple pumps discharge into problems with both. In such cases, use of
a common manifold. In such cases, the flow two valves does not assure double safety or
may reverse quickly, and the rapid response double life. Sometimes it is worth consider-
of the tilting-disk check valve minimizes the ing the selection of two different types of
magnitude of the reverse velocity and the Elbow-down piston-lift check and stop-check check valve, each with advantages to offset
resulting waterhammer pressure surge. This valves are similar to Flite-Flow valves except disadvantages of the other.
characteristic also minimizes impact stresses that the valve outlet is in the form of an elbow One specific check valve combination has
on the disk and body seats. However, an to direct the flow downward. These valves been used in applications of Flowserve
extremely rapid flow reversal, as might be were designed specifically for applications in Edward valves to provide advantages that
produced by an upstream pipe rupture, could controlled-circulation power plants, and they no single valve can offer. A tilting-disk check
cause a problem. See the Pressure Surge have special clearances and other design fea- valve in series with a piston-lift check valve
and Water Hammer section (1.4.2) for further tures. Because of these special features, the offers minimum waterhammer and freedom
discussion. sizing and pressure-drop calculation meth- from sticking (from the tilting-disk) and good
Size-6 and larger tilting-disk check valves ods given in the Flow Performance section of seat tightness (from the piston-lift check).
have totally enclosed torsion springs in their this catalog do not apply. However, special The disadvantage is added pressure drop and
hinge pins to help initiate the closing motion, elbow-down valves can be furnished with cost, but the pressure-drop penalty is minor
but the disk is counterweighted to fully close conventional check valve design features for if the Flite-Flow inclined-bonnet piston-lift
without the springs. With the free pivoting applications where this valve-body geometry check valve is used. Even the cost penalty
action of the disk, this type of valve is highly is desirable. may be offset if a stop-check valve is used,
immune to sticking due to debris in the because it may be able to take the place of a
system. stop valve that would be required otherwise
for isolation.
Tilting-disk check valve are superficially simi-
lar to swing check valves in that both operate
on a pivoting-disk principle. However, the
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1.2.2 Check Valve Applications Chart (For Large Valves, See Cast Steel Catalog)
Type Advantages Disadvantages Applications Limitations
• Very low pressure drop in • Relatively high pressure • Class 300-4500 service • Sizes 1/4 through 24
inclined bonnet valves drop in 90° bonnet valves • High temperature steam and • For orientation limits see
• Relatively low pressure drop • Subject to “sticking” in very water valve installation guidelines
in angle valves dirty systems • Refining, petrochmical, • For flow limits see Flow
• L arger valves incorporate an chemical, etc. Performance section of this
external equalizer • Oilfield production catalog
Piston Lift Check
• Minimum chatter due to flow • Can be used in series with
disturbances Tilting Disk Check to provide
• Good seat tightness maximum line protection
• Forged steel valves with (advantages of both types).
spring can be mounted in
any orientation
• Wear on body seat and • High pressure drop • Class 600 and Series 1500 • Sizes 1/4 through 2
check element evenly • Available only in small sizes service • For orientation limits see
distributed • Water, steam, refining, valve installation guidelines
• Long service life petro-chemical, chemical, • Not recommended for gas
• Forged steel valves with etc. service at low flow rates
Ball Check spring can be mounted in • Service where scale and • For flow limits see Flow
any orientation sediment exist Performance section of this
• Available with either • V iscous fluids catalog
integral or threaded seat for
hydraulic valve
• Low cost
• Very low pressure drop • Not recommended for • Class 600-4500 service • Sizes 21/2 through 24
• S traight through body service with rapidly fluctu- • High temperature steam and • For orientation limits see
design ating flow water valve installation guidelines
• Very fast closing • Seat tightness may dete- • Refining, petrochemical, • For flow limits see Flow
riorate at low differential chemical, etc. Performance section of this
• Minimizes disk slamming pressure
Tilting Disk Check and waterhammer pressure • Oilfield production catalog
surges • Can be used in series with
• Will not “stick” in dirty Piston Lift check or Stop-
systems Check to provide maximum
line protection (advantages
of both types)
• See Piston Lift Check above • See Piston Lift Check valve • See Piston Lift Check above • See Piston Lift Check above
• Can be used for Stop valve above
service
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Figure 1
1.3 Check and Stop-Check Valve 45° Inclined Bonnet Piston Lift Check Valves
Installation Guidelines Maximum Check Valve Orientation Limits
Unlike stop valves, which can be installed in
any position with little or no effect on perfor-
mance, most check and stop-check valves
have limitations as to their installed orienta-
tion. Although the normal installation is in
a horizontal or vertical line (depending on
valve type), check and stop-check valves can
be installed in other orientations. It should
be noted, however, that valves installed in
other than the normal positions may exhibit a
degradation of performance, service life and
resistance to sticking, depending on the flow
conditions and cleanliness of the line fluid.
For maximum reliability, it is recommended
that piston-lift check valves and stop-check
valves be installed with flow axis horizontal
(vertical inlet and horizontal outlet for angle
valves) with the bonnet above the valve in a
vertical plane. Following are maximum out-
of-position orientations that may be used for
less critical applications and which should
never be exceeded.
• All Edward forged-steel check and stop- Figure 2
check valves (except Univalve ® stop-check 90° Bonnet Piston Lift Check Valves
valves) are normally furnished with spring- Maximum Valve Orientation Limits
loaded disks and may be installed in any
position. The spring-loaded disk enables
positive closure regardless of valve position.
However, installed positions in which dirt
or scale can accumulate in the valve neck
should be avoided. An example of this would
be an inclined-bonnet valve installed in a ver-
tical pipeline with downward flow. If forged-
steel valves are ordered without springs, the
limitations below should be observed.
• Edward cast-steel Flite-Flow ®, forged-steel
Note: For piston lift check valves, any installation resulting in combined out of position orientation, such as a
Univalve, and inclined-bonnet check and valve in an inclined line with a rollover angle as well, should limit the angle of the bonnet to the following:
stop-check valves without springs, when
• 45° from vertical for angle and 90°bonnet valves.
installed in vertical or near vertical lines,
should be oriented such that the fluid flow • 50° from vertical for inclined bonnet valves.
is upward and the angle of incline of the line
is not more than 5° past the vertical in the
direction of the bonnet. When installed in
horizontal or near horizontal lines, the valve
• Edward cast-steel and forge-steel 90°-bon- the line should not be more than 45° in either
bonnet should be up and the angle of incline
net check and stop-check valves without direction. See Figure 3A and 3B.
of the line should be not more than 5° below
springs should be installed with the bonnet
the horizontal. See Figure 1A. Also, the roll • Edward tilting-disk check valves may be
up, and the angle of incline of the line should
angle of the valve bonnet should not be more installed in horizontal lines and vertical lines
not be more than 45° form the horizontal.
than 20° from side to side for either verti- and at any incline angle in between. When the
Also, the roll angle of the valve bonnet should
cal or horizontal installations. See Figures incline angle is not horizontal, flow should al-
not be more than 45° from side to side. See
1B and 1C. Consult your Flowserve Edward ways be up. The roll angle of the valve should
Figures 2A and 2B.
Valves representative concerning installation not be more than 30° from side to side. See
limits of bolted-bonnet forged-steel check • Edward cast-steel and forged-steel angle Figures 4A and 4B. Also, when installed in
valves without springs. check and stop-check valves without springs other than vertical lines, the bonnet should
should be oriented such that the incoming always be oriented up.
flow is upward, and the angle of incline of
92
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Figure 6
Figure 5
Non-uniform velocity profile at blower
Pipe fittings near valves may produce instability because of velocity profile distortion
or pump discharge can affect stability.
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are important factors in evaluating check In most tests, room temperature water was For example, Edward angle piston-lift check
valve applications. Figure 5 illustrates how the flow medium, but limited straight-pipe valves exhibited the same stability, lift and
upstream pipe fittings may alter the flow testing was performed with air. The valves flow coefficients (CV ) with upstream elbows
profile entering a check valve, crowding it tested included Edward piston-lift check as with straight pipe. In tests of other types
to one side or the other. A similar distortion (inclined-bonnet, angle and 90°-bonnet), of valves, upstream elbows produced both
occurs in a valve located near the discharge tilting-disk check valves and a size-4 swing beneficial and adverse effect to various
of a centrifugal pump or blower, as shown check valve manufactured by another com- degrees.
in Figure 6. Elbows in two planes cause a pany. The tests were designed to evaluate
• In each case where a check valve was tested
flow stream to swirl, which might produce the effects of flow disturbances on (1) valve
with a throttled butterfly valve immediately
unusual effects on a check valve installed as stability, particularly when partially open;
upstream, there were significant effects on
shown in Figure 7. (2) flow rate required to open the valve fully;
performance. The effects included increased
and (3) the flow coefficient (CV ) of the valve.
Since there was no known way to predict the disk flutter and reduced valve opening at
The flow disturbances evaluated included
effects of flow disturbances on check valves a given flow, as compared to straight-pipe
single and double (out of plane) 90° elbows
by mathematical models, Flowserve con- performance. In some cases, full check valve
in various orientations immediately upstream
ducted extensive testing of size 2, 4, 8 and 10 opening could not be achieved at any flow
of the check valves. In addition, the effects
check valves in straight-pipe runs and in pip- within the capabilities of the test loop.
of a throttled, upstream control valve were
ing with upstream flow disturbances. Figures
simulated with an offset-disk butterfly valve Even where full opening was obtained, some
8 and 9 illustrate typical flow-test setups.
(at various throttle positions) mounted im- valves continued to flutter on and off their
mediately upstream, as well as at five and stops. These effects were worst when the
eleven pipe diameters upstream, of the check butterfly valve was most severely throttled
valves. (smallest opening and highest pressure
drop). In the worst cases, the butterfly valve
With few exceptions, tests with ten or more
exhibited audible cavitation, but it is not clear
diameters of straight pipe upstream of check
whether the adverse effects resulted from
valves produced little cause for concern. In
simple flow distortion or the two-phase flow
water flow tests, visual position indicators
stream from the cavitating butterfly valve.
usually showed only minor disk “wobble” or
very small open-close flutter (e.g. less than In similar tests with the butterfly valve moved
1° total rotation of a tilting disk), even at very 5 diameters upstream of the check valve (but
low flows and small valve openings. The only with similar throttling), the adverse perfor-
conditions that produced severe instabil- mance effects were decreased significantly
ity were those involving air flow at very low but not eliminated. When the butterfly valve
Figure 8 pressures (below 50 psi or 3.4 bar) and valve was moved 11 diameters upstream of the
Size 4 Class 600 90° bonnet piston lift check openings less than 20%. Such conditions check valve, normal check valve performance
valve with two upstream elbows (out of produced significant cyclic motion, with was restored.
plane). This arrangement produces swirl as disks bouncing on and off the body seats. In
shown in Figure 7. view or the many uncertainties in applying The results of these tests were enlightening,
laboratory test results to service conditions, but they must be combined with observa-
it is considered prudent to avoid operating tions based on field experience. For example,
conditions which produce check valve open- while upstream elbows produced less
ings of less than 25%, even in ideal straight- severe effects than expected, there were
pipe applications. still adverse effects on some valves. It is
difficult to extrapolate a laboratory test to
Highlights of the results of the Flowserve years of service in a plant installation, but
tests with flow disturbances are given in Flowserve service files include an interesting
Table A on page 95. The test program clearly and relevant incident. Two size-12 tilting-
showed that upstream flow disturbances do disk check valves in one plant had hinge-pin
affect check valve performance, but the ef- failures over a time period of several months
fect is not always predictable. The magnitude after 25 years of service. While this inci-
of the effect can vary, depending on the type dent might best be cited as a case for more
and even the size of the valve. In some cases, inspection and preventive maintenance, the
even the direction of the effect (improvement details of the installation were investigated.
or degradation) varies from valve to valve. It was determined that the flow rates were
Figure 9 Nevertheless, some general observations on in a range that should have assured full disk
Size 10 Class 1500 Flite-Flow ® inclined bon- the results of these tests are: opening, but the valves were installed close
net piston lift check valve with two upstream to upstream elbows.
