Cage Guided Brochure
Cage Guided Brochure
Cage Guided Brochure
Contents
ATWOOD &
MORRILL™ BV520 Single seat control valve 3
Engineered Isolation & Check Valves General description 4
BATLEY VALVE®
High Performance Butterfly Valves Cv and dimensions 5
BDK™ Weights & specification 6
Industrial Valves
BV502 & BV503 control valves 7
BLAKEBOROUGH®
Control & Severe Service Valves General description 8
HOPKINSONS® Trim design 9
Parallel Slide Gate & Globe Valves
MAC VALVE® Valve selection guideline 10
Ball & Rotary Gate Valves Cage Trim Control valves 13
SARASIN-RSBD™
Pressure Safety Devices General description 14
SEBIM™ Cage designs 16
Nuclear Valves
Plug designs 17
TRICENTRIC®
Triple Offset Butterfly Valves Member of Bonnet forms 28
Portfolio of engineered
Characteristics 29
service solutions and
aftermarket support
Pressure rating
■■ Class 150 to 600 Equivalent metric ratings
Sizes
■■ 40mm to 150mm (1 1/2” to 6”)
Travels
■■ 28.5mm to 57mm
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 3
Blakeborough BV520 Single Seat Control Valve
Description
The Weir BV520 series valves are a top guided unbalanced design and
with single-ported design configuration. The flow characteristic of
trims can be selected as linear, equal percentage or quick open. The
simple construction and flexible trims selection of Series BV520 can
reduce the maintenance costs and make it easy to change the trims.
The valves are suited to a wide range of general process applications,
such as water, steam, oil, gases and the majority of chemical services.
Design Features
■■ Top guided
Pressure Rating
■■ Class 150LB to 600LB
■■ PN16 to PN100
Sizes
■■ 40mm to 150mm (1 1/2” to 6”)
End connections
■■Flanged
■■ Butt weld
■■ Socket weld
■■ Screwed (1 1/2” to 2”)
CV Value
■■13 to 450
Rangeability
■■ 50:1
Leakage Class
■■ Class IV, V or VI per customer’s request.
Body Material
■■ Carbon Steel
■■ Stainless Steel
■■ Other materials on request
Valve Type
■■ Globe Type
Actuator Type
■■ Pneumatic Actuator
■■ Electric Actuator
■■ Manual Operation
Size Rating F L N
In mm Flanged Butt Weld Threaded/ Standard Normalising
Socket Weld Bonnet Bonnet
1 1/2 40 150 222 251 251 149 274 89
300 235
600 251
2 50 150 254 286 286 149 274 92
300 267
600 286
3 80 150 318 337 185 298 111
300 318
600 337
4 100 150 352 394 191 304 135
300 368
600 394
6 150 150 451 508 256 372 168
172
300 473
600 508
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 5
Blakeborough BV520 Single Seat Control Valve
Pressure rating
■■ Class 150 to 4500 Equivalent metric ratings
Sizes
■■ 15mm to 25mm (1⁄2” to 1”)
Travels
■■10mm to 25mm (3⁄8” to 1”)
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 7
Blakeborough BV502 & BV503 Process Control Valves
Description
This versatile range of globe and angle valves
available in sizes 15mm to 25mm (1⁄2” to 1”)
offer a wide variety of trim selections to suit all BV502 with Contour Trim
Body
■■ A choice of globe or angle patterns is available
Trim design
Contour
The contour trim is suitable for most flow applications
and is provided as standard in most valves. The valve
characteristic is determined by the contour of the
plug head. The contour trim is available in eight trim
sizes with equal percentage, linear or quick opening
characteristics. The trim seating is metal to metal or
for tight shut-off a soft face design is available.
Spline
The spline trim is designed specifically for accurate
control of very small flows. The design consists of a
long parallel nosed plug with an accurately cut “V” Contour trim
notch cut down the centre. The linear movement
of the valve plug exposes a variable amount of the
notch to the flow. The plug head shank is usually
made from stellite or other hard wearing materials for
galling resistance and to prevent erosion of the plug
Spline with diffuser
tip. The actual characteristic derived from the “V”
notch is modified equal percentage. The spline trim
is available in either metal to metal design or where
bubble tight shut off is required a soft face is fitted.
