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    WPS Variables Asme IX 2019

    Uploaded by

    Redzuan
    This checklist outlines welding procedure specification (WPS) and procedure qualification record (PQR) requirements for various welding processes including shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and gas tungsten arc welding (GTAW). It lists variables that must be indicated on the WPS and PQR based on their classification as essential, supplementary essential, or nonessential. Essential variables require requalification of the WPS if changed, while supplementary essential variables only require requalification if impact testing is performed.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    WPS Variables Asme IX 2019

    Uploaded by

    Redzuan
    48 views2 pages
    This checklist outlines welding procedure specification (WPS) and procedure qualification record (PQR) requirements for various welding processes including shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and gas tungsten arc welding (GTAW). It lists variables that must be indicated on the WPS and PQR based on their classification as essential, supplementary essential, or nonessential. Essential variables require requalification of the WPS if changed, while supplementary essential variables only require requalification if impact testing is performed.

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    WPS variables Asme IX 2019

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    WPS variables Asme IX 2019

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    This checklist outlines welding procedure specification (WPS) and procedure qualification record (PQR) requirements for various welding processes including shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and gas tungsten arc welding (GTAW). It lists variables that must be indicated on the WPS and PQR based on their classification as essential, supplementary essential, or nonessential. Essential variables require requalification of the WPS if changed, while supplementary essential variables only require requalification if impact testing is performed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    48 views2 pages

    WPS Variables Asme IX 2019

    Uploaded by

    Redzuan
    This checklist outlines welding procedure specification (WPS) and procedure qualification record (PQR) requirements for various welding processes including shielded metal arc welding (SMAW), gas metal arc welding (GMAW), flux-cored arc welding (FCAW), and gas tungsten arc welding (GTAW). It lists variables that must be indicated on the WPS and PQR based on their classification as essential, supplementary essential, or nonessential. Essential variables require requalification of the WPS if changed, while supplementary essential variables only require requalification if impact testing is performed.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    WPS & PQR CHECKLIST

    PARAGRAPH
    GMAW/
    SMAW SAW GTAW
    FCAW
    QW-402 JOINTS
    .1 ø in groove design N N N N
    .4 - of backing in single sided weld N N N
    .5 + of backing and chemical composition N
    .10 ø in root spacing N N N N
    .11 ± retainers N N N N

    QW-403 BASE METALS


    .5 ø in group number QW-422 S S S S
    .6 T Limits impact S S S S
    .8 ø T Qualified E E E E
    .9 t Pass > 1/2 in. (13 mm) E E E
    .10 T Limits Qualified (Short Circuit Arc) E
    .11 ø P-No. qualified E E E E

    QW-404 FILLER METALS


    .3 ø Size N
    .4 ø F-No. E E E E
    .5 ø A-No. E E E E
    .6 ø Diameter N N N
    .7 ø Diameter > 1/4 in. (6 mm) S
    .9 ø Flux/Wire Classification E
    .10 ø Alloy flux E
    .12 ø AWS Classification S S S
    .14 ± Filler E
    .22 ± Consumable insert N
    .23 ø Filler metal product form (Solid/metal or flux-cored) E E
    .24 ± ø Supplemental Filler metal E E
    .27 ø Alloy elements E E
    .29 ø Flux designation N
    .30 ø t E E E E
    .32 t Limits (Short Circuit Arc) E
    .33 ø AWS Classification N N N N
    .34 ø Flux type E
    .35 ø Flux/Wire Classification S N
    .36 Recrushed Slag E
    .50 ± Flux N

    QW-405 POSITIONS
    .1 + Position N N N N
    .2 ø Position
    .3 ø ↑↓ Vertical welding N N N

    QW-406 PREHEAT
    .1 Decrease > 100 °F (55 °C) E E E E
    .2 ø Preheat maintenance N N N
    .3 Increase > 100 °F (55 °C) (IP) S S S S

    QW-407 PWHT
    .1 ø PWHT E E E E
    .2 ø PWHT (Time & Temperature Range) S S S S
    .4 T Limits

    QW-408 GAS
    .1 ± Trailing or ø Composition N N
    .2 ø Single, mixture or % E E
    .3 ø Flow rate N N
    .5 ± or ø Backing flow N N
    .9 - Backing or ø composition E E
    .10 - Trail or ø composition E E

    QW-409 ELECTRICAL CHARACTERISTICS


    .1 > Heat input S S S S
    .2 ø Transfer mode E
    .3 ± Pulsing I N
    .4 ø Current or Polarity S N S N S N S N
    .8 ø I & E Range N N N N
    .12 ø Tungsten electrode N

    QW-410 TECHNIQUE
    .1 ø String/Weave N N N N
    .3 ø Orifice, cup, or nozzle size N N
    .5 ø Method of cleaning N N N N
    .6 ø Method of back gouge N N N N
    .7 ø Oscillation N N N
    .8 ø Tube to Work distance N N
    .9 ø Multi to single pass per side S N S N S N S N
    .10 ø Single to multi electrodes S N S N S N
    .11 ø Closed to out of chamber welding E
    .15 ø Electrode spacing N N N
    .25 ø Manual or Automatic N N N N
    .26 ± Peening N N N N
    .64 Use of thermal processes E E E E

    LEGEND:

    + Addition > Increase/greater than ↑ Uphill ← Forehand ø Change


    - Deletion < Decrease/less than ↓ Downhill → Backhand

    E = Essential Variables which must be indicated on both the WPS and recorded on the PQR. Any changes to these
    variables require requalification of WPS.

    S = Supplementary Essential Variables must be indicated on the WPS and recorded on the PQR when Impact Testing
    is required. Changes to these variables when impact testing is performed require requalification of WPS.

    N = Nonessential variables must be indicated on the WPS but when changed do not require requalification of WPS.

    NOTE: WPS's are to indicate all Essential, Nonessential and Supplementary Essential variables. Do not indicate
    variables which are not used as NA they are applicable and should be entered on the WPS as None or Not used

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