• Single and double upstream elbows
elbows. Test loop capacity permitted tests produced less severe effects on check valve Users of this catalog may wish to refer to
with line velocity over 20 ft/s (6 m/s). performance than had been expected, and EPRI Report No. NP 5479 (see the Sources
some valves displayed no discernible effects. for Additional Information section of this
94
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catalog) for further data on the performance ment firmly against a stop, it is less likely to recommended that a minimum of 10 diame-
of swing check valves in tests similar to flutter and suffer from rapid wear. ters of straight pipe be provided between the
those conducted by Flowserve. The size-4 inlet of a check valve and any upstream flow
Full opening does not guarantee freedom
swing check valve used in the Flowserve test disturbance (fittings, pumps, control valves,
from problems if the margin is not sufficient
program had a stop positioned to restrict the etc.), particularly if calculations indicate that
to provide a firm load against the stop. Equal-
disk-opening angle to about 38°. This valve the check valve will not be fully open for a
izers on Edward cast-steel piston-lift check
opened fully at a relatively low flow and ex- substantial portion of the valve service life.
and stop-check valves enhance this margin
hibited reasonably stable performance. The There should be a minimum of 1 to 2 diam-
and provide good stop loading, but flow
tests sponsored by EPRI showed that other eters of pipe between the check valve and the
disturbances may cause other valve disks to
swing check valves (with less restrictive nearest downstream flow disturbance.
bounce on and off their stops. This “tapping”
stops) exhibited larger amplitudes of flutter
phenomenon may cause faster wear than • In the specific case of upstream elbows,
than were observed in comparable Flowserve
flutter about a partially open position. For reasonably successful performance should
tests.
this reason, the minimum sustained flow rate be attainable with 5 diameters of straight
The following guidelines are based on through a tilting-disk check valve near flow pipe between an upstream elbow and a check
Flowserve tests and field experience, com- disturbances should be about 20% greater valve if the valve will not be partially open
bined with other published information: than the flow rate required to just achieve full for a significant portion of its service life.
opening. Tests described in EPRI Report No. NP 5479
• If possible, check valves near flow dis-
indicate that elbows installed 5 diameters
turbances should be sized to be fully open, If it is not possible to ensure full opening of
or more upstream had a negligible effect on
preferably by a good margin, even at the low- a check valve at minimum flow conditions,
swing check valves, and this is expected to
est sustained flow rate anticipated for each at least 25% opening should be ensured.
be true for other check valve types. Even less
application. The Flow Performance section Valves operating at partial opening for sig-
straight pipe may be satisfactory, but such
of this catalog provides methods for sizing nificant periods of time should be monitored
close spacing should be reserved for applica-
Edward check valves for new installations or regularly to determine if there is instability
tions with very tight space constraints. More
for evaluating existing applications. When or wear.
frequent inspection and preventive mainte-
flow-induced forces load a valve closure ele-
• In view of uncertainties associated with nance should be planned for valves in such
long-term effects of flow disturbances, it is installations.
95
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• In the specific case of throttled upstream leakage even after they are flushed away. sure start-up operations in unvented liquid-
control valves, the minimum requirement Debris caught between the disk and the body piping systems.
of 10 upstream pipe diameters should be bore of a piston-lift check valve can cause the
adhered to rigidly. Calculations indicating full disk to jam and prevent full opening or clos-
valve opening based on straight-pipe tests ing. To ensure best check valve performance
1.4 Check Valve Performance
cannot be trusted to prevent problems, be- and seat tightness, line fluids should be kept 1.4.1 Check Valve Seat Tightness
cause severe flow disturbances may prevent as clean as practical. As noted before, tilting-
full opening. Even greater lengths of straight disk check valves are particularly resistant Edward check valves are factory-tested
pipe should be considered if the control valve to sticking or jamming, but they are no more with water in accordance with MSS SP-61
operates with very high pressure drop or resistant to seat damage than other types. (Manufacturers Standardization Society of
significant cavitation. the Valve and Fittings Industry, Inc.) at an
• Unsteady (Pulsating) Flow overseat pressure of 1.1 times the pressure
• Users with existing check valve installations ratings of the valve. While check valves are
An unsteady flow rate can lead to rapid check
that do not meet these guidelines should allowed leakage rates up to 40 ml/hr per
valve damage, particularly if the minimum
plan more frequent inspection and preventive unit of nominal valve size by MSS SP-61,
flow during a cycle is not sufficient to hold
maintenance for such valves. If a check valve Flowserve allows no more than 5% of this
the valve fully open. The valve may be
is installed close to an upstream control leakage for cast-steel valves and no visible
damaged just because it does what a check
valve that operates with a high pressure drop, leakage for forged-steel valves. Tilting-disk
valve is designed to do – open and close in
considerations should be given to a change in and forged-steel check valves are then tested
response to changes in flow. As an example,
piping or valve arrangements. again at a reduced pressure with allowable
a check valve installed too close to the outlet
leakage rates which are less than the MSS
1.3.2 Other Problem Sources of a positive displacement pump may attempt
SP-61 requirements.
to respond to the discharge of each cylinder.
In addition to the fundamentals of check If the mean flow during a cycle is low, the Closed check valve closure elements (disk,
valve selection, sizing and installation, disk may bounce off the seat repeatedly in a ball, flapper, etc.) are acted on by a combina-
several other potential sources of check valve chattering action. If the mean flow is higher, tion of forces produced by gravity, springs
problems should be considered in applica- the disk may bounce on and off the full-open (where applicable) and reversed differential
tions engineering or, if necessary, in solving stop. Such pulsating flows may be difficult to pressure. While gravity and spring forces
problems with existing installations: predict. For example, a steam leak past the help to position the closure element into
seat of an upstream stop valve may produce the substantially closed position, metal-to-
• Piping-System Vibration a “percolating” action in a line filled with metal seating check valves typically rely on
In other sections of this guide, it has been condensate and cause a check valve to cycle. pressure forces to produce the seating loads
noted that check valve damage or perfor- Such problems may only be discovered by necessary for good seat tightness.
mance problems may result from flow-in- preventive maintenance inspections.
duced flutter or vibration of the closure ele- Some metal-seated check valves do not
ment. Very similar damage may result from produce good seat tightness at low differen-
• Vapor Pockets in Liquid Piping Systems
piping-system vibration. Such vibration may tial pressures, particularly when the pressure
Unusual phenomena are sometimes observed
originate at pumps, cavitating control valves increases from zero. A threshold level of
in piping systems containing hot water that
or other equipment. Check and stop-check differential pressure is required to produce
partially vaporizes downstream of a closed
valves are susceptible to vibration damage, uniform metal-to-metal contact and restrict
check valve. Vapor pockets at high points
because the check element is “free floating” leakage to a reasonable rate. An even higher
may collapse suddenly when the check valve
when partially open, with only the forces due level is required to ensure that a valve meets
opens (due to the start-up of a pump, for
to fluid flow to balance the moving weight. leakage-rate criteria like those in MSS SP-61.
example). This collapse may be remote from
Impact damage and internal wear may result Unfortunately, these levels of differential
the check valve and have no effect on the
if the valve body vibrates while internal parts pressure are difficult to predict; they vary
check valve performance. However, if a vapor
attempt to remain stationary. This condition with valve type, condition and orientation
pocket exists in the upper part of a piston-lift
may be avoided by adequately supporting (and with cleanliness of line fluid).
check or stop-check valve body (above the
the piping system near the check valve or by disk), the collapse may generate unbalanced Tests of new valves in horizontal lines show
damping vibration at its source. Of course, forces in the direction of disk opening. Since that cast-steel inclined-bonnet and 90°-bon-
it is helpful to assure that the check element the vapor offers little fluid resistance, rapid net piston-lift check and tilting-disk check
opens fully, because flow forces at the disk- acceleration of the disk toward the fully open valves seal off reasonably well at under
stop help to inhibit relative motion. position may occur. In extreme cases, the 50 psi (3.4 bar) when differential pressure
disk or bonnet stops may be damaged due increases from zero. Small forged-steel ball
• Debris in Line Fluid to impact. Such thermodynamic quirks are and piston-lift check valves are less consis-
Debris in the flow stream can cause dam- difficult to anticipate when designing a piping tent, sometimes seating at less than 50 psi
age and performance problems in check and system and are sometimes as difficult to (3.4 bar) and sometimes requiring 250 psi
stop-check valves. Debris entrapped between diagnose if they occur in an existing instal- (17 bar) or more. This “seating” action often
the disk and seat may prevent full closure and lation. Changes in piping arrangements or occurs suddenly when the pressure forces
lead directly to seat leakage. If hard particles operating procedures may be necessary if shift the closure element into good metal-
or chips are in the debris, they may damage severe problems occur. It is possible that to-metal contact with the body seat, and
the seating surfaces and contribute to seat similar problems may occur during low-pres- leakage generally continues to decrease as
96
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the pressure is increased. Once seated, most collapse. This has occurred in systems with fluid keeps the fluid going forward until it is
valves seal well if pressure is reduced below a failed check valve, where the water came decelerated and finally stopped by friction.
the threshold required for initial seating, but back from a large reverse flow through the There would be no need for a check valve to
the seat tightness with reducing pressure is check valve. However, the more common prevent reverse flow in this system, but one
also difficult to predict. “waterhammer” problem associated with might be included to permit pump mainte-
check valves occurs as a result of the check nance without draining other equipment. In
Some of the Edward check valves described
valve closing and suddenly terminating a sig- normal operation of this system, the check
in this catalog have been manufactured
nificant reversed flow velocity. This problem valve could produce no waterhammer.
with “soft seats” to provide improved seat
is generally associated with valves handling
tightness at low differential pressures. This • Curve B illustrates an application with a
water or other liquids. A similar pressure
design feature includes an elastomeric or pump feeding a high-pressure system with
surge phenomenon may be encountered with
plastic sealing member on the valve closure a fairly large volume. It might represent a
steam or gas, but it is generally much less
element to supplement the basic metal-to- boiler feed system of a pump feeding a high
serious with a compressible flow medium.
metal seating function. Since the design and reservoir. In this case, assuming similar
material selection for these sealing members Waterhammer is a pressure surge produced momentum in the pump and fluid, forward
are very sensitive to pressure, temperature by the deceleration of a liquid column, and it flow continues for a while after the pump is
and compatibility with the line fluid, there are involves pressure waves that travel at close switched off, but the downstream pressure
no standard, general-purpose, soft-seated to the velocity of sound through the fluid. decelerates the flow more rapidly and then
valves. Consult Flowserve for further infor- It is commonly illustrated in texts by an reverses its direction. Without a check valve,
mation about specific applications. example involving rapid closure or a valve in the reverse flow would increase and stabilize
a long pipe. For such a case, it can be shown at some value, unless the downstream sys-
Foreign material in the flow medium is a
that instantaneous closure of a valve in a tem pressure declined. In the illustration, the
major source of leakage problems in many
room-temperature water line will produce magnitude of the maximum reverse velocity
valves. Because of the limited seating forces
an increase in pressure of about 50 psi (3.4 is drawn less than the initial forward velocity,
in check valves, dirt has a far greater effect
bar) above the steady-state pressure for but it might be higher in some systems.