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 9
Blakeborough BV502 & BV503 Process Control Valves
Multi-flow 316 ST.ST. with Stellite face Integral with guide Hardened Hardened
Valve size Liquid m/s Liquid ft/s Steam or Gas m/s Steam or Gas ft/s Max outlet
mm (Steam or Gas)
in
15,20 & 25 13.5 45 115 375 0.65 X SONIC
1
⁄ 2, 3⁄ 4 & 1
TABLE 3 – Rangeability
Note: Control at openings of less than 5% is not recommended for prolonged periods
TABLE 4 – Control valve leak rates in accordance with ASME/FCI 70-2 (IEC 60534-4)
MC9 0.016
MC10 0.01
MC11 0.0063
MC12 0.004
MC13 0.0025
MC14 0.0016
MC15 0.001
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 11
Blakeborough BV502 & BV503 Process Control Valves
L M
N F/2
F F/2
BV502 valve BV503 valve
Cast bodies
Nominal Up to ASME ASME 600 ASME 900 & Butt weld up to Butt weld Standard Normalising Bellows Cryogenic N (MAX)
valve size 300 R.F. & RTJ 1500 R.F. & RTJ ASME 600 ASME 900 & 1500
mm R.F. (PN40) (BS PN 64 & 100) (PN 160 & 250) (PN 250) (PN 160 & 250)
in
F F F F F/2 F F/2 L M L M L M L M
15 191 203 273 187 105 197 105 151 130 206 185 333 311 375 406
1
⁄2 7 1⁄2 8 10 3⁄4 7 3⁄8 4 1⁄8 7 3⁄4 4 1⁄8 6 5 1⁄8 8 1⁄8 7 5⁄16 13 1⁄8 12 1⁄4 14 3⁄4 16
20 194 206 273 187 105 197 105 151 130 206 185 333 311 375 406
3
⁄4 7 5⁄8 8 1⁄8 10 3⁄4 7 3⁄8 4 1⁄8 7 3⁄4 4 1⁄8 6 5 1⁄8 8 1⁄8 7 5⁄16 13 1⁄8 12 1⁄4 14 3⁄4 16 75
25 197 210 273 187 105 197 105 151 130 206 185 333 311 375 406 3
1 7 3⁄4 8 1⁄4 10 3⁄4 7 3⁄8 4 1⁄8 7 3⁄4 4 1⁄8 6 5 1⁄8 8 1⁄8 7 5⁄16 13 1⁄8 12 1⁄4 14 3⁄4 16
40 x 25 x 40 235 251 305 251 127 305 152 151 130 206 185 333 311 375 406
11⁄2 x 1 x 11⁄2 9 1⁄4 9 7⁄8 12 9 7⁄8 5 12 6 6 5 1⁄8 8 1⁄8 7 5⁄16 13 1⁄8 12 1⁄4 14 3⁄4 16
50 x 25 x 50 267 286 340 286 143 337 168 151 130 206 185 333 311 375 406
2x1x2 10 1⁄2 11 1⁄4 13 3⁄8 ⁄14
11
5 5⁄8 ⁄14
13
6 5⁄8 6 5 1⁄8 8 1⁄8 7 5⁄16 13 1⁄8 12 1⁄4 14 3⁄4 16
Note: Flange valves are generally in accordance with ISA 75.08.06 and ISA 75.08.01
Forged bodies
Nominal Up to incl. ASME 2500 Butt weld up to Butt weld Standard Normalising N (MAX)
valve size ASME 1500 R.F. & RTJ R.F. & RTJ ASME 2500 ASME 4500
mm (PN40) (PN 420) (PN 420)
in
F F F F/2 F F/2 L M L M
15 238 318 318 160 330 165 228 228 283 283
1
⁄2 9 3⁄8 12 1⁄2 12 1⁄2 6 5⁄16 13 6 1⁄2 9 9 11 1⁄8 11 1⁄8
20 238 318 318 160 330 165 228 228 283 283
3
⁄4 9 ⁄8
3
12 ⁄2
1
12 ⁄2
1
6 ⁄16
5
13 6 ⁄21
9 9 11 ⁄8
1
11 1⁄8 85
25 238 318 318 160 330 165 228 228 283 283 3 3⁄8
1 9 3⁄8 12 1⁄2 12 1⁄2 6 5⁄16 13 6 1⁄2 9 9 11 1⁄8 11 1⁄8
40 x 25 x 40 318 318 318 160 330 165 228 228 283 283
1 ⁄2 x 1 x 1 ⁄2
1 1
12 ⁄2 1
12 ⁄2
1
12 ⁄2
1
6 ⁄16
5
13 6 ⁄21
9 9 11 ⁄8
1
11 1⁄8
50 x 25 x 50 318 318 318 160 330 165 228 228 283 283
2x1x2 12 ⁄2 1
12 ⁄2
1
12 ⁄2
1
6 ⁄16
5
13 6 ⁄21
9 9 11 ⁄8
1
11 1⁄8
Note: Flange valves are generally in accordance with ISA 75.08.06 and ISA 75.08.01
Pressure rating
■■ Class 150 to 4500
■■ PN10 to PN640
Sizes
■■ 40mm to 900mm (11⁄2” to 36”)
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 13
Blakeborough BV500/1 & BV990/2 Process Control Valves
Description
The Weir cage trim series of control valves
BV500/1 and BV990/2, are designed to meet the
requirements of most process control applications.
This range of control valves has been developed
by Weir to meet the ever increasing demands of
modern day processing plant.
The valves incorporate high integrity features
together with a highly flexible philosophy of trim
design options.