on the tightness of these valves than other
every 1 ft/sec (0.30 m/sec) decrease in water
types. Attention to cleanliness of the fluid is • Curve C illustrates what would happen
velocity. Even if the valve does not close
necessary where good check valve seat tight- in the system described for Curve B with a
instantaneously, the same pressure increase
ness is desired. fast-response check valve (e.g., a tilting-disk
would develop if the upstream pipe is long
type) installed. As discussed in the Foreword
Incorrect sizing or misapplication of a check enough to prevent reflected pressure waves
to this guide, an “ideal” check valve would
valve can also lead to leakage problems. from reaching the valve before it closes.
allow no reverse flow and would close exactly
Chattering of the closure element on its seat The waves of increasing pressure that are
at the time the velocity curve passes through
due to insufficient flow or pressure can cause generated by the closing valve “reflect” from
zero; there would be no waterhammer. A
damage to the seat or closure element and a constant-pressure reservoir or vessel, if
“real” check valve starts closing while the
result in leakage. present in the system, and return to the valve
flow is still forward, but it lags the velocity
as inverted waves that decrease pressure. A
In applications where check valve leakage curve. With fast response, it closes before a
solution to the “textbook problem” is to slow
is a problem, a stop-check valve may offer high reverse velocity develops, thus minimiz-
down the valve closure so that the reflected
the solution. Stem load from a handwheel or ing the waterhammer surge.
pressure waves attenuate the surge. How-
actuator can provide the necessary seating ever, this is not necessarily the best approach • Curve D illustrates the same system with a
force independent of pressure. Of course, the in the case of a check valve. check valve that responds just a bit slower.
stem must be returned to the “open” position
It shows that just a small increase in check
to allow flow in the normal direction. Consult In a check valve, the fluid velocity is forward
valve lag may allow a large increase in re-
Flowserve about applications that are usually before the valve starts to close, but it reduces
verse velocity (and a corresponding increase
sensitive to leakage. due to some system action (e.g., a pump is
in waterhammer surge pressure).
shut off). If the velocity reverses before the
A complete treatment of the subject of pres- valve closes, a waterhammer surge will be • Curve E illustrates an accidental situation
sure surge and waterhammer is beyond the produced by a conventional check valve that that might develop with a severely worn
scope of this catalog, but some discussion is is nearly proportional to the magnitude of valve or a dirty system. If a check valve in the
provided so that application engineers may the maximum reversed velocity. Figure 10 system described above should stick open,
appreciate the significance of the problem as provides curves illustrating flow transients it might allow the reverse velocity to build
it relates to check valves. associated with different types of systems up so as to approach that which would occur
1.4.2 Pressure Surge and flow interruptions. The graphs illustrate without a check valve. If the reverse flow
velocity in the pipe, forward and reverse, forces should then overcome the forces that
and Waterhammer
versus time on arbitrary scales. The following caused the sticking, the resulting valve stem
One part of the problem is that the terminol- discussions describe each of the curves: could cause a damaging waterhammer surge.
ogy or jargon is not consistently used. For
• Curve A illustrates flow coast-down in a • Curve F illustrates what might happen in
example, “waterhammer” or “steam hammer”
simple circulating loop, such as a cooling the system described for Curve B if there
is sometimes used to describe the implosion
system, following switch-off of pump power. were a major pipe rupture just upstream of
which occurs when water enters a hot, low
The momentum of the pump impeller and the the check valve. With free discharge through
pressure region and causes a steam void to
97
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in computer-based dynamic analysis simula-
Figure 10 - Flow Reversal Transients tions of specific valves and systems.
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99
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the high-pressure side of the valve; contin-
ued flow through an inspection drain on the
consider the criticality of the valve service.
It is wise to open some critical valves for 2. Flow Performance
low-pressure side; or, in hot water or steam internal inspection at intervals even if no
lines, a downstream pipe that remains hot suspicious noises are detected. 2.1 Choose the Best Valve Size
beyond the usual length of time after valve
Where check valves are installed close to
for Your Service Conditions
closure. Leakage of steam through a valve
pumps, control valves, pipe fittings or other The most economical valve is the valve cor-
which is badly steam-cut has a whistling or
flow disturbances, they should have more rectly sized for the service flow conditions.
sonorous sound. If the valve is only slightly
frequent inspection [see the section of this Too small a valve will have a high pressure
steam-cut, however, leakage is identified by
catalog entitled Adjacent Flow Disturbances drop and will incur expensive energy costs
subdued gurgling or weak popping sounds.
(1.3.1)]. In addition, attention should be given in service. Too large a valve wastes money
These sounds can often be heard through a
to valves in installations with significant pipe at the time of purchase, and it may require
stethoscope.
vibration. excessive effort or an excessively large and
Excessive vibration, noise or humming com- expensive actuator for operation.
Users of this guide may wish to con-
ing from within a piston-lift check or stop-
sider non-intrusive check valve monitoring Piping-system designers sometimes optimize
check valve indicates the possibility that the
methods as a supplement to periodic visual the size of valves and piping systems to
disk-piston assembly is wedged inside the
inspection and measurement of check valve minimize the sum of investment costs and
body. Such sticking may be caused by un-
internals. Noise and vibration, acoustic emis- the present value of pumping power costs.
even body-guide rib wear on the downstream
sion, ultrasonic and radiographic methods While this may not be practical for selection
side. Sticking rarely occurs with tilting-disk
have been studied and demonstrated. EPRI of every valve, it is a goal that should be kept
check valves.
Report No. NP 5479 provides an evaluation of in mind. This catalog provides information
“Tapping,” “thumping” or “rattling” noises the state of the art, but users are advised to necessary to evaluate the various types and
detected from or near a check valve may in- obtain the most current information available sizes of Edward valves for stop (isolation),
dicate disk instability or cavitation. Instability on these emerging technologies. stop-check and check valve applications.
could lead to rapid wear and possible valve
If problems are found through any of the In the case of stop-check and check valves,
failure. Audible cavitation is also detrimental.
inspections discussed above, refer to section another consideration is that an oversized
It may produce damage to the valve or the
J: Maintenance. valve may not open completely. Obviously,
downstream piping. While the noise symp-
if a valve is not fully open, the pressure drop
toms may be transmitted through the pipe
will be increased. Also, if the disk operates
from other equipment, prompt investigation
too close to the seat, unsteady flow may
is required if the check valve’s performance
cause flutter that may damage valve seats,
is critical to plant reliability.
disks or guides.
No specific inspection/preventive mainte-
System designers should also address “turn-
nance schedule can be given to cover all
down” if service conditions involve a broad
check valves. It is suggested that small
range of flow rates (e.g., high flow in normal
valves be sampled by size and type (there
operation but low flow during start-up and
may be hundreds in a large installation).
standby conditions). For these reasons,
Schedules for audit of larger valves should
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selection of check valves requires extra steps These uncertainties prevent a guarantee with
and care in calculations. respect to valve pressure drop, flow rate and
lift performance, but we expect results of cal-
This section includes equations for the
culations using Flowserve methods to be at
calculation of pressure drop, required flow
least as accurate as comparable calculations
coefficient, flow rate or inlet flow velocity.
involving flow and pressure drop of other pip-
Procedures are also provided to check and
ing system components.
correct for cavitation and flow choking. The
equations in this section assume that the 2.1.1 Pressure Drop, Sizing and Flow
fluid is a liquid, a gas or steam. Two-com- Rate Calculations – Fully Open
ponent flow (e.g. slurries, oil-gas mixtures) Valves – All Types
is not covered by the equations. Consult
Flowserve for assistance in evaluating such This section is divided into two parts. The
applications. Basic Calculations section (2.2) covers most
applications where pressure drops are not
Tables in this section contain performance excessive. This is generally the case in most
data for all Edward stop, stop-check and Edward valve applications, and the simple
check valves. Flow coefficients and cavita- equations in this section are usually sufficient
tion/choked-flow coefficients are given for for most problems.
all fully open Edward valves. In addition,
for check and stop-check valves, the tables When the pressure drop across a valve is
provide minimum pressure drop for full lift, large compared to the inlet pressure, refer to
crack-open pressure drop, and a novel “siz- the Corrections Required with Large Pres-
ing parameter” that is helpful in selecting the sure Drops section (2.3). Various fluid effects
proper valve size for each application. must be considered to avoid errors due to
Caution: Pressure drop, flow rate and check valve lift
choked flow of steam or gas – or flashing or
estimates provided by Edward calculation methods are cavitation of liquids. While use of these more
“best estimate” valves. Calculations are based on standard detailed calculations is not usually required,
equations of the Instrument Society of America (ISA), flow it is recommended that the simple checks in
rate and fluid data provided by the user, and valve flow
coefficients provided by Flowserve.
that section always be made to determine if
correction of the results of the Basic Calcula-
Flow rate and fluid data are often design or
tions is necessary. With experience, these
best-estimate values. Actual values may dif-
checks can often be made at a glance.
fer from original estimates. Flow and check
valve lift coefficients are based on labora-
tory testing. Valves of each specific type are
tested, and results are extended to sizes not
tested using model theory. This approach
is fundamentally correct, but there is some
uncertainty because of geometric variations
between valves.
Note: In preliminary calculations using the following equations, a piping geometry factor, Fp = 1.0, may be used, assuming that the valve size is the same as the nominal pipe size. How-
ever, if an application involves installing a valve in a larger-sized piping system (or piping with a lower pressure rating than the valve, which will have a larger inside diameter), determine
Fp from the Pipe Reducer Coefficients section when final calculations are made.
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2.2 Basic Calculations Equation 1a (U.S.) When the flow, fluid properties and an al-
lowable pressure drop are known, calculate
DP = G c m
The following equations apply to FULLY q 2
the required valve flow coefficient from the
OPEN gate and globe valves of all types. They FP C V appropriate equation:
also apply to stop-check and check valves if
the flow is sufficient to open the disk com- Equation 2a (metric)
pletely. The Check Valve Sizing section (2.4) Equation 1b (metric)
q G
must be used to determine if a check valve is CV =
DP = G c m
fully open and to make corrections if it is not.
q 2
Fp DP
0.865FP C V
The following simple methods may be used
to calculate pressure drop, required flow Equation 2b (metric)
coefficient, flow rate or inlet flow velocity Equation 1c (U.S.)
for fully open Edward valves in the majority q G
CV =
DP = c m
of applications. Always check Basic Calcu-
1
w 2
0.865Fp DP
lations against the ∆P/p1 criteria in Figure t 63.3FP C V
14 to see if corrections are required. This
check is automatically made when using the Equation 2c (U.S.)
Equation 1d (metric)
Proprietary Edward Valves Sizing Computer w
DP = c m
Program.
1
w 2
CV =
t 27.3FP C V 63.3FP DP t
2.2.1 Pressure Drop
If the resulting pressure drop is higher than Equation 2d (metric)
KNOWN:
desired, try a larger valve or a different type
Flow rate (w or q) w
Fluid specific gravity (G) or
with a higher CV. If the pressure drop is lower CV =
Density (ρ)
than necessary for the application, a smaller 27.3FP DP t
and more economical valve may be tried.