There is a wide range of standard and high duty
trims available which can be fitted within the same
valve body. The options include ‘Multi-Flow’,
‘Cascade’ (2 to 5 stages of letdown), ‘X-Stream®’
and various designs which can be manufactured
to suit the specific application.
At the enquiry stage Weir will consider the most
suitable combination of valve components for each
application. Pressure drop, noise, potential for
cavitation are all considered to give the most cost
effective solution for the particular application.
Design features
■■Cage guided
■■ Wide range of trim options
■■ High stability
■■ Easy maintenance
BV500/BV990 Cage Trim Valve
with Multi-Flow cage
Pressure rating
■■ Class 150 to 4500
■■ PN10 to PN640
Sizes
■■ 40mm to 900mm (11⁄2” to 36”)
Travels
■■28.5mm to 300mm (11⁄8” to 12”)
End connections
■■Flanged (all current standards)
■■ Butt weld
■■ Socket weld
■■ Screwed
■■ Clamped ends
■■ Hubbed
■■ Ring Type Joint (RTJ)
Versatility
Weir Cage Trim Valves offer a wide choice of Body Materials
options to meet most system requirements, The Cage Trim series valves can be produced in
eliminating or greatly reducing the multiplicity of most forms of castable alloys. Standard body
valve designs that would otherwise be required. materials are:-
This flexible range of valves offers an extensive ■■ Carbon steel; Grade WCB, WCC, LCC and LCB
selection of trim designs, materials and sizes,
■■ Stainless steel; Grade 316/304/347
and is therefore able to meet the ever increasing
demands of modern day plant. All parts are ■■ 1.1/4% chrome moly. steel; Grade WC6
interchangeable between globe and angle style ■■ 2.1/4% chrome moly.steel; Grade WC9
valves in a given size and pressure rating. ■■ Monel
Parts substitution, internal inspection and ■■ Aluminium Bronze
maintenance are effected with minimum trouble, ■■ Hastelloy B/C
the essential working components being
removable while the body remains undisturbed in ■■ Duplex/Super duplex
the pipeline. Trim Options
■■ Multi-Flow (MF) – standard
■■ Simple, low cost, in line maintenance ■■ Cascade (CS) – severe service duties
■■ Comprehensive interchangeable parts systems ■■ Soft faced – for tight shut off
■■ High-stability plug guiding ■■ Variable Stage Cascade (VS)
■■ High flow capacity ■■ Single stage Multi-Flow (SS)
■■ Reduced spares inventory ■■ Flash cone
■■ X-Stream® (See X-Stream® brochure)
Main design standards
■■ ASME B16.34 – Valves-Flanged, Threaded &
Welding End
■■ ASME FCI 70-2 – Control Valve Seat Leakage
■■ ASME B16.25 – Butt Welding Ends
■■ ASME B16.5 – Pipe Flanges & Flange Fittings
■■ NACE MR-01-75 (ISO 15156) Valve Materials
(option)
■■ BS4504 – Circular Flanges for Pipes, Valves &
Fittings
■■ EN12516 – Industrial Valves Shell Design
Strength
Features
Pressure Ratings
■■ASME Class 150 to 600 (BV500/1 Series)
■■ ASME Class 900 to 4500 (BV990/2 Series)
■■ Equivalent metric pressure ratings
Body
■■ A choice of globe or angle patterns available
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 15
Blakeborough BV500/1 & BV990/2 Process Control Valves
Cage designs
Multi-Flow (MF) - Single stage of pressure Cascade (CS)
drop The Cascade valve trim is a further advancement over
This form of trim design is fitted as standard and is the standard Multi-flow valve cage. It is used in control
suitable for most flow control applications. In this applications where high noise levels or cavitation
design the flow is broken up into multiple jets by would be predicted, with a standard trim design.
a number of radial holes in the cage. The flow is Noise, flow erosion and/or vibration can result in a
conventionally from outside to inside the trim so high pressure drop/ratio application if attention to
that jet impingement/high turbulence levels are controlling the pressure drop is not considered. The
controlled within the confines of the valve cage. cascade trim has been specifically designed to eliminate
Impingement of the jets within the valve cage these problems at source by controlling the pressure
produces a more stable downstream flow, reduces drop through a number of discrete stages of let-down.
the effect of large scale separation and produces The Cascade cage is manufactured to close tolerances
a smaller scale turbulence structure in the valve and consists of a series of sleeves. The number of
outlet. This in turn leads to a reduction in acoustic sleeves (stages of let-down) required depends upon
efficiency and changes the power spectrum of the the amount of treatment necessary for the particular
generated noise, both of which contribute to a application. Each successive sleeve has a number of
noise level reduction of between 15 and 20 dBA radial holes and a carefully calculated increase in flow
compared to a contoured or ported trim valve. area to ensure correct apportionment of the pressure
Further noise reduction in this style of trim can drop. Thus, the small radial jets pass through a tortuous
be achieved by reducing the size of the jets in flow path resulting in high frictional and impingement
the cage by drilling smaller holes, this design is losses. At the same time the impingement of the jets
referred to as the Single Stage Multi-Flow (SS), and onto the outer radially drilled sleeves controls the shock
can lead to a further 5 dBA reduction in noise level. wave formation which has a major influence on overall
noise reduction in gas/vapour applications.
Variable Stage Cascade (VS) Body Protection Unit Typical Cascade flow path
Is available when multiple stages of pressure This design option is utilised on flashing
letdown are required at low valve openings. This liquid, multi-phase fluids, and on
design particularly suits applications where there is contaminated gas/vapour flows. The
a high-pressure drop at low flows, and a reduced unit is designed to prevent erosive
pressure drop at normal to maximum flow-rates. outlet flow, from the valve seat,
The design philosophy of the Cascade and Multi- directly impinging onto the pressure
Flow Trims designs is combined within this trim. containing body walls.
It is manufactured from hardened or
hard-faced material to reduce erosion
rates. The design breaks the erosive
fluid flow into small jets and directs
the bulk of the flow towards the valve
outlet.
Plug designs
Balanced
The balanced plug design is utilised to greatly reduce fluid forces acting
on the valve plug allowing economical actuation and stable control. The
cylindrical plug head is drilled with balancing ports to admit pressure above
the plug head. The annular leakage flow between the valve plug and cage
is minimised by a sealing ring retained within a plug groove. The standard
sealing rings are carbon graphite which give Class III leakage. Alternatively a
‘U’ seal can be fitted to give either Class IV or Class V leakage dependent on Balanced Plug
seating load applied by the actuator.
Solid (Unbalanced)
The design is used on relatively low-pressure drop and/or on-off applications.
It generally requires the use of much larger actuators than would be required
on the balanced plug design and in all but small valve sizes is not suited to
control applications.
Flash-cone
This plug design is specified on applications requiring a very high
rangeability. At low openings the conical plug nose fits inside a matching
conical seat. The plug nose has a number of circumferential grooves, which
produce a staging of the pressure drop as the flow passes through the
small annular passage between the plug and the valve seat. In addition to Flash Cone Trim
the increased rangeability this trim also allows the valve to handle higher-
pressure drops at low valve openings than can be adequately handled by a
standard plug design.
Seat designs
Soft Seat
Is specified on applications where it is desirable to have a maximum closure
on the control valve. The soft seat design consists of a resilient seal ring
Soft Faced Seat
clamped into the plug by a face ring. When the soft seal contacts the valve
seat, a lip on the seat bites into the face of the seal and effectively prevents
leakage through the seat. The soft seat design can be specified in both
balanced and un-balanced designs.
Protected Seat
On flashing or contaminated fluid applications protected seat designs can be
applied to extend the life of the trim seat area. The special plug head contour
ensures that the seating face of the plug is protected from the flow area by
an extended lip on the outside of the plug nose. Additionally the use of the
protected seat design ensures a deadband before flow starts to pass through
Protected Seat
the cage. This ensures a reduced velocity through the trim and consequently
a reduced rate of erosion.
Seal Rings
On balanced design valves
the valve plug is designed to
incorporate a seal ring which
prevents leakage around the
periphery of the valve plug.
Depending upon the desired
leakage and temperature
through the valve a variety of
seal rings are specified.
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 17
Blakeborough BV500/1 & BV990/2 Process Control Valves
*Options for Stellite face or full Stellite available for most materials.