For water, steam or air, see Figures 22-24
2.2.2 Required Flow Coefficient Results of these calculations may be used
FIND: Valve flow coefficient (CV ) from ap- to select a valve with a valve flow coefficient
propriate table that meets the required flow and pressure-
KNOWN:
CALCULATE: Pressure drop (ΔP) Flow rate (w or q) drop criteria. Of course, valve selection also
Allowable pressure drop (∆P) required prior determination of the right
When flow rate and fluid properties are valve type and pressure class, using other
known, determine required coefficients for Fluid specific gravity (G) or density (ρ)
For water, steam or air, see Figures 22-24 sections of this catalog. The tabulated CV of
a specific valve and calculate the pressure the selected valve should then be used in the
drop from the appropriate equation (see CALCULATE: Minimum required valve flow appropriate pressure drop or flow-rate equa-
Nomenclature table for definition of terms coefficient (CV ) tion to evaluate actual valve performance. At
and symbols): this stage, the checks described in section
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2.2 should be made to correct for effects of CALCULATE: Fluid velocity at valve inlet (V) flow rates, care is necessary to avoid errors
large pressure drops if required. (which may be serious in some cases) due to
While not normally required for valve sizing
flow “choking” (or near-choking). Problems
As discussed below under flow-rate calcula- and selection, the fluid velocity at the valve
arise most often at off-design flow condi-
tions, the flow-coefficient equations assume inlet may be calculated from the appropriate
tions that exist only during plant start-up,
that the allowable pressure drop is available equation:
shutdown, or standby operation.
for the valve. Piping pressure drop should be
Equation 4a (U.S.)
addressed separately. Since steam and gas are compressible fluids,
Caution: In applications of stop-check or 0.409q choking (or near-choking) may occur due
V= to fluid expansion which causes the fluid
check valves, the results of these equations d2 velocity to approach or reach the speed of
will apply only if the valve is fully open.
sound in reduced-area regions. While liquids
Always use the methods given in the Check
Equation 4b (metric) are normally considered to be incompress-
Valve Sizing section (2.3) to ensure that the
ible fluids, choking may also occur with
valve will be fully open or to make appropriate 354q liquid flow due to cavitation or flashing. In
corrections. V=
d2 each case, simple calculations can be made
2.2.3 Flow Rate to determine if a problem exists. Relatively
simple calculations are required to correct for
Equation 4c (U.S.) these effects. In some cases, these calcula-
KNOWN:
Pressure drop (∆P) 0.0509w tions may require a change in the size of type
V= of valve required for a specific application.
Fluid specific gravity (G) or density (ρ) td2
For water, steam or air, see Figures 22-24 The flow parameters Ki, FL and xT in the valve
FIND: Valve flow coefficient (CV ) from ap- data tables assume that the valve is installed
Equation 4d (metric) in pipe of the same nominal size. This is
propriate table
354w a fairly good assumption for preliminary
CALCULATE: Flow rate (w or q) V= calculations, but refer to the Pipe Reducer
td2 Coefficients section if there is a mismatch
When the fluid properties and an allowable
pressure drop are known, determine required between valve and pipe diameters (also see
These valve flow-rate calculations are used instructions relative to Fp calculations in
coefficients for a specific valve and calculate less frequently than pressure drop and flow-
the flow rate from the appropriate equation: section 2.1) and make the appropriate correc-
coefficient calculations, but they are useful in tions when final calculations are made.
Equation 3a (U.S.) some cases.
Note: Because large pressure drop problems are not
Caution: These equations assume that encountered frequently, equations are presented in terms
DP
q = FP C V the pressure drop used for the calculation of weight flow rate (w) and density (ρ) only. See the Con-
G is available for the valve. In many piping version of Measurement Units section for converting other
units of flow rate to weight flow rate.
systems with Edward Valves, flow is limited
Equation 3b (metric) by pressure drop in pipe and fittings, so these
equations should not be used as a substitute 2.3.1 Gas and Steam Flow
DP for piping calculations.
q = 0.865FP C V 2.3.1.1 Pressure Drop
G Use of these flow-rate equations for stop- To determine if corrections are needed for
check and check valves is not recommended compressible flow effects, use the data from
Equation 3c (U.S.) unless the allowable pressure drop is rela- the Basic Calculations to determine the ratio
tively high (e.g., over about 10 psi or 0.7 bar). of the calculated pressure drop to the abso-
w = 63.3FP C V DPt At lower values of ∆P, two or more different lute upstream pressure:
flow rates might exist, depending on whether
or not the disk is fully open. Flow would vary Equation 5
Equation 3d (metric) depending on whether the pressure drop DP
increased or decreased to reach the specified R1 = p
w = 27.3FP C V DPt value. 1
103
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Figure 14 – Maximum ΔP/P 1 for use of Basic Equation 8a (U.S.) (2) When corrections for higher values of
Calculations Without Correction R1 are required, calculate the gas expansion
Valve Type Max. ΔP/P1
wchoked = 35.67FP C V kx T p1t factor directly from:
Gate 0.01 Equation 10 (U.S. or metric)
Equation 8b (metric)
Y = 1- 0.467 c m
Inclined Bonnet Globe DP / p 1
Angle 0.02 wchoked = 15.4FP C V kx T p1t kx T
Tilting-Disk Check
90° Bonnet Globe 0.05 • When flow is choked, the actual pressure (3) The calculation method to determine the
drop cannot be calculated using valve flow flow rate depends on the calculated value of
calculations alone. It can be any valve greater Y from equation (10):
If the pressure-drop ratio R1 exceeds that than the following minimum value for choked
flow: • If Y is greater than 0.667 (but less that 1),
tabulated for the valve type under evaluation,
the flow is not fully choked. Calculate the cor-
the procedure described below should be Equation 9 (U.S. or metric) rected flow rate as follows:
used to check and correct for possible flow
choking or near-choking. DPmin. choked $ 0.714kx T p1 Equation 11 (U.S. or metric)
(1) Calculate the gas compressibility coef- wc = Yw
ficient: • The only way to determine the pressure
downstream of a valve with choked flow is to
Equation 6 (U.S. or metric) calculate the pressure required to force the • If Y is equal to or less than 0.667, the valve
choked flow rate through the downstream flow is choked, and the results of the Basic
c m
0.467 DP Calculations are invalid. The actual flow rate
Gy = piping. This may be done with piping calcula-
kX T p1 tions (not covered by this catalog). may be calculated from the equation for
wchoked [(8a) or (8b)] above.
Note: The ΔP in this equation is the uncorrected value
2.3.1.2 Flow Rate Caution: Choked or near-choked flow condi-
from the Basic Calculations. Values of xT are given in valve
data tables, and values of k are given in Figure 21. When calculating the flow rate through a tions may produce significant flow-induced
(2) The next step depends on the value of Gy valve, the actual pressure drop is known, noise and vibration. Prolonged operation with
determined in equation 6: but the flow may be reduced by choking or flow rates in this region may also cause ero-
near-choking. sion damage within a valve or in downstream
• If Gy < 0.148, the flow is not fully choked. piping, particularly if the flow condition
Read the value of Y from Figure 15 and calcu- To check for high pressure-drop effects,
involve “wet” steam. Edward valves tolerate
late the corrected pressure drop: calculate R1, the ratio of pressure drop to
these conditions well in services involving
absolute upstream pressure (see equation 5
Equation 7 (U.S. or metric) limited time periods during plant start-up,
above) noting that the pressure drop in this
shutdown, etc., but consult Flowserve about
case is the known value.
DP applications involving long exposure to such
DPC =
Y2 (1) Flow rates determined using the Basic conditions.
Calculations are sufficiently accurate if R1 is
less than about twice the value tabulated in 2.3.2 Liquid Flow – Cavitation
• If Gy ≥ 0.148, the flow is choked. The de- and Flashing
Figure 14 for the applicable valve type (higher
sired flow cannot be achieved at the specified
because actual pressure drop is used in the The fluid pressure in high-velocity regions
upstream pressure and will be limited to the
ratio). In this case, no correction is neces- within a valve may be much lower than either
choked flow rate given by:
sary.
Figure 15
104
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the upstream pressure or the downstream or flow calculations for this effect. Vibration must be determined by calculating the
pressure. If the pressure within a valve falls and noise increase, ultimately sounding like pressure required to force the choked flow
below the vapor pressure (pv) of the liquid, “rocks and gravel” bouncing in the pipe at through the downstream piping. This may be
vapor bubbles or cavities may form in the about the point where flow becomes choked. done with piping calculations (not covered by
flow stream. Cavitation, flashing and choking this catalog).
(2) Flashing – the persistence of vapor
may occur. Use the equations and procedures
cavities downstream of the valve — occurs • If the pressure drop from a Basic Calcula-
in this section to evaluate these phenomena.
when the pressure downstream of the valve tion was used to determine flow rate, and
Cavitation and flashing are closely related, remains below the vapor pressure. the pressure drop exceeds the pressure drop
and they may be evaluated by calculating a of choked flow, the result is invalid. The
• If R2 > 1, flashing occurs, and the flow is
pressure-drop ratio that is slightly different corrected flow rate may be calculated from
choked due to vapor cavities in the flow
from that used for gas or steam: equation (15a) or (15b) above.
stream.
Equation 12
(3) Liquid choking – A slightly different ratio 2.4 Check Valve Sizing
DP may be used to predict the minimum pres-
^p1 - p Vh
R1 = sure drop at choked flow conditions. Choking The most important difference between
occurs due to vapor cavities near the mini- check (including stop-check) valves and stop
mum-area region in the flow stream when: valves, from a flow performance standpoint,
To evaluate a particular valve and application, is that the check valve disk is opened only by
find values of Ki and FL from the appropriate Equation 13 dynamic forces due to fluid flow. The preced-
valve-data table, find PV values for common
DP ing calculation methods for flow and pres-
^p1 - 0.7p Vh
liquids given in Figure 21, calculate R2, and $ FL2 sure drop are valid only if it can be shown
perform the following checks: that the valve is fully open.
(1) Cavitation – the sudden and sometimes The primary purpose of this section is to
Thus, the minimum pressure drop which will
violent coalescence of the cavities back to the provide methods to predict check valve disk
produce choked liquid flow is given by:
liquid state – occurs when the downstream opening and to make corrections to pres-
pressure (within the valve or in the down- Equation 14 sure-drop calculations if the valve is not
DP $ FL2 ^p1 - 0.7p Vh
stream pipe) recovers to above the vapor fully open. These methods are particularly
pressure. applicable to sizing valves for new installa-
• If R2 < Ki, there should be no significant tions, but they are also useful for evaluation
cavitation or effect on flow or pressure drop. Note that flow may be choked by either sever of performance of existing valves.
Results of the Basic Calculations require no cavitation or flashing.
In selecting a stop-check or check valve for
correction. a new installation, the first steps require
2.3.2.1 Predicting Choked Flow Rate
• If R2 > Ki, cavitation begins. If the ratio If the result of a Basic Calculation to selecting a proper type and pressure class.
is only slightly greater than Ki, it may be determine pressure drop exceeds the value The Stop and Check Valve Applications Guide
detected as an intermittent “ticking” noise determined from equation (13), the Basic section of this catalog should be reviewed
near the valve outlet, although pipe insula- Calculation is invalid. the flow used for input carefully when the type is selected, not-
tion may muffle this sound. This stage of cannot be obtained at the specified upstream ing advantages and disadvantages of each
cavitation is usually related to tiny vapor pressure and temperature. In such a case, of type and considering how they relate to the
cavities that form near the center of vortices if it is necessary to calculate liquid flow rate requirements of the installation. Other sec-
in the flow stream, and it generally produces through a valve with high pressure drop, the tions of this catalog provide pressure ratings
neither damage nor effects on flow charac- choked flow rate at specified conditions may to permit selection of the required pressure
teristics. However, as the pressure drop ratio be calculated from: class.
R2 increases, the noise progresses to a “shh,”
Equation 15a (U.S.) 2.4.1 Sizing Parameter
then a “roar.”
• If R2 > (Ki + FL2)/2, approximately, larger va- wchoked = 63.3FP C V FL t^p1 - 0.7p Vh The first step in evaluating a stop-check or
check valve application is to determine the
por cavities develop and the risk of cavitation
Sizing Parameter based on the system flow
damage (pitting) in the valve or downstream Equation 15b (metric)
rate and fluid properties:
t^p1 - 0.7p Vh
pipe may be a concern if this flow condition
is sustained for significant periods of time. wchoked = 27.3FP C V FL Equation 16 (U.S. or metric)
Noise may also pose a problem. Still, at this
w
stage, there is usually no significant effect on When flow is choked due to either cavitating SP =
valve flow characteristics. Results of the Basic or flashing flow, the actual pressure drop t
Calculations require no correction. cannot be determined from valve calcula-
tions. It may be any value greater than the Tables in this section provide a Sizing
As the pressure-drop ration increases
minimum value for choked flow [equation Parameter for full lift (SPFL) for each Edward
beyond this point, some valves suffer slight
(14)]. As in the case of choked gas or steam stop-check and check valve. The amount
reductions in their CV values, but there is no
flow, the pressure downstream of a valve of opening of any check valve and its effect
practical way of correcting pressure drop
105
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on pressure drop can be checked simply as Note: The values of the various valve coefficients given • Evaluate the pressure drop. If it is too high,
follows: in the tabulations are based on testing of a substantial a larger size or another check valve type
number of valves. Most are applicable to any line fluid,
but those involving check valve lift are influenced by should be tried. If it is lower than neces-
• If SPFL < SP, the valve is fully open. Pressure
buoyancy. Tabulated values are based on reference test sary for the application, a smaller and more
drop may be calculated using the equations conditions with room-temperature water. SPFL and ΔPFL are economical valve (with a lower SPFL) may be
given previously for fully open valves (includ- slightly higher in applications involving lower-density line evaluated with assurance that it would also
ing corrections for large pressure drops if fluids. Considering the expected accuracy of these calcu-
lations, the following corrections may be considered:
be fully open.
required).
• For water at any temperature and other • Evaluate the crack-open pressure drop
• IF SPFL > SP, the valve is not fully open. A common liquids – No correction required. (ΔPCO) to be certain that the system head
smaller size valve or another type should be available at the initiation of flow will initiate
selected if possible to ensure full opening. If • For steam, air and other common gases at
valve opening. Note that, for some valves, the
that is not feasible, three additional steps are normal operating pressures and tempera-
crack-open pressure drop exceeds the pres-
required to evaluate the opening and pres- tures – Increase SPFL by 7% and increase
sure drop for full lift. Preceding calculations
sure drop of the valve under the specified ΔPFL by 14%.
might indicate no problem, but it is possible
service conditions. that a valve might not open at all in a low-
2.4.3 Sizing Guidelines
Note: EPRI Report No. NP 5479 (Application Guideline 2.1) head application (e.g., gravity flow).
uses a “C” factor to calculate the minimum flow velocity Considering the recommendations in the
required to fully open a check valve. The sizing procedures Check Valve Applications Guide section of (2) Variable flow rate – If the application
in this catalog do not employ the “C” factor, but values
this catalog and the calculation methods involves check valve operation over a range
are given in the valve data tables for readers who prefer
described above, the following specific steps of flow rates, additional calculations are
to use the EPRI methods. Since the EPRI methods are
based on velocity, a flow area is required as a basis. Valve are recommended for sizing check valves for necessary to ensure satisfactory, stable
Inlet Diameters presented in data tables are the basis for optimum performance and service life (it is performance at the lowest flow rate without
correlation between flow rate and velocity.
assumed that the check valve type and pres- causing excessive pressure drop at the maxi-
2.4.2 Calculations for Check Valves sure class have already been selected before mum flow condition. This required careful
Less Than Fully Open starting this procedure): evaluation of specific system operating con-
ditions (e.g., are the minimum and maximum
If the preceding evaluation revealed an (1) Constant flow rate – If the application in- flow rates normal operating conditions or
incompletely open check valve, perform the volves a substantially constant flow rate dur- infrequent conditions that occur only during
following additional calculations: ing all operating conditions, the check valve start-up or emergency conditions?).
should be sized to be fully open. This may be
Calculate the flow-rate ratio: The following options should be considered
accomplished by the following procedure:
Equation 17 (U.S. or metric) in selecting the best stop-check or check
• Calculate the check valve sizing parameter valve size for variable flow applications:
SP (SP) for the application from equation (15).
RF = Values of density for water, steam, and air are • The best method, if practical, is to size the
SPFL valve to be fully open at the minimum flow
available in Figures 18-20.
condition. This may be done by following the
If the flow rate is not given in lb/hr (or kg/hr), first two steps listed above for the constant
Determine the disk operating position: refer to the Conversion of Measurement Units flow-rate case, but using the minimum flow
Using the RF value calculated above, de-
section of this catalog to make the necessary rate in the sizing parameter (SP) calculation.
termine the valve operating position from
calculation.
Figure 16. Performance curve numbers for The only difference is that the pressure-drop
individual cast-steel stop-check and check • Select the valve size with the next smaller calculations and evaluations in the third and
valves are given in the tabulations with other SPFL value from valve data tables (Tables 1-5 fourth steps must be repeated at normal and
coefficients. Evaluate the acceptability of the for forged-steel valves). Make note of the CV, maximum flow rates. If the selected valve
operating position based on recommenda- ΔPCO, ΔPFL, Ki, FL and xT values for use in later size is fully open at the minimum flow rate
tions in the Check Valve Applications Guide calculations. and has an acceptable pressure drop at the
and in the specific sizing guidelines below. Note: Preferably, there should be a good margin between
maximum flow condition, it should give good
SP and SPFL to be sure the valve will be fully open. In the overall performance.
Calculate the pressure drop: specific case of tilting-disk check valves, it is recom-
• Sometimes a change in valve type provides
Again using the RF value calculated above, mended that SPFL be less than 0.83 (SP) to be sure that
the disk is fully loaded against its stop (particularly if it is the best cost-effective solution for variable-
determine the pressure drop ratio RP from close to a flow disturbance). flow applications (e.g. use a smaller Flite-
Figure 16, and calculate the valve pressure Flow ® stop-check or check valve instead of
• Calculate the pressure drop using the Basic
drop at the partially open position: a 90°-bonnet type to provide full lift at the
Calculation method in equation (1) and the
Equation 18 (U.S. or metric) Cxx value of the valve size selected above. minimum flow condition, but a high CV for
Make the simple checks described above in low pressure drop at maximum flow).
DP = RP DPFL section 2.2 (Corrections Required With Large
• Operation at less than full lift may have to
Pressure Drops), and make appropriate cor-
be considered.
Values for ΔPFL for all stop-check and check rections in necessary (this is rarely needed
valves are given in Valve Tables 1 to 5 and 9 for a valve sized for constant flow rate, but (3) Operation at less than full lift – “High
with other coefficients. the check is desirable). Turndown” applications sometimes exist on
106
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boilers and other process systems that must special disk also permits solution of some 2.5 Pipe Reducer Coefficient
swing through periodic flow changes from problems with existing valves that are “over-
start-up, to standby, to maximum, and back sized.” The equations in the Flow Performance
again. In such cases, calculations may not section of this catalog use a piping geom-
• A stop-check valve may be used with the etry factor, Fp, to account for the effect of
reveal any single valve that will offer a satis-
stem lifted just enough to provide a posi- pipe reducers attached directly to the valve.
factory compromise assuring full lift and an
tive stop for the disk at very low flows (e.g., This permits the valve and pipe reducers to
acceptable pressure drop at both minimum
short-term start-up conditions). The stem be treated as an assembly, i.e., FpCV is the
and maximum flow conditions.
should be lifted with increasing flow rate to flow coefficient of the valve/pipe reducer
It may be acceptable to permit a check valve maintain the disk-stopping action while pre- combination. Then, the pressure drop in the
to operate at less than fully open at the venting excessive pressure drop. At normal flow equations is the pressure drop of the
minimum flow condition if such operation is flow rates, the stem can be lifted to its fully assembly.
infrequent or not expected to be sustained open position, permitting normal check valve
continuously for long periods. A valve may be function. The stem may be actuated manually This method is also applicable when valves
sized by following the methods above using for infrequent start-up operations, or a motor are furnished with oversized ends to fit larger
the lowest expected normal sustained flow actuator may be furnished for convenience if diameter pipe. It should also be used to
rate in the sizing parameter (SP) calculation. large flow rate variations are expected to be evaluate line-size valves used in pipe with a
Pressure drop at normal and maximum flow frequent. lower pressure rating than the valve, because
rates should then be calculated and evalu- such pipe may have less wall thickness and
Caution: This arrangement could produce a larger inside diameter than the valve inlet
ated.
cavitation or flow-choking problems if the diameter given in the valve data tabulations.
The acceptability of valve operation at the flow rate is increased substantially without
minimum flow condition should be evaluated lifting the valve stem to compensate. This section provides equations for cal-
as follows: culation of the piping geometry factor, Fp,
• A small check or stop-check valve may be which should be used even in Basic Calcula-
• Calculate the sizing parameter (SP) at the installed in parallel with a larger stop-check tions when there is a significant difference
minimum flow rate and the flow-rate ratio RF valve. The smaller valve may be sized for the between the pipe diameter and valve inlet
from equation (17). The valve operating posi- minimum flow condition, and the larger stop- diameter (d).
tion (% open) should be determined from the check may be held closed with the stem until
proper performance curve (Figure 16). the flow is sufficient to ensurev adequate lift. In addition, other coefficients (K1, FL, xT ) are
If necessary, the stem on the larger valve affected by the presence of pipe reducers.
Caution: Check valve operation at less than may be opened gradually with increasing flow Equations are also provided for correction of
25% opening is not recommended. Any check to maintain disk-stopping action as in the these terms, which are required only when
valve that operates for sustained periods example above. The smaller valve may be al- evaluating significant valve-to-pipe diameter
at partial openings should be monitored or lowed to remain open at higher flow rates or, mismatch.
inspected periodically for evidence of instabil- if a stop-check type is used, it may be closed Note: These equations apply only where the valve diameter
ity or wear. if preferred. Either or both valves may be is less than the connecting pipe diameter.
• If the minimum operating position is con- manually actuated or furnished with a motor
sidered satisfactory, the pressure drop at the actuator for convenience.
minimum flow condition may be calculated
from equation (18), using the pressure-drop
ratio (Rp) determined from the proper perfor-
mance curve.
(4) Alternatives for high turndown applica-
tions – If the preceding steps show that the Figure 15A
range of flow rates is too large for any single
standard check valve, consult Flowserve.
Several alternatives may be considered:
• Either 90°-bonnet or angle-type stop-check Disk Skirt
or piston-lift check valves may be furnished
with a special disk with an extended “skirt”
as illustrated in Figure 15A. This skirt
increases flow resistance at low flow rates,
producing additional lifting force to help normal
prevent operation at small openings. flow
direction
Of course, the skirt also reduces the CV of
the valve somewhat when it is fully open
and increases pressure drop at maximum
flow. Nevertheless, a special disk sometimes
solves difficult high turndown problems. A
107
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2.5.1 Pipe Geometry Factor 2.5.2 Other Coefficients Equation 1-7b (metric)
Calculate upstream loss coefficient: Correction of values of K1, FL and xT requires 1
an initial calculation of a Bernoulli coefficient FLL =
2 + 468 ^K1 + KB1h b 2 l
Equation 1-1 (U.S. or metric)
to account for static pressure change in the 1 CV 2
FP
FL d
K1 = 0.5 ;1- c
D1 E
m
d 2 2 inlet reducer:
Equation 1-5 (U.S. or metric)
Equation 1-8a (U.S.)