TABLE 2 – Control valve leak rates in accordance with ASME/FCI 70-2 (IEC 60534-4)
Leakage Class Seal Ring Material Temperature
Class III Carbon Graphite -35˚C (-30˚F) to 565˚C (1050˚F)
Class IV & V Carbon PTFE ‘U’ Seal -35˚C (-30˚F) to 260˚C (500˚F)
Class IV & V High temp ‘U’ Seal 260˚C (500˚F) to 350˚C (660˚F)
Class IV Carbon Triple Seal 350˚C (660˚F) to 565˚C (1050˚F)
Class V Metallic 260˚C (500˚F) to 600˚C (1110˚F)
Class VI Soft Face Seat -35˚C (-30˚F) to 232˚C (450˚F)
Class III, IV & V None (un-balanced) Cryogenic to 600˚C (1110˚F)
TABLE 4 – Rangeability
Body size MF1 & MF2 MF3 & MF4 MF5 & MF6 MF7 & MF8
SS1 & SS2 SS3 & SS4 SS5 & SS6 SS7 & SS8
mm in
40 to 80 11⁄2 to 3 50:1 45:1 30:1 20:1
100 to 200 4 to 8 65:1 55:1 45:1 35:1
250 to 400 10 to 16 70:1 65:1 55:1 45:1
450 to 750 18 to 30 80:1 70:1 60:1 50:1
Note: Control at openings of less than 5% is not recommended for prolonged periods
TABLE 5 – BV500 Globe valves & BV501 Angle valves - multi-flow trim design Cv
Size Bonnet Travel MF1 MF2 MF3 MF4 MF5
Mount mm Mod=% LIN =% LIN =% LIN =% LIN =% LIN
In mm
mm
1 1⁄2 40 54 28.5 32 34 19 22
2 50 54 28.5 52 55 37 41 20 23
3 80 71 38 120 130 92 115 68 90 36 50
4 100 71 38 160 190 130 160 96 120 50 65
90 57 200 220
6 150 90 57 360 395 300 335 220 255 120 140
90 89 410 460
8 200 90 89 660 700 565 620 430 485 240 275
127 127 725 780
10 250 127 89 900 1050 750 915 550 700 290 390
127 127 1050 1135
12 300 127 89 1050 1250 750 950 400 520
127 127 1200 1475
127 152 1450 1600
14 350 127 127 980 1100
127 152 1750 1900 1400 1600
127 178 1900 2110
16 400 127 89 910 1010
127 127 1750 1900 1400 1600
127 152 2100 2325 1940 2200
127 178 2500 2750
18 450 127 127 1550 1750
127 152 1830 2100
127 178 2170 2450
127 254 3100 3500
20 500 127 127 1550 1750
127 152 1830 2100
127 178 2170 2450
127 254 3750 4000 3100 3500
24 600 127 152 2500 2800
127 178 3330 3500
127 254 4600 5000
127 305 5400 5800
Note: Quoted design Cv’s for angle valves may be slightly altered due to the valve body style.
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 19
Blakeborough BV500/1 & BV990/2 Process Control Valves
TABLE 6 – BV500 Globe valves & BV501 Angle valves with Cascade trims – Liquid flow over
Size Bnt Tvl CS2 CS2.1 CS2.2 CS2.3 CS3 CS3.1 CS3.2 CS3.3 CS4 CS4.1
in Mt mm =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN
(mm) mm
2 (50) 54 28.5 14 22 6 12 12 18 6 10 4 8
3 (80) 71 38 28 46 14 24 24 38 12 20 10 16
90 57 44 65 36 56 16 24
4 (100) 71 38 32 52 16 26 26 44 12 22 12 18
90 57 58 90 48 75 20 34
6 (150) 90 57 90 145 46 75 75 120 38 60 32 52
90 89 130 205 110 175 48 80
8 (200) 90 89 170 280 85 145 140 230 70 120
127 127 260 395 215 340 185 290
127 152 295 440 245 380 215 330
10 (250) 127 89 269 401 180 320 185 248 141 141 92 124 56 62
127 127 383 554 265 354 132 177 66 88
127 152 460 665 320 425 160 212 80 106
12 (300) 127 89 240 420 155 235 85 112 66 78
127 127 336 506 235 312
127 152 567 821 335 446 167 223 83 112
127 178 660 960 470 625 235 312 117 156
14 (350) 127 89 370 470 250 300 250 340 170 280
127 152 600 920 350 450
127 178 900 1100 450 550
16 (400) 127 89 250 350 170 280
127 127 410 505 250 340
127 152 1000 1150 350 450
127 178 1250 1325 450 550
18 (450) 127 152 1000 1150 700 800 500 550 400 420
127 178 1250 1325 620 710
127 254 1500 1750 750 800
20 (500) 127 152 1200 1400 900 1000 600 700 450 520
127 178 1400 1750 700 800
127 254 1750 2000 800 980
24 (600) 127 178 1600 1750 1100 1400 800 850 600 650
127 254 2300 2500 1100 1250
127 305 2700 2900 1300 2450
TABLE 7 – BV500 Globe valves & BV501 Angle valves with Cascade trims – Gas flow under
Size Bnt Tvl CS2 CS2.1 CS2.2 CS2.3 CS3 CS3.1 CS3.2 CS3.3 CS4 CS4.1
in Mt mm =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN =% LIN
(mm) mm
2 (50) 54 28.5 16 24 8 12 14 22 6 12 4 8
3 (80) 71 38 32 50 16 26 30 46 14 24 10 18
90 57 48 70 42 65 16 26
4 (100) 71 38 36 58 18 30 34 54 16 28 12 20
90 57 65 95 58 90 22 36
6 (150) 90 57 100 155 52 80 90 140 46 75 34 56
90 89 145 225 130 205 50 85
8 (200) 90 89 190 305 95 160 170 275 85 145
127 127 285 425 260 395 185 305
127 152 320 470 295 440 225 340
10 (250) 127 89 295 495 200 450 140 180 100 140 50 68
127 127 410 550 265 354 132 177 66 88
127 152 485 850 320 425 160 212 80 106
12 (300) 127 89 370 470 235 312 117 156 60 78
127 127 470 625 130 180 70 95
127 152 550 850 335 416 167 223 83 112
127 178 600 1000 470 625 235 312 117 156
14 (350) 127 89 250 300 170 280
127 127 370 470 250 340
127 152 600 920 350 450
127 178 900 110 450 550
16 (400) 127 89 250 350 170 280
127 127 410 505 250 340
127 152 1000 1150 350 450
127 178 1250 1325 450 550
18 (450) 127 152 1000 1150 700 800 500 550 400 420
127 178 1250 1325 620 710
127 254 1500 1750 750 800
20 (500) 127 152 1200 1400 900 1000 600 700 450 520
127 178 1400 1750 700 800
127 254 1750 2000 800 980
24 (600) 127 178 1600 1750 1100 1400 800 850 600 650
127 254 2300 2500 1100 1250
127 305 2700 2900 1300 2450
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 21
Blakeborough BV500/1 & BV990/2 Process Control Valves
Table 10 - BV990 and BV992 Cascade Trims Flow Under and Over
Size Travel CS2 CS 2.1 CS2.2 CS2.3 CS3 CS3.1 CS3.2 CS3.3
In mm mm =% Lin =% Lin =% Lin =% Lin =% Lin =% Lin =% Lin =% Lin
1 1/2 40 28.5 10 12 7 8 10 7 8
2 50 28.5 7 8 7 8
38 20 33 20 10 12 10 20 12
3 80 38 40 48 30 36 24 20 24 15 12
57 60 72 60 36 36 30 30
4 100 57 60 96 48 72 32 48 15 32 48 48 24 36 12 24 9 12
6 150 57 108 144 84 112 54 72 54 72 42 56 27 36
89 168 224 84 112
8 200 89 200 263 168 224 112 65 100 35
127 282 360
152 340 450 140 70 35 170 225 140 188 70 94 47
10 250 89 370 495 185 248 92 124 46 62
152 640 850 320 425
12 300 89 200
152 950 500 830
TABLE 11 – End connection details for butt weld end valves (mm)
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 23
Blakeborough BV500/1 & BV990/2 Process Control Valves
M
L L
N
F/2
F
BV500 F/2
TABLE 12 – BV500/1 series valves dimensions BV501 BV500 Extension Bonnet
Note: Flange valves are generally in accordance with ISA 75.08.06 and ISA 75.08.01. CF = Consult Factory.
Standard Bonnet 7 7⁄8 8 1⁄2 9 3⁄8 11 3⁄4 11 7⁄8 19 5⁄8 23 3⁄4 26 3⁄4 28 3⁄4 28 3⁄4 37 41 1⁄2 CF CF
L 200 215 238 298 302 498 602 680 730 730 940 1054
Normalising Bonnet 12 5⁄16 12 7⁄8 14 16 16 5⁄16 27 3⁄8 29 1⁄2 31 1⁄2 35 1⁄2 35 1⁄2 43 1⁄2 49 1⁄4 46 3⁄8 CF
313 327 355 406 415 695 750 800 902 902 1105 1250 1178
N 3 3⁄8 3 3⁄4 5 5 7⁄8 7 3⁄8 11 1⁄4 12 3⁄8 13 13 1⁄2 13 1⁄2 17 3⁄4 19 5⁄8 22 7⁄8 CF
86 95 126 149 188 286 315 330 342 342 451 500 582
Standard Travels 1 1⁄8 1 1⁄8 1 1⁄2 2 1⁄4 2 1⁄4 3 1⁄2 3 1⁄2 Refer to trim selection
28.6 28.6 38 57 57 89 89
Bonnet Mount Dia 2 1⁄8 2 1⁄8 2 13⁄16 3 9⁄16 3 9⁄16 3 9⁄16 5 5 5 5 5 5 5 5
54 54 71 90 90 90 127 127 127 127 127 127 127 127
ASME Class 2000
ASME 2000 12 14 1⁄4 20 24 32 39 44 15⁄16 52 CF CF CF 68 CF CF
Butt Weld F
305 368 508 610 813 990 1142 1321 1727
Standard 7 7⁄8 8 9⁄16 9 7⁄8 12 1⁄8 13 3⁄4 19 5⁄8 22 3⁄4 26 1⁄4 CF CF CF 33 7⁄8 CF CF
Bonnet
L 200 217 251 309 350 499 603 667 859
Normalising 12 5⁄16 13 9⁄16 15 1⁄8 16 5⁄8 20 27 3⁄8 31 1⁄2 34 1⁄8 CF CF CF CF CF CF
Bonnet
313 344 385 422 507 696 800 867
N 3 3⁄8 4 1⁄16 5 6 1⁄16 9 1⁄4 11 1⁄4 13 3⁄8 15 5⁄8 CF CF CF CF CF CF
86 103 128 154 235 286 339 397
Travel 1 1⁄8 1 1⁄8 1 1⁄2 2 1⁄4 2 1⁄4 3 1⁄2 3 1⁄2 Refer to trim selection
28.6 28.6 38 57 57 89 89
Bonnet Mount Dia 2 1⁄8 2 1⁄8 2 13⁄16 3 9⁄16 3 9⁄16 3 9⁄16 5 5 5 5 5 5 5 5
54 54 71 90 90 90 127 127 127 127 127 127 127 127
ASME Class 2500
ASME 2500 14 1⁄8 16 1⁄4 21 1⁄2 25 5⁄8 35 7⁄16 45 1⁄4 55 1⁄8 63 71 CF CF CF CF CF