KB1 = 1- c m
Calculate downstream loss coefficient:
d 4
D1 xT
x TT =
^ + KB1h C V 2
FP2 ;1+ T 1 b 2l E
Equation 1-2 (U.S. or metric) x K
K 2 = ;1- c
D2 E
1000 d
m
d 22 Then, corrected values of each coefficient
may be calculated, using the corresponding
value from valve data tables as input:
Equation 1-8b (metric)
Summation: Equation 1-6a (U.S.)
xT
1 x TT =
FP2 ;1+ 416x T ^K1 + KB1h b
Equation 1-3 (U.S. or metric) C V l2
Kii =
1 b K1 + KB1 l b C V l2 E
/K = K + K FP ; + E d2
2
1 2
Ki 890 d2
where: Ki, FL and xT are values from valve data
Equation 1-4a (U.S.)
Equation 1-6b (metric) tables; Kii, FLL and xTT are corrected values for
1 valve/reducer assembly.
FP = 1
Kii =
c m
/K Cy 2
F ; + 468^K1 + KB1h b 2V l E
1+ 2 1 C 2
890 d2 P
Ki d
Nomenclature
CV valve flow coefficient. See Valve Reference Data.
d valve-end inside diameter, inches, (mm). See Valve Reference Data.
D1 inside diameter of upstream pipe, inches, (mm). See Pipe Data Section.
D2 inside diameter of downstream pipe, inches, (mm). See Pipe Data Section.
FL liquid-pressure recovery coefficient, dimensionless*
Fp piping-geometry factor, dimensionless
K1 pressure-loss coefficient for inlet reducer, dimensionless
K2 pressure-loss coefficient for outlet reducer, dimensionless
K B1 pressure change (Bernoulli) coefficient for inlet reducer, dimensionless
∑K K1 + K 2, dimensionless
Ki incipient-cavitation coefficient, dimensionless*
xT terminal value of ΔP/p1 for choked gas or steam flow, dimensionless
*Double subscripts (e.g. Kii) represent values corrected for effects of pipe reducers.
108
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Table 1 – Forged Steel Angle Univalve® Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size All Stop and Check Valves Check Valves* with Springs (Std.) Check Valves* without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
Class 1690 (PN 290) All Stop valves, all Stop-Check valves, all Piston Check valves
0.50 15 10.5 0.68 17.3 887 101 179 468 53 165
0.75 20 10.5 0.68 17.3 1522 172 179 804 91 165
1.00 25 10.5 0.68 17.3 1522 172 179 804 91 165
1.25 32 31 1.19 30.2 5326 604 179 2810 318 164
0.80 0.41 0.16 6.0 0.41 1.5 0.103
1.50 40 31 1.19 30.2 5066 574 179 2670 303 164
2.00 50 50 1.50 38.1 8620 977 180 4550 516 166
2.50 65 90 2.00 50.8 13,916 1580 179 7360 834 165
3.00 80 90 2.00 50.8 12,715 1440 179 6690 758 165
Class 2680 (PN 460) All Stop valves, all Stop-Check valves, all Piston Check valves
0.50 15 10.5 0.68 17.3 729 83 179 385 44 165
0.75 20 10.5 0.68 17.3 625 71 179 330 37 165
1.00 25 10.5 0.68 17.3 1140 129 179 604 68 165
1.25 32 19 0.94 23.9 3120 354 177 1650 187 163
0.80 0.41 0.16 6.0 0.41 1.5 0.103
1.50 40 19 0.94 23.9 2910 330 177 1540 175 163
2.00 50 50 1.50 38.1 7290 826 180 3850 436 166
2.50 65 89 2.00 50.8 10,400 1180 179 5490 622 165
3.00 80 89 2.00 50.8 10,400 1180 179 5490 622 165
NOTES: See Table 9 for ∆PCO. See notes following paragraph 2.4.1, page 106, for discussion of C factor.
* Stop-check valves are only furnished without springs.
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Table 1A – Forged Steel Univalve® Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size All Stop and Check Valves Check Valves* with Springs (Std.) Check Valves* without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
Class 1690 (PN 290) All Stop valves, all Stop-Check valves, all Piston Check valves
0.50 15 7.0 0.464 11.8 886 100 210 443 50.2 105
0.75 20 12 0.612 15.5 1520 172 207 760 86.0 103
1.00 25 12 0.815 20.7 1520 172 117 760 86.0 58
1.25 32 42 1.160 29.5 5320 602 201 2660 301 101
1.50 40 40 0.66 0.27 0.16 1.338 34.0 4.0 0.28 5060 574 144 1.0 0.069 2530 287 72
2.00 50 68 1.687 42.8 8610 975 154 4300 488 77
2.50 65 110 2.125 54.0 13,900 1580 157 6960 789 79
3.00 80 100 2.624 66.6 12,700 1430 94 6330 717 47
4.00 100 85 3.438 87.3 10,800 1220 46 5380 609 23
Class 2680 (PN 460) All Stop valves, all Stop-Check valves, all Piston Check valves
0.50 15 7.0 0.464 11.8 886 100 210 443 50.2 105
0.75 20 12 0.612 15.5 760 86.0 103 380 43.0 52
1.00 25 11 0.599 15.2 1390 158 198 696 78.9 99
1.25 32 30 0.896 22.8 3800 430 241 1900 215 121
1.50 40 28 0.63 0.24 0.15 1.100 28.0 4.0 0.28 3540 401 149 1.0 0.069 1770 201 75
2.00 50 70 1.503 38.2 8860 1000 200 4430 502 100
2.50 65 100 1.771 45.0 12,700 1430 206 6330 717 103
3.00 80 100 2.300 58.4 12,700 1430 122 6330 717 61
4.00 100 90 3.152 80.1 11,400 1290 58 5700 645 29
Class 4500 (PN760) All Stop valves, all Stop-Check valves, all Piston Check valves
0.50 15 2.0 0.252 6.4 253 28.7 203 127 14.3 102
0.75 20 6.0 0.434 11.0 760 86.0 205 380 43.0 103
1.00 25 12 0.599 15.2 1520 172 216 760 86.0 108
1.25 32 12 0.808 20.5 1520 172 117 760 86.0 59
1.50 40 11 0.64 0.25 0.15 0.926 23.5 4.0 0.28 1390 158 82 1.0 0.069 696 78.9 41
2.00 50 48 1.156 29.4 6080 688 230 3040 344 115
2.50 65 62 1.400 35.6 7850 889 202 3920 444 101
3.00 80 60 1.700 43.2 7600 860 132 3800 430 66
4.00 100 55 2.200 55.9 6960 789 76 3480 394 37
NOTES: See Table 9 for ∆PCO. See notes following paragraph 2.4.1, page 106, for discussion of C factor.
* Stop-check valves are only furnished without springs.
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Table 1B – Forged Steel PressurCombo Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size Pressurseat (DS) Pressureater (DE) PressurCombo (DC)
NPS DN CV FL xT Ki d CV FL xT Ki d CV FL xT Ki d
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Table 2 – Forged Steel Inclined Black numerals are in U.S. customary units or dimensionless
Bonnet, Bolted Bonnet Valve Flow Coefficients Colored numerals are in metric units
Size All Stop and Check Valves Check Valves* with Springs (Std.) Check Valves* without Springs
NPS DN CV FL xT Ki d ∆PFL SPFL C ∆P FL SPFL C
Class 800 (PN 130) Figure No. 848/848Y Stop valve, 868/868Y Stop-Check valve, 838/838Y Piston Check valve
0.25 8 1.4 0.364 9.2 198 22.4 76 68.6 7.77 26
0.38 10 3.3 0.493 12.5 467 52.9 98 162 18.3 34
0.50 15 3.3 0.546 13.9 467 52.9 80 162 18.3 28
0.75 20 5.7 0.742 18.8 722 81.8 67 250 28.3 23
0.72 0.30 0.20 5.0 0.34 0.6 0.041
1.00 25 13.5 0.957 24.3 1910 216 106 662 75.0 37
1.25 32 23.5 1.278 32.5 3330 377 104 1150 131 36
1.50 40 37.5 1.500 38.1 5290 600 120 1830 208 42
2.00 50 48.5 1.939 49.3 6860 778 93 2380 269 32
Series 1500 Figure No. 1048/1048Y Stop valve, 1068/1068Y Stop-Check valve, 1038/1038Y Piston Check valve
0.25 8 1.7 0.302 7.7 241 27.3 134 83.4 9.45 47
0.38 10 3.9 0.423 10.7 552 62.5 157 191 21.7 54
0.50 15 3.8 0.464 11.8 538 60.9 127 186 21.1 44
0.75 20 6.8 0.612 15.5 963 109 131 333 37.8 45
0.75 0.34 0.20 5.0 0.34 0.6 0.041
1.00 25 10.5 0.815 20.7 1490 168 114 515 58.3 39
1.25 32 28 1.160 29.5 3960 449 150 1370 155 52
1.50 40 26.5 1.338 34.0 3750 425 107 1300 147 37
2.00 50 41.5 1.687 42.8 5870 665 105 2030 230 36
NOTES: See Table 9 for ∆PCO. See note following paragraph 2.4.1, page 106, for discussion of C factor.
112
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Table 3 – Forged Steel Angle, Bolted Bonnet Black numerals are in U.S. customary units or dimensionless
Valve Flow Coefficients Colored numerals are in metric units
Size All Stop and Check Valves Check Valves* with Springs (Std.) Check Valves* without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
Class 600 (PN 110) Figure No. 829 Stop valves, 847 Stop-Check valves
0.50 15 3.3 0.546 13.9 512 58.0 87 187 21.2 32
0.75 20 5.7 0.742 18.8 884 100 82 323 36.5 30
1.00 25 17.5 0.957 24.3 2710 307 151 991 112 55
0.55 0.19 0.11 6.0 0.41 0.8 0.055
1.25 32 36 1.278 32.5 5580 632 174 2040 231 64
1.50 40 35 1.500 38.1 5430 615 123 1980 224 45
2.00 50 45.5 1.939 49.3 7050 799 96 2580 292 35
Class 800 (PN 130) Figure No. 849/849Y Stop valves, 869/869Y Stop-Check valves
0.25 8 2.6 0.364 9.2 403 45.7 155 147 16.7 57
0.38 10 2.9 0.493 12.5 450 50.9 94 164 18.6 34
0.50 15 2.8 0.546 13.9 434 49.2 74 159 18.0 27
0.75 20 4.8 0.742 18.8 744 84.3 69 272 30.8 25
0.64 0.25 0.16 6.0 0.41 0.8 0.055
1.00 25 10.5 0.957 24.3 1630 184 91 595 67.3 33
1.25 32 31 1.278 32.5 4810 544 150 1760 199 55
1.50 40 30 1.500 38.1 4650 527 105 1700 192 38
2.00 50 38.5 1.939 49.3 5970 676 81 2180 247 30
Series 1500 Figure No. 1049/1049Y Stop valves, 1069/1069Y Stop-Check valves
0.25 8 1.9 0.302 7.7 295 33.4 165 108 12.2 60
0.38 10 2.9 0.423 10.7 450 50.9 128 164 18.6 47
0.50 15 2.9 0.464 11.8 450 50.9 106 164 18.6 39
0.75 20 5.0 0.612 15.5 775 87.8 105 283 32.1 39
0.61 0.22 0.14 6.0 0.41 0.8 0.055
1.00 25 7.7 0.815 20.7 1190 135 92 436 49.4 33
1.25 32 20 1.160 29.5 3100 351 117 1130 128 43
1.50 40 20 1.338 34.0 3100 351 88 1130 128 32
2.00 50 33.5 1.687 42.8 5190 588 93 1900 215 34
Series 1500 Figure No. 1029 Stop valves, 1047 Stop-Check valves
0.50 15 2.7 0.464 11.8 419 47.4 99 153 17.3 36
0.75 20 4.7 0.612 15.5 729 82.5 99 266 30.1 36
1.00 25 7.5 0.815 20.7 1160 132 89 425 48.1 33
0.65 0.24 0.16 6.0 0.41 0.8 0.055
1.25 32 21 1.160 29.5 3260 369 123 1190 135 45
1.50 40 21 1.338 34.0 3260 369 93 1190 135 34
2.00 50 31.5 1.687 42.8 4920 557 88 1790 203 32
NOTES: See Table 9 for ∆PCO. See note following paragraph 2.4.1, page 106, for discussion of C factor. See Table 10 page 120 for Hermavalves.
113
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Table 4 – Edward Forged Steel Vertical Stem,
Bolted Bonnet Globe Valve and 90° Bonnet Black numerals are in U.S. customary units or dimensionless
Piston Check Valve Flow Coefficients Colored numerals are in metric units
Size All Stop and Check Valves Check Valves with Springs (Std.) Check Valves without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
Series 600 (PN 110) Figure No. 828 Stop valve, 846 Stop-Check valve, 858 Piston Check valve
0.50 15 2.4 0.546 13.9 430 48.7 73 166 18.8 28
0.75 20 4.2 0.742 18.8 752 85.2 70 291 33.0 27
1.00 25 13.5 0.957 24.3 2400 272 133 929 105 52
0.63 0.29 0.15 8.0 0.55 1.2 0.083
1.25 32 27.5 1.278 32.5 4920 558 154 1910 216 59
1.50 40 27 1.500 38.1 4830 548 109 1870 212 42
2.00 50 35.5 1.939 49.3 6360 720 86 2460 279 33
Series 1500 Figure No. 1028 Stop valve, 1046 Stop-Check valve, 1058 Piston Check valve
0.50 15 3.6 0.464 11.8 645 73.0 153 250 28.3 59
0.75 20 6.2 0.612 15.5 1110 126 151 430 48.7 58
1.00 25 6.2 0.815 20.7 1110 126 85 430 48.7 33
0.68 0.27 0.17 8.0 0.55 1.2 0.083
1.25 32 18 1.160 29.5 3220 365 122 1250 141 47
1.50 40 17.5 1.338 34.0 3130 355 89 1210 137 35
2.00 50 24.5 1.687 42.8 4390 497 79 1700 192 30
NOTES: See Table 9 for ∆PCO. See note following paragraph 2.4.1, page 106, for discussion of C factor.
114
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Table 5 – Forged Steel Ball Check Valve Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size Check Valve Flow Coefficients Check Valves with Springs (Std.)
NPS DN CV FL xT Ki d ∆PFL SPFL C
Class 800 (PN 130) Figure No. 832/832Y Ball Check valve
0.25 8 1.5 0.364 9.2 233 26.3 89
0.38 10 3.5 0.493 12.5 543 61.5 114
0.50 15 3.5 0.546 13.9 543 61.5 93
0.75 20 6.1 0.742 18.8 946 107 88
0.53 0.16 0.11 6.0 0.41
1.00 25 14 0.957 24.3 2170 246 121
1.25 32 25 1.278 32.5 3880 439 121
1.50 40 39.5 1.500 38.1 6120 694 139
2.00 50 51.5 1.939 49.3 7990 904 108
5000 CWP (345 Bar) Figure No. 5160 Hydraulic Check valve
2.00 50 14 0.96 0.57 0.24 1.502 38.2 20 1.4 3960 449 89
10000 CWP (690 Bar) Figure No. 160/160Y Hydraulic Check valve, 9160 Hydraulic Check valve
0.25 8 0.40 0.133 3.4 113 12.8 326
0.38 10 0.80 0.205 5.2 227 25.7 275
0.50 15 1.3 0.252 6.4 368 41.7 295
0.75 20 3.5 0.434 11.0 991 112 268
0.96 0.57 0.24 20.0 1.4
1.00 25 2.9 0.599 15.2 821 93.0 117
1.25 32 3.5 0.808 20.5 991 112 77
1.50 40 3.5 0.926 23.5 991 112 58
2.00 50 14 1.156 29.4 3960 449 150
NOTES: See Table 9 for ∆PCO. See note following paragraph 2.4.1, page 106, for discussion of C factor.
115
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Table 6 – Hydraulic Stop Valve Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size All Stop Valves Check Valves with Springs (Std.) Check Valves without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
5,000 PSI CWP (345 BAR) Figure No. 5158 Hydraulic Stop Valves
10,000 PSI CWP (690 BAR) Figure No. 158/158Y, 9158 Hydraulic Stop Valves
0.25 8 1.6 0.133 3.4
0.38 10 1.6 0.205 5.2
0.50 15 1.6 0.252 6.4
0.75 20 3.6 0.434 11.0
0.48 0.30 .024 N/A
1.00 25 5.7 0.599 15.2
1.25 32 9.1 0.808 20.5
1.50 40 19 0.926 23.5
2.00 50 33 1.156 29.4
Table 7 – Inclined Bonnet Blow-Off Valve Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size All Stop Valves Check Valves with Springs (Std.) Check Valves without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
116
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Table 8 – Angle Blow-Off Valve Black numerals are in U.S. customary units or dimensionless
Flow Coefficients Colored numerals are in metric units
Size All Stop Valves Check Valves with Springs (Std.) Check Valves without Springs
NPS DN CV FL xT Ki d ∆P FL SPFL C ∆P FL SPFL C
117
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Table 9 – Crack-Open ∆P for Edward
Forged Steel Check Valves, ∆PCO – PSI Black numerals are in U.S. customary units or dimensionless
(BAR) Colored numerals are in metric units
Valve Type Installation Orientation Valves with Springs (Std.) Valves without Springs
Bonnet up 0.7 − 0.9 0.05 − 0.06 0.1 − 0.5 0.007 − 0.03
Horizontal Bonnet sideways* 0.3 − 0.8 0.02 − 0.06 — —
Inclined, Bolted
Bonnet down* 0.05 − 0.7 0.003 − 0.05 — —
Bonnet, Piston Lift
Bonnet up 0.7 − 1.0 0.05 − 0.07 0.1 − 0.3 0.007 − 0.02
Vertical
Bonnet down* 0.05 − 0.7 0.003 − 0.05 — —
Bonnet up 0.8 − 1.0 0.06 − 0.07 0.1 − 0.6 0.007 − 0.04
90°, Bolted Bonnet, Horizontal Bonnet sideways* 0.4 − 0.8 0.03 − 0.06 — —
Piston Lift Bonnet down* 0.05 − 0.6 0.003 − 0.04 — —
Vertical 0.4 − 0.8 0.03 − 0.06 — —
Bonnet up 1.0 − 1.5 0.07 − 0.10 0.4 − 0.8 0.03 − 0.06
Horizontal Bonnet sideways* 0.5 − 1.2 0.03 − 0.08 — —
Inclined, Univalve ®,
Bonnet down* 0.05 − 1.1 0.003 − 0.08 — —
Piston Lift
Bonnet up 1.0 − 1.5 0.07 − 0.10 0.4 − 0.8 0.03 − 0.06
Vertical
Bonnet down* 0.05 − 1.1 0.003 − 0.08 — —
Bonnet up 0.9 − 1.7 0.06 − 0.10 — —
Horizontal Bonnet sideways* 0.7 − 1.4 0.05 − 0.10 — —
Inclined, Ball Lift Bonnet down* 0.5 − 1.2 0.03 − 0.08 — —
Bonnet up 0.9 − 1.7 0.06 − 0.10 — —
Vertical
Bonnet down* 0.5 − 1.2 0.03 − 0.08 — —
118
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Figure 16A
RANGE DUE TO
VALVE-TO-VALVE
DESIGN VARIATIONS
Figure 16B
119
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Table 10 – Edward Forged Steel Hermavalve® Flow Black numerals are in U.S. customary units or dimensionless
Colored numerals are in metric units
Coefficients
Regular Port Hermavalves Fig. No. Reduced Port Hermavalves Fig. No.
NPS DN 15004/15104, 15008/15108, 16004, 16008 15014/15114, 15018/15118, 16014, 16018 d
CV FL XT Ki CV FL XT Ki
Figure 18A – Saturated Water - Temperature, Pressure & Density (U.S. Units)
Water Temp. °F 32 70 100 200 300 400 500 550 600 650 700 705
Vapor Pressure, pV 0.09 0.36 0.95 11.5 67 247 681 1045 1543 2208 3094 3206
Water Density, ρ 62.4 62.3 62.0 60.1 57.3 53.7 49.0 46.0 42.3 37.4 27.3 19.7
120
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121
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Conversion of Measurement Units
Length t (kg/m 3) When the pressure and temperature of
1 in. = 25.4 mm 1 mile = 5280 ft GI = interest are at or near “standard” conditions
1000 (kg/m 3)
1 in. = 2.54 cm 1 mile = 1.609 km (14.73 psia, 60°F) or “normal” conditions
1 in. = 0.0254 m 1 km = 3281 ft For practical purposes, these specific (1.0135 bar abs, 0°C), specific gravities
1 ft = 0.3048 m 1 m = 39.37 in. gravities may be used interchangeably, as the calculated from either of the above relations
reference densities are nearly equivalent. are essentially equal.
Area
1 in.2 = 645.2 mm2 1 m2 = 10.76 ft 2 Specific gravities are sometimes given with Pressure Head
1 in.2 = 6.452 cm2 1 m2 = 1550 in.2 two temperatures indicated, e.g., 1 foot of water at 60°F = 0.4332 psi
1 ft 2 = 144 in.2 60°F 15.5°C
GI ,G , GI 60°F/60° t (lb/ft 3) # h (feet of liquid)
Volume 60°F I 4°C p (psi) =
144
1 in.3 = 16.39 cm3 1 m3 = 35.31 ft3 The upper temperature is that of the liquid
1 ft3 = 1728 in.3 1 m3 = 264.2 U.S. gal. whose specific gravity is given, and the
t (kg/m 3) # h (meters of liquid)
1 U.S. gal. = 231 in. 3
1 m3 = 220 Imp. gal. lower value indicates the water temperature p (N/m2) =
0.1020
1 U.S. gal. = 0.1337 ft 3 1 m3 = 1000 liters of the reference density. If no temperatures
1 U.S. gal. = 0 .8327 1 liter = 61.02 in.3 are shown, assume that the commonly used
relations apply.