Butt Weld F
359 413 546 650 900 1150 1400 1600 1803
Standard Bonnet 8 7⁄8 10 1⁄4 11 5⁄8 15 20 1⁄4 25 1⁄2 CF CF CF CF CF CF CF CF
CF = Consult Factory Consult factory for ASME Class 4500 Rated Valves
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 25
Blakeborough BV500/1 & BV990/2 Process Control Valves
M
L
N F/2
BV990 BV992
F F/2
28.6 28.6 38 57 57 89 89
Bonnet Mount Dia 2 1⁄8 2 1⁄8 2 13⁄16 3 9⁄16 3 9⁄16 3 9⁄16 5 5 5 5 5 5 5 5
54 54 71 90 90 90 127 127 127 127 127 127 127 127
ASME Class 2500
ASME 2500 6 7⁄8 8 1⁄8 10 3⁄4 12 13⁄16 17 3⁄4 22 5⁄8 27 9⁄16 31 1⁄2 CF CF CF CF CF CF
Butt Weld _F
2 175 207 273 325 450 575 700 800
Standard Bonnet CF CF CF CF CF CF CF CF CF CF CF CF CF CF
M
Normalising Bonnet CF CF CF CF CF CF CF CF CF CF CF CF CF CF
Travel 1 1⁄8 1 1⁄8 1 1⁄2 2 1⁄4 2 1⁄4 3 1⁄2 3 1⁄2 Refer to trim selection
28.6 28.6 38 57 57 89 89
Bonnet Mount Dia 2 13⁄16 2 13⁄16 3 9⁄16 3 9⁄16 3 9⁄16 5 5 5 5 5 5 5 5 5
71 71 90 90 90 127 127 127 127 127 127 127 127 127
CF = Consult Factory Consult factory for ASME Class 4500 Rated Valves
TABLE 15 – BV500 and BV501 approximate weights (Kg) with multi-flow cages
1 ⁄21 40 28.5 20 18 23 21 30 28 22 18 25 21 32 28
2 50 28.5 21 18 24 21 31 28 30 18 33 21 40 28
3 80 38 58 30 62 34 76 48 60 30 64 34 78 48
4 100 38 67 52 72 58 96 81 88 52 94 58 117 81
6 150 57 148 108 153 114 185 145 179 108 185 114 216 145
8 200 89 230 265 240 275 282 317 305 265 315 275 357 317
127 270 305 280 315 322 357 350 310 360 320 402 362
10 250 89 470 540 495 565 565 630 620 540 645 565 710 630
127 494 570 519 595 589 660 650 570 675 595 740 660
12 300 89 612 552 637 577 712 652 800 714 825 739 900 814
127 666 606 691 631 766 706 863 777 888 802 877 791
152 666 606 691 631 766 706 863 777 888 802 877 791
14 350 All 1571 1440 1602 1471 1740 1609 1709 1610 1752 1652 CF CF
16 400 All 1571 1440 1602 1471 1740 1609 1709 1610 1752 1652 CF CF
18 450 All 2056 1965 2115 2012 CF CF 2840 2500 2879 2538 CF CF
20 500 All 2510 2340 2580 2390 CF CF 3520 3267 3600 3340 CF CF
24 600 All 4086 3844 4186 3944 CF CF 5010 4795 5140 4910 CF CF
CF = Consult factory
TABLE 16 – BV990 and BV992 approximate weights (Kg) with multi-flow cages
Size 900 & 1500 Rating 2000 Rating (PN 330) 2500 Rating (PN 420)
(PN 150 & PN250)
Bonnet style
In mm
Standard Normalising Standard Normalising Standard Normalising
FLG BW FLG BW FLG BW FLG BW FLG BW FLG BW
1 ⁄21 40 24 20 29 25 NA 24 NA 29 32 27 37 32
2 50 42 34 47 39 NA 42 NA 47 51 43 56 48
3 80 61 50 71 60 NA 57 NA 67 84 70 93 79
4 100 205 177 215 187 NA 197 NA 207 292 242 310 260
6 150 320 279 340 299 NA 430 NA 480 577 495 622 540
8 200 702 655 735 685 NA 805 NA 860 1150 999 1208 1057
10 250 1300 1198 1367 1265 NA 1670 NA 1789 CF CF CF CF
12 300 1800 1655 1900 1755 NA 2098 NA 2199 CF CF CF CF
14 350 CF CF CF CF NA CF NA CF CF CF CF CF
16 400 2200 CF 2290 CF NA CF NA CF CF CF CF CF
18 450 CF CF CF CF NA CF NA CF CF CF CF CF
20 500 CF CF CF CF NA CF NA CF CF CF CF CF
24 600 CF CF CF CF NA CF NA CF CF CF CF CF
CF = Consult factory
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 27
Blakeborough Cage Trim Control Valves
Bonnet forms
Standard PTFE Chevron
For applications where the temperature of the Used for applications where the temperature is
controlled fluid is between -18˚C (0˚F) and 232˚C between cryogenic and 232˚C (450˚F)
(450˚F). May be used with graphite packing up
Grafoil
to 315˚C (600 ˚F). Although modern packagings
are suitable for much higher temperatures, it is Used on high temperature applications where
recommended that the normalising bonnet be the temperature exceeds 232˚C (450˚F) PTFE Chevron
fitted in cases where the temperatures exceed
Other packing types can be accommodated as
the above values to accommodate lagging of the
required.
control valve body.
Normalising
For protection of the gland packing at
temperatures above 232˚C (450˚F) and below
-45˚C (-49˚F) down to -100 ˚C (-150˚F) The
bonnet is designed with fins which dissipate
Grafoil
the heat from process fluid and help protect
the packings and actuator assembly from high
temperatures. In addition, the normalising bonnet
is longer than the standard bonnet so that the
valve can easily be lagged without interference
with the actuator.
Bellows Seal
A positive leakproof stem seal for cases where
gland leakage cannot be permitted. The standard
bellows material is 321 stainless steel, although
many other materials are available on request.
The design consists of a welded flexible steel
bellows which is clamped in an extended bonnet/
bonnet hood. This effectively cuts out any possible
leakage path around the plug stem and therefore
prevents emissions from the valve packings.
Packings are fitted in these valves but only act as a Standard Cryogenic
Normalising Bellows Seal
backup to the bellows.
Cryogenic
Silencers
Used for temperatures below -100˚C (-150˚F).
The bonnet designed with a long necked section Silencers/Dynamic Attenuator
which distances the packing away from the This equipment is used on gas/vapour services
process fluid. The necked section is designed to control fluid velocity and to produce dynamic
with a minimum wall section to minimise heat attenuation. Each silencer is designed for
transfer. Cold box extension/cryogenic bonnets its specific application and is considered in
are also available. conjunction with the selection of the upstream
control valve/trim. In selecting the silencer
Packing
design, all operating conditions are considered to
Packings are selected based on fluid temperature ensure acceptable performance.
and fluid type. The most common packing system
materials are PTFE for low temperature and
graphite for high temperature. For hydrocarbon
service and where emission levels need to be
controlled, further types of packings are available.
Packings have been tested to prove emission levels
of less than 500 parts per million over 50,000
cycles and under thermal cycling conditions.
Characteristics
Linear
This characteristic provides a flow rate which is directly proportional to the
valve lift. The proportional relationship produces a characteristic with a
constant slope, so that with constant pressure drop the valve gain will be the
same at all flows. The linear valve plug is commonly specified for liquid level
control and for flow control applications requiring constant gain.
Equal Percentage
Equal increments of valve lift produce equal percentage changes in the
fluid flow. The change in flow rate is always proportional to the flow rate
just before the change in plug position is made. The equal percentage
characteristic is generally used on pressure control applications, and on
other applications where a large percentage of pressure drop is normally
absorbed by the system itself. Valves with this characteristic should also be
considered where highly varying pressure drop conditions occur or high
rangeability is required.
Quick Opening
This provides for maximum change in flow rate at low valve lifts with a fairly
linear relationship. Additional increases in valve lift give sharply reduced
changes in flow rate. When the valve plug nears the wide open position, the
change in flow rate approaches zero.
Intermediate
Other intermediate or special characteristics are available on request to meet
specific control requirements.
100
90
80
g
enin
70
k op
Quic
60
% Flowrate
50
r
ea
Lin
=%
40
d
ifie
od
M
30
=%
20
10
0
0 10 20 30 40 50 60 70 80 90 100
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 29
Blakeborough Notes
www.global.weir Weir Control & Choke valves Engineered valves for protection & process control 31
Flow Control
Dubai, UAE
Hubli, India
Bangalore, India
Singapore/Malaysia
Johannesbug, S. Africa
Weir Power & Industrial Pte Ltd - Singapore Weir Valves & Controls South Africa
15 Tukang Innovation Drive, 31 Isando Road, Johannesburg,
CG 10-0216
®
BLAKEBOROUGH and X-STREAMTM are trademarks and/or registered trademarks of Weir Valves & Controls UK Limited. WEIR is a trademark and/or registered trademark
of Weir Engineering Services Limited. Aspects of the X-STREAMTM control valve described in this publication are protected by patents pending or granted worldwide in the
name of Weir Valves & Controls UK Limited.
Copyright © 2016 Weir Valves & Controls UK Limited. All rights reserved.