t (kg/m 3) # h (meters of liquid)
Imp. gal. p (bar) =
10200
1 U.S. gal. = 3 .7854 1 liter = 1000 cm3 For petroleum liquids having an “API de-
liters 1 meter of water at 20°C = 9.790 kN/m2
grees” specification:
1 ft3 = 28.32 liters 1 ml = 1 cm3 1 meter of water at 20°C = 97.90 mbar
141.5 1 meter of water at 20°C = 1.420 psi
Density GI 60°F /60° =
131.5 + API degrees
1 lb/ft3 = 16.02 kg/m3 Flow Rate
1 lb/ft3 = 0.01602 g/cm3 Pressure • mass units
1 lb/in3 = 1728 lb/ft3 1 Mpa = 145 psi 1 psi = 6895 Pa 1 lb/hr = 0.4536 kg/hr
density = specific gravity x reference density 1 pond = 1 gf 1 psi = 6895 N/m2 1 metric tonne/hr = 2205 lb/hr
density = 1/specific volume 1 std atm = 14.696 psi 1 Pa = 1 N/m2
1 std atm = 1.0133 bar 1 bar = 14.50 psi • liquid volume units
Specific Volume
1 std atm = 1 .0133 x 1 bar = 100,000 N/m2 1 U.S. gpm = 34.28 BOPD
specific volume = 1/density
105 N/m2 BOPD = barrels oil per day
Temperature 1 kgf/cm2 = 14.22 psi 1 U.S. gpm = 0.8327 Imp. gpm
T(°C) = T(°F -32) / 1.8 1 std atm = 1 U.S. gpm = 0.2273 m3/hr
T(°F) = 1.8 T(°C) + 32 760 torr absolute pressure = 1 U.S. gpm = 3.785 liters/min
T(°R) = T(°F) + 460 gage pressure + atmospheric pressure 1 m3/hr = 16.68 liters/min
T(°K) = T(°C) + 273 1 ft3/s = 448.8 U.S. gpm
T(°R) = 1.8 T(°K) Specific Gravity – Gases
density of gas • mixed units
where: (at pressure and temperature of interest) w(lb/hr) = 8.021 q(U.S. gpm) x ρ(lb/ft3)
Gg =
°C = degrees Celsius density of air w(lb/hr) = 500 q(U.S. gpm of water at 70°F
°F = degrees Fahrenheit (at same pressure and temperature) or less)
°K = degrees Kelvin (absolute temperature)
Because the relation between density, In the following:
°R = degrees Rankine (absolute temperature)
pressure and temperature does not always STP (standard conditions) refers to 60°F,
Specific Gravity – Liquids behave in an ideal way (i.e., ideally, density is 14.73 psia
density of liquid proportional to pressure divided by tem- NTP (normal conditions) refers to 0°C,
GI = perature, in absolute units), use of the above
density of water at reference condition 1.0135 bar abs
relation requires that the pressure and tem-
Commonly used relations are: perature of interest be specified. This means
molecular weight of gas MW
density ofl iquid that the specific gravity of a gas as defined Gg = =
GI = may vary with pressure and temperature (due
molecular weight of air 28.96
density of water at 60°F
and atmospheric pressure to “compressibility” effects). w(lb/hr) = 6 0 q(scfm of gas) x ρ(lb/ft3) at STP
w(lb/hr) = q(scfh of gas) x ρ(lb/ft3) at STP
t (lb/ft 3) Frequently, specific gravity is defined using: w(lb/hr) = 4.588 q(scfm of gas) x Gg
GI =
62.38 (lb/ft 3) w(lb/hr) = 0.07646 q(scfh of gas) x Gg
molecular weight of gas MW w(lb/hr) = 3186 q(MMscfd of gas) x Gg
Gg = =
density of liquid molecular weight of air 28.96 Mmscfd = millions of standard cubic feet per
GI = day
density of water at 4°C If this relation is used to calculate density,
and atmospheric pressure one must be careful to consider “compress- w(kg/hr) = q (normal m3/hr of gas) x ρ(kg/m3
ibility” effects. at NTP)
122 w(kg/hr) = 1.294 q(normal m3/hr of gas) x Gg
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123
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Limited Class (Ref: Paragraph 2.1.3 of ASME Notes:
B16.34-2004) – These ratings apply only to 1. While Edward cast-steel valves described
threaded-end or welding-end valves in sizes in this catalog have even listed ratings (e.g.,
2-1/2 and smaller, with generally cylindrical, 1500), many designs provide more wall
internal-wetted pressure boundaries. Limited thickness than required in critical areas.
Class valves meet all requirements for Stan- Accordingly, welding-end valves can often
dard Class valves, and body designs must be offered with intermediate ratings (ref:
also satisfy special reinforcement rules to Paragraph 6.1.4 of ASME B16.34-2004)
compensate for irregularities in shape. Typi- moderately higher than the nominal class
cally, the regions of minimum wall thickness ratings. With appropriate revisions to testing
in these valves are very localized, so minor procedures, this can allow somewhat higher
plasticity in such regions at high temperature pressure ratings than those listed in the tabu-
will not adversely affect valve geometry. lations. Consult Edward Valves and provide
Pressure ratings for Limited Class valves are information on specific required design pres-
the same as those for Special Class valves at sure and temperature conditions.
lower temperatures, but Limited Class ratings
2. Pressure ratings for carbon steel (A105
are higher at very high temperatures [above
and A216 WCB) valves are tabulated for tem-
900°F (482°C) for ferritic steels and above
peratures through 1000°F (538°C), which is
1050°F (565°C) for austenitic steels]. Composite Pressure-Seal Construction
consistent with ASME B16.34-2004. As noted
It should be understood that flanged-end in that standard, these materials are permis-
valves can be supplied only as Standard sible but not recommended for prolonged
Class valves with numerically even pres- usage at above about 800°F (427°C). This
sure-class designations (300, 600, 900, precaution is related to the possibility that
1500, 2500), for consistency with mating carbides in carbon steel may be converted to
flanges in piping systems. Threaded-end graphite.
or welding-end valves can be supplied with
3. Other codes or standards applicable to
the same designations or as Class 4500 (for
piping systems may be more restrictive than
which there is no standard for flanged-end
ASME B16.34-2004 in limiting allowable
connections). In addition, threaded-end or
pressures for valves. For example, ASME
welding-end valves can be furnished with
B31.1-1995 (Power Piping) does not permit
intermediate ratings or class designations
use of carbon steel (A105 and A216 WCB) at
(ref: paragraph 2.1.4 of ASME B16.34-2004),
design temperatures above 800°F (427°C).
up to Class 2500 for threaded ends and up to
Users must consider all codes or regula-
Class 4500 for welding-ends. For example,
tions applicable to their systems in selecting
Class 2680 welding-end Univalves‚ can be
Edward Valves.
applied in superheater-drain applications that
could not be satisfied with a Class 2500 valve 4. The maximum tabulated temperatures
rating. at which pressure ratings are given for
Edward valves are in some cases less than
Series or CWP the maximum temperatures given in ASME Typical Pressure-Seal Construction
A few valves in this catalog with “Series” B16.34-2004 for valves of the same material.
or “CWP” designations are designed, rated, The maximum tabulated temperatures in this
manufactured and tested to Flowserve catalog may reflect limitations of materials
Edward Valves proprietary standards. These used for other valve parts (e.g., stems). Use
valve designs, qualified by decades of suc- of Edward valves at temperatures above the
cessful field performance, will provide safe maximum tabulated values may result in
and reliable service in applications where an degradation and is not recommended.
ASME/ANSI rating is not required by a piping
code or other specifications.
3.3 Pressure-Seal Construction
These valve designs and ratings are gener-
The time-proven Edward pressure-seal
ally, but not completely, in conformance with
bonnet seals more effectively as pressure
recognized national standards (e.g., some
increases, because the pressure forces the
employ high-strength materials not listed in
sealing elements into closer contact. Metal
standards). These valves have a history of ex-
pressure-seal gaskets with soft plating em-
cellent performance and safety, and they may
ploy optimum contact angles and materials
be applied with confidence in applications
for each applicable valve type, size and pres-
where ASME/ANSI ratings are not required.
sure-class rating. The gaskets yield initially
124
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under bolting load and then under pressure, leaves the Edward plant. If a large valve seat and expected service-temperature range.
to provide excellent sealing contact. is severely damaged in a localized area, as All Edward valves assembled since January
may occur due to closing on foreign objects, 1986 have been asbestos-free.
New designs for highest pressure/tempera-
the seat may be repaired locally and refin-
ture services employ improved composite See V-REP 86-2 for more information.
ished, in such cases, where a valve cannot
pressure-seal gaskets with flexible graphite
be adequately preheated before welding, a
rings. Flowserve leadership in proof-test-
Stellite 6 seat may crack during the repair
ing of Edward Valves flexible graphite stem
process – requiring either removal of the
packings clearly showed the superior sealing
valve from the line or in situ removal replace-
characteristics of this material, and con-
ment of the complete seat.
tinued research led to the development of
a test-proven bonnet closure that provides Some Edward valves have used solid disks
highest sealing integrity. The composite made of hardened ASTM A-565 Grade 616 or
pressure-seal provides excellent sealing at 615 stainless steel. This corrosion-resistant
low and high pressures, even under severe alloy has been proven in seating and erosion
pressure/temperature transients. It provides tests and in service. This material can be
easier disassembly for maintenance, seals furnished in certain valves for nuclear-plant
over minor scratches and does not depend services where reduced cobalt is desirable.
on retightening under pressure after reas- Similar iron-base trim materials are used
sembly. in production of certain standard valves.
Extensive research on other cobalt-free valve
trim materials has also identified other alloys
3.4 Hardfacing which provide good performance under many
Integrity of seating surfaces on bodies, service conditions. Consult Flowserve about
wedges and disks in gate, globe, and check any special trim requirements.
valves is essential for tight shutoff. Valve ®
Registered Trademark – Stoody Co.
body seats must be hardfaced, and wedges
and disks must either be hardfaced or made
from an equivalent base material. 3.5 Valve-Stem Packing
The standard seating material for most Stem sealing is an extremely important valve
Edward valves is cobalt-based Stellite 21®, performance feature, since seal leakage can
which has excellent mechanical properties represent energy loss, a loss of product and
and an exceptional performance history. As a potential environmental or safety hazard.
compared to Stellite 6 ®, which was used in Consequently, Edward stop and stop-check
many early Edward valves and is still used in valves employ stem packings that have been
many competitive valves, Stellite 21® is more qualified by extensive testing.
ductile and impact resistant. These proper-
The search for improved sealing performance
ties provide superior resistance to cracking
was a primary reason for seeking out new
of valve seating surfaces in service.
stem-packing materials to replace asbestos-
Stellite 21 is used either as a complete part based packings. The demand of many valve
made from a casting (as in Univalve ® disks users to discontinue use of asbestos due
and small Equiwedge ® gate valve wedges) or to health risks was an important secondary
as a welded hardsurfacing deposit. Depend- reason. Since there are no simple laboratory
ing on valve size and type, hardsurfacing tests that will predict sealing performance
material is applied by a process that assures based on measurable properties of pack-
highest integrity (PTA, MIG, etc.). ing materials, hundreds of tests have been
necessary with various packings in valves or
While the as-deposited (or as-cast) hardness
valve mockups.
of Stellite 21 is somewhat lower than that of
Stellite 6, Stellite 21 has a work-hardening Some packings required frequent adjust-
coefficient that is five times that of Stellite 6. ments due to wear, extrusion or breakdown,
This provides essentially equivalent hardness and some could not be made to seal at all
after machining, grinding, and exposure to after relatively brief testing. All standard
initial seating stresses. In addition, low friction Edward stop and stop-check valves now em-
coefficients attainable with Stellite 21 provide ploy flexible graphite packing which provides
valuable margins in assuring valve operation excellent stem sealing. However, the key to
with reasonable effort or actuator sizing. its success involves retaining the graphitic
material with special, braided end rings to
The properties of Stellite 21 also provide
prevent extrusion. Various end rings are
an advantage to the user long after a valve
used, depending on the valve pressure class
125
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
Maintenance
FLOWSERVE EDWARD VALVES ON-SITE FIELD SERVICE REPAIR CAPABILITIES
Flowserve is totally committed to customer service satisfaction. Our entire manufacturing operation guarantees we will stand
behind all field service repair work to maximize customer support.
• Special equipment for seat refinishing, body boring, welding, • Flowserve Raleigh is ISO 9001 certified. Approved by
and stress relieving Lloyd’s Register Quality Assurance
• In-house valve repair and return remanufacturing to original • Flowserve Raleigh is authorized by ASME to use the “NR”
specifications with new valve warranty symbol.
126
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
flowserve.com
127
Flowserve Edward Valves • 1900 South Saunders Street, Raleigh, North Carolina 27603 • 1-800-225-6989 • 1-919-832-0525 • Fax 1-919-831-3369
United States
Flowserve Corporation
Flow Control
1900 South Saunders Street
Raleigh, NC 27603
Telephone: +1 919 832 0525
Telefax: +1 919 831 3369
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its
intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications
under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible
applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products.
The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe
use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or
as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect
to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change
without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one of its worldwide operations or offices.
© 2007 Flowserve Corporation, Irving, Texas, USA. Flowserve is a registered trademark of Flowserve Corporation.